Danfoss BSV-8 Data sheet

Data Sheet
Safety relief valves Type BSV-8
Used as pressure limiting devices to protect hydraulic systems and components
BSV is a standard, back pressure independent safety relief valve, especially designed for protection of small components against excessive pressure and as a pilot valve for the pilot operated internal safety valve, type POV.
BSV is an angle-way safety relief valve which can operate with a very high back pressure. The valve is designed to meet the strict quality demands and safety requirements for refrigeration installations, specied by the international classication societies.
As the valve is not dependent on the back pressure, it is recommended for use as an internal safety relief valve. However, the valve can also be used as an external safety relief valve. The spring housing is tightly sealed to avoid refrigerant leakage.
The inlet ow diameter of the BSV 8 is 8.0 mm
5
(
16 in.).
The valves can be delivered with set pressures between 10 and 25 bar (145 and 363 psig).
Standard pressure setting valves having "TÜV Pressure Setting Certicate" with each valve are also available.
Features:
Classication: DNV, BV, EAC etc. To get an updated list of certication on the products please contact your local Danfoss Sales
Company.
AI183186419214en-000702
Safety relief valves, Type BSV-8
Media
Refrigerants
Applicable for the refrigerants HCFC, HFC, R717 (Ammonia), R744 (CO2). Flammable hydrocarbons are not recommended. For further information please contact your local Danfoss Sales Company.
New refrigerants
Danfoss products are continually evaluated for use with new refrigerants depending on market requirements.
When a refrigerant is approved for use by Danfoss, it is added to the relevant portfolio, and the R number of the refrigerant (e.g. R513A) will be added to the technical data of the code number. Therefore, products for specic refrigerants are best checked at store.danfoss.com/en/, or by contacting your local Danfoss representative.
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Working pressure
Reseating pressure
Set pressure p
Opening pressure
p + 10%
p – 10%
0 100%
Safety relief valves, Type BSV-8
Product specication
Design
BSV is designed as a standard safety relief valve (DIN 3320) which are recommended for refrigeration plants. On a rise in pressure above the set pressure, the safety relief valve will initially start opening slightly, to minimise the outlet of refrigerant. If the pressure continues to increase, the valve will open fully. The safety relief valve will be fully open before the pressure is 10% higher than set pressure, and fully closed before the pressure is 10% below set pressure.
The valve is recommended as an internal safety relief valve because its function is independent of the back pressure. The valve can also be used as an external safety relief valve.
Figure 1: Design
Pressure and temperature data
Pressure
Pressure setting range: 10 – 25 bar (145 – 363 psig), For further information please contact your local Danfoss Sales
Company.
The valves are designed for: Strength test: 43 bar (624 psig) Leakage safety: 25 bar (363 psig) Special circumstances such as vibrations (which should be avoided) and oscillating pressure may require an increased dierence between the operational pressure and the closing pressure.
Pressure setting
The operating pressure of the plant should be at least 15% below the set pressure. This allows a perfect re-seating of the safety relief valve after having been activated.
Temperature range for BSV used as an external safety relief valve:
-30 °C /+ 100 °C (-22 °F /+ 212 °F)
Temperature range for BSV used as a pilot valve for POV:
-50 °C /+ 100 °C (-58 °F /+ 212 °F)
NOTE:
For temperatures below -30 °C (-22 °F), the valve may not re-seat to a 100% gas tightness when activated.
Housing
Made of special steel approved for low temperature application. Spindle and seat are made of stainless steel, to ensure precise operation even during extraordinary conditions. The gasket of the valve cone is made of a special neoprene compound.
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21
2
3
17
6
12
13
11
10
8
7
1
Danfoss
M148F0001_1
No.
