Daktronics AF-3165-34-RGB User Manual

Galaxy® AF-3165

34 mm RGB Type 2

Display Manual

ED-13797 Rev1 3 February 2004

331 32nd Ave PO Box 5128 Brookings SD 57006 Tel 605-697-4034 or 877-605-1113 Fax 605-697-4444 www.daktronics.com e-mail: helpdesk@daktronics.com

Rev 1 – 3 February 2004

ED-13797

Product 1241

DAKTRONICS, INC.

All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights hereon may be reproduced or copied in any form or by any means – graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems – without written permission of the publisher.

is a trademark of Daktronics, Inc.

Galaxy

All others are trademarks of their respective companies.

Section 1: Introduction....................................................................................1-1

1.1 Safety Precautions.....................................................................................1-2

1.2 Network Concepts.....................................................................................1-3

RS232 Network.................................................................................. 1-3

RS422 Network.................................................................................. 1-3

Modem Network.................................................................................1-3

Fiber Optic Network........................................................................... 1-4

Radio Network ................................................................................... 1-4

1.3 Display Overview...................................................................................... 1-4

1.4 Component Identification..........................................................................1-5

1.5 Daktronics Nomenclature..........................................................................1-7

Section 2: Mechanical Installation.................................................................2-1

2.1 Mechanical Installation Overview............................................................. 2-1

2.2 Support Structure Design...........................................................................2-1

2.3 Ventilation Requirements..........................................................................2-2

2.4 Lifting the Display..................................................................................... 2-2

2.5 Display Mounting...................................................................................... 2-3

2.6 Optional Temperature Sensor.................................................................... 2-4

Section 3: Electrical Installation.....................................................................3-1

3.1 Common Connectors in the Display..........................................................3-1

3.2 Control Cable Requirements......................................................................3-2

RS232................................................................................................. 3-2

RS422................................................................................................. 3-3

Modem ............................................................................................... 3-3

Fiber Optic.......................................................................................... 3-3

Radio .................................................................................................. 3-3

3.3 RJ Connector Cables .................................................................................3-4

Installing an RJ Connector ................................................................. 3-5

3.4 Conduit...................................................................................................... 3-5

3.5 Preparing for Power/Signal Connection....................................................3-6

3.6 Power.........................................................................................................3-7

Power Requirements........................................................................... 3-7

Grounding........................................................................................... 3-7

Power Installation............................................................................... 3-8

Power Connection ............................................................................ 3-10

Main Disconnect...............................................................................3-10

Table of Contents

3.7 Signal Termination from Computer to Display.......................................3-11

RS232...............................................................................................3-11

RS422...............................................................................................3-13

Modem..............................................................................................3-15

Fiber Optic........................................................................................3-16

Venus® 1500 Radio Client................................................................3-18

3.8 Signal Termination Between Two (or More) Signs................................. 3-19

RS422 Interconnection..................................................................... 3-19

Fiber Interconnection........................................................................3-20

3.9 Optional Temperature Sensor..................................................................3-20

3.10 First Time Operation................................................................................3-21

Section 4: Maintenance and Troubleshooting............................................. 4-1

4.1 Maintenance and Troubleshooting Overview............................................4-1

4.2 Signal Summary.........................................................................................4-2

4.3 Power Summary.........................................................................................4-2

4.4 Service and Diagnostics.............................................................................4-3

Transformer and RFI Filter.................................................................4-4

Controller............................................................................................4-5

Modules and Drivers ..........................................................................4-8

Power Supplies...................................................................................4-8

Light Detector.....................................................................................4-9

Modem................................................................................................4-9

Fiber Board.......................................................................................4-11

RS422 Surge Board Assembly.........................................................4-12

Location of CAN Termination Jumper.............................................4-12

4.5 Ventilation Systems (With Fans and Filters)...........................................4-14

4.6 Thermostats .............................................................................................4-14

4.7 Weather Stripping.................................................................................... 4-15

4.8 Display Maintenance ...............................................................................4-15

4.9 Troubleshooting.......................................................................................4-16

4.10 Initial Operation Information...................................................................4-17

4.11 Replacement Parts List............................................................................4-18

4.12 Daktronics Exchange and Repair and Return Programs..........................4-19

Appendix A: Reference Drawings .....................................................................A-1

Appendix B: Signal Converter ...........................................................................B-1

Appendix C: Optional Temperature Sensor......................................................C-1

Table of Contents

List of Figures

Figure 1: Drawing Label............................................................................................................ 1-1

Figure 2: Version 3 Controller....................................................................................................1-5

Figure 3: Signal Converter (RS232 to RS422 Shown)...................................................................1-6

Figure 4: AF-3165 LED Module.................................................................................................1-7

Figure 5: Module Numbering Example – 24x80 Front...................................................................1-7

Figure 6: Module Numbering .....................................................................................................1-8

Figure 7: Typical Label..............................................................................................................1-8

Figure 8: Lifting the Display (Correct, Left; Incorrect, Right)........................................................ 2-3

Figure 9: Ribbon Cable Connector.............................................................................................. 3-1

Figure 10: Termination Block.....................................................................................................3-1

Figure 11: Phoenix Connector ....................................................................................................3-2

Figure 12: Mate-n-Loc Connector...............................................................................................3-2

Figure 13: RJ45 Connector.........................................................................................................3-2

