All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher
assumes no responsibility for errors or omissions. No part of this book covered by the copyrights hereon may be
reproduced or copied in any form or by any means – graphic, electronic, or mechanical, including photocopying,
taping, or information storage and retrieval systems – without written permission of the publisher.
®
Galaxy
and Venus® are registered trademarks of Dakt roni cs, Inc. All ot hers are trademarks of their respective companies.
Reproduction Reference
ED-10972 -- P1185
Display Manual; Galaxy
®
Series AF-3010
1) This page is for reproduction reference only and will not be included in the
manual.
2) This manual is to be copied on FRONT AND BACK PAGES -8 ½ x 11 paper.
Note: The first page, Cover Page, uses the front of the page (blank on back).
Section heading pages always start on a new page; they never start on the back
of another page.
3) Drawings included in this manual are located within Appendix C.
4) Insert ED-7244 after Section 2.
5) Use a blue window cover and a blue back.
6) Punch all pages, window cover and back cover along the left edge, and bind with
a binder.
7) Please direct questions and suggestions to Engineering Secretarial.
Figure 33: Signal Routing.......................................................................................................4-8
Figure 34: Temperature Sensor Eave/Wall Mount................................................................ A-1
Figure 35: Temperature Sensor Mounting to Bottom of Display.......................................... A-1
Figure 36: Temperature Sensor--Connection and Interconnection........................................ A-3
Figure 37: Signal Converters................................................................................................. B-1
iv
List of Figures
Section 1: Introduction
1.1 How to Use this Manual
This manual explains the installation, maintenance, and troubleshooting of a
Daktronics Galaxy
®
AF-3010 monochrome LED display. For questions regarding the
safety, installation, operation, or service of this system, please refer to the telephone
numbers listed on the cover page of this manual.
The manual is divided into seven sections: Introduction, Mechanical Installation,
Electrical Installation, Maintenance and Troubleshooting, Appendix A, Appendix B,
and Appendix C.
· Introduction covers the basic information needed to make the most of the
rest of this manual. Take time to read the entire introduction as it defines
terms and explains c oncepts used thr oughout the manual.
· Mechanical Installation provides general guidance on sign mounting.
· Electrical Installation gives general guidance on terminating power and
signal cable at the sign.
· Maintenance and Troubleshooting addresses such things as r emoving
basic sign compone nt s , troubleshooting the sign, performing general
maintenance, and exchanging sign components.
· Appendix A offers general information about the optional temperature
sensor.
· Appendix B contains general information about the signal converters.
· Appendix C includes the drawings referenced in this manual.
Daktronics identifies manuals by an ED number located on the cover page of each
manual. For example, this manual would be referred to as ED-10972.
Listed below are a number of drawing types commonly used by Daktronics, along
with the information that each is likely to provide. This manual might not contain all
these drawings.
· System Riser Diagrams: Overall system layout from control computer to
sign, power, and phase requirements.
· Shop Drawings: Fan locations, mounting information, power and signal
entrance points, and access method (front and rear).
· Schematics: Power and signal wiring for various components.
· Component Placement Diagrams: Locations of critical internal sign
components, such as power supply assemblies, controller boards,
thermostats, and light detectors.
Introduction
1-1
Figure 1 below illustrates the Daktronics drawing label. The drawing number is
located in the lower-right corner of the drawing. Listing the last set of digits and the
letter preceding them identifies drawings in the manual. In the example below, the
drawing would be referred to as Drawing B-181287. Reference drawings are
inserted after the section that references them.
Figure 1: Drawing Label
All reference s to drawing numbers, appendices , figures, or other manuals are
presented in bold typeface, as shown below.
“Refer to Drawing B-181287 in Appendix C for the power supply location.”
Additionally, drawings referenced in a particular section are listed at the beginning of
that section as seen in the following example:
Daktronics signs are built for long life and require little maintenance. However, from
time to time, certain sign components will need replacing. The Replacement Parts List in Section 4.13 provides the names and part numbers of components that may
need to be ordered during the life of the sign. Most sign components have a white
label that lists the part number. The component part number is in the following
format: 0P-_ _ _ _-_ _ _ _ (component) or 0A-_ _ _ _-_ _ _ _ (multi-component
assembly).
