1) Do not connect cable shield.
Terminal 37 is used for Safe Torque Off (STO). For STO installation instructions, refer to the VLT® Frequency Converters - Safe Torque
Off Operating Guide.
Long control cables and analog signals may in rare cases, depending on installation, result in 50/60 Hz ground loops due to noise
from mains supply cables. If 50/60 Hz ground loops occur, consider breaking the shield or insert a 100 nF capacitor between shield
and enclosure.
To avoid ground currents from both groups to affect other groups, connect the digital and analog inputs and outputs separately to
the common inputs (terminals 20, 55, and 39) of the drive. For example, switching on the digital input may disturb the analog input
signal.
This Safety chapter only relates to programming the drive. When installing or operating the drive, refer to the Installation Guide
applicable safety instructions. To programming this product safely:
•
Never program damaged units.
•
Follow the instructions provided in this Programming Guide.
•
Make sure that all personnel working on or with the drive have read and understood this guide and any additional product
manuals. Contact if you are unclear of the given information, or if you lack information.
2.2 Target Group and Necessary Qualifications
Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble-free and safe operation
of the drive. Only skilled personnel are allowed to perform all related activities for these tasks. Skilled personnel are defined as
properly trained staff, who are familiar with and authorized to install, commission, and maintain equipment, systems, and circuits in
accordance with pertinent laws and regulations. Also, the skilled personnel must be familiar with the instructions and safety measures described in this manual and the other product-specific manuals. If you are not a skilled electrician, do not perform any electrical installation and troubleshooting activities.
2.3 Safety Symbols
The following symbols are used in this manual:
D A N G E R
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
W A R N I N G
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
C A U T I O N
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
N O T I C E
Indicates information considered important, but not hazard-related (for example, messages relating to property damage).
AC drives contain hazardous voltage when connected to the AC mains or connected on the DC terminals. Failure to perform
installation, start-up, and maintenance by skilled personnel can result in death or serious injury.
Only skilled personnel must perform installation, start-up, and maintenance.
-
W A R N I N G
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be
present even when the warning indicator lights are off.
Failure to wait the specified time after power has been removed before performing service or repair work can result in death or
serious injury.
Stop the motor.
-
Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
-
DC-link connections to other drives.
Wait for the time specified in the Discharge Time tables for the capacitors to discharge fully before performing any service or
-
repair work.
Measure the voltage level to verify full discharge.
-
Table 2: Discharge Time
C A U T I O N
HOT SURFACES
The drive contains metal components that are still hot even after the drive has been powered off. Failure to observe the high
temperature symbol (yellow triangle) on the drive can result in serious burns.
Be aware that internal components, such as busbars, may be extremely hot even after the drive has been powered off.
-
Do not touch exterior areas that are marked by the high temperature symbol (yellow triangle). These areas are hot while the
-
drive is in use and immediately after being powered off.
The weight of the drive is heavy and failure to follow local safety regulations for lifting heavy weights may cause death, personal
injury, or property damage.
Ensure that the lifting equipment is in proper working condition.
-
Check the weight of the drive and verify that the lifting equipment can safely lift the weight.
-
Always lift the drive using a lifting bar inserted into the lifting eyes. Maximum diameter for the lifting bar: 20 mm (0.8 in).
-
The angle from the top of the drive to the lifting cable: 60° or greater.
-
Test lift the unit approximately 610 mm (24 in) to verify the proper center of gravity lift point. Reposition the lifting point if
Installing the drive in a potentially explosive atmosphere can lead to death, personal injury, or property damage.
Install the unit in a cabinet outside of the potentially explosive area.
-
Use a motor with an appropriate ATEX protection class.
-
Install a PTC temperature sensor on an ATEX PTC-Thermistor device to monitor the motor temperature.
-
Install short motor cables.
-
Use sine-wave output filters when shielded motor cables are not used.
-
2.7 Safe Operation
When operating the unit, refer to the Programming Guide and Application Guide for guidance and all applicable safety instructions.
•
The drive is not suitable as the only safety device in the system. Make sure that additional monitoring and protection devices on
drives, motors, and accessories are installed according to the regional safety guidelines and accident prevention regulations.
•
Keep all doors, covers, and terminal boxes closed and securely fastened during operation.
Menu keys and indicator lights - changing parameters and switching between display function.
3
Navigation keys and indicator lights.
