READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION.
KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
LESEN SIE DIESE ANWEISUNGEN VOR DER INSTALLATION SORGFÄLTIG DURCH.
BEWAHREN SIE DIESE ANLEITUNG FÜR SPÄTERE BEZUGNAHME GRIFFBEREIT AUF.
LIRE SOIGNEUSEMENT CES INSTRUCTIONS AVANT L’INSTALLATION.
CONSERVER CE MANUEL A PORTEE DE MAIN POUR REFERENCE ULTERIEURE.
LEA CUIDADOSAMENTE ESTAS INSTRUCCIONES ANTES DE INSTALAR.
GUARDE ESTE MANUAL EN UN LUGAR A MANO PARA LEER EN CASO DE TENER
ALGUNA DUDA.
PRIMA DELL’INSTALLAZIONE LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI.
TENERE QUESTO MANUALE A PORTATA DI MANO PER RIFERIMENTI FUTURI.
ÄΙΑΒΑΣΤΕ ΠΡΟΣΕΚΤΙΚΑ ΑΥΤΕΣ ΤΙΣ ΟÄΗΓΙΕΣ ΠΡΙΝ ΑΠΟ ΤΗΝ ΕΓΚΑΤΑΣΤΑΣΗ ΕΧΕΤΕ ΑΥΤΟ
ΤΟ ΕΓΧΕΙΡΙÄΙΟ ΕΥΚΑΙΡΟ ΓΙΑ ΝΑ ΤΟ ΣΥΜΒΟΥΛΕΥΕΣΤΕ ΣΤΟ ΜΕΛΛΟΝ.
Français
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LEES DEZE INSTRUCTIES ZORGVULDIG DOOR VOOR INSTALLATIE. BEWAAR DEZE HANDLEINDING WAAR U HEM KUNT TERUGVINDEN VOOR LATERE NASLAG.
LEIA COM ATENÇÃO ESTAS INSTRUÇÕES ANTES DE REALIZAR A INSTALAÇÃO.
MANTENHA ESTE MANUAL AO SEU ALCANCE PARA FUTURAS CONSULTAS.
ПЕРЕД НАЧАЛОМ МОНТАЖА ВНИМАТЕЛЬНО ОЗНАКОМЬТЕСЬ С ДАННЫМИ
ИНСТРУКЦИЯМИ. СОХРАНИТЕ ДАННОЕ РУКОВОДСТВО В МЕСТЕ, УДОБНОМ ДЛЯ
ОБРАЩЕНИЯ В БУДУЩЕМ.
Taiwanese
Chinese
Page 2
CE - DECLARATION OF CONFORMITYCE - CONFORMITEITSVERKLARINGCE -
ÄΗΛÙΣΗΣΥΜΜΟΡΦÙΣΗΣ
CE - FÖRSÄKRAN OM ÖVERENSTÄMMELSE
CE - KONFORMITÄTSERKLÄRUNGCE - DECLARACION DE CONFORMIDADCE - DECLARAÇÃO DE CONFORMIDADECE - ERKLÆRING OM SAMSVAR
CE - DECLARATION DE CONFORMITECE - DICHIARAZIONE DI CONFORMITA’CE - OPFYLDELSESERKLÆRINGCE - ILMOITUS YHDENMUKAISUUDESTA
DAIKIN INDUSTRIES, LTD.
