Fill in the chart with specific information about this display so these details will be readily available
when calling for service or replacement parts.
Information needed for technicians
Fill in the blank
and/or Customer Service
Location address of the display:
Model number of the display:
Version of software being used:
(Right-click on Venus 1500 name in toolbar,
choose “About Venus 1500”)
All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no
responsibility for errors or omissions. No part of this book covered by the copyrights hereon may be reproduced or copied in
any form or by any means – graphic, electronic, or mechanical, including photocopying, taping, or information storage and
retrieval systems – without written permission of the publisher.
GalaxyPro™ is a registered trademark of Daktronics, Inc.
All others are trademarks of their respective companies.
Table of Contents
Section 1: Overview of the Displays ........................................................................................... 1
Daktronics GalaxyPro™ AF-3700 series displays are built to display a wide variety of messages with
great color depth. This manual provides simple installation, maintenance, and troubleshooting
information to ensure the optimal performance of the display. Diagnostic information and parts
replacement are also included. Definitions of terms and connectors used in the manual can be found
in Appendix B.
The diagrams in Figure 2 and Figure 3 give an overview of the displays. The first figure shows the
front and back views of a typical display. The second figure shows a simplified diagram of basic
display set-up.
1.1 Display Details
The GalaxyPro® model numbers are described as follows:
AF-3700-RRxCCC-34-RGB-X
AF-3700 =
RR =
CCC =
34 =
RGB =
X =
The displays are offered as single-face or double-face units. If the display is a double-face
setup, the first display is referred to as the primary and the second display is called the
mirror. If the second display will be mounted at a distance of more than six feet from the
primary display, then two primary displays will need to be utilized.
A module is the building block of the GalaxyPro
display. Each module measures 8 pixels high by 8
pixels wide (Figure 1). By placing modules side-by-side
and on top of one another, a variety of display sizes can
be designed and built. Individual modules can be easily
removed from the display if required.
A typical display system is run with a Windows
personal computer (PC) running Venus
and one or more displays. Venus 1500 is a software
package that runs under Windows 98, ME
2000, XP, or Vista Home/Professional operating
systems on an IBM
Venus 1500 operations manual (ED-13530) for
installation and operation of the Venus 1500 software.
Outdoor GalaxyPro display
Number of pixel rows high
Number of pixel columns long
34 mm pixel to pixel spacing
LED Color: R (Red), G (Green), B (blue)
(68 billion colors - pixel calibrated)
SF – Single Face or 2V – Primary/Mirror
®
®
1500 software
™
®
-compatible computer. Refer to the
based
, NT® 4.0,
Figure 1: Single Module
Overview of the Displays 1
Figure 2: Display Components
Figure 3: Basic Display Set-up
2 Overview of the Displays
Section 2: Mechanical Installation
Read the Mechanical, Power, and Signal Installation sections before installing the display(s).
Daktronics engineering staff must approve any changes that may affect the weathertightness of the display. If any modifications are made, detailed drawings of the changes
must be submitted to Daktronics for evaluation and approval, or the warranty may be
void.
Daktronics is not responsible for installations or the structural integrity of
support structures done by others. The customer is responsible for ensuring that a
qualified structural engineer approves the structure and any additional hard ware.
Reference Drawing:
Shop Drawing for specific display size ......................................................... Listed in Appendix A
2.1 Support Structure Requirements
The installer is responsible for ensuring that the mounting structure and hardware
are capable of supporting the display, and that the structure follows all local codes.
Support structure design depends on the mounting methods, display size, and weight.
Because every installation site is unique, no single procedure is approved by Daktronics for
mounting GalaxyPro
information only and may or may not be appropriate for this particular installation. Refer to
Figure 2 and Figure 3 for basic display set-ups.
Mounting plans need to take into account the ventilation system for the specific display size.
In general, the front of all displays needs to be unobstructed to allow for air flow and internal
access. Displays 40 pixels high and larger also need unobstructed area in the back to allow for
fans expelling air through the hoods (Figure 4).
Also keep in mind the location of the mounting
clips and the clearance needed for the
power/signal terminations on the back of the
display (Figure 5). Display height and wind
loading are also critical factors to be considered.
This information can be found in the Shop Drawing which was supplied with the order. These
are also listed in Appendix A.
™
displays. The information contained in this section is general
Figure 4: Ventilation of Displays
Mechanical Installation 3
Figure 5: Back View of Typical Display/Section
Pre-installation Checklist
Verify the following before proceeding with installation:
The display is in good condition after shipping and uncrating.