4
Operation keys and indicator lights.
a
Status line: Status messages showing icons and
graphics.
b
Line 1–2: Operator data lines showing data defined
or selected. Add up to 1 extra line by pressing [Status].cStatus line: Status messages showing text.
VLT® AutomationDrive EZ FC 321
Programming Guide
3 How to Program
3.1 Local Control Panel
Easily program the drive via the local control panel (LCP).
How to Program
Illustration 9: LCP
The LCP display can show up to 5 items of operating data while showing Status.
N O T I C E
If start-up is delayed, the LCP shows the INITIALIZING message until it is ready. Adding or removing options can delay the startup.
Indicates the status of the drive and/or the motor.
Select between 3 different readouts by pressing [Status]: 5 line readouts, 4 line readouts, or smart logic control.
VLT® AutomationDrive EZ FC 321
Programming Guide
How to Program
3.1.1 LCD Display
The display has backlight and a total of 6 alpha-numeric lines. The display lines show the direction of rotation (arrow), the selected
set-up, and the programming set-up. The display is divided into 3 sections.
Top section
The top section shows up to 2 measurements in normal operating status.
Middle section
The top line shows up to 5 measurements with related unit, regardless of status (except in the case of alarm/ warning).
Bottom section
The bottom section always shows the state of the drive in Status mode.
Illustration 10: Display
The active set-up (selected as the active set-up in parameter 0-10 Active Set-up) is shown. When programming another set-up than
the active set-up, the number of the programmed set-up appears to the right.
Display contrast adjustment
Press [Status] and [▵] for darker display.
Press [Status] and [▿] for brighter display.
Most parameter set-ups can be changed immediately via the LCP, unless a password has been created via parameter 0-60 Main
Menu Password or via parameter 0-65 Quick Menu Password.
Indicator lights
If certain threshold values are exceeded, the alarm and/or warning indicator lights up. A status and alarm text appear on the LCP.
The ON indicator light is activated when the drive receives mains voltage or via a DC bus terminal or 24 V external supply. At the
same time, the back indicator light is on.
Green LED/On: Control section is working.
•
Yellow LED/Warn: Indicates a warning.
•
Flashing Red LED/Alarm: Indicates an alarm.
•
Illustration 11: Indicator Lights
3.1.1.1 LCP Keys
The control keys are divided into functions. The keys below the display and indicator lights are used for parameter setup, including
option of display indication during normal operation.
Press [Status] for selecting the mode of display or for changing back to display mode from either the quick menu
mode, the main menu mode, or the alarm mode. Also use [Status] to toggle single or double readout mode.
[Quick
Menu]
Allows quick access to different quick menus such as:
My personal menu
Quick set-up
Changes made
Loggings
Press [Quick Menu] to program the parameters belonging to the Quick Menu. It is possible to switch directly between quick menu mode and main menu mode.
[Main
Menu]
Is used for programming all parameters. It is possible to switch directly between main menu mode and quick menu
mode. Parameter shortcut can be carried out by pressing down [Main Menu] for 3 s. The parameter shortcut allows
direct access to any parameter.
[Alarm
Log]
Shows an alarm list of the 5 latest alarms (numbered A1– A5). To obtain extra details about an alarm, press the
navigation keys to maneuver to the alarm number and press [OK]. Information about the condition of the drive
before it enters the alarm mode is shown.
[Back]
Returns to the previous step or layer in the navigation structure.
[Cancel]
Last change or command is canceled as long as the display has not been changed.
[Info]
Supplies information about a command, parameter, or function in any display window. [Info] provides detailed information whenever help is needed. Exit Info mode by pressing either [Info], [Back], or [Cancel].
Navigation keys
The 4 navigation keys are used to navigate between the different options available in Quick Menu, Main Menu, and
Alarm Log. Press the keys to move the cursor.
[OK] Press to select a parameter marked by the cursor and to enable the change of a parameter.
LCP
keys
Description
[Hand
On]
Enables control of the drive via the LCP.
[Hand On] also starts the motor, and it is now possible to enter the motor speed data with the navigation keys. The
key can be selected as [1] Enable or [0] Disable via parameter 0-40 [Hand on] Key on LCP.
External stop signals activated with control signals or a fieldbus override a start command via the LCP.