declares under its sole responsibility that the air conditioning models to which this declaration relates:
erklärt auf seine alleinige Verantwortung daß die Modelle der Klimageräte für die diese Erklärung bestimmt ist:
déclare sous sa seule responsabilité que les appareils d
verklaart hierbij op eigen exclusieve verantwoordelijkheid dat de airconditioning units waarop deze verklaring betrekking heeft:
declara baja su única responsabilidad que los modelos de aire acondicionado a los cuales hace referencia la declaración:
dichiara sotto sua responsabilità che i condizionatori modello a cui è riferita questa dichiarazione:
δηλþνει ìε αποκλειστικÞ τηò ευθýνη üτι τα ìοντÝλα των κλιìατιστικþν συσκευþν στα oπoßα αναφÝρεται η παροýσα δÞλωση:
declara sob sua exclusiva responsabilidade que os modelos de ar condicionado a que esta declaração se refere:
erklærer under eneansvar, at klimaanlægmodellerne, som denne deklaration vedrører:
deklarerar i egenskap av huvudansvarig, att luftkonditioneringsmodellerna som berörs av denna deklaration innebär att:
erklærer et fullstendig ansvar for at de luftkondisjoneringsmodeller som berøres av denne deklarasjon innebærer at:
ilmoittaa yksinomaan omalla vastuullaan, että tämän ilmoituksen tarkoittamat ilmastointilaitteiden mallit:
’
air conditionné visés par la présente déclaration:
are in conformity with the following standard(s) or other normative document(s), provided that these are used in accordance with our instructions:
der/den folgenden Norm(en) oder einem anderen Normdokument oder -dokumenten entspricht/entsprechen, unter der Voraussetzung, daß sie gemäß unseren Anweisungen eingesetzt werden:
sont conformes à la/aux norme(s) ou autre(s) document(s) normatif(s), pour autant qu’ils soient utilisés conformément à nos instructions:
conform de volgende norm(en) of één of meer andere bindende documenten zijn, op voorwaarde dat ze worden gebruikt overeenkomstig onze instructies:
están en conformidad con la(s) siguiente(s) norma(s) u otro(s) documento(s) normativo(s), siempre que sean utilizados de acuerdo con nuestras instrucciones:
sono conformi al(i) seguente(i) standard(s) o altro(i) documento(i) a carattere normativo, a patto che vengano usati in conformità alle nostre istruzioni:
estão em conformidade com a(s) seguinte(s) norma(s) ou outro(s) documento(s) normativo(s), desde que estes sejam utilizados de acordo com as nossas instruções:
overholder følgende standard(er) eller andet/andre retningsgivende dokument(er), forudsat at disse anvendes i henhold til vore instrukser:
respektive utrustning är utförd i överensstämmelse med och följer följande standard(er) eller andra normgivande dokument, under förutsättning att användning sker i överensstämmelse med våra instruktioner:
respektive utstyr er i overensstemmelse med følgende standard(er) eller andre normgivende dokument(er), under forutssetning av at disse brukes i henhold til våre instrukser:
vastaavat seuraavien standardien ja muiden ohjeellisten dokumenttien vaatimuksia edellyttäen, että niitä käytetään ohjeidemme mukaisesti:
EN60335-2-40,
following the provisions of:Directives, as amended.
gemäß den Vorschriften der:Direktiven, gemäß Änderung.
conformément aux stipulations des:Directives, telles que modifiées.
overeenkomstig de bepalingen van:Richtlijnen, zoals geamendeerd.
siguiendo las disposiciones de:Directivas, según lo enmendado.
secondo le prescrizioni per:Direttive, come da modifica.
de acordo com o previsto em:Directivas, conforme alteração em.
under iagttagelse af bestemmelserne i:Direktiver, med senere ændringer.
enligt villkoren i:Direktiv, med företagna ändringar.
gitt i henhold til bestemmelsene i:Direktiver, med foretatte endringer.
noudattaen määräyksiä:Direktiivejä, sellaisina kuin ne ovat muutettuina.
*Noteas set out in the Technical Construction File DAIKIN.TCF.022 and judged positively by NMi according to the Certificate 0301130401.
*Hinweiswie in der Technischen Konstruktionsakte DAIKIN.TCF.022 aufgeführt und von NMi positiv ausgezeichnet gemäß Zertifikat 0301130401.
*Remarquetel que stipulé dans le Fichier de Construction Technique DAIKIN.TCF.022 et jugé positivement par NMi conformément au Certificat 0301130401.
*Bemerkzoals vermeld in het Technisch Constructiedossier DAIKIN.TCF.022 en in orde bevonden door NMi overeenkomstig Certificaat 0301130401.
*Notatal como se expone en el Archivo de Construcción Técnica DAIKIN.TCF.022 y juzgado positivamente por NMi según el Certificado 0301130401.