Part
Material
DIN
ISO
ASTM
1
Housing
Steel
TT St 35 N/V, 17173
TW 6, 2604/375
Grade 1, A333, A334
A350 LF2
(1)
2
Threaded plug
Steel
9S Mn28 1651 - 88
11S Mn28 630/9 - 88
1213
SAE J 403
3
Valve top
Steel
St. 37.2, 1652 - 2 - 90
Fe 360 B, 660 - 80
Grade C, A 283
6
Bellow
Stainless steel
7
Gasket
Aluminium
8
Valve seat
Stainless steel
10
O-ring
Cloroprene (Neoprene)
11
Valve cone
Steel12Spring
Steel
Class C, 17223-1-84
A 679SAE J 403
13
O-ring
Cloroprene (Neoprene)
17
Gasket
Aluminium
21
Marking label
Aluminium
Safety relief valves, Type BSV-8
Material specication
Figure 2: BSV-8
Table 1: Material specication
(1)
(1)
Alternative material
Alternative material
Installation
To ensure exact operation of the safety relief valve it should be installed with the spring housing upwards. If the valve is mounted as an internal safety relief valve without any demand for exact opening pressure, the valve may be tted with the spring housing in other positions. When the valve is mounted, it is important to avoid the inuence of static, dynamic and thermal stress.
A very precise technique has been applied for the production of the seal. However, this seal can still be damaged, if dirt is blown from the pipe system into the valve.
Re-calibration/servicing
In certain countries the authorities demand that the valves are checked at least once a year (see local rules).
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Size mm
Size in.
Inlet
Outlet
L [mm]
L [in.]
8
5
16
G
3
4
G 1170.67
Valve
Nominal size
Flow diameter
Flow area
De-rated,
certied coef‐
ficient of discharge
Inlet
Outlet
d0A0K
dr
BSV 8
15 mm
20 mm
8 mm
50 mm2
0.43
1
2
in.
3
4
in.
0.315 in.
0.078 in2
q
m
= 0.2883 x C × A0 × Kdr × Kb × √
p
v
q
m
Discharge capacity (kg/h)
C
Discharge function depending of the actual refrigerant (κ) see table 2.
A
0
Flow area of the safety relief valve (mm
2
).
Safety relief valves, Type BSV-8
Control/Identication
After adjustment of the set pressure at Danfoss, the valves are sealed. For that reason Danfoss can only guarantee correct operation, as long as the seal remains unbroken.
All valves are provided with a metal plate with the following information:
• Flow diameter
• Set pressure
• Date of production
• Production number
• Type approved code
Transport/Handling
The valves are tted with special protection covers and packed in purpose made transportation cartons. It is important that the cover remains tted around the valve until it is installed.
NOTE:
To ensure the exact and precise operation of the valve it must be handled with care.
Connections
Available with the following connections:
Outside pipe thread T (ISO 228/1)
Figure 3: Connections T
Table 2: T outside pipe thread, (ISO 228/1)
Capacity
The design and construction of the safety relief valve has been tested and approved by TÜV. This test comprises control of the function of the valve as well as measuring of the capacity, which is the basis of the curves and tables on the following pages. The values in the table are based on saturated gas.
If e.g. back pressure or superheated gas have to be taken into consideration, the formulas or the Danfoss computation program Coolselector can be used.
Table 3: Capacity
NOTE:
The discharge capacity of the safety relief valves are based on (IS0 41261/EN 12681 / prEN 1313 6 (1998)).
Table 4: Discharge capacity
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qm = 0.2883 x C × A0 × Kdr × Kb × √
p
v
K
dr
De-rated coecient of discharge (Kdr = Kd × 0.9), (the
Kdr
is certied by TÜV) see table 1.
K
b
Correction factor for sub-critical ow. (-) Kb = 1.0 when the back pressure is lower than approx. 0.5 × relieving pressure (Pb < 0.5 × p).
v
Specic volume of the vapour. (m3/kg)
p
set
Set pressure, the predetermined pressure at which a pressure relief valve under operation starts to open (p
set
is indicated on the metal plate on
the safety relief valve). (bar g)
p
atm
Atmospheric pressure. (1 bar)
p
Relieving pressure, p = p
set
× 1.1 + P
atm
(bar a)
Refrigerant
Isentropic exponent [κ]
Discharge function [C]
R22
1.17
2.54
R134a
1.12
2.5
R404A
1.12
2.49
R410A
1.17
2.54
R717 (Ammonia)
1.31
2.64
R744 (CO2)
1.3
2.63
Air
1.4
2.7
R404A R134a
R22
Air (20 °C)
R717
Set pressure
Capacity
Set pressure
R22
R134a
R404A
R717
Air (20 °C)
13 barg
kg/h
540
575
590
240
300
189 psig
lb/min
19.9
21.2
21.6
8.7
11.1
18 barg
kg/h
745
810
825
325
410
261 psig
lb/min
27.5
29.7
30.3
11.9
15
21 barg
kg/h
875
955
970
375
475
305 psig
lb/min
32.2
35.1
35.7
13.8
17.4
25 barg
kg/h
1060
1175
1200
445
560
363 psig
lb/min
38.9
43.24416.4
20.6
Safety relief valves, Type BSV-8
NOTE:
For back pressure higher than 0.5 × p, the Danfoss computer program Coolselector or the above mentioned standard must be used when calculating the capacity.