Figure 14: 6-Conductor RJ11 Connector and Cable.......................................................................3-4

Figure 15: Flipped Cable with RJ Connectors...............................................................................3-4

Figure 16: Wire with Outer Jacket Stripped..................................................................................3-5

Figure 17: Removing a Module ..................................................................................................3-6

Figure 18: Grounding ................................................................................................................3-8

Figure 19: Installation with Ground and Neutral Conductors Provided............................................3-9

Figure 20: Installation with Only A Neutral Conductor Provided....................................................3-9

Figure 21: Primary/Secondary Display; Front View....................................................................3-11

Figure 22: RS232 Display Layout............................................................................................. 3-12

Figure 23: J-Box to Controller Board ........................................................................................3-12

Figure 24: RS422 Display Layout............................................................................................. 3-13

Figure 25: Signal Converter to Surge Board Connection..............................................................3-14

Figure 26: Modem Display Layout............................................................................................ 3-15

Figure 27: Modem Phone Line Termination, Modem Jumper.......................................................3-16

Figure 28: Fiber Display Layout ...............................................................................................3-16

Figure 29: Fiber Signal Connections..........................................................................................3-17

Figure 30: Radio Display Layout ..............................................................................................3-18

Figure 31: Client Radio Display Connection ..............................................................................3-18

Figure 32: Display Interconnection ........................................................................................... 3-19

Figure 33: RS422 Interconnection............................................................................................. 3-19

Figure 34: Power Termination Panel ...........................................................................................4-4

Figure 35: Controller Component Layout.....................................................................................4-5

List of Figures

iii

Figure 36: Removing a Module...................................................................................................4-8

Figure 37: Light/Thermostat Location in 16x80 display................................................................4-9

Figure 38: Modem...................................................................................................................4-10

Figure 39: Modem Jumper Location..........................................................................................4-10

Figure 40: Fiber Optic Board....................................................................................................4-11

Figure 41: RS422 Surge Suppressor ..........................................................................................4-12

Figure 42: Displays with No External Temperature Sensor..........................................................4-12

Figure 43: Displays with External Temperature Sensor................................................................4-13

Figure 44: Locations of Quick Connect Boards...........................................................................4-13

List of Figures

Section 1: Introduction

This manual explains the installation, maintenance and troubleshooting of the 34mm AF-3165 RGB Galaxy

display. For questions regarding the safety, installation, operation or service of

this system, please refer to the telephone numbers listed on the cover page of this manual.

The manual is divided into seven sections: Introduction, Mechanical Installation, Electrical Installation, Maintenance and Troubleshooting, Appendix A, Appendix B, and Appendix C.

• Introduction covers the basic information needed to make the most of the rest of

this manual. Take time to read the entire introduction as it defines terms and explains concepts used throughout the manual

• Mechanical Installation provides general gu i dance o n di splay mounting

• Electrical Installation gives general guidance on terminating power and signal

cable at the display

• Maintenance and Troubleshooting addresses such things as removing basic display

components, troubleshooting the display, performing general maintenance and exchanging display components

• Appendix A lists the drawings referenced within this manual

• Appendix B includes information on the signal converter

• Appendix C includes information about the optional temperature sensor

Daktronics identifies manuals by an ED number located on the cover page of each manual. For example, this manual would be referred to as ED13797.

Listed below are a number of drawing types commonly used by Daktronics, along with the information that each is likely to provide. This manual might not contain all these drawings.

• System Riser Diagrams: Overall system layout from control computer to display,

power and phase requirements

• Shop Drawings: Fan locations, mounting information, power and signal entrance

points and access method (front and rear)

• Schematics: Power and signal wiring for various components

• Component Placement Diagrams: Locations of critical internal display

components such as power supply assemblies, controller boards, thermostats and light detectors

Figure 1 illustrates a Daktronics drawing label. The drawing number is located in the lower-

right corner of the drawing. Listing the last set of digits and the letter preceding them identifies drawings in the manual. In the example below, the drawing would be referred to as Drawing A-69945. Reference drawings are inserted in Appendix A.

Introduction

Figure 1: Drawing Label

1-1

All references to drawing numbers, appendices, figures, or other manuals are presented in bold typeface, as shown below.

“Refer to Drawing A-69945 in Appendix A for the power supply location.”

Additionally, drawings referenced in a particular section are listed at the beginning of that section as seen in the following example:

Reference Drawing:

Component Placement Diagram ................................................ Drawing A-69945

Daktronics builds displays for long life and that require little maintenance. However, from time to time, certain display components will need replacing. The Replacement Parts List in Section 4.11 provides the names and numbers of components that may need to be ordered during the life of the display. Most display components have a white label that lists the part number. The component’s part number is in the following format: 0P-_ _ _ _-_ _ _ _ (circuit board) or 0A-_ _ _ _-_ _ _ _ multi-com ponent assembly).

Following the Replacement Parts List is the Daktronics Exchange and Repair and Return Programs in Section 4.12. Refer to these instructions if any display component needs replacement or repair.

1.1 Safety Precautions

Important Safeguards:

1. Read and understand these instructions before installing.

2. Be sure the display and enclosures are properly grounded with an earth ground electrode at the display.

3. Disconnect power when servicing the display.

4. Do not modify the display structure or attach any panels or coverings to the display without the written consent of Daktronics, Inc.

