Daikin UATN60CGXY1, UATN90CGXY1, UATN120CGXY1, UATN180CGXY1, UATN210CGXY1 Technical Manual

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TECHNICAL MANUAL
Package Air Conditioner
Rooftop
UATN-C Series
— Cooling only [50Hz] —
R410A
TM-5RT-C-GA-A1
Table of Contents
i
Table of Contents
Nomenclature......................................................................................................................1
Product Line-Up .............................................................................................................2
Features...............................................................................................................................3
Key Features .................................................................................................................3
Component Features .....................................................................................................4
Application Information .....................................................................................................6
Operating Range ...........................................................................................................6
Refrigerant Circuit Diagrams .........................................................................................7
Installation Guideline .....................................................................................................8
Sound Data ........................................................................................................................11
Sound Pressure Level ................................................................................................. 11
Sound Power Level .....................................................................................................12
NC Curve .....................................................................................................................13
Selection Process.............................................................................................................17
Fan Performance Table ....................................................................................................18
Fan Performance Chart ....................................................................................................22
Engineering & Physical Data ...........................................................................................30
Performance Data .............................................................................................................33
Outline & Dimension ........................................................................................................41
Wiring Diagram .................................................................................................................44
Service & Maintenance ....................................................................................................47
Troubleshooting ...............................................................................................................49
Table of Contents
ii
Nomenclature
1
Nomenclature
Y UAT 120 C X 1
Revision/Specification
Power Supply
Y1: 380-415V 3 Phase 50 Hz
Product Type
UAT: Rooftop
Product Specification Variation
G: Gold Fin (Outdoor Coil)
Size*
60 : 60,000 Btu/hr 90 : 90,000 Btu/hr 120: 120,000 Btu/hr 150: 150,000 Btu/hr 180: 180,000 Btu/hr 210: 210,000 Btu/hr 240: 240,000 Btu/hr 300: 300,000 Btu/hr
Product series
C: C Se
ries
G
Country Origin
X: Malaysia
Refrigrerant
N: R410A
Omitted: Original Version
N
Remark: * : Capacity value under Nomenclature is an indication. Please refer to Engineering and Physical Data for exact capacity value.
Nomenclature
2
Product Line-up
Model
Classication
Control
Controller
Phase Protector
Evaporator Fin
Condenser Fin
Refrigerant Control
Air Filter
Air Discharge
Without Control Module & Contactor
Without Controller
PP 1.03
PSV 2.0
Hydrophilic Gold Coated
Hydrophilic Gold Coated
Thermostatic Expansion Valve (TXV)
Saranet
Horizontal & Not Convertible
COOLING ONLY
UATN60CGXY1 X X X X X X X X
UATN90CGXY1 X X X X X X X X
UATN120CGXY1 X X X X X X X X
UATN150CGXY1 X X X X X X X X
UATN180CGXY1 X X X X X X X X
UATN210CGXY1 X X X X X X X X
UATN240CGXY1 X X X X X X X X
UATN300CGXY1 X X X X X X X X
3
Features
Features
Key Features
High Energy Efciency
In line with the market trend of moving towards high
energy efciency products, the UATN-C series is designed with high efciency scroll compressors,
optimized heat exchangers and high-performing fans with the target of high EER.
Model UATN60C UATN90C
Nominal EER @ 35°C (Btu/hr/W)
13.51 12.49
Nominal EER @ 46°C (Btu/hr/W)
9.15 8.95
Model UATN120C UATN150C
Nominal EER @ 35°C (Btu/hr/W)
12.86 12.50
Nominal EER @ 46°C (Btu/hr/W)
9.08 8.92
Model UATN180C UATN210C
Nominal EER @ 35°C (Btu/hr/W)
12.28 12.60
Nominal EER @ 46°C (Btu/hr/W)
9.00 9.25
Model UATN240C UATN300C
Nominal EER @ 35°C (Btu/hr/W)
12.50 12.40
Nominal EER @ 46°C (Btu/hr/W)
9.12 8.85
Note:
Efciency at 35°C is in compliance with the ESTIDAMA minimum requirement of 11.60 Btu/hr/W.
Efciency at 46°C is in compliance with the ESMA minimum requirement of 8.10 Btu/hr/W, 7.90 Btu/hr/W and 7.50 Btu/hr/W (according to rated capacity).
Wide Operating Range
The UATN-C series rooftops are specically designed to deliver top performance in both standard and high ambient temperature conditions. Each unit is capable of operating continuously at an outdoor ambient of up to 52°C.
Lightweight and compact
The lightweight and compact design of UATN-C series allows for ease of transportation and installation.