*Notadelineato nel File Tecnico di Costruzione DAIKIN.TCF.022 e giudicato positivamente da NMi secondo il Certificato 0301130401.
Σηìεßωσηüπωò προσδιορßζεται στο Αρχεßο ΤεχνικÞò ΚατασκευÞò DAΙΚΙΝ.ΤCF.
*
*Notatal como estabelecido no Ficheiro Técnico de Construção DAIKIN.TCF.022 e com o parecer positivo de NMi de acordo com o Certificado 0301130401.
*Bemærksom anført i den Tekniske Konstruktionsfil DAIKIN.TCF.022 og positivt vurderet af NMi i henhold til Certifikat 0301130401.
*Informationutrustningen är utförd i enlighet med den Tekniska Konstruktionsfilen DAIKIN.TCF.022 som positivt intygas av NMi vilket också framgår av Certifikat 0301130401.
*Merksom det fremkommer i den Tekniske Konstruksjonsfilen DAIKIN.TCF.022 og gjennom positiv bedømmelse av NMi ifølge Sertifikat 0301130401.
*Huomjotka on esitetty Teknisessä Asiakirjassa DAIKIN.TCF.022 ja jotka NMi on hyväksynyt Sertifikaatin 0301130401 mukaisesti.
Electromagnetic Compatibility 89/336/EEC*
Low Voltage 73/23/EEC*
Machinery Safety 98/37/EC*
καικρßνεταιθετικÜ απü το NMiσýìφωνα ìετοΠιστοποιητικü
022
0301130401
.
Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome,
Kita-ku, Osaka, 530-8323 Japan
3P109591-1
Page 3
VRV SYSTEM Inverter Air ConditionersInstallation manual
11. FIELD SETTING............................................................ 11
12. TEST OPERATION........................................................ 11
1.SAFETY CONSIDERATIONS
Please read these “SAFETY CONSIDERATIONS” carefully
before installing air conditioning equipment and be sure to
install it correctly. After completing the installation, make sure
that the unit operates properly during the start-up operation.
Please instruct the customer on how to operate the unit and
keep it maintained.
Also, inform customers that they should store this installation
manual along with the operation manual for future reference.
This air conditioner comes under the term “appliances not accessible to the general public”.
Safety Precaution
This unit is a class A product. In a domestic environment this
product may cause radio interference in which case the user
may be required to take adequate measures.
Meaning of warning and caution symbols.
WAR NING ............. Failure to observe a warning may
result in death.
CAUTION .............. Failure to observe a caution may
result in injury or damage to the equipment.
WARNING
Ask your dealer or qualified personnel to carry out installation
•
work. Do not try to install the machine yourself
Improper installation may result in water leakage, electric
shocks or fire.
• Perform installation work in accordance with this installation
manual.
Improper installation may result in water leakage, electric
shocks or fire.
•
When installing the unit in a small room, take measures
against to keep refrigerant concentration from exceeding
allowable safety limits in the event of refrigerant leakage. Contact the place of purchase for more information. Excessive
refrigerant in a closed ambient can lead to oxygen deficiency.
• Be sure to use only the specified accessories and parts for
installation work.
Failure to use the specified parts may result in water leakage,
electric shocks, fire or the unit falling.
• Install the air conditioner on a foundation strong enough to
withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment falling and causing injuries.
• Carry out the specified installation work after taking into
account strong winds, typhoons or earthquakes.
.
Improper installation work may result in the equipment falling
and causing accidents.
• Make sure that a separate power supply circuit is provided for
this unit and that all electrical work is carried out by qualified
personnel according to local laws and regulations and this
installation manual.
An insufficient power supply capacity or improper electrical
construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, the specified wires and
used, and no external forces act on the terminal connections
or wires.
Improper connections or installation may result in fire.
• When wiring the power supply and connecting the remote
controller wiring and transmission wiring, position the wires
so that the electric parts box lid can be securely fastened.
Improper positioning of the electric parts box lid may result in
electric shocks, fire or the terminals overheating.
• If the refrigerant gas leaks during installation, ventilate the
area immediately.
Toxic gas may be produced if the refrigerant gas comes into
contact with fire.