•
A straight and square mounting frame is provided for the display.
•
Height variation in any four-foot horizontal section may not exceed ¼-inch.
• Adequate support is provided for the display so that the structure will not yield at
any unsupported points after mounting.
Clearance of 4" of unobstructed space above the top of the display is allowed to
•
remove the eyebolt. Note: No clearance is required once the eyebolt is removed.
Clearance around the display is maintained to allow unobstructed air flow through
•
the vents and fans and to allow access to internal components.
4
Mechanical Installation
2.2 Lifting a Display or Display Section
In order to maintain the structural integrity of the display cabinet, the 90° angle
between the cabinet and the lifting method must be maintained.
If damage occurs due to improper lifting procedures, the warranty will be void.
General Lifting Notes:
•Lift the display into position on the support structure using a lifting bar and all
eyebolts. (Figure 6).
• Do not attempt to permanently support the display by the eyebolts.
• Do not lift more than one section at a time with the eyebolts.
• Mount bottom section(s) first.
Figure 6: Correct Lifting Procedure
Figure 7: Incorrect Lifting
Left and right sections may be mounted together ONLY if a lifting bar and all eyebolts
are used. Left/right signal and ground connections may be easier to make on the ground.
Top/bottom or more than two sections should not be mounted together since the
eyebolts and connecting hardware are not strong enough for this procedure.
After installation is complete, carefully inspect the display for any holes that may allow
water to seep into the display and seal any openings with silicone.
If the eyebolts on the top of the display have been removed, plug the holes with bolts
and the rubber-sealing washer that was removed with the eyebolt unless an overhead
structure protects the area.
Refer to Section 3 for power routing and to the appropriate communication manual for
signal connections to the display.
Mechanical Installation 5
2.3 Sectional Mounting
Bottom or Bottom-Left Section
Before mounting, connecting the sections, or installation:
1. Remove the first, second and every even module from the top row of the bottom
section.
2. Also, remove the first and second module from the bottom left corner of the bottom
section - the controller and power termination panel are located there.
3. If an additional section will be added for length, remove the modules in the
adjoining columns. An opening is located behind each module in the columns for
ribbon cable connection between sections.
Figure 8: Bottom Section Preparation
6
Mechanical Installation
Top or Top-Left Section
Before mounting, connecting the sections, or installation:
1. Remove the first, second, and every even module from the bottom row of a top
section. This will aid in aligning and connecting top and bottom sections, along with
making grounding and signal connections.
2. Behind the second module in the bottom row is a padded envelope that contains the
hardware needed to attach the sections together. Remove this now so the hardware
can be used in the following steps.
3. If an additional section will be added for length, remove the modules in the
adjoining columns. An opening is located behind each module in the columns for
ribbon cable connection between sections.
Figure 9: Top Section Preparation
Mechanical Installation 7
Combining Sections
1. Install the alignment pins in the top edge of the bottom
section by screwing them into the holes where the eyebolts
were located.
2. Attach the bottom section to the support structure by welding
or using 1/2” grade-5 bolts and hardware. Secure all clip
angles. Refer to Figure 10.
3. Set the top section on top of the bottom section with the aid of the
alignment pins.
4. Attach the top to bottom sections by unscrewing the alignment
pins and replacing them with the following (Refer to Figure 11):
• ½”-13 X 1 ½” bolts (HC-1152)
• ½” split washers (HC-1101)
• ½” flat washers (HC-1095).
Fill in all holes in the adjoining
sections.
5. If additional sections will be added
for length, remove the covers from
interconnection openings. Attach the
left to right sections with the
following:
• ½”-13 X 1 ½” bolts (HC-1152)
• ½” split washers (HC-1101)
• ½” flat washers (HC-1095).
Fill in all holes in the adjoining
sections.
6. Attach the top section(s) to the
structure. Weld or use ½" grade-5
bolts and hardware to secure all
angles to the support structure.
clip
Figure 10: Clip Angle Detail
Figure 11: Alignment Pin
2.4 Optional Temperature Sensor
Mounting
If an optional temperature sensor will be used with this display, refer to Appendix C for
mounting and signal connections.
8
Figure 12: Attaching Top and Bottom Sections
Mechanical Installation
Section 3: Power Installation
Read the Mechanical, Power, and Signal Installation sections before installing the display(s).
•Only a qualified individual should terminate power and signal cable at this Daktronics
display.
