Daktronics CH-1624V User Manual

Auto Racing Display

Model CH-1624V

Installation & Service Manual

ED 5942

ED-5942
Project# 1081
Rev. 4 - 28 July 1998

Copyright © 1991 Daktronics, Inc.

All rights reserved. While every precaution
has been taken in the preparation of this
manual, the publisher assumes no
responsibility for errors or omissions. No part
of this book covered by the copyrights
hereon may be reproduced or copied in any
form or by any means - graphic, electronic,
or mechanical, including photocopying,
taping, or information storage and retrieval
systems - without written permission of the
publisher.

DA
KTRONICS, INC.

Setting New Standards Worldwide

P.O. Box 5128 331 32nd Ave. Brookings, SD 57006
Phone [phone] or [phone] Fax [phone]

2

2

Installation

Installation

Table of Contents

1. Introduction .............................................................................................................1-1

1.1 How To Use This Manual ..........................................................................................1-1

1.2 Display Overview.......................................................................................................1-1

2. Installation ...............................................................................................................2-1

2.1 General System...........................................................................................................2-1

2.2 Beam and Footing Selection.......................................................................................2-1

2.3 Display Mounting.......................................................................................................2-2

2.4 Electrical Installation..................................................................................................2-3

2.4.1 Control Signal Cable.....................................................................................2-3

2.4.2 Power Wiring ................................................................................................2-3

3. Maintenance & Troubleshooting............................................................................3-1

3.1 Lamp Replacement.....................................................................................................3-1

3.2 Lamp Driver...............................................................................................................3-1

3.3 Digit Segmentation.....................................................................................................3-2

3.4 Schematic ...................................................................................................................3-2

3.5 Troubleshooting .........................................................................................................3-2

3.6 Replacement Parts......................................................................................................3-3

3.7 Unit Exchange/Replacement Procedure.....................................................................3-3

Table of Contents

i

Section 1 : Introduction

1.1 How To Use This Manual

This manual explains the installation and maintenance of the CH-1624V Auto Racing
Display. Setup of other control equipment or operation of the CHTS-300 timing console are
not covered in this manual. For questions regarding the safety, installation, operation or
service of this system, please refer to the telephone numbers listed on the cover page of this
manual.

Important Safeguards:

1. Read and understand these instructions before installing.

2. Do not drop the control console or allow it to get wet.

3. Be sure the display is properly grounded with a ground rod at the display location.

4. Disconnect power to the display when it is not in use.

5. Disconnect power when servicing the display.

6. Do not modify the display structure or attach any panels or coverings to the

display without the written consent of Daktronics, Inc.

The box below illustrates Daktronics drawing numbering system. The drawing number
“7087-P08A-69945” is how Daktronics identifies individual drawings. This number is
located in the lower-right corner of the drawing. This manual refers to drawings by listing the
last set of digits and the letter preceding them. In the example below, the drawing would be
referred to as Drawing A-69945. Referenced drawings are inserted at the end of the first
section which references them.

1.2 Display Overview

Reference Drawing: Display, CH-1624V......................................Drawing A-46744

Drawing A-46744 shows a Daktronics CH-1624V display. The CH-1624V along with the
use of the Daktronics CHTS-300 timing console will display the car positions on the display.

Introduction

1-1

Section 2 : Installation

2.1 General System

Reference Drawings: Pwr/Sig Entrance, 1 Driver Display .............Drawing A-46755

Component Locations, CH-1624V ..............Drawing A-46756

System Layout, CH-1624V..........................Drawing A-46757

Display Mounting, CH-1624V......................Drawing A-46774

Footing & Beam, CH-1624V........................Drawing A-46784

Color Code, 25 Pin J-Box ...........................Drawing A-47207

Electrical Installation, CH-1624V ................Drawing A-47270

Refer to Drawing A-46757 for a general system layout.