1-2

Introduction

1.2 Network Concepts

The concept of using LED displays as a cost effective, high impact method of communication is rapidly growing throughout many industries and businesses. The reasons for this growth are many, but the need for additional features and complexity of multiple display installations has emerged, and Daktronics display systems have been designed to meet those needs.

The common thread to most client requests is a means of programming and co

ntrolling a group of displays from a central control point. Daktronics responded by developing a powerful system of interconnecting and controlling displays. Great care has been taken to design products that will satisfy a wide variety of installations. Some of the design goals of these systems include the following:

• Easy transfer of messages

• The ability to tell a display or group of displays in the network which

message should run

• The ability to determine the status of any display on the network

• The ability to control multiple display technologies on the same network

There are five (5) network systems available: RS232, RS422, modem, fiber, and r

adio. Up to 240 displays can exist on one network.

RS232 Network

RS232 (EIA/TIA-232-E) is a standard communication interface that employs a single-ended serial transmission scheme that uses a maximum cable length of 7.6 meters (approximately 25 feet). This interface was designed for computer communication at short distances. All computers have an RS232 communications port. Refer to Section 3 for additional information.

RS422 Network

RS422 (EIA/TIA-422-B) is a standard communication interface that utilizes a differential balanced transmission scheme that uses a typical maximum cable length of 1.2 km (approximately 4000 feet). The main advantage to RS422 over RS232 is the longer cable length that is possible. A signal converter is needed to convert the computer’s RS232 to RS422. Refer to Section 3 for additional information.

Modem Network

The modem is a standard communication interface that utilizes standard phone transmission lines. The phone company assigns each phone line a number that the modem uses to communicate between controller and display. Each modem network needs to have a dedicated phone line assigned to it. Refer to Section 3 for additional information.

Introduction

1-3

Fiber Optic Network

A fiber optic network is a standard communication method transmitting light (signal) through a glass fiber. Fiber optic cable has a maximum length of 600 meters (approximately 2,000 feet). A signal converter is needed to convert the computers RS232 signal to fiber optic signal; a minimum of two fibers is required. Refer to Section 3 to additional information.

Radio Network

The Radio network is a standard communication method that uses radio waves at high frequencies to transmit signal. The Venus distance of 450 meters (approximately 1500 feet) outdoor and 150 meters (approximately 500 feet) indoor. A nearly straight line-of-sight path must be maintained between the Server Radio connected to the computer and the Client Radio connected to the display. Refer to Section 3 and the Venus 1500 Radio manual, ED-13932, for the additional information.

1.3 Display Overview

Reference Drawings:

Power Specs, 8x48-48x144 Display RGB Shop Drawing; AF-3165-8-32 Hi Shop Drawing; AF-3165-40-48 High-34-RGB

Daktronics AF-3165 Galaxy performance, reliability, easy maintenance and long life. The pixels have a 34mm center-to-center spacing, and are lit using LEDs (light emitting diodes). A light sensor on the front of the first or primary display is used for automatic dimming of the LEDs based on the ambient light levels. The configuration of pixels depends on the model of display ordered.

Refer to D

rawings B-172745 and B-172746 for the approximate size and weight of

your display, and Drawing A-179873 for the power requirements.

The Galaxy

model numbers are described as follows:

AF-3165-RRCCC-34-RGB-X(X)

AF-3165 RR CCC 34 RGB X(X)

Outdoor 34mm Louvered Galaxy Display

Number of Rows High (8-48)

Number of Columns Long (Up to 144 Columns, Standard)

34mm pixel to pixel spacing

LED Color (32,000 RGB)

PM – Primary-Mirror and M – Mirror or PS – Primary-Secondary and S - Secondary

A typical display system consists of a Windows running Venus

1500 software and one or more displays. The displays are offered as

displays are designed and manufactured for

1500 Radio network has a maximum

................... Drawing A-179873

gh-34-RGB............... Drawing B-172745

............. Drawing B-172746

based personal computer (PC)

1-4

Introduction

single-face units, which are single-sided stand-alone displays. They can become double-faced by mounting them back-to- back with a second unit.

Venus

1500 is a software package that runs under Windows® 98, ME, NT, 4.0, 2000, or XP Home/Professional operating systems on an IBM computer. Refer to the Venus operation of the Venus

1500 Software manual, ED13530, for installation and

1500 editing station.

1.4 Component Identification

The following illustrations depict some of the more commonly accessed Galaxy® display components. Because Daktronics occasionally alters standard design to meet customer needs, the actual display design may vary slightly from the illustrations below.

This is only a brief overview. Refer to Section 4 for additional information on maintaining the various display components.

Com Port: A COM port is a connector on the back of the control computer. The COM port is used to control the display network through either a 9- or a 25-pin serial connector.

Controller: The display’s controller is the “brains” of the display (refer to Figure 2 below). The controller receives signal information from the control computer, translates it, and activates the appropriate pixels on the display accordingly.

-compatible

Figure 2: Version 3 Controller

Control Area Network: Serial Communication Protocol supporting distributed realtime control and multiplexing. The light and temperature sensors use this type of protocol.

Introduction

1-5

Galaxy

: Daktronics trademarked name for LED monochrome, tri-colored or RGB

matrix displays.

Network: A network consists of multiple displays connected to each other. Up to 240 displays can exist on one network.