Table 5: Properties of Refrigerants
Figure 4: BSV 8, back pressure = atmosphere pressure
Table 6: BSV 8, back pressure = atmosphere pressure
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R404A R134a
R22
Air (20 °C)
R717
Set pressure
Capacity
Set pressure
R22
R134a
R404A
R717
Air (20 °C)
13 barg
kg/h
495
525
535
215
275
189 psig
lb/min
18.2
19.4
19.7810.1
18 barg
kg/h
680
740
755
295
375
261 psig
lb/min
25.1
27.1
27.7
10.9
13.7
21 barg
kg/h
800
875
885
345
435
305 psig
lb/min
29.4
32.1
32.6
12.6
15.9
25 barg
kg/h
965
1075
1095
410
510
363 psig
lb/min
35.5
39.4
40.21518.8
Safety relief valves, Type BSV-8
NOTE:
The capacity calculation is based on ISO 4126 - 1 / EN 1268 - 1 /prEN 13136 (1998).
Figure 5: BSV 8, back pressure = 0.6 × set pressure (barg/psig)
Table 7: BSV 8, back pressure = 0.6 × set pressure (barg/psig)
NOTE:
The capacity calculation is based on ISO 4126 - 1 / EN 1268 - 1 /prEN 13136 (1998).
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Valve size
ABC∅DAF
Weight
BSV 8 (
5
16 in.)
mm
45
1503250461.5 kg
in.
1.77
5.91
1.26
1.97
1.81
3.3 lb
Safety relief valves, Type BSV-8
Dimensions and weight
Figure 6: BSV 8
Table 8: BSV 8, with threaded connections ISO 228/1 pipe threads
NOTE:
Specied weights are approximate values only.
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BSV8T
211
Valve type
BSV
Back pressure independent safety valve
Nominal size in mm
8
DN 8
Connections
T
Outside threaded connections: ISO 228/1 Pipe thread
Fittings for connections must be ordered seperately
Fittings for pilot operation
The welding ttings for single mounted safety relief valve must be ordered seper‐
ately
Pressure setting
Standard pressure setting: 2××
210
10 barg (145 psig)
211
11 barg (160 psig)
212
12 barg (174 psig)
213
13 barg (189 psig)
214
14 barg (203 psig)
215
15 barg (218 psig)
216
16 barg (232 psig)
217
17 barg (247 psig)
218
18 barg (261 psig)
219
19 barg (276 psig)
220
20 barg (290 psig)
221
21 barg (305 psig)
222
22 barg (319 psig)
223
23 barg (334 psig)
224
24 barg (348 psig)
225
25 barg (363 psig)
Standard pressure setting with TÜV certicate: 3××
310
10 barg (145 psig)
311
11 barg (160 psig)
312
12 barg (174 psig)
313
13 barg (188 psig)
314
14 barg (203 psig)
315
15 barg (218 psig)
316
16 barg (232 psig)
317
17 barg (247 psig)
318
18 barg (261 psig)
319
19 barg (276 psig)
320
20 barg (290 psig)
321
21 barg (304 psig)
322
22 barg (319 psig)
323
23 barg (334 psig)
324
24 barg (348 psig)
325
25 barg (362 psig)
Safety relief valves, Type BSV-8
Ordering
How to order
The table below is used to identify the valve required.
Please note that the type codes only serve to identify the valves, some of which may not form part of the standard product range. For further information please contact your local Danfoss Sales Company.
Table 9: Example for type codes
Table 10: Type codes
NOTE:
Where products need to be certied according to specic certication societies, the relevant information should be included at the time of order.
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Size
Construction and test facilities are approved by TÜV
mm
in.
Type
barg (psig)
Part No.