Following the Replacement Parts List is the Daktronics Exchange and Return and Repair Programs in Section 4.14. Refer to these instructions if any sign
component needs replacement or repair.
1.2 Safety Precautions
Important Safeguards:
1. Read and understand these instructions before installing.
2. Be sure the sign is properly grounded with an earth ground electrode at the
display.
3. Disconnect power when servicing the sign.
4. Do not modify the sign structure or attach any panels or coverings to the
sign without the written consent of Daktronics, Inc.
1-2
Introduction
1.3 Network Concepts
The concept of using LED displays as a cost effective, high impact method of
communication is rapidly growing throughout many industries and businesses. The
reasons for this growth are many, but the need for additional features and the
complexity of multiple sign installations has emerged. Daktronics display systems
have been designed to meet those needs. The common thread to most client requests
is a means of programming and controlling a group of signs from a central control
point. Daktronics responded by developing a power system of interconnecting and
controlling signs. Great care has been taken to design products that will satisfy a wide
variety of installations. Some of the design goals of these systems include the
following:
· Easy transfer of messages
· The ability to tell a sign or group of signs in the network which message
should run
· The ability to determine the status of any sign on the network
· The ability to control multiple sign technologies on the same network
All the programming features would seem insignificant if the systems could not be
accomplished with basic tools and without technical difficulty. Daktronics decided to
use the very popular and readily available RJ11 connector. This connector is also
used on modern home and office telephone equipment.
All that is required for signal installation is standard six (6)-conductor modular
telephone wire and a tool to install the connector. Tools required for mounting the
display depend on the location and size of the display. For some installations, it may
be possible to purchase pre-terminated telephone cables for use with the displays.
There are four (4) network systems available: RS232, RS422, modem, and fiber
optic.
RS232 Network
RS232 (EIA/TIA-232-E) is a standard communication interface that employs a
single-ended serial transmission scheme that uses a maximum cable length of 8
meters (25 feet). This interface was designed for computer communication at short
distances. All computers have an RS232 communications port. Refer to Section 3 for
additional information.
RS422 Network
RS422 (EIA/TIA-422-B) is a standard communication interface that utilizes a
differential balanced transmission scheme, which uses a typical maximum cable
length of 1.2 km (approximately 4,000 feet). The main advantage of RS422 over
RS232 is the longer cable length that is possible. A signal converter is needed to
convert the computer’s RS232 to RS422. Refer to Section 3 for additional
information.
Introduction
1-3
Modem Network
The modem is a standard communication interface that utilizes standard phone
transmission lines. The phone company assigns each phone line a number that the
modem uses to communicate between the control computer and display. Refer to
Section 3 for additional information.
Fiber Optic Network
A fiber optic network is a standard communication method transmitting light (signal)
through a glass fibe r. Fiber optic cable has a maximum length of 2 ,000 feet. A signal
conductor is needed to convert the computer’s RS232 to fiber optic signal. Refer to
Section 3 for additional information.
Radio Network
The radio network is a standar d communication method tha t uses radio waves at high
frequencies to transmit signal. The Venus 1500 Radio network has a maximum
distance of 1,500 feet outdoor and 500 feet indoor. A nearly straight line-of-sight
path must be maintained between the Server Radio connected to the computer and the
Client Radio connected to the display. Refer to Section 3 and the radio manual
(ED-13932) for additional information.
1.4 Display Overview
Reference Drawing:
Shop Drawing...........................................................Refer to Appendix C
The Daktronics outdoor LED displays have been designed and manufactured for
performance, reliability, easy maintenance, and long life. The displays consist of an
array of LED pixels. The configuration of LED pixels is dependent on the family of
LED displays.
A typical display system consists of a Windows
running Venus
single-face units, which are single-sided stand-alone displays. They can become
double-faced by mounting them back-to-back with a second unit.