Power Supply: converts AC line voltage from the load center to low DC voltage for one or more module driver boards.

RS232: RS232 is a standard PC communication type with a maximum cable length of 25 feet (7.6 meters).

RS422: RS422 is a standard differential communication type with a maximum cable length of 4000 feet (1.2 kilometers).

Display Address: The display address is an identification number assigned to each display of a network. Rotating the address switches on the controller sets it. The control software uses the address to locate and communicate with each display. Displays that are on the same network cannot have the same address.

Signal Converter: The signal converter, shown in on the right, is a Daktronics supplied unit that converts the data from RS232 to RS422, or RS232 to fiber optic signal. The signal converter is connected to the control PC via

Figure 3

Figure 3: Signal Converter (RS232 to RS422 Shown)

straight through serial cable.

Driver/Pixel Board: The LED pixels are mounted directly onto the driver/pixel board. This board is also responsible for the switching and intensity levels of the LEDs.

LED (light emitting diode): low energy, high intensity lighting units.

Louver: a black plastic shade positioned horizontally above each pixel row. The

louvers increase the level of contrast on the display face and direct LED light.

1-6

Introduction

Module: 34mm Galaxy are individually removable from the front of the display. Refer to

Figure 4: AF-3165 LED Module

RGB modules are 8 pixels high by 8 pixels wide . Mo dul es

Figure 4.

Module Latch Assembly: device utilizing a rotating retainer bar to hold the module

firmly to the display frame. There are two per module: one near the top and one near the bottom. Use a 1/8" Allen wrench to turn the retaining bar.

Pixel: a cluster of LEDs. Each cluster on the AF-3165 module contains two red, two green, and two blue LED’s.

1.5 Daktronics Nomenclature

Figure 5: Module Numbering Example – 24x80 Front

Introduction

1-7

To fully understand some Daktronics drawings, such as schematics, it is necessary to know how various components are labeled in those drawings. This information is also useful when trying to communicate maintenance or troubleshooting efforts.

A module is the building block of the Galaxy display. Each module measures 8 pixels high

Figure 6: Module Numbering

by 8 pixels wide. By placing modules side-byside and on top of one another a display of any size can be designed and built. Individual modules can be easily removed from the display if required.

Galaxy

display. Figure 6 on the right breaks down the module numbering method.

Figure 5 above illustrates how Daktronics numbers modules on a

In addition, the following labeling formats might be found on various Daktronics drawings:

• “TB_ _” denotes a termination block for power or signal c abl e.

• “F_ _” denotes a fuse.

• “E_ _” denotes a grounding point.

• “J_ _” denotes a power or signal jack.

• “P_ _” denotes a power or signal plug for the opposite jack.

Finally, Daktronics part numbers are commonly found on drawings. Those part numbers can be used when requesting replacement parts from Daktronics Customer Service. Take note of the following part number formats:

• “0P-_ _ _ _-_ _ _ _” denotes an individual circuit board, such as the internal

fiberboard.

• “0A-_ _ _ _-_ _ _ _” denotes an assembly, such as a circuit board and the

plate or bracket to which it is mounted. A collection of circuit boards working as a single unit may also carry an assembly label.

• “W-_ _ _ _” denotes a wire or cable. Cables may also carry the assembly

numbering format in certain circumstances. This is especially true of ribbon cables.

Most circuit boards and components within this display carry a label that lists the part number of the unit. If a circuit board or assembly is not listed in the replacement parts list in Section 4, use the label to order a replacement. A typical label is shown in bold.

Figure 7. The part number is in

0P-1195-0001

SN: 6343 05/19/99 REV.1

Figure 7: Typical Label

1-8

Introduction

Section 2: Mechanical Installation

Notes: Daktronics does not guarantee the warranty in situations where the display is not constantly in a stable environment.

Daktronics engineering staff must approve an of the display. If any modifications are made, detailed drawings of the changes must be submitted to Daktronics for evaluation and approval, or the warranty will be void.

Daktronics is not responsible for installations or the structural integrity of support struc

tures done by others. It is the customer’s responsibility to ensure that a qualified

structural engineer has approved the structure and any additional hardware.

2.1 Mechanical Installation Overview

y changes that may affect the weather-tightness

Because every installation site is unique, there is no single Daktronics-approved procedure for mounting the Galaxy section is general information only and may or may not be appropriate for your particular installation.

A qualified individual must make all decis display.

Read both the mechanical and electrical installati before beginning any installation procedures.

displays. The information contained in this

2.2 Support Structure Design

Support structure design depends on the mounting methods, display size, and weight. The structure design is critical and should be done only by a qualified individual. Display height and wind loading are also critical factors. It is the customer’s responsibility to ensure that the structure and mounting hardware are adequate.

Daktronics is not responsible for the installations or the structural inte gri t y of support structures done by others.

It is the installer’s responsibility to hardware are capable of supporting the display, and agrees with local codes.

ensure the mounting structure and

ions regarding the mounting of this

on sections of this manual

Mechanical Installation

2-1

Before beginning the installation proces s, verify the following:

• The mounting structure will provide a straight and square-mounting frame

for the display

• The mounting structure is capable of supporting the display and will not

yield at any unsupported points after mounting

• Clearance: 3" of unobstructed space is available below the display for filter

removal from the display. 1-¼" of unobstructed space is available above the top of the display to remove the eyebolt and plug the hole properly

Correct any deficiencies b

efore installation.