8
5
16
BSV8 T 210
10 (145)
2416+200
8
5
16
BSV8 T 211
11 (160)
2416+309
8
5
16
BSV8 T 212
12 (174)
2416+310
8
5
16
BSV8 T 213
13 (189)
2416+201
8
5
16
BSV8 T 214
14 (203)
2416+311
8
5
16
BSV8 T 215
15 (218)
2416+312
8
5
16
BSV8 T 216
16 (232)
2416+221
8
5
16
BSV8 T 217
17 (247)
2416+313
8
5
16
BSV8 T 218
18 (261)
2416+202
8
5
16
BSV8 T 219
19 (276)
2416+225
8
5
16
BSV8 T 220
20 (290)
2416+203
8
5
16
BSV8 T 221
21 (305)
2416+204
8
5
16
BSV8 T 222
22 (319)
2416+224
8
5
16
BSV8 T 223
23 (334)
2416+314
8
5
16
BSV8 T 224
24 (348)
2416+315
8
5
16
BSV8 T 225
25 (363)
2416+205
Size
Each valve is
certied by a representative from TÜV
mm
in.
Type
barg (psig)
Part No.
8
5
16
BSV8 T 310
10 (145)
2416+316
8
5
16
BSV8 T 311
11 (160)
2416+317
8
5
16
BSV8 T 312
12 (174)
2416+318
8
5
16
BSV8 T 313
13 (189)
2416+206
8
5
16
BSV8 T 314
14 (203)
2416+319
8
5
16
BSV8 T 315
15 (218)
2416+320
8
5
16
BSV8 T 316
16 (232)
2416+222
8
5
16
BSV8 T 317
17 (247)
2416+321
8
5
16
BSV8 T 318
18 (261)
2416+207
8
5
16
BSV8 T 319
19 (276)
2416+322
8
5
16
BSV8 T 320
20 (290)
2416+208
8
5
16
BSV8 T 321
21 (305)
2416+209
8
5
16
BSV8 T 322
22 (319)
2416+210
8
5
16
BSV8 T 323
23 (334)
2416+323
8
5
16
BSV8 T 324
24 (348)
2416+324
8
5
16
BSV8 T 325
25 (363)
2416+211
Type
Code number
For stand-alone SFV 15/ SFA 15/ BSV-8: Nipples + gaskets set
148F3019
For system POV + BSV: Nipples + gaskets set
148H3453
Safety relief valves, Type BSV-8
Certied BSV valves with standard set pressure
Table 11: Certied BSV valves with standard set pressure
Certied BSV valves with standard set pressure and TÜV pressure setting certicate with each valve
Table 12: Certied BSV valves with standard set pressure and TÜV pressure setting certicate with each valve
Nipples and gaskets
Table 13: Attention: Fittings for connections must be ordered separately
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Type
File name
Document type
Document topic
Approval authority
BSV
EAC RU Д-DK.БЛ08.B.03706
EAC Declaration
Machinery & Equipment
TÜV 0045 202 1204 Z 00354 19 D 001(00)
Pressure - Safety Certicate
EAC RU C-DK.БЛ08.B.01096_20
Pressure - Safety Certicate
PED
033F0473.AD
Manufacturers Declaration
ATEX
Danfoss
EU 033F0685.AK
EU Declaration
EMCD/PED
Danfoss
BSV 8
BV 39409-B0 BV
Marine - Safety Certicate
DNV GL TAP000000M
Marine - Safety Certicate
TUV SV 17-1013
Pressure - Safety Certicate
RMRS 19.10327.266
Marine - Safety Certicate
The BSV-valves are approved in accordance with the European standard specied in the Pressure Equipment Direc­tive and are CE marked. For further details / restrictions - see Installation guide.
Type
BSV 8
Nominal bore
8 mm (0.315 in.)
Classied for
Fluid group I
Category
IV
Safety relief valves, Type BSV-8
Certicates, declarations, and approvals
The list contains all certicates, declarations, and approvals for this product type. Individual code number may have some or all of these approvals, and certain local approvals may not appear on the list.
Some approvals may change over time. You can check the most current status at danfoss.com or contact your local Danfoss representative if you have any questions.
Table 14: Valid approvals
Table 15: Pressure Equipment Directive (PED)
Table 16: Compliance
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