Separate Service Panels
The unit is designed with two separate service panels for easy electrical box servicing.
Top service panel
Boom service panel
Independent Refrigerant Circuit
Each unit is designed with two independent refrigerant
circuits, each controlled separately for maximum part load efciency and durability.
* Applicable for UATN120C and above.
This also allows the unit to run at part load when lower cooling capacity is required.
Air Discharge and Air Return
The UATN-C series is available in Horizontal Air
Discharge only, designed with Air discharge on the
top and return air on the bottom for easy duct design.
Air Discharge
Air Return
4
Features
Component Features
Compressor
High efciency, low noise, and hermetically sealed
SCROLL compressors are used in the UATN-C series to give a better performance.
All compressors are equipped with an internal overload protection. Crankcase heaters are installed as standard in each compressor.
Evaporator Coil
Evaporator coils are manufactured from seamless inner grooved copper tubes mechanically bonded to
aluminium ns to ensure optimum heat transfer.
All coils are tested against leaks by Nitrogen holding at 609psig and highly precise Helium leak test at 235psig.
Hydrophilic Gold Fin coating evaporator coil is
offered as standard, which could give good effects to efcient drainage of condensate water as well as heat transfer performance, and gives superior corrosion
protection even in the harshest environment especially in coastal area. (1000 hours Salt Spray tested)
Evaporator Fan
The unit is designed with belt driven evaporator motor,
allows for change of pulley on site to accommodate
different static pressure and air ow requirement. This exibility allows for wider application and offers
the possibility to reach the best working conditions considering the unit’s characteristics. The fan motor is IP55 rated protection index with class B insulation
class.
Condenser Coil
Condenser coils are manufactured from seamless inner grooved copper tubes mechanically bonded to
aluminium ns to ensure optimum heat transfer. All
coils are tested against leaks by Nitrogen holding at 609psig and highly precise Helium leak test at 235psig.
ALL standard coils are up to 3 rows / 14-16 FPI, 3/8”
(9.52mm) O.D. tubes.
Hydrophilic Gold Fin coating condenser coil is
offered as standard, which gives superior corrosion
protection even in the harshest environment especially in coastal area. (960 hours Salt Spray tested)
Condenser Fan/Motor
Fans are of propeller type, direct driven by
weatherproof electrical induction motors. Condenser fan motors are rated IP55 protection index with
class F insulation class and is designed with dust proof bearing to ensure the reliability of the motor
and smooth operation all year round.
Casing/Structure
The unit casing used in UATN-C series is made of zinc coated galvanized steel sheets. It is further coated
with an electrostatic powder coat, oven-baked for a tough and lasting weather resistant nish. Zinc plated
screws are used to further reduce the possibility of unit rusting.
Coil Guard
The condenser coil is protected by coil guard to
prevent accidental damage during transportation,
handling and installation.
5
Features
Refrigerant Circuit
The UATN-C series is designed with the ability to operate at partial load depending on the requirement of the application.
* Applicable for UATN120C and above.
Each refrigerant circuit has an independent Thermal Expansion Valve (TXV), Filter Drier and High / Low Pressure Switch.
Additional valves are provided for site installation of Pressure Gauge and Low Ambient Kit.
HP
LP
Filter
Saranet pre-lter is available as standard in the unit
to prevent foreign particles entry into the unit.
A 2” lter rail is installed in the unit to accommodate additional site installed lter.
Phase Sequential Protection
The Phase Sequential Protector is a three phase line monitor module that protects the unit components
against phase loss, phase reversal and phase
unbalance. It is designed to protect compressors from reverse rotation. The onboard LED indicators indicates the ON and FAULT status.
6
Application Information
Application Information
Operating Range
Ensure the operating temperature is in allowance range as stated in diagram below.
Cooling
The use of your air conditioner outside the range of working temperature and humidity can result in serious failure.
Cooling Operation Range DB: Dry Bulb WB: Wet Bulb
Indoor WB temperature (°C)
Outdoor DB temperature (°C)
52
50
19
14 19
23
7
Application Information
Refrigerant Circuit Diagrams
Cooling Only Model: UATN60/90/120/150/180/210/240/300C
Note: (a) UATN120/150/180/210/240/300C consists of 2 circuits in the system. (b) Item no. 9 is applicable for UATN180/210C only.