•All proposed changes must be approved by Daktronics engineering staff or the warranty
will be rendered null and void.
Reference Drawings:
Schematic, AF-3700-34-RGB, general ............................................................... Drawing B-277048
Power Specs, AF-3700-(8-32) x*-34-RGB-120/240 & 120/208V ....................... Drawing B-278578
Power Specs, AF-3700-(40-64) x*-34-RGB-120/240 & 120/208V ..................... Drawing B-283112
Power Specs, AF-3700-(72-80) x*-34-RGB-120/240 & 120/208V ..................... Drawing B-283113
Power Specs, AF-3700-(88-96) x*-34-RGB-120/240 & 120/208V ..................... Drawing B-283114
Power Specs, AF-3700-(104-112) x*-34-RGB-120/240 & 120/208V ................. Drawing B-283115
Power Specs, AF-3700-(120-128) x*-34-RGB-120/240 & 120/208V ................. Drawing B-278707
Power Specs, AF-3700-(8-32) x*-34-RGB-240 & 240/415V .............................. Drawing B-298537
3.1 Conduit
Daktronics does not include the conduit. Separate conduit must be used to route:
• power.
• signal IN wires to the signal termination enclosure, when applicable.
• signal OUT wires (if not using the provided interconnect cable).
Displays are provided with unthreaded power knockouts on the back for use with 3/4”
conduit. The 8-pixel high displays have a J-box on the back for power termination.
3.2 Overview of Power/ Signal Connection
Following is a brief summary of the power and signal connections to the display.
1. Power to the display will be terminated internally in most cases. Section 3.5 shows
the internal wiring diagrams.
2. Possible methods for signal termination are shown in the manual for the specific
communication type.
3. Power is routed to the display through a fused disconnect switch capable of
opening all ungrounded power conductors. Install this disconnect within the lineof-sight of any personnel performing maintenance on the display. (If the disconnect
is located out of sight of the display, it must be capable of being locked in the open
position.)
Note: Displays are equipped with overcurrent protection devices that carry a UL489 or
UL1077 (IEC 60947, VDE 660) rating. These devices are only intended to protect the
components within the display. Suitable devices must be used for the equipment and
feeders supplying power to the display.
Power Installation 9
4. Power conductors from the disconnect to the display should be routed through
conduit in agreement with local code.
5. Display power will terminate internally at the power termination panel.
6. Connect the grounding electrode conductor at the grounding lug on the back of the
display.
7. Signal cable is routed to the signal termination enclosure. When required, the signal
enclosure may also be grounded.
8. Signal into the enclosures must be routed through conduit. The knockouts in the
enclosures require the use of ½" conduit.
9. The signal quick-connect cable from the enclosure to the display can be routed
through conduit or through the display pole if power is not also routed in the
display pole.
Note: Daktronics strongly recommends that the quick-connect cable be secured to protect it
from weather or vandalism.
3.3 Power Requirements
Do not connect the displays to any voltage other than that listed on the Daktronics
product label.
Important Note: Conductors of circuits delivering power to a Daktronics di splay shall be
sized in accordance with NEC and local electrical codes so that the power distribution system
is capable of delivering full load power to the display while maintaining a voltage within 5% of
the utility nominal voltage.
Each display size may be constructed to use either single-phase or three-phase power, with
the exception of the 8 high displays which use only single-phase power. Proper power
installation is imperative for proper display operation. Power specifications for various size
displays can be found in the Power Specifications located in Appendix A. The following
sub-sections provide details of power installation.
Main Disconnect
The National Electrical Code requires the use of a lockable power disconnect near the
display. Provide a lockable disconnect switch (knife switch) at the display location so that all
power lines can be completely disconnected. Use a disconnect so that all hot lines and the
neutral can be disconnected. The main disconnect should be mounted at or near the point of
power connection. A main disconnect is to be provided for each supply circuit to the display.
The disconnecting means must be located in a direct line of sight from the display or outline
lighting that it controls. This requirement enables a worker to keep the disconnecting means
within view while working on the display.
Exception: Disconnect components that are capable of being locked in the open position may
be located elsewhere.
10
Power Installation
3.4 Grounding
This sign is to be installed in accordance with the requirements of Article 600 of
the National Electrical Code and/or other applicable local codes. This includes
proper grounding and bonding of the sign.