• After completing the installation work, check that the refrigerant gas does not leak.
Toxic gas may be produced if the refrigerant gas leaks into
the room and comes into contact with a source of fire, such
as a fan heater, stove or cooker.
• Before touching electrical parts, turn off the unit.
CAUTION
• Ground the air conditioner.
Do not connect the ground wire to gas or water pipes, lightning rod or a telephone ground wire.
Incomplete grounding may result in electric shocks.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks.
• While following the instructions in this installation manual,
install drain piping in order to ensure proper drainage and
insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and property damage.
• Install the indoor and outdoor units, power supply wiring and
connecting wires at least 1 meter away from televisions or
radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter may
not be sufficient enough to eliminate the noise.)
• Remote controller (wireless kit) transmitting distance can
result shorter than expected in rooms with electronic fluorescent lamps. (inverter or rapid start types)
Install the indoor unit as far away from fluorescent lamps as
possible.
• Do not install the air conditioner in the following locations:
(a) where a mineral oil mist or an oil spray or vapor is pro-
duced, for example in a kitchen
Plastic parts may deteriorate and fall off or result in
water leakage.
(b) where corrosive gas, such as sulfurous acid gas, is pro-
duced
Corroding copper pipes or soldered parts may result in
refrigerant leakage.
(c) near machinery emitting electromagnetic waves
Electromagnetic waves may disturb the operation of the
control system and result in a malfunction of the equipment.
(d) where flammable gases may leak, where there are car-
bon fiber or ignitable dust suspensions in the air, or
where volatile flammables such as thinner or gasoline
are handled.
Operating the unit in such conditions may result in fire.
English1
Page 4
2.BEFORE INSTALLATION
When moving the unit while removing it from the carton
•
box, be sure to lift it by holding on to the four lifting lugs
without exerting any pressure on other parts, especially,
the refrigerant piping, drain piping, and other resin parts.
• Be sure to check the type of R410A refrigerant to be used
before installing the unit.(Using an incorrect refrigerant will
prevent normal operation of the unit.)
• The accessories needed for installation must be retained in
your custody until the installation work is completed. Do not
discard them!
• Decide upon a line of transport.
• Leave the unit inside its packaging while moving, until reaching the installation site. Where unpacking is unavoidable, use
a sling of soft material or protective plates together with a
rope when lifting, to avoid damage or scratches to the unit.
• When selecting installation site, refer to the paper pattern.
• For the installation of an outdoor unit, refer to the installation
manual attached to the outdoor unit.
• Do not install or operate the unit in rooms mentioned below.
• Laden with mineral oil, or filled with oil vapor or spray
like in kitchens. (Plastic parts may deteriorate which
could eventually cause the unit to fall out of place, or
could lead to leaks.)
• Where corrosive gas like sulfurous gas exists. (Cop-
per tubing and brazed spots may corrode which could
eventually lead to refrigerant leaks.)
• Where exposed to combustible gases and where vol-
atile flammable gas like thinner or gasoline is used.
(Gas in the vicinity of the unit could ignite.)
• Where machines can generate electromagnetic
waves. (Control system may malfunction.)
• Where the air contains high levels of salt such as that
near the ocean and where voltage fluctuates greatly
such as that in factories. Also in vehicles or vessels.
• This unit, both indoor and outdoor, is suitable for installation
in a commercial and light industrial environment.
If installed as a household appliance it could cause electromagnetic interference.
2-1PRECAUTIONS
• Be sure to read this manual before installing the indoor unit.
• Entrust installation to the place of purchase or a qualified serviceman. Improper installation could lead to leaks and, in
worse cases, electric shock of fire.
• Use only parts provided with the unit or parts satisfying
required specifications. Unspecified parts could cause the
unit to fall out of place, or could lead to leaks and, in worse
cases, electric shock or fire.
2-2ACCESSORIES
Check the following accessories are included with your unit.
Name
Quantity1pc.1 pc.1 pc.
Shape
Metal
clamp
Paper pattern for
installation
Drain hose
Name
Quantity1 each.1 each.4 pcs.
Shape
Name
Quantity8 pcs.8 pcs.2 each.