4
2
8
5
7
9
6
3
3
3
1
No Item Description
1 Compressor
2 High Pressure Switch
3 Access Valve
4 Outdoor Heat Exchanger
5 Indoor Heat Exchanger
6 Filter Dryer
7 Thermal Expansion Valve (TXV)
8 Low Pressure Switch
9 Capillary Tube
HEADER
IN
HEADER
OUT
HEADER
DISTRIBUTOR
Thermal Expansion
Valve Sensor Bulb
8
Application Information
Installation Guideline
Safety Precautions
This manual provides the procedures of installation to ensure a safe and good standard of operation for the air conditioner unit. Special adjustment may be necessary to suit local requirements. Before using your air conditioner, please read this instruction manual carefully and keep it for future reference. This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial use by lay persons. This appliance is not intended for use by persons, including children, with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
SAFETY PRECAUTIONS
WARNING
● Installation and maintenance should be performed by qualied persons who are familiar with local code and regulation, and experienced with this type of appliance.
● All eld wiring must be installed in accordance with the
national wiring regulation.
● Ensure that the rated voltage of the unit corresponds to that of the name plate before commencing wiring work according to the wiring diagram.
● The unit must be GROUNDED to prevent possible hazard due to insulation failure.
● All electrical wiring must not touch the refrigerant piping, or any moving parts of the fan motors.
● Conrm that the unit has been switched OFF before
installing or servicing the unit.
● Disconnect from the main power supply before servicing the air conditioner unit.
● DO NOT pull out the power cord when the power is ON. This may cause serious electrical shocks which
may result in re hazards.
● Keep the indoor and outdoor units, power cable and transmission wiring, at least 1m from TVs and radios,
to prevent distorted pictures and static. {Depending on the type and source of the electrical waves, static may be heard even when more than 1m away}.
IMPORTANT
ENGLISH
Important information regarding the refrigerant used
This product contains uorinated greenhouse gases. Do
not vent gases into the atmosphere. Refrigerant type: R410A GWP
(1)
value: 2087.5
(1)
GWP = global warming potential The refrigerant quantity is indicated on the unit name plate. Periodical inspections for refrigerant leaks may be required depending on European or local legislation. Please contact your local dealer for more information.
NOTICE
Disposal Requirement
Dismantling of the unit, treatment of the refrigerant, oil and other parts must be done in accordance with the applicable
legislation.
CAUTION
Please take note of the following important points when installing.
Do not install the unit where leakage of ammable
gas may occur.
If gas leaks and accumulates around the unit, it may cause re ignition.
Ensure that drainage piping is connected properly.
If the drainage piping is not connected
properly, it may cause water leakage which
will dampen the furniture.
Do not overcharge the unit.
This unit is factory pre-charged. Overcharge will cause over-current or damage to the compressor.
Ensure that the unit’s panel is closed after service or installation.
Unsecured panels will cause the unit to operate noisily.
Sharp edges and coil surfaces are potential locations which may cause injury hazards. Avoid from being in contact with these places.
Before turning off the power supply, set the remote controller’s ON/OFF switch to the “OFF” position to prevent the nuisance tripping of the unit. If this is
not done, the unit’s fans will start turning automatically when power resumes, posing a hazard to service
personnel or the user.
Do not operate any heating apparatus too close to the air conditioner unit.
Don’t use joined and twisted wires for incoming power supply.
The equipment is not intended for use in a potentially explosive atmosphere.
Used only NITROGEN for air tight test.
Strictly do not charge OXYGEN or ACETYLENE into the
unit for any purpose.
9
Application Information
1) Installation Clearances
Refer diagram below for the space required around the unit. Note that: a) All dimensions shown are in mm. b) All space values shown are minimum clearance required for the unit. c) Unit shown in the diagram is UATN210/240C. Other models shall follow the same clearance.
3000
1200
1200
Evaporator coil & motor service, Air filter service
1200
Condenser air inlet
Evaporator coil, air filter service
Condenser air inlet
Condenser air inlet
Condenser air outlet
Condenser air inlet
Electrical control circuit service & compressor service
Model : UATN120/150/180/210/240/300C
Model : UATN60/90C
Evaporator coil & Air filter service
1200
1200
1200
3000
Condenser air inlet
Evaporator coil, motor & Air filter service
Electrical control circuit service & compressor service
Condenser air inlet
Condenser air inlet
Condenser air outlet
2) Cable Size
Model
Power Cable
(mm2)
Breaker Capacity
(A)
Over Current
Protection Switch (A)
Earth Cable
(mm2)
UATN60C 2.5 20 20 2.5
UATN90C 4 32 32 4 UATN120C 6 32 32 6 UATN150C 10 40 40 10 UATN180C 10 50 50 10
UATN210C
16 63 63 16
UATN240C 16 63 63 16 UATN300C 25 80 80 25
Note:
- A main switch or other means for disconnection, having a contact separation in all poles, must be
incorporated in xed wiring in accordance with local and national legislation.