The following control signals are still active when [Hand On] is activated:
[Hand on] - [Off] - [Auto On]
Reset
Coast stop inverse
Reversing
Set-up select bit 0 - Set-up select bit 1
Stop command from serial communication
Quick stop
DC brake
[Off]
Stops the connected motor. The key can be selected as [1] Enable or [0] Disable via parameter 0-41 [Off] Key on LCP.
VLT® AutomationDrive EZ FC 321
Programming Guide
How to Program
Local control keys: Local control keys are at the bottom of the control panel.
If external stop function is not selected and the [Off] key is inactive, the motor can be stopped by disconnecting the
voltage.
[Auto
On]
Enables the drive to be controlled via the control terminals and/or serial communication.
When a start signal is applied on the control terminals and/or the bus, the drive starts. The key can be selected as [1]
Enable or [0] Disable via parameter 0-42 [Auto on] Key on LCP.
Note: An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand On] –
[Auto On].
[Reset]
Is used for resetting the drive after an alarm (trip). It can be selected as [1] Enable or [0] Disable via parameter 0-43[Reset] Key on LCP.
The parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 s. The parameter shortcut
provides direct access to any parameter.
VLT® AutomationDrive EZ FC 321
Programming Guide
How to Program
3.1.2 Quick Transfer of Parameter Settings between Multiple Drives
When the set-up of a drive is completed, store the data in the LCP. Then connect the LCP to another drive and copy the parameter
settings to the new drive.
3.1.2.1 Transferring Data from the Drive to the LCP
Procedure
1.
Go to parameter 0-50 LCP Copy.
2.
Press [OK].
3.
Select [1] All to LCP.
Press [OK].
4.
3.1.2.2 Transferring Data from the LCP to the Drive
Procedure
1.
Go to parameter 0-50 LCP Copy.
Press [OK].
2.
3.
Select [2] All from LCP.
Press [OK].
4.
3.1.3 Display Mode
In normal operation, up to 5 different operating variables can be indicated continuously in the middle section: 1.1, 1.2, and 1.3, as
well as 2 and 3.
3.1.4 Display Mode - Selection of Readouts
It is possible to toggle between 3 status readout screens by pressing [Status].
Operating variables with different formatting are shown in each status view (status view I, status view II, status view III).
The following table shows the measurements that can be linked to each of the operating variables. When options are mounted,
additional measurements are available.
Define the links via:
•
Parameter 0-20 Display Line 1.1 Small.
•
Parameter 0-21 Display Line 1.2 Small.
•
Parameter 0-22 Display Line 1.3 Small.
•
Parameter 0-23 Display Line 2 Large.
•
Parameter 0-24 Display Line 3 Large.
Each readout parameter selected in parameter 0-20 Display Line 1.1 Small to parameter 0-24 Display Line 3 Large has its own scale and
digits after a possible decimal point. The larger the numeric value of a parameter is, the fewer digits are shown after the decimal
point.
This readout state is standard after start-up or initialization. Press [Info] to obtain information about the units linked to the shown
operating variables (1.1, 1.2, 1.3, 2 and 3). See the operating variables shown in the following illustration.
Illustration 12: Status View I
3.1.4.2 Status View II
See the operating variables (1.1, 1.2, 1.3, and 2) shown in the following illustration. In the example, speed, motor current, motor
power, and frequency are selected as variables in the 1st and 2nd lines.
Illustration 13: Status View II
3.1.4.3 Status View III
This state shows the event and action of the smart logic control.
Illustration 14: Status View III
3.1.5 Parameter Set-up
The drive can be used for practically all assignments. The drive offers an option between 2 programming modes:
Main menu provides access to all parameters.
Quick menu takes the user through a few parameters, making it possible to start operating the drive. Change a parameter in either
main menu mode or quick menu mode.
3.1.6 Quick Menu Key Functions
Press [Quick Menu] to enter a list of different areas contained in the Quick Menu.
Illustration 15: Quick Menus
Select Q1 My Personal Menu to show the selected personal parameters. These parameters are selected in parameter 0-25 My Personal
Menu. Up to 50 different parameters can be added in this menu.
Select Q2 Quick Setup to go through a selection of parameters to get the motor running almost optimally. The default settings for
the other parameters consider the required control functions and the configuration of signal inputs/outputs (control terminals).
The parameter selection is effected with the navigation keys. The parameters in the following table are accessible.
Table 7: Selection of Parameter
Select Changes made to get information about:
•
The last 10 changes. Use the [▵] [▿] navigation keys to scroll between the last 10 changed parameters.
