Danfoss EIM 336 Data sheet

Data Sheet
Superheat controller Type EIM 336
For stepper motor valves
The EIM 336 is a superheat controller that can be used to control the opening degree of a valve based on the superheat of the evaporator. This is applicable in applications such as air conditioning, heat pumps and refrigeration.
An alternative option is to use the controller in manual mode via modbus communication and use it as a valve driver by setting the valve opening degree manually.
Benets
• The evaporator is charged optimally even when there are large variations in load and suction pressure.
• The superheat control can save energy by ensuring optimum utilization of the evaporator.
• The superheat is controlled to the lowest stable value.
• It controls EEV in microsteps providing a smooth superheat curve and less noise.
Features
• Minimum Stable Superheat search regulation (MSS).
• Maximum Operating Pressure function (MOP).
• Defrost.
• Compressor protection functions.
• Evaporator temperature (Te) control for de­humidifying.
• Valve driver via Modbus Communication.
• Loss Of Charge indication (LOC).
AI219486429676en-000301
Pressure transducer
Temperature sensor
Programming key / display
Electric Expansion valve
DST P110, AKS 32R, NSK BExx
AKS 21, AKS 11
MYK - EIM interfacer
ETS6
Superheat controller, Type EIM 336
1 Portfolio overview
Table 1: Related products
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Superheat controller, Type EIM 336
2 Functions
2.1 Acronyms and abbreviations
LOC Loss of charge indication SH Superheat MOP Maximum operating pressure MSS Minimum stable superheat Te Saturated suction temperature Pe (Po) Evaporator pressure S2 Evaporator refrigerant outlet temperature S4 Evaporator medium outlet temperature OD Opening degree PNU Parameter number - is equivalent to the modbus register no. (modbus adress + 1)
2.2 Functions
Minimum Stable Superheat (MSS)
The controller will search for the minimum stable superheat between an upper and lower boundary set by the user. If the superheat has been stable for a period of 6 minutes, the superheat reference is decreased. If the superheat becomes unstable, the reference is raised again. This process continues as long as the superheat is within the bounds set by the user. The purpose of this is to search for the lowest possible superheat that can be obtained while still maintaining a stable system. The superheat reference can also be xed, in which case this function is disabled.
Maximum Operating Pressure (MOP)
In order to reduce the strain on the compressor, a maximum operating pressure can be set. If the pressure comes above this limit the controller will control the valve to provide a lower pressure instead of a low superheat. The limit for this function is usually a xed pressure, but it is possible to oset the limit temporarily.
Evaporator temperature (Te) control for de-humidifying
A function is provided to control on the evaporator temperature instead of the superheat. This can be used to de­humidify the air owing through the evaporator. By lowering the evaporators surface temperature, the water vapor in the air is condensed.
Superheat close
When the superheat is below a set minimum value, the valve will close faster in order to protect the compressor from the risk of getting liquid in the suction line.
Manual control
The valve can be controlled manually by setting the desired opening degree via modbus.
Start/stop of regulation
The start or stop of the regulation can be controlled by setting the software main switch, which is accessible via modbus. It is however also possible to use a digital input from an external Regulation control On / O switch.
Loss Of Charge indication (LOC)
A function is provided to indicate loss of refrigerant charge. This is only indicated by setting an alarm ag which can be accessed via modbus. No special action is performed by the controller.
External sensor values
The EIM 336 has sensor inputs for the suction pressure and evaporator temperature (S2). It is however possible to substitute these sensor inputs by sending external sensor values via modbus. These external values need to be updated frequently.
Forced opening during startup
In some applications it is necessary to open the valve quickly when the compressor turns on, to prevent too low suction pressure. This is ensured by setting a xed opening degree and a startup time for the controller. Note that this will give a xed opening degree for the duration of the start time, regardless of the superheat value.
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Superheat controller, Type EIM 336
Forced opening during o
In some applications the valve must remain open when the controller is o. This can be done by setting a xed opening degree. When normal control is switched o with the main switch, the valve will keep this opening degree.
Defrost handling
The controller does not itself handle defrost of the evaporator. It is however possible to enter a special defrost sequence, which will overrule the normal control of the valve.
Standalone function
The EIM 336 is designed to operate in conjunction with a system master controller, which will control the EIM 336 via modbus. It is however possible to use it in a standalone mode with no external control, except a digital input from the Regulation control On / O switch. In this conguration some of the other functions will not be available.
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Danfoss
80G39.12
AKS 11
Evaporator
EIM 336
AKS32R
ETS 6
Superheat controller, Type EIM 336
3 Applications
3.1 Regulation control
The evaporator superheat is controlled by one pressure sensor Pe (evaporator pressure) and one temperature sensor S2 (refrigerant temperature). Alternatively the pressure and temperature signals can be received as data via modbus. This can be useful if the pressure and temperature sensors are mounted on a separate controller.
Fitting the S4 (evaporator medium outlet temperature) is optional and has no eect on regulation, it is a readout value only. S4 can however be setup as a Regulation control On / O switch instead to provide an external ON/OFF function for the controller.