®
Venus
2000, or XP Home/Professional operating systems on an IBM
computer. Refer to the Venus
installation and operation of the Venus
Refer to Section 4 for the summaries of how signal and power are routed through the
displays.
â
1500 software and one or more displays. The displays are offered as
1500 is a software package that runs under Windowsâ 98, ME™, NT® 4.0,
®
1500 controller operator’s manual (ED-13530) for
â
based personal computer (PC)
â
-compatible
®
1500 controller editing station.
1-4
Introduction
The Galaxy Series AF-3010 displays are matrix-based outdoor LED displays, which
are available in monochrome red characters. They are offered as 8 pixel high displays
with a standard 7 high 9", 16 high 21" character, or 24 high displays with a standard
7 high 9", 1 5 high 20", or 24 high 32 "characte r in six (6) different lengths. The
Galaxy model numbers are described as follows: AF-3010-RRxCCC-9-R.
AF-3010 =
RR =
CCC =
9 =
R =
Outdoor Galaxy® Display
8, 16, or 24 Rows High
Number of Columns Long (48, 64, 80, 96,
112, and 128 are available)
9" Character Height
Monochrome Red
1.5 Component Identification
The following illustrations depict some of the more commonly accessed Galaxy sign
components. Because Daktronics occasionally alters standard design to meet
customer needs, the actual sign design may vary slightly from the illustrations below.
This is only a brief overview. Refer to Section 4 for more detailed information on
maintaining and troubleshooting various sign components.
Com Port: Connector on the back of the control computer. The COM port is used to
control the sign network through either a 9- or a 25-p i n serial connector. The
computer requires a serial port to work with this display.
Controller: “Brains” of the sign. The controller receives, translates, and activates the
signal information from the control computer to the appropriate pixels on the sign
accordingly.
Figure 2: MDC Controller
Driver/Pixel Board: Responsible for the switching and intensity levels of the LEDs.
The LED pixels are mounted directly onto the pixel board. The driver is located on
the back of the display board.
Introduction
1-5
Figure 3: AF-3010 Driver/Pixel Board
Galaxy: Daktronics trademarked name for LED monochrome or tri-colored matrix
signs.
LED (light emitting diode): Low energy, high intensity lighti ng uni ts.
Module: 8 pixels high by 16 pixels wide. Each is individually removable from the
front of the sign.
1-6
Figure 4: 8x16 Pixel Module
Network: Consists of multiple signs connected to each other. Up to 240 Venus 1500
controlled displays can exist on one network.
Pixel: Cluster of four LEDs. The number and color of the LEDs depends on sign
application.
Power Supply: Converts AC line voltage from the load center to low DC voltage for
one or more module driver boards.
RS232: Standard PC communication type with a maximum cable length of 25 feet
(7.62 meters).
RS422: Standard differential communication type with a maximum cable length of
4,000 feet (1.2 kilometers).
Sign Address: Identification number assigned to each sign of a network. Flipping
DIP switches on the controller sets the sign address. The control software uses the
Introduction
address to locate and communicate with each sign, but signs on the same network
cannot have the same address.
Signal Converter: Daktronics supplied unit that
converts the data from RS232 to RS422, or RS232 to
fiber optic signal. The signal converter is connected to
the control PC via straight though serial cable.
1.6 Daktronics Nomenclature
Figure 5: Signal Converter
Figure 6: Module Numbering Example – 24x160 Front
To fully understa nd some Daktronics drawings, such
as schematics, it is necessary to know how various
components are labeled in those drawings. This
information is also useful when trying to
communicate maintenance or troubleshooting
efforts.
A module is the building block of the Galaxy sign.
Each module measures 8 pixels high by 16 pixels
wide. By placing modules side-by-side and on top of
one another, a sign of any size can be designed and
built. Individual modules can be easily removed
Figure 7: Module Numbering
from the sign if required. Figure 6 above illustrates
how Daktronics numbers modules on a Galaxy sign.
Figure 7 on the right breaks down the module
numbering method.