The general procedure for installing the CH-1624V display is as follows:

1. Select beam and footing recommendations from the table below.

2. Dig the footing holes and install beams and footings. Refer to the table in Section 2.2 for

the correct beam and footing selections.

3. Route power and signal cables to the display and control locations.

4. Mount the displays to the beams as described in Drawings A-46774 and A-46784 and in
Section 2.3.

5. Route power and signal wires into the displays as described in Drawings A-46755, A­46756, A-47207 and A-47270 and in Section 2.4.

2.2 Beam and Footing Selection

Reference Drawing: Footing & Beam, CH-1624V..........................Drawing A-46784

The table below contains recommendations for W-shape beams and footings to support the
display as shown in Drawing A-46784. The first column is wind velocity in miles per hour.
The distance in the second column is from the ground to the bottom of the display. The
choices from these columns depend upon the display location.

The beams listed below are beams which provide maximum wind load strength for the weight
and cost of the beams.

Wind Speed Height (ft) Beam

Section

70 10 W 10x19 7 ½ ftx3 ft

MPH 15 W 10x25 8 ¼ ftx3 ft

80 10 W 10x25 8 ½ ftx3 ft

MPH 15 W 10x29 9 ¼ ftx3 ft

90 10 W 14x26 9 ½ ftx3 ft

MPH 15 W 12x31 10 ½ ftx3 ft

The calculations for footing diameters and depths are based on the assumption that footings
are in undisturbed soils, not fill soils. Lateral bearing capacity of 300 psf per foot of depth in
natural grade was used to derive these figures.

Installation

Footing Depth x

Diameter

2-1

The footings recommendations are based on the allowable soil bearing pressure of 3000 psf
vertically and 300 psf/ft of depth horizontally. However, these recommendations are
suggestions only and soil bearing pressure at the site must be determined by a sample test
prior to specifying actual footings. Be sure that the installation complies with local codes and
is suitable for particular soil and wind conditions. Daktronics assumes no responsibility for
structures installed by others. Daktronics recommends that W-sections of grade 36 steel be
used for beams, and that 28-day (strength 3000 psi) concrete be used for footings.

A note about beam nomenclature: For a typical beam, W8x28 for example, "W" stands for
"Wide-Flange Beam". The first number (8) is the approximate front to rear dimension of the
beam in inches. The second number (28) is the weight per foot in pounds. This numbering is
a standard in the steel industry. Widths are from 10.125 to 13.87 inches in the chart above.

Note: Recommendations for a single rectangular structural steel tube and footing to support
the display as shown in Drawing A-46784 must be determined by a qualified structural
engineer using data from a soil sample test at the site.

2.3 Display Mounting

Reference Drawing: Display Mounting, CH-1624V.......................Drawing A-46774

Footing and Beam, CH-1624V .....................Drawing A-46784

Drawings A-46774 and A-46784 show the typical mounting for the display.

Note: The bolts that secure the display to the beam(s) do not go through the beam(s), but run

along both sides of the beam, clamping the display to the beam(s).

A mounting kit consisting of mounting angles and 1/2" hardware are provided to mount the
display.

1. Position the display against the mounting beam(s) and secure the bottom of the display to

the beam(s) as shown.

2. Secure the top of the display and then the middle of the display. Once mounting angles are

attached, the display may be slid up or down to the desired height. Once the display is
positioned as desired, tighten all bolts.

2-2

Installation

2.4 Electrical Installation

2.4.1 Control Signal Cable

Reference Drawings: Pwr/Sig Entrance, 1 Driver Display..Drawing A-46755

Component Locations, CH-1624V...Drawing A-46756

Color Code, 25 Pin J-Box................Drawing A-47207

For the display, two conductors of 24 AWG are needed. For distances up to 600 ft. or
22 AWG, up to 1000 ft. are required. Daktronics has 24 AWG direct burial cable,
Daktronics part no. W-1105 with 6 conductors, and 22 AWG cable that must be
pulled through the conduit before burial, Daktronics part no. W-1077 with 2
conductors.