Shape
Insulation for
fitting
For gas pipe
For liquid pipe
Washer for
hanging
bracket
Sealing pad
Large
Small
Clamp
Insulation for
hanger
bracket
Positioning jig for
installation
4 screws
NameAir outlet blocking pad
Quantity1 pc.
Shape
(Other)
•
Operation manual
•
Installation manual
• Screws for fixing panels are attached to decoration panel.
2-3OPTIONAL ACCESSORIES
• The optional decoration panel and remote controller are
required for this indoor unit. (Refer to Table 1, 2)
Tab l e 1
Model
FXKQ25 · 32 ·
40MVE
FXKQ63MVEBYK71FJW1
Min. height
above ceiling
220 mm or more
• These are two types of remote controllers: wired and wireless. Select a remote controller from the Table 2 according to
customer request and install in an appropriate place.
Tab l e 2
Remote controller
Wired type
Wireless type
Heat pump type
Cooling only type
NOTE
• If you wish to use a remote controller that is not listed in
Table 2 on page 2, select a suitable remote controller after
consulting catalogs and technical materials.
Decoration panel
White
BYK45FJW1
Corrugated cardboard
2English
Page 5
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE
DURING CONSTRUCTION AND CHECK AFTER
INSTALLATION IS FINISHED.
a. Items to be checked after completion of work
Items to be checked
Are the indoor and outdoor
unit fixed firmly?
Is the gas leak test finished?
Is the unit fully insulated?Condensate water may drip.
Does drainage flow
smoothly?
Does the power supply voltage correspond to that
shown on the name plate?
Are wiring and piping correct?
Is the unit safely grounded?
Is wiring size according to
specifications?
Is something blocking the air
outlet or inlet of either the
indoor or outdoor units?
Are refrigerant piping length
and additional refrigerant
charge noted down?
b. Items to be checked at time of delivery
Also review the “SAFETY CONSIDERATIONS”
Items to be checkedCheck
Did you explain about operations while showing the instruction manual to your customer?
Did you hand the instruction manual over to your customer?
c. Points for explanation about operations
If not properly done, what is
likely to occur
The unit may drop, vibrate or
make noise.
It may result in insufficient
cooling.
Condensate water may drip.
The unit may malfunction or
the components burn out.
The unit may malfunction or
the components burn out.
Dangerous at electric leakage.
The unit may malfunction or
the components burn out.
It may result in insufficient
cooling.
The refrigerant charge in the
system is not clear.
Check
• Where sufficient clearance for installation and maintenance can be ensured.
• Where there is no risk of flammable gas leakage.
• Where piping between indoor and outdoor units is possi-
ble within the allowable limit. (Refer to the installation
manual for the outdoor unit.)
CAUTION
• Install the indoor and outdoor units, power supply wiring and
connecting wires at least 1 meter away from televisions or
radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter may
not be sufficient enough to eliminate the noise.)
200
or more
2500 or more
For installation
in high places
1000
or more
200
or more
(length: mm)
(2) Ceiling height
• Install this unit where the height of bottom panel is more
than 2.5 m so that the user cannot easily touch.
• This unit can be installed in ceilings up to 3.8 meters high.
If the ceiling height exceeds 2.7 meters, however, the
connector of terminal board (A2P) must be replaced and
an air outlet blocking pad must be installed. Refer to
HIGH CEILING INSTALLATION (P.9).
(3) Use suspension bolts for installation. Check whether
the ceiling is strong enough to support the weight of
the unit or not. If there is a risk, reinforce the ceiling
before installing the unit.
(Installation pitch is maked on the paper pattern for installation. Refer to it to check for points requiring reinforcing.)
The items withWARNING andCAUTION marks in the
instruction manual are the items pertaining to possibillties for
bodily injury and material damage in addition to the general
usage of the product. Accordingly, it is necessary that you
make a full explanation about the described contents and
also ask your customers to read the instruction manual.
2-4NOTE TO THE INSTALLER
Be sure to instruct customers how to properly operate the unit
(especially cleaning filters, operating different functions, and
adjusting the temperature) by having them carry out operations
themselves while looking at the manual.