2.3 Ventilation Requirements

Reference Drawings:

Shop Drawing, AF-3165-8-32 Hi Shop Drawing, AF-3165-40-48 High-34-RGB;

Fans are mounted in the bottom of the display for 8-32 high displays and to the back sh

eet for ventilation on the 40 and 48 high displays. Maintain a minimum distance of

3" (7.62cm) below the display to maintain proper airflow and for easy air filter removal. Refer to Drawing B-172745 or B-172746 for additional information.

If the display cabinet is completely enclosed:

• 6 square inches of unobstructed opening per module must be provided to

ensure adequate cooling.

• Allowances must be made to compensate for the percentage of material

covering the openings in the structure.

• For adequate cooling, forced ventilation may be required. If air is forced

into the enclosed cabinet, 10 cubic feet per minute must be provided per module (10.6" x 10.6" active area).

If these requirements are not met, the Galaxy

gh-34-RGB;..............................B-172745

............................B-172746

display warranty may be void.

2.4 Lifting the Display

The top of the larger displays is equipped with eyebolts that are used to lift the unit. Take special care to ensure that the rated load of the eyebolts is not exceeded. Refer to the information at the end of this section labeled Eyebolts to determine the allowable load of the eyebolts shipped with the display.

Figure 8 below illustrates both the correct (left example) and the incorrect (right

example) method of lifting a display. Lift the display as shown on the left, with the lifting bar. Use every lifting point provided.

2-2

Mechanical Installation

Figure 8: Lifting the Display (Correct, Left; Incorrect, Right)

Do not attempt to permanently support the display by the eyebolts.

If removing the eyebolts, adequately seal the holes using 13 bolts and sealing washers, ½ inch in size. Silicone along the threads to ensure that water does not enter the display.

2.5 Display Mounting

Reference Drawings:

Shop Drawing, AF-3165-8-32 High-34-RGB; ............................. B-172745

Shop Drawing, AF-3165-40-48 High-34-RGB; ...........................B-172746

The method used to mount displays can vary greatly from location to location. For this reason, only general mounting topics can be addressed in this manual.

It is the responsibility of the installer to ensure the installation will adequately meet local codes and standards. The mounting hardware and method is also the responsibility of the installer.

Before beginning the installation proces s, verify the following items:

• The mounting structure will provide a straight and square-mounting frame

for the display. Height variation in any fou r -f oo t hori z ontal section may not exceed ¼-inch.

• The mounting structure will not give way at any unsupported points after

the display is mounted.

The back of the display is equipped with 2 x 2 x ¼" steel clip angles at the locations shown in Drawings B-172745 and B-172746. These angles may be used for mounting purposes. Remember to have all mounted displays inspected by a qualified structural engineer. It is the customer’s responsibility to determine the proper wall mounting method and location.

Refer to Drawings B-172745 and B-172746 for a suggested wall mount method. The number of attachment points needed and the wall structure must be reviewed by a qualified structural engineer and meet all national and local codes. Daktronics recommends using all clip angles as attachment points.

Mechanical Installation

2-3

1. Carefu

2. Fol

3. W

4. Refer t

5. After in

lly uncrate the display. Look each side of the display over for

possible damage during shipping.

lowing the guidelines described in Section 2.4, lift the display into

position on the support structure.

eld or use ½" Grade-5 bolts and hardware to secure the clip angles to the

support structure as shown in Drawing B-172745 or B-172746.

o Section 3 for information on routing power and signal.

stallation is complete, carefully inspect the display for any holes that may allow water to seep into the display. Seal any openings with silicone. If the eyebolts on the top of the display have been removed, plug the holes with bolts and the rubber-sealing washer that was removed with the eyebolt.

2.6 Optional Temperature Sensor

If a temperature sensor will be used with your display, see Appendix C for mounting and signal connections.

2-4

Mechanical Installation

Eyebolts

Almost every display that leav es D ak tronics is equipped w ith ey ebolts for lifting the display . There are two standard sizes of eyebolts: ½″ and A″.

Load Increase Factor: The load increases as the lift angle (θ) decreases. The allowable load on the eyebolts also decreases with the lift angle due the bending stress on the eyebolts. In sum, the smaller the angle between the cable and the top of the display, the lighter the sign must be to safely lift it. Do

NOT attempt to lift the display when the lift angle is less than 30 degrees.

Horizontal Load Angle

Angle Factor (L/H)

90 1.00 60 1.155 90 2600 2600 4000 4000 50 1.305 60 1500 1299 3300 2858 45 1.414 45 650 460 1000 707 30 2.00 30 520 260 800 400

θθθθ

½”

Line Weight/ Line Weight/

Load Anchor Load Anchor

A”

Min.

A B C D E No.