Figure 1: Regulation control
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Danfoss
80G164.10
PWR
PO
EEV
S4
S2
COM
ADR
1
3
2
+
-
V
P
T
C
E
VPT
C
E
Power Supply 24 V AC or DC
Pressure transmitter Ratiometric 0.5 – 4.5 V i.e.
AKS 32R
Temperature sensors PT 1000 i.e. AKS 11
Regulation control On/O switch (Enable
parameter HW Main Switch to 1)
Electric expansion valve ETS 6 with JST-XHP 5
connector
Features
Description
Supply voltage
24 V AC / DC (± 15%), 50 / 60 HZ, 15 VA / 8 Watt, Class II isolation
Power consumption Idle
Max. 150 mA @ 24 V DC
Operating
Max. 150 mA @ 24 V DC
Input signals For the EMC compliance, sensor cable length must be < 3m / 118 in. For longer sensor cable, a ferrite bead should be used.
Po
AKS 32R (or similar ratiometric pressure transmitter)
S2
PT1000 (measuring range -60 – +120°C / -76 – 248 °F)
S4
PT1000 or digital input from external contact.
EEV driver
Max. current 150 mA RMS
EEV
Uni- or bipolar coil with JST XHP-5 connector
Data communication
RS485 – Modbus RTU (Not terminated internally)
Environment
Storage: -34 °C to 71 °C / -30 °F to 160 °F
Operating: -25 °C to 60 °C / -13 °F to 140 °F
Humidity: <95% RH, non condensing
Dimensions
25 × 50 × 80 mm / 0.98 × 1.97 × 3.15 inch
Operation
Stand alone or via Modbus data communication
Superheat controller, Type EIM 336
4 Product specication
4.1 Technical data
Table 2: Technical data
4.2 Connections
Figure 2: Stand alone conguration
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Danfoss
80G15.11
PWR
POS4S2
COM
ADR
+
-
TxD+
TxD
-
D
EEV
1
3
2
V
M
P
T
C
E
VPM
T
C
E
Power Supply 24 V AC or DC
Pressure transmitter Ratiometric 0.5 – 4.5 V i.e.
AKS 32R
Modbus to master controller
Temperature sensors PT 1000 i.e. AKS 11
Regulation control On/O switch (Enable
parameter HW Main Switch to 1)
Electric expansion valve ETS 6 with JST-XHP 5
connector
MAB
R
Danfoss
80G166.10
PWR
COM
M
RS485 (-)
A
RS485 (+)
M
A B
RS485 (-)
RS485 (+)
RS485 (-)
RS485 (+)
Danfoss
80G165.10
PWR
COM
PWR
COM
Master controller
EIM slave 1
EIM slave 2
120 Ohm min. 0.25 Watt
Superheat controller, Type EIM 336
Figure 3: System conguration (default factory settings)
IMPORTANT:
• The supply voltage is not galvanically separated from the input and output signals, hence it is not recommended to use shared power supply.
• No voltage should be supplied externally, if S4 terminal is setup as a Regulation on/o switch.
• Do not reverse the polarity of the power connection cables or Modbus signal cable else it could damage the terminals.
Figure 4: Modbus one to one connection
Figure 5: Modbus in Daisy Chain
• If two EIMs are connected remember to remove the addressing jumper on one of the EIMs.
• Modbus transmission lines usually require termination resistors, especially for longer cable lengths.
4.3 Settings
NOTE:
4.3.1 Setting controller in Superheat control mode
NOTE:
Make sure that r12 = 0 (OFF) and change the settings. The setting will depends on the system requirement.
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Features
Description
Enabling Regulation control ON/O switch (optional)
HwMainSwitch = 1 (default is 0, i.e S4 sensor) For standalone conguration it is recommended to enable Regulation control ON/O switch in order to control start/ stop regulation when needed, otherwise the controller will start regulating when controller is powered up.
Select Refrigerant
o30 = 1 - 42 (default value is 20 i.e R407C)
Select valve setting(optional)
n37 = 384 x 10 micro step (3840 micro steps = 480 half steps). n38 = Max. steps/sec, default value is 31 half steps For other valve type than Danfoss check the technical spec. of the valve.
Dene pressure sensor range in bar absolute (x10)
o20 = Min. Transducer pressure o21 = Max. Transducer pressure
Dene min/max superheat
n10 = min. superheat reference n09 = max. superheat reference For xed superheat dene n09 = n10
Dene MOP (optional)
n11 = maximum operating pressure (default is 12.5 bar absolute, max. 200 = MOP o)
Set force opening of the valve ( optional)
Start OD% (n17 ) StartUp time (n15)
To start the superheat control
Set r12= ON
Features
Description
Select Application mode
o18 (PNU 2075 )= 1 i.e Manual control
Select valve setting(optional)
n37 = 384 x 10 micro step (3840 micro steps = 480 half steps). n38 = Max steps/sec, default value is 31 half steps for other valve type than Danfoss check the technical spec of the valve
Select Manual opening degree
o45 Manual OD % (PNU 2064) 0 = fully closed, 100 = fully open.