At the control location, mount the signal J-box to a convenient location. Route the
cables and connect to the wires leading from the connector in the cover according to
the table below and Drawing A-47207.

At the display, open the bottom hinged panel covering the entrance enclosure as
shown in Drawing A-46756. Remove the cover from the entrance enclosure. Refer
to Drawing A-46755 for an illustration of the components inside the entrance
enclosure. Connect the signal wires to TB31 as indicated in the table below.

Control End Display End

J-box Terminal No. Wire Color Output No. TB31 Terminal No.

14 Red/Wht 1* 1 (+)
15 Grn/Wht 2 (-)

*Auxiliary display(s) require(s) a different output number(s). Consult the CHTS-300 console manual.

2.4.2 Power Wiring

Reference Drawing: Pwr/Sig Entrance, 1 Driver Display....Drawing A-46755

The CH-1624V display requires a 120/240 VAC, 40 amp circuit per line. When
equipped with 25W lamps, the maximum current draw is 66.67 amps. When
equipped with 30W, 30R20 reflector lamps, the maximum current draw is 80 amps.

Route power wires into the display and connect to TB41 in the entrance enclosure, as
shown in Drawing A-46755.

Connect the ground wire to E41 and to a ground rod near the display, according to
local codes.

Installation

2-3

Section 3 : Maintenance & Troubleshooting

IMPORTANT NOTES:

1. Disconnect power before any repair or maintenance work is done on the
display!

2. Any access to internal display electronics must be made by qualified
service personnel.

3. Disconnect power when the display is not in use.

3.1 Lamp Replacement

Reference Drawing: Digit Service ..................................................Drawing A-27674

The primary service required by the CH-1624V display is to replace burned-out lamps. Refer
to Drawing A-27674 for an illustration of lamp changing. Replacement lamps are 120V,
25W frosted, medium base, available at your local store or directly from Daktronics, part
number DS-1029. Some displays may be equipped with 120V, 30W reflector type 30R20
lamps, Daktronics part number DS-1126.

Do not use lamps larger than those originally installed in the display. Using higher powered
lamps will likely cause fuse failures in the display and could exceed the current levels that the
display's circuits can safely handle.

3.2 Lamp Driver

Reference Drawings: Lamp Driver,16 Col. w/ Fan.........................Drawing A-37070

Component Locations,CH-1624V ...............Drawing A-46756

In the display, the task of switching lamps on and off is performed by the lamp driver.

Drawing A-46756 in Section 2 shows the location of the lamp driver in the display.
Drawing A-37070 shows an illustration of the lamp driver and the fuses located in it. The

lamp driver has 21 connectors with power and signal inputs and outputs to the digits. The
functions of these connectors are as follows:

Connector Number Function

1-16 Outputs to digits

17 Signal Input
18 Power input for outputs 1-8 (120 V)
19 Power input for driver logic and fan (120V)
20 Power input for outputs 9-16 (120V)
24 Dim option selector

In Drawing A-46756 the numbers on the digits refer to the lamp driver output connector
wired to each digit.

Maintenance and Troubleshooting

3-1

3.3 Digit Segmentation

Reference Drawing: Segments, 4x7 Lamp Matrix Digit..................Drawing A-37685

In a digit certain lamp always go on and off together. These groupings of lamps are known as
"segments". Each digit has eight segments, referred to by letters A through H. Drawing A-
37685 illustrates these segments and shows which connector pin and wire color is wired to
each segment.

3.4 Schematic

Reference Drawings: Schematic, 1 Driver Display ........................Drawing A-46754

Pwr/Sig Entrance, 1 Driver Display.............Drawing A-46755

Component Locations, CH-1624V..............Drawing A-46756

The schematic diagram in Drawing A-46754 shows the power and signal inputs into the
display and to the lamp driver. The component numbers correspond to those shown in
Drawings A-46756 and A-46755.