Wx Wy Wz

1/4 1 3/4 1-3/16 25/32 21 600 2,000 Blank 1/4-20 7/8 400 100 80 3/8 1-1/4 1 1-21/32 1-3/16 23 2,100 5,000 Blank 3/8-16 1-1/8 1,400 350 250

1/2 1-1/2 1-3/16 2-1/16 1-13/32 25 3,900 9,200 Blank 1/2-13 1-11/32 2,600 650 520

9/16 1-5/8 1-9/32 2-13/16 1-17/32 26 4,500 11,830 Blank 9/16-12 1-3/8 3,000 750 600

5/8 1-3/4 1-3/8 2-1/2 1-11/16 27 6,000 14,700 Blank 5/8-11 1-9/16 4,000 1,000 800

3/4 2 1-1/2 2-13/16 1-13/16 28 9,000 21,700 Blank 3/4-10 1-5/8 6,000 1,500 1,200 7/8 2-1/4 1-11/16 3-1/4 2-1/16 29 10,000 30,000 Blank 7/8-9 1-13/16 6,600 1,670 1,330 1 2-1/2 1-13/16 3-9/16 2-5/16 30 12,000 39,400 Blank 1-8 2-1/16 8,000 2,000 1,600 1-1/2 3-1/2 2-9/16 5-1/2 3-5/32 34 27,000 91,300 Blank 1-1/2-6 3 17,800 4,500 3,600

Proof

Load (lbs.)

Min.

Break

Load (lbs.)

Stocked

Min.

Eff.

Thrd.

Length

Line Loads

A. Do not use eyebolts on angular lifts unless absolutely necessary. For angular lifts, the shoulder pattern

eyebolt is preferred.

B. Load should always be applied to eyebolts in the plane of the eye, not at some angle to this plane.

C. Shoulder eyebolts must be properly seated (should bear firmly against the mating part), otherwise the

working loads must be reduced to those indicated for regular eyebolts. A washer or spacer may be required to put the plane of the eye in the direction of the load when the shoulder is seated.

D. No load greater than the safe working load listed in the data table should be used.

E. To obtain the greatest strength from the eyebolt, it must fit reasonably tight in its mounting hole to prevent

accidental unscrewing due to twist of cable.

F. Eyebolts should never be painted or otherwise coated when used for lifting. Such coatings may cover

potential flaws in the eyebolt.

G. To attain the safe working loads listed for regular eyebolts, 90% of the thread length must be engaged.

3: Section Electrical Installation

Only a qualified individual should terminate power and signal cable within this Daktronics display.

The Daktronics engineering staff must approve any changes made to the display. Before altering the display, submit detailed drawings for the proposed modifications to the Daktronics engineering staff for evaluation and approval or the warranty will be rendered null and void.

3.1 Common Connectors in the Display

The power and signal connections in the displays use many different types of connectors. Take special care when disengaging any connector so as not to damage the connector, the cable, or the circuit board.

When pulling a connector plug from a jack, do not pull on the wire or cable; pull on the jack itself. Pulling on the wires may damage the connector.

The following information presents some common connectors encountered during display installation and maintenance.

1. Ribbon Cable Connectors:

Figure 9 illustrates a typical ribbon connector. To disconnect the

ribbon cable, push the plastic clips on the sides of the jack to unlock and remove the cable.

Before replacing a ribbon cable connector, spray it with DeoxIT contact cleaner to remove any foreign matter that may cause signal problems. In addition, apply a generous amount of CaiLube

™

protector paste to the plug before inserting it into the jack. This paste will protect both the plug and the jack from corrosion.

2. Termination Blocks:

Termination blocks are usually used to connect internal power and signal wires to wires of the same type coming into the display from an external source. Power wires need to have onehalf inch of insulation stripped from the end of the wire prior to termination. Tighten all screws firmly to ensure a good electrical connection. Refer to

Figure 10.

™

Figure 9: Ribbon Cable Connector

Figure 10: Termination Block

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3-1

3. Phoenix

™

-Style Connectors:

Phoenix-style connectors, which are usually green, are often used for signal termination on circuit boards. Refer to

Figure 11. Strip one-

quarter inch of insulation from the wire prior to termination. To remove a wire, turn the above screw counter-clockwise to loose the connectors grip on the wire. To insert a wire, push the bare wire into the connector and turn the above screw clockwise to lock the wire into place.

4. Mate-n-Lok™ Connectors:

The Mate-n-Lok connectors found in the displays are white and come in a variety of sizes.

Figure 12 illustrates a four-pin Mate-n-Lok

connector. To remove the plug from the jack, squeeze the plastic locking clasps on the side of the plug and pull it from the jack.

5. Phone Jacks (RJ11/RJ45 Connectors):

RJ connectors, as seen in

Figure 13, are similar to the telephone connectors

found in homes and are used on the ends of flat RJ11 cable. In order to remove this plug from the jack, depress the small clip on the underside of the plug.

Before replacing an RJ connector, spray it with DeoxIt

™

contact cleaner to remove any foreign matter that may cause signal problems. In addition, apply a generous amount of CaiLube

™

protector paste to the plug before inserting it into the jack. This paste will protect both the plug and the jack from corrosion.

6. Six-Pin Insulation Displacement Connector

The six-pin connectors found in the display are keyed connectors, meaning that they will only go together one way and should not be forced. To remove the connector squeeze the plastic tab and gently pull the plug from the jack.

Figure 11: Phoenix Connector

Figure 12: Maten-Loc Connector

3.2 Control Cable Requirements

RS232

This cable is a 2-conductor shielded cable used to transmit an RS232 signal (Daktronics part number W-1117). This shielded cable should not be subjected to mechanical flexing after installation. This cable is not for direct burial and should be routed in a dedicated, grounded metallic conduit from the base of the sign structure. Power and signal cable cannot be run in the same conduit. This cable has a maximum length of 25 feet (7.6 meters).