- The unit is to be wired directly from an electrical distribution board either by a circuit breaker (preferred) or HRC fuse.
- Fix the power supply to control module. Connect control wiring to control terminal block through the control box’s hole.
- Earth wiring must be connected.
- The power supply cord must be equivalent to H07RN-F which is the minimum requirement, and to be used
in protective tube.
10
Application Information
Model
Compressor
Maximum
Continuous
Current (A)
Compressor
Full Load
Current,
FLA (A)
Compressor
Locked Rotor
Current,
LRA (A)
Minimum
Circuit Amps,
MCA (A)
Maximum
Fuse Amps,
MFA (A)
UATN60C 15 8 64 13.7 20.0
UATN90C 20 11 101 19.2 32.0
UATN120C 15/15 8/8 64/64 25.0 32.0
UATN150C 19/19 10/10 100/100 32.2 40.0
UATN180C 20/20 11/11 101/101 35.7 50.0
UATN210C 23/23 13/13 128/128 38.9 63.0
UATN240C 25/25 15/15 139/139 43.9 63.0
UATN300C 35/35 19/19 140/140 53.6 80.0
WARNING
● Before working in this unit, isolate it from the power supply.
● Electrical wiring to this unit and the remote controller shall be installed in accordance with the appropriate requirement
of the local wiring code.
Observe the notes mentioned below when wiring to the terminal block. Precautions to be taken for power supply wiring. (Use a round crimp-style terminal for connection to the terminal block.
In case it cannot be used due to unavoidable reasons, be sure to
observe the following instruction.)
CAUTION
● When connecting the connection wires to the terminal block using a single core wire, be sure to perform curling. Problems with the work may cause heat and res.
Stripping wire at terminal block
Good Wrong
Strip wire end to this point.
Excessive strip length may cause electrical shock or leakage.
● Pull the wire and make sure that it does not disconnect. Then x the wire in place with a wire stop.
WARNING
● Transmission wire must be routed at least 50mm away from the power cable.
● Transmission wire should be a shielded wire.
Round crimp-style terminal
Stranded wire
11
Sound Data
Sound Data
Sound Pressure Level
Model
1/1 Octave Sound Pressure (dB, ref 20μPa)
Overall
(dBA)
Noise
Criteria
125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz
UATN60C 64 64 58 56 50 47 35 61 57
UATN90C 69 63 56 58 51 50 43 62 58
UATN120C 70 67 62 60 54 53 50 65 60
UATN150C 75 66 61 64 55 52 50 67 65
UATN180C 78 69 63 63 58 57 52 68 69
UATN210C 73 68 65 65 60 56 52 69 64
UATN240C 72 69 67 66 60 58 53 70 65
UATN300C 70 68 68 66 66 63 57 72 67
Measuring Location
Microphone position:
(1) Measurement at open eld. (2) For all microphone position, the distance will be from the unit center in 1m horizontal follow by 1m
vertical.
Standard: JIS B 8616-1999
1m
1m
12
Sound Data
Sound Power Level
Model
1/1 Octave Sound Power Level (dB) ref 1pW
Overall
(dBA)
125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz
UATN60C 86 81 77 78 70 69 66 81
UATN90C 87 80 77 80 73 74 69 83
UATN120C 87 84 78 79 73 72 68 83
UATN150C
91 83 80 82 74 72 69 85
UATN180C 94 86 82 84 76 76 71 87
UATN210C 89 87 84 86 79 75 69 89
UATN240C 89 87 85 86 80 76 70 89
UATN300C
89 88 86 87 86 83 77 92
Measuring Location
Microphone position:
(1) Measurement at open eld (Inlet + radiated). (2) For microphone at position 1 until 4 and 9, the distance will be 1 meter from the centre of the unit’s
surface.
(3) For microphone at position 5 until 8, the distance will be 1 meter 1 meter at each x, y & z axis.
Standard: EN 12102
13
Sound Data
NC Curve
10
20
30
40
50
60
70
80
0008000400020001005052521
Sound pressure level (dB, ref 20µPa)
Octave-band frequency (Hz)
UATN60C
NC70
NC45
NC50
NC
55
NC60
NC65
NC
20
NC25
NC30
NC
35
NC
40
10
20
30
40
50
60
70
80
0008000400020001005052521
Sound pressure level (dB, ref 20µPa)
Octave-band frequency (Hz)
UATN90C
NC70
NC45
NC50
NC
55
NC60
NC65
NC
20
NC25
NC30
NC
35
NC
40
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