The label “A” on a drawing typically denotes an assembly. An assembly can be a
single circuit board or a collection of components that function together, usually
mounted on a single plate or in a single enclosure. Assemblies are divided into two
types: those that route signal and those that route power.
Introduction
1-7
In addition, the following labeling formats might be found on various Daktronics
drawings:
· “TB_ _” represents a termination block for power or signal cable.
· “F_ _” stands for a fuse.
· “E_ _” indicates a grounding point.
· “J_ _” symbolizes a power or signal jack.
· “P_ _” identifies a power or signal plug for the opposite jack.
Finally, Daktronics part numbers a re commonly found on dr awings. Those part
numbers can be used when requesting replacement parts from Daktronics Customer
Service. T ake note of the following part number formats:
· “0P-_ _ _ _-_ _ _ _” denotes an individual circuit board, such as a driver
board.
· “0A-_ _ _ _-_ _ _ _” represents an assembly, such as a circuit board and the
plate or bracket to which it is mounted. A collection of circuit boards
working as a single unit may also carry an assembly label.
· “W-_ _ _ _” shows a wire or cable. Cables may also carry the assembly
numbering format in certain circumstances. This is especially true of ribbon
cables.
· “F-_ _ _ _” indicates a fuse.
Most circuit boards and components within this sign carry
a label that lists the part number of the unit. If a circuit
board or assembly is not listed in the Replacement Parts List in Section 4.13, use the label to order a replacement.
A typical label is shown in Figure 8 on the right. The part
number is in bold.
0P-1195-0001
SN: 6343
05/19/99 REV.1
Figure 8: Typical Label
1-8
Introduction
Eyebolts
Almost every display that leav es D ak tronics is equipped w ith ey ebolts for lifting the display . There are
two standard sizes of eyebolts: ½″ and A″.
Load Increase Factor: The load increases as the lift angle (θ) decreases. The allowable load on the
eyebolts also decreases with the lift angle due the bending stress on the eyebolts. In sum, the smaller
the angle between the cable and the top of the display, the lighter the sign must be to safely lift it. Do
NOT attempt to lift the display when the lift angle is less than 30 degrees.
A. Do not use eyebolts on angular lifts unless absolutely necessary. For angular lifts, the shoulder pattern
eyebolt is preferred.
B. Load should always be applied to eyebolts in the plane of the eye, not at some angle to this plane.
C. Shoulder eyebolts must be properly seated (should bear firmly against the mating part), otherwise the
working loads must be reduced to those indicated for regular eyebolts. A washer or spacer may be
required to put the plane of the eye in the direction of the load when the shoulder is seated.
D. No load greater than the safe working load listed in the data table should be used.
E. To obtain the greatest strength from the eyebolt, it must fit reasonably tight in its mounting hole to prevent
accidental unscrewing due to twist of cable.
F. Eyebolts should never be painted or otherwise coated when used for lifting. Such coatings may cover
potential flaws in the eyebolt.
G. To attain the safe working loads listed for regular eyebolts, 90% of the thread length must be engaged.
Copyright 1996-2001 ED-7244
Daktronics, Inc. Rev. 4 – 14 March 2001
Section 2: Mechanical Installation
Note: Daktronics does not guarantee the warranty in situations where the sign is not consta ntly
in a stable environment.
Daktronics engi neering staff must approve any changes that may affect the weather-tightness
of the sign. If any modifications are made, detailed drawings of the changes must be
submitted to Daktronics for evaluation and approval, or the warranty may be void.
Daktronics is not responsible for installations or the structural integrity of support
structures done by others. It is the customer’s responsibility to make sure that a qualified
structural engineer has ensured the structure and any additional hardware.
2.1 Mechanical Installation Overview
Because every installation site is unique, there is no single Daktronics-approved
procedure for mounting the Galaxy signs. The information contained in this section is
general information only and may or may not be appropriate for your particular
installation.
A qualified individual must make all decisions regarding the mounting of this
sign.
Read both the mechanical and electrical installation sections of this manual
before beginning any installation procedures.
2.2 Support Structure Design
Support structure design depends on the mounting methods, sign size, and weight.