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Figure 13: RJ45 Connector

Electrical Installation

RS422

This cable is a 4-conductor shielded cable used to transmit an RS422 signal (Daktronics part number W-1234). This shielded cable consists of paired wires. They should not be subjected to mechanical flexing after installation. This cable is not for direct burial and should have one of the following routings:

• Dedicated metallic conduit – power and signal cable cannot be run in the

same conduit

• Inside buildings − if cable is not in conduit, keep away from interference

signals

With interference signals (such as power conductors, intercom, etc.) typically a twofo

ot separation is required. The maximum length of an RS422 signal cable is 4,000

feet (1.22 km).

Modem

The modem option will use standard telephone cable routed through conduit. Power and phone cable cannot be run in the same conduit. The local telephone company

will need to assist in this installation. Ask the telephone company which color is used for the TIP wire and which color for the RING wire for signal hook up.

Note: T board/communications system.

he telephone lines must be dedicated lines and not run through a switch

Fiber Optic

This cable is a 4-fiber cable (Daktronics part number W-1376). Two fibers are used for display communications and the other two are saved for spares. The cable may be either direct burial or routed in conduit but it should not be subjected to mechanical flexing. The fiber can be routed in the same conduit as the power. The maximum length of a fiber optic cable is 2,000 feet (611.6 meters).

Radio

The Server radio connected to the computer requires an 18-gauge six-conductor cable (Daktronics part number W-1370). Four conductors will be used for the signal and a two for the power. These wires need to be in co nduit when exposed to outdoor conditions to the Server radio. The maximum distance from the J-box to the Server radio is 1000 feet (305.8 meters).

The Client radio at the display comes with cable that is rated for outdoor use and doe

s not need to be in conduit. Note: Secure excess cable to prevent it from being

pulled loose by weather or vandalism.

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3-3

3.3 RJ Connector Cables

Two types of RJ connectors are used in the display. There is the 6-pin RJ11 and the 8-pin RJ45. typical RJ11 connector. These connectors can be found on many telephones and LANs.

The cable used in the display are straight through cables meaning that the wire to pin one at one end is the same as pin one at the other end, and so forth. When installing a network, and on cables exterior to the display, flipped cables are often used. This cable has one end that is the mirror image of the other end (i.e. the cable is flipped). Refer to standard flipped cable.

Notice in on the other connector. When installing a network, it is not easy to remember in which direction the previous end was oriented. One simple way to avoid confusion is to standardize the color code, having one color for the connector going into the output of a sign and the opposite color for a connector going into the input of a sign. This will help ensure correct cabling since cables are always installed from the output jack of one sign to the input jack of the next sign.

Figure 14 illustrates a

Figure 15 for a

Figure 15 that the color code on one connector must be made the opposite

Figure 14: 6-Conductor RJ11 Connector and Cable

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Figure 15: Flipped Cable with RJ Connectors

Electrical Installation

Installing an RJ Connector

Installing an RJ connector on the end of the conductor cable is a simple task when the correct tools are used. The RJ crimping tool (Daktronics part number TH-1033) performs two separate steps.

First, use the crimping tool to strip the outer insulation from the inner wires. This does not result in bare wires since only the gray outer jacket is removed. After correct stripping, the wire will appear as shown in

Figure 16.

The crimping tool is then used to crimp the RJ connector onto the cable. The RJ connector is locked into a special socket in the tool. The stripped wire is inserted into the RJ connector. Finally, the tool is squeezed like pliers to crimp the connector onto the wire. This completes the installation of an RJ connector onto the wire.

3.4 Conduit

Reference Drawings:

Shop Drawing, AF-3165-8-32 High-34-RGB; ............................. B-172745

Shop Drawing, AF-3165-40-48 High-34-RGB; ...........................B-172746

Daktronics does not include the conduit. Refer to Drawings B-172745 and B172746 for your display size for approximate locations for pow er and signal conduit.

Separate conduit must be used to route:

• Power

• Signal IN wires, including phone line

• Signal OUT wires (if signal is required for another display)

Knockout holes for ½" conduit are located at the bottom right (rear view) of th e back of the display (refer to Drawings B-172745 and B-172746).

For displays with more than one face, signal and temperature sensor wiring between displays is normally completed using the quick connect interconnect cable. If not using the interconnect cable, the separate signal and temperature sensor cables can be routed through the same conduit.

Figure 16: Wire with Outer Jacket Stripped

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3-5

3.5 Preparing for Power/Signal Connection

Reference Drawings:

Component Layout Drawings...................................Refer to Appendix A

1. Punch or use 1/2" (0.875" in diameter)

conduit holes for the desired conduit openings. Be careful that none of the internal components are damaged. Attach the conduit

2. Remove the bottom left two modules (AX01

and AX02) to expose the power enclosure and signal panel. To do this, use a wrench to turn the latch access fasteners onequarter turn. Turn the top latch clockwise and the bottom latch counter-clockwise. Lift each module away from the display; reach behind it and disconnect all power and signal connections. Refer to Figure 17