Symbolic name
PNU
Description
o30 Refrigerant
2551
1 = R12 2 = R22 3 = R134a 4 = R502 5 = R717 6 = R13 7 = R13b1 8 = R23 9 = R500
10 = R503 11 = R114 12 = R142b 13 = User dened 14 = R32 15 = R227 16 = R401A 17 = R507 18 = R402A
19 = R404A 20 = R407C 21 = R407A 22 = R407B 23 = R410A 24 = R170 25 = R290 26 = R600 27 = R600a
28 = R744 29 = R1270 30 = R417A 31 = R422A 32 = R413A 33 = R422D 34 = R427A 35 = R438A 36 = Opteon XP10
37 = R407F 38 = R1234ze 39 = R1234yf 40 = R448A 41 = R449A 42 = R452A
Superheat controller, Type EIM 336
Table 3: Setting controller in Superheat control mode.
4.3.2 Setting controller in valve driver mode using Modbus signal
NOTE:
Make sure that r12 = 0 (OFF) and change the settings so they t to their application.
Table 4: Setting controller in valve driver mode using Modbus signal
By changing parameter o45 Manual OD, the valve will move accordingly regardless of r12 parameter value.
4.3.3 Selecting a refrigerant
The controller needs to know which refrigerant is used in order to accurately control the superheat. This can be selected by setting the “o30 Refrigerant” to the desired refrigerant as dened in the list below.
If no refrigerant is selected (“o30 Refrigerant” is set to 0 meaning the refrigerant is undened), the “No Rfg. Sel.” alarm is set and the controller will not start regulating.
Refrigerant setting
Before refrigeration can be started , the refrigerant has to be dened. You can select the following refrigerant.
Table 5: Related parameters
WARNING:
Wrong selection of refrigerant may cause damage to the compressor.
4.3.4 Connecting and setting up a valve
The EIM 336 controller is designed to be used with Danfoss ETS 6 valves with a maximum of 480 pulses from fully closed to fully open. This setting should not be changed.
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Symbolic name
PNU
Description
n38 Max. Steps Sec.
3033
Steps per second
n39 Start BckLsh
3034
Backlash, is the additional amount of steps, in percent, to close at startup and when the valve opening de­gree is less than 1%.
n40 Backlash
3035
Start Backlash is the amount of steps to compensate for spindle play.
Symbolic name
PNU
Description
o20 MinTransPres
2034
Minimum transducer pressure (in bar absolute x 10). Example: 0 bar absolute is entered as 0
o21 MaxTransPres
2033
Maximum transducer pressure (in bar absolute x 10). Example: 13 bar absolute is entered as 130
Superheat controller, Type EIM 336
The speed of the valve can be changed by increasing or decreasing the number of pulses per second, “n38 Max StepsSec”. A larger value will make the valve open or close faster. Note that the torque of a stepper motor decreases as the speed increases. Too high speeds should therefore be avoided. For the ETS 6 valve, the recommended speed setting is 31 pulses per second.
When the controller is powered, the valve will rst be closed fully so that the controller starts from a known opening degree (0%). In order to make sure that it is fully closed, the valve will be closed 100% plus an additional contribution known as start backlash. The start backlash takes into account that the stepper motor may loose some steps due to too low torque or mechanical slippage in the gears etc. The start backlash is the amount of extra steps in percent to close once the valve is closed (less than 1%). If the valve is opening and reaches its destination, it will move additional steps in the opening direction, then move the same amount of steps in the closing direction. This is called backlash and is the amount of steps to add to compensate for spindle play.
Table 6: Related parameters
4.3.5 Connecting and setting up a pressure sensor
The pressure sensor input is setup by default to accept an AKS32R pressure transducer. If another sensor is to be used, it is important to note that it needs to be a 0.5 - 4.5 V d.c. ratiometric type (10% - 90% of supply voltage).
The default range for the sensor is 0 to 16 bar absolute. This can be changed by setting the minimum transducer pressure, “o20 MinTransPres” and the maximum transducer pressure, “o21 MaxTransPres” to the new values. The values must be entered in bar absolute so a sensor with a range of -1 to 12 bar gauge, needs to bedened as 0 to 13 bar absolute.
Table 7: Related parameters
NOTE:
Both Danfoss AKS 32R and Danfoss Saginomiya Pressure transmitter NSK-BExxx follows the relative (gauge) pressure, therefore same rules applies as explained above in converting and dening it in bar absolute in EIM controller.
Mounting pressure transmitter
Installation of the pressure transmitter is less critical, but mounting of pressure transmitter should be closer to the temperature sensor, right after the evaporator and with its head in upright position.
Power supply:
• Grounding of secondary (output) of transformer is not recommended.
• Do not reverse the polarity of the power connection cables and avoid ground loops (i.e. avoid connecting one eld device to several controllers as this may result in short circuits and can damage your device).
• Use individual transformers for EIM 336 controller to avoid possible interference or grounding problems in the power supply.
WARNING:
• Separate the sensor and digital input cables as much as possible (at least 3 cm) from the power cables to the loads to avoid possible electromagnetic disturbance.
• Never lay power cables and probe cables in the same conduits (including those in the electrical panels).
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