The structure design is critical and should be done only by a qualified individual.
Sign height and wind loading are also critical factors. It is the customer’s
responsibility to ensure that the structure and mounting hardware are adequate.
Daktronics is not responsible for the installations or the structural integrity of
support structures done by others.
It is the installer’s responsibility to ensure the mounting structure and
hardware are capable of supporting the sign, and will agree with local codes.
Before beginning the installation process, verify the following.
· The mounting structure will provide a straight and square-mounting frame
for the sign.
· The mounting structure is capable of supporting the sign and will not yield
at any unsupported points after mounting.
Correct any deficiencies before installation.
Mechanical Installation 2-1
2.3 Display Ventilation Requirements
Reference Drawing:
Shop Drawing...........................................................Refer to Appendix C
Fans are mounted inside the back of the display for cooling. Fresh air inlets and
exhaust vents should not be obstructed in any way (refer to shop drawings located in Appendix C). Using the Daktronics suggested mounting methods will ensure proper
ventilation. Fans turn ON when the interior display temperature reaches 140º F.
Consult a Daktronics sales representative for clearance requirements regarding your
particular display if you are using a different mounting method. If ventilation
requirements are not met, the display warranty will be void.
2.4 Mounting Kit
A mounting kit is available when ordering a display. The mounting kit includes the
hardware to either mount the display on a pole or on a wall. When using a Daktronics
mounting kit, refer to the instructions in Section 2.5.
2.5 Display Lifting
Reference Drawing:
Shop Drawing...........................................................Refer to Appendix C
Eyebolts are provided on the top of each display for lifting purposes. Refer to
ED-7244 at the end of this section for the proper lifting procedure. A spreader bar
should be used to maintain a vertical force on each eyebolt. Using cables or chains to
attach the eyebolts directly to the central lifting point can apply dangerous lateral
force to the eyebolts. Do not use the eyebolts for permanent installation. Refer to shop drawings for the dimensions of the eyebolts from each end of the display.
Once the display is permanently mounted, replace the eyebolts with the hex-head
bolts (supplied by Daktronics) and sealing washers used with the eyebolts. Use water
proofing compound, such as silicon, along with bolts and sealing washers, to ensure a
waterproof seal.
Figure 9: Lifting the Display (Correct, Left; Incorrect, Right)
Shop Drawing................................................................Refer Appendix C
It is the customer’s responsibility to ensure that the installation will meet local
standards. The mounting hardware must be capable of supporting all components to
be mounted. The mounting hardware and method are the responsibility of the
customer. Refer to shop drawings located within Appendix C for the approximate
weight and size of each model of display. Daktronics is not responsible for the installations or the structural integr ity of support structures done by others.
Daktronics has recommendations fo r both a wall mount method and a pole mount
method. R emember to have all mounted displays inspected by a qualified structural
engineer.
Note: The display has hinged face panel. Care must be taken to allow the door to
properly open (refer to Drawing A-102469).
Wall Mount
Note: Because each site differs, the Daktronics wall mount kit is not a complete
installation kit. It is the customer’s responsibility to determine the proper wall
mounting method and location.
Refer to Drawing A-102469 for a suggested wall mount method. The wall mounting
channels are attached to the rear of the display by Daktronics. Notice that the vertical
distance between the mounting channels is 21". The number of attachment points
needed and the wall structure must be reviewed by a qualified structural engineer and
meet all national and local codes.
Pole Mount
Refer to Drawing A-102469 for a suggested pole mount method. The locati on of the
poles needs to be determined by the customer. The number of poles needed and the
pole structure and footings must be reviewed by a qualified structural engineer and
meet all national and local codes.
One (1) Dakt ronics provi ded mounting kit includes:
· Clamping Channel (qty. 2, attached to rear of display by Daktronics)
· Clamping Angles (qty. 4)
· 1/2" Threaded Rod (qty. 8)
· 1/2" Nut (qty. 16)
· 1/2" Lock Washer (qty. 16)
Mechanical Installation 2-3
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