•
The changes made since default setting.
Select Loggings to get information about the shown line readouts. The information is shown as graphs. Only parameters selected in
parameter 0-20 Display Line 1.1 Small and parameter 0-24 Display Line 3 Large can be viewed. It is possible to store up to 120 samples
in the memory for later reference.
3.1.7 Initial Commissioning
The easiest way of carrying out the initial commissioning is by pressing [Quick Menu] and following the quick set-up procedure
using LCP 102 (read the following table from left to right). The example applies to open-loop applications.
Set the ramp-up time with reference to synchronous motor
speed, ns.
Parameter 3-42 Ramp 1 Ramp Down
Time
Set the ramp-down time with reference to synchronous motor
speed, ns.
Parameter 3-13 Reference Site
Set the site from where the reference must work.
VLT® AutomationDrive EZ FC 321
Programming Guide
How to Program
Another easy way of commissioning the drive is by using the smart application set-up (SAS), which can also be found by pressing
[Quick Menu]. To set up the applications listed, follow the instructions on the successive screens.
The [Info] key can be used throughout the SAS to see help information for various selections, settings, and messages. The following
3 applications are included:
•
Mechanical brake.
•
Conveyor.
•
Pump/fan.
The following 4 fieldbusses can be selected:
•
PROFIBUS.
•
PROFINET.
•
DeviceNet.
•
EtherNet/IP.
N O T I C E
The drive ignores the start conditions when SAS is active.
N O T I C E
The smart set-up runs automatically on the first power-up of the drive or after a reset to factory settings. If no action is taken, the
SAS screen automatically disappears after 10 minutes.
Press [Main Menu] to enter the main menu mode. The readout in the following illustration appears on the display. The middle and
bottom sections in the display show a list of parameter groups, which can be selected by toggling the [▵] and [▿] keys.
Illustration 16: Main Menu Mode
Each parameter has a name and number which remain the same regardless of the programming mode. In the main menu mode,
the parameters are divided into groups. The first digit of the parameter number (from the left) indicates the parameter group number.
All parameters can be changed in the Main Menu. However, depending on the choice of configuration (parameter 1-00 Configura-tion Mode), some parameters can be hidden. For example, open loop hides all the PID parameters, and other enabled options make
more parameter groups visible.
3.1.9 Parameter Selection
In the main menu mode, the parameters are divided into groups. Select a parameter group with the navigation keys.
After selecting a parameter group, select a parameter with the navigation keys.
The middle section on the display shows the parameter number and name, and the selected parameter value.
Illustration 17: Parameter Selection
3.1.10 Changing Data
The procedure for changing data in the quick menu mode and the main menu mode is the same. Press [OK] to change the selected
parameter.
The procedure for changing data depends on whether the selected parameter represents a numeric data value or a text value.
3.1.11 Changing a Text Value
If the selected parameter is a text value, change the text value with the [▵] [▿] keys.
Place the cursor on the value to save and press [OK].
Illustration 18: Changing a Text Value
3.1.12 Changing a Data Value
If the selected parameter shows a numeric data value, change the selected data value with the [◃] [▹] and the [▵] [▿] navigation keys.
Press the [◃] [▹] keys to move the cursor horizontally.
Press the [▵] [▿] keys to change the data value. [▵] increases the data value, and [▿] decreases the data value. Place the cursor on the
value to save and press [OK].
Illustration 20: Saving a Data Value
3.1.13 Infinitely Variable Change of Numeric Data Value
If the selected parameter shows a numeric data value, select a digit with [◃] [▹].
Illustration 21: Selecting a Digit
Change the selected digit infinitely variably with [▵] [▿]. The cursor indicates the selected digit. Place the cursor on the digit to save
and press [OK].
Illustration 22: Saving
3.1.14 Value, Step by Step
Certain parameters can be changed step by step. This applies to:
•
Parameter 1-20 Motor Power [kW].
•
Parameter 1-22 Motor Voltage.
•
Parameter 1-23 Motor Frequency.
The parameters are changed both as a group of numeric data values and as numeric data values that are infinitely varying.
3.1.15 Readout and Programming of Indexed Parameters
Parameters are indexed when placed in a rolling stack. Parameter 15-30 Fault Log: Error Code to parameter 15-32 Alarm Log: Time
contain a fault log, which can be read out. Select a parameter, press [OK], and press the [▵] [▿] keys to scroll through the value log.