3.5 Troubleshooting

This is a list of possible problems that may occur and their possible solutions.

Observed Problem Possible Cause

One lamp won’t light

Digit segment won’t light

Entire digit won’t light

Half the display won’t light

Entire display won’t light

Segment stays lit

Garbled display

If a problem is observed in one digit, the cause may be isolated by swapping plugs on the
driver (connect the plug from the digit into a different jack). If the same digit shows the same

• Burned-out lamp

• Broken wire behind digit

• Broken wire

• Poor contact at driver connector

• Internal driver malfunction

• Broken wire (black)

• Poor contact at connector, pin 7

• Fuse blown in driver

• Service breaker tripped

• Main fuse blown

• Poor contact at main power

connection

• P18 disconnected

• Power disruption

• Poor signal connection

• Driver logic fuse blown

• Control not connected to display

• P20 disconnected

• Broken wire behind digit

• Internal driver malfunction

• Control malfunction

• Internal driver malfunction

3-2

Maintenance and Troubleshooting

problem, the cause may be in the digit or the wiring. If the problem moves to another digit,
then the cause is probably an internal driver problem.

Use a volt meter at driver inputs to determine if power is being supplied to the driver. An
ohmmeter can be helpful in finding broken wires and bad connections. Internal electronic
problems must be corrected by Daktronics or an authorized service center.

3.6 Replacement Parts

Part Name or Description Type Daktronics Part Number

Lamp Driver 0A-1033-0122
J-Box, CHTS-300 Timer 0A-1067-0056
Fuse, Main Power, 20A FNW-20 F-1016
Fuse, Lamp Driver, 10A AGC-10 F-1006
Fuse, Driver Logic, ½ A AGC-1/2 F-1000
Digit Lampbank, 24” 4x7 0A-1027-0071
Digit Screen, 24” 4x7 0S-1064-0002
Socket, Med. Base X-1046
Lamp, 25W Frosted DS-1029
Lamp, 30W Reflector Type 30R20 DS-1126

3.7 Unit Exchange/Replacement Procedure

Daktronics unique exchange program offers our clients the quickest, most economical way of
receiving product repairs. If a component fails, Daktronics will send the customer a
replacement. The customer, in turn, sends the failed component to Daktronics. This not only
saves money but decreases the time the display is inoperable. Daktronics offers repair and
return on a timely basis; in urgent situations, every attempt is made to ship by the fastest
transit method available.

1. Packaging for Return: Package and pad the item well to prevent damage during

shipment. Electronic components, such as printed circuit boards, should either be
installed in an enclosure or placed in an anti-static bag before boxing.

Please enclose your name and address along with a list of all the symptoms. Please be

as specific as possible.

2. Driver Packaging Instructions: Drivers should be placed in a static-free enclosure

for return shipping. An anti-static convoluted foam packing is available from
Daktronics (part number PK-1135). The shipping box (Daktronics part number PK-

1006) should be used along with the foam.

3. Where to Send: Contact your local representative prior to shipment to acquire a

Return Material Authorization Number (RMA#). This will speed up the repair of
your unit.

When returning defective items under the exchange program, please use the UPS Blue
Return Tags found in the package containing the exchange unit sent from Daktronics.
This will speed up the transaction and help avoid confusion when the part is returned
to Daktronics. The defective item must be returned within 15 days of receiving a

Maintenance and Troubleshooting

3-3

replacement part. Using the UPS Blue Return Tag immediately will eliminate the
possibility of late charges being assessed against your account.

Mail: Daktronics, Inc., Customer Service
PO Box 5128
331 32

nd

Avenue

Brookings, SD 57006

Phone: Toll Free: 1-800-843-9879
or 1-605-697-4400

Customer Service Fax: [phone]

E-Mail: [e-mail]

3-4

Maintenance and Troubleshooting