Displays must be grounded according to the provisions outlined in Article 250 of
the National Electrical Code
Installation with Ground and Neutral Conductors Provided
These displays use installation with ground and neutral conductors provided. The power
cable must contain an isolated earth-ground conductor. Under this circumstance, do not
connect neutral to ground at the disconnect or at the display. This would violate electrical
codes and void the warranty. Use a disconnect so that all hot lines and neutral can be
disconnected. The National Electrical Code requires the use of a lockable disconnect if the
disconnect is not located within sight of the display.
Proper grounding is necessary for
reliable equipment operation. It
also protects the equipment from
damaging electrical disturbances
and lightning. Daktronics requires
a resistance to ground of 10 ohms
or less. The display must be
properly grounded or the
warranty will be void.
Important points about grounding:
•Follow local and national codes
from region to region and from conditions present at the site. Consult the National
Electrical Code and any local electrical codes that may apply.
•Support structure cannot be used as an earth-ground electrode
generally embedded in concrete, and if embedded in earth, the steel is either primed
or it corrodes, making it a poor ground.
•One grounding electrode for each display face
configured as one grounding rod for each display face. Grounding is connected
between sections by bonding jumpers. Other grounding electrodes as described in
Article 250 of the National Electric Code may be used.
•Resistance to ground 10 ohms or less
display performance. If the resistance to ground is higher than 10 ohms, it will be
necessary to install additional grounding electrodes to reduce the resistance. The
grounding electrode should be installed within 25 feet of the base of the display. The
grounding electrode must be connected to the ground lug on the back of the display
(Figure 13).
®
.
Figure 13: Correct Grounding
: The material of an earth-ground electrode differs
: The support is
: The grounding electrode is typically
: This is required by Daktronics for proper
Power Installation 11
3.5 Power Connection
Power is terminated internally to the power termination board in all displays except the 8pixel high displays. Included in this section are the instructions for both 120 VAC and 240
VAC power sources, including:
• terminating single-phase power
• terminating three-phase power
• terminating power to the J-box (single-phase, 8-pixel high displays only).
Schematic Drawing B-277048 may also be referenced, if necessary.
Terminating single-phase power to the internal power termination panel:
1. Open the display as explained in Section 6.1 and locate the power termination panel.
2. Route the cable through conduit to the back of the display. Use one of the knockouts
for access, being careful not to damage internal components.
3. For 120/240 (3 wire + ground), connect the neutral wire to the neutral lug and the
live wires to Line 1 and Line 2. Refer to Figure 14.
For 240 VAC, (2 wires + ground), connect the neutral wire to the neutral lug and the
live wire to Line 1 lug. Refer to Figure 15.
4.The ground wire connects to the grounding bus bar.
12
Figure 14: 120 V Single-phase Power
Termination
Figure 15: 240 V Single-phase Power
Termination
Power Installation
Terminating 3-phase power to the internal power termination panel:
1. Open the display as explained in Section 6.1 and locate the power termination panel.
2. Routethe cable through conduit to the back of the display. Use one of the knockouts
for access, being careful not to damage internal components.
3. Connect the neutral wire to the neutral lug and the live wires to the lugs labeled A, B,
and C. Refer to Figure 16 and Figure 17 for 6-breaker panels for 120/208 and 240/415
voltages. Figure 18 and Figure 19 show the 12-breaker power termination panels.
4. The ground wire connects to the grounding bus bar.
Figure 17: 120/208 VAC Power
Termination – 6-breaker
Figure 18: 120/208 V Power Termination –
12 breaker
Figure 16: 240/415 VAC Power
Termination – 6-breaker
Figure 19: 240/415 V Power Termination –
12 breaker
Power Installation 13
For 8-pixel high displays only:
Terminating hot, neutral, and ground wires at the J-box
1. Route the power cable through 3/4” conduit to the rear of the display and into the power
termination J-box.
2. The power termination enclosure will contain two or three wires plus a ground coming
from the interior of the display. These wires are pre-terminated to the power termination
panel inside the display.
3. Inside the external power termination J-box, connect the power wires to the wires coming
from the display interior using wire nuts. Refer to Figure 20 and
Note the following colors are used for the pre-terminated wires:
120 VAC
240 VAC
• Line 1 – Black x Line 1 - Brown
• Neutral - White x Line 2 - Red
• Grounding – Green-Yellow x Neutral - Blue
xGrounding – Green-Yellow
Figure 21for a diagram.
14
Figure 20: 120 VAC Power Termination
Figure 21: 120/240 VAC Power Termination
Power Installation
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