3. Locate the controller and power termination

box for these displays in the Component

Layout Diagram for your sign

4. The controller receives the incoming signal

and relays it to the individual modules

5. Route power to the display through a fused

disconnect switch capable of opening all ungr o un ded power conductors. Install this disconnect within the line of sight of any personnel performing maintenance on the display. If the disconnect is located out of sight of the display, it must be capable of being locked in the open position

6. Power conductors from the disconnect to the display should be routed

through conduit in agreement with local code

7. You may route the signal cable from the control computer to the display at

this time – Be sure to run the power and signal cables in separate

conduit

/8" Allen

Figure 17: Removing a Module

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Electrical Installation

3.6 Power

Reference Drawings:

Power Specs, 8x48-48X144 Display RGB...................Dra

Power Requirements

Refer to Drawing A-179873 for voltage and current requirements for your display size. Each uses a 120VAC or 120/240 VAC single-phase power source . D epen di ng on the display size the number of power supplies may vary.

Do not connect the displays to any voltage other than that listed on the Daktr

onics product label.

Proper power installation is imperative for proper display operation. The following su

b-sections give details of display power installation.

Grounding

This sign is intended to be installed in accordance with the requirements of Article 600 of the National Electrical Code and/or other applicable local codes. This includes proper grounding and bonding of the sign.

Displays mu National Electrical Code less.

The display system must b necessary for reliable equipment operation. It also protects the equipment from damaging electrical disturbances and lightning. The display must be properly

grounded or the warranty will be void.

The material of an earth-ground electrode differs from region to region and from co

nditions present at the site. Consult the National Electrical Code and any local

electrical codes that may apply. The support structure of the display cannot be used as an earth-ground electrode. The support is generally embedded in concrete, and if in earth, the steel is either primed or it corrodes, making it a poor ground.

wing A-179873

st be grounded according to the provisions outlined in Article 250 of the

. Daktronics requires a resistance to ground of 10 ohm s or

e connected to earth-ground. Proper grounding is

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3-7

Figure 18: Grounding

A minimum of one grounding electrode must be installed for each display face. The grounding electrode is typically one grounding rod for each display face. Other grounding electrodes as described in Article 250 of the National Electric Code may be used. Daktronics requires that the resistance to ground be 10 ohms or less. If the resistance to ground in higher than 10 ohms it will be necessary to install additional grounding electrodes to reduce the resistance. The grounding electrode should be installed within 25 feet of the base of the display. The grounding electrode must be connected to the ground terminal in the display panel board.

Power Installation

There are two considerations for power installation: installation with ground and neutral conductors provided and installation with only a neutral conductor provided. These two power installations differ slightly, as described in the following paragraphs:

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Electrical Installation

Installation with Ground and Neutral Conductors Provided

For this type of installation, the power cable must contain an isolated earth-ground conductor. Under this circumstance, do not connect neutral to ground at the disconnect or at the display. This would violate electrical codes and void the warranty. Use a disconnect so that all hot lines and neutral can be opened. Refer to

Figure 19 for installation details. The National Electrical Code requires the use of a

lockable power disconnect within sight of or at the sign.

Figure 19: Installation with Ground and Neutral Conductors Provided

Installation with Only a Neutral Conductor Provided

Installations where no grounding conductor is provided must comply with article 250-32 of the National Electrical Code. If the installation in question meets all of the requirements of article 250-32, the followi n g guidelines must be observed:

• Connect the grounding electrode cable at the local disconnect, never at the sign panel board.

• A disconnect that opens all of the ungrounded phase conductors should be used.

• The neutral and the ground conductors should be bonded in the sign panel board.

Refer to

Figure 20 for installation details.

Figure 20: Installation with Only A Neutral Conductor Provided

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3-9

Power Connection

Reference Drawings:

Power Term Box, AF-3X65, 8- Pos Power Term Box 2-Pos

............................................... Drawing A-175131

Power Specs, 8x48-48X144 Display RGB.................. Dra

Schematic.................................................................Ref

............................. Drawing A-154965

wing A-179873

er to Appendix A

Incoming power is connected within the power term

ination enclosure. Complete the

following steps to terminate the hot and neutral wires at the termination block within the enclosure. Refer to Drawing A- 154965 or A-175131 and the appropriate

Schematic for your display size.

1. Access t

he enclosure by removing the left bottom two modules as described

in Section 3.5

2. Route t

he power cables through the power conduit in the rear of the sign

and to the enclosure

3. Co

nnect the white neutral wire to neutral bus

4. If on

e power line is being terminated (120VAC), connect the black “hot”

wire to L1. Install a jumper per note one on Drawing A-154965

5. I

f two power lines are being terminated (120/240VAC). Connect the second

“hot” wire to L2 and do not install the jumper

6. Co

nnect the green grounding wire to the grounding bus E41. Refer to

Figure

Main Disconnect

The National Electrical Code requires the use of a lockable power disconnect near the display. Provide a lockable disconnect switch (knife switch) at the display location so that all power lines can be completely disconnected. Use a 3-conductor disconnect so that both hot lines and the neutral can all be disconnected. The main disconnect should be mounted at or near the point of power supply connection to the display. A main disconnect is to be provided for each supply circuit to the display.

The disconnecting means must be located in a di outline lighting that it controls. This requirement provides protection by enabling a worker to keep the disconnecting means within view while working on the display.

Exception:

Disconnecting means that are capable of being locked in the open

position may be located elsewhere.

rect line of sight from the display or

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