3.SELECTING INSTALLATION SITE
Please attach additional thermal insulation material to the unit
body when it is believed that the relative humidity in the ceiling
exceeds 80%. Use glass wool, polyethylene foam, or similar with
a thickness of 10 mm or more as thermal insulation material.
(1) Select an installation site where the following conditions are
satisfied and that meets with your customer’s approval.
•
In the upper space (including the back of the ceiling) of the
indoor unit where there is no possible dripping of water
from the refrigerant pipe, drain pipe, water pipe, etc.
• Where optimum air distribution can be ensured.
• Where nothing blocks air passage.
• Where condensate can be properly drained.
• Where the ceiling is strong enough to bear the indoor unit
weight.
• Where the false ceiling is not noticeably on an incline.
220
or more
1500
or more
20 or more
(Suction side)(Discharge side)
(length: mm)
4.PREPARATIONS BEFORE INSTALLATION
(1) Relation of ceiling opening to suspension bolt position
Decoration
panel
800
760
710
350
A
B
C
D
Ceiling
opening
Indoor unit
Suspension
bolt (×4)
(length: mm)
English3
Page 6
ModelABCD
FXKQ25 · 32 · 40MVE1110115012001240
FXKQ63MVE1310135014001440
(2) Open a hole in the ceiling for installation. (Case of existing
ceiling)
• Use the paper pattern for installation which has been
adjusted to the dimensions of the ceiling opening.
• Open a hole in the ceiling for installation at the place the
unit is to be installed, and run refrigerant and drain piping,
remote controller cord, and outdoor/indoor transmission
wiring to the unit’s piping and wiring hole. (For wiring procedure, refer to “WIRING EXAMPLE AND HOW TO SET
THE REMOTE CONTROLLER.” For piping procedure,
refer to the attached installation manual of the outdoor
unit.)
• After opening a hole in the ceiling, reinforcement of the
ceiling frame, etc., may be required to maintain the levelness of the ceiling and to prevent vibration of the ceiling.
For details, consult with your builder and interior contractor.
〈Set-up example〉
Ceiling slab
Anchor
Approx.
100
Wing nut or turnbuckle
Suspension bolt
Positioning jig for installation 1
(accessory)
Positioning
jig for
Positioning jig for
installation 2
(accessory)
Positioning jig for installation 1
(accessory)
Positioning jig for installation
fastening screw hole
installation 2
(accessory)
Screws (×4)
(4) Check the unit is horizontally level.
CAUTION
The unit is equipped with a built-in drain pump and
float switch. Level the four corners with a level or a
vinyl tube containing water.
(If the unit is tilted against condensate flow, the float switch
may malfunction and cause water to drip.)
Lower
surface
of ceiling
Ceiling surface (length: mm)
Note) All the above parts are field supplied.
(3) Install the suspension bolts.
(Use M8 size suspension bolts.)
Use anchors for existing ceilings and embedded inserts,
embedded anchors, etc., for newly built ceilings so that the
weight of the unit can be supported. Adjust the length of the
bolts to the ceiling before installing the unit.
5.INDOOR UNIT INSTALLATION
Installing optional accessories (except for the decoration
panel) before installing the indoor unit is easier.
As for the parts to be used for installation work, be sure to use
the provided accessories and specified parts designated by our
company.
(1) Install the unit temporarily.
• Fix the hanger bracket to the suspension bolt. Tighten
both upper and lower nuts firmly using washers.
Part to be procured
in the field
Washer (accessory)
Tighten from above and
below (Double nut)
Level
Vinyl tube
(5) Tighten the upper nut.
(6) Apply the insulation for
hanger bracket to the hanger
bracket installation bolts of the
units.
(4 locations). (See figure on
right.)
Insulation for
hanger bracket
(accessory)
(7) After setting up the unit, be sure to remove the positioning
jig for installation.
NOTE
• For a newly built ceiling, carry out the same procedure and
be sure to establish thorough communication with those who
are to do the ceiling work. The positioning jig for installation
and paper pattern for installation have been adjusted to the
dimensions of the ceiling opening.
(2) Using the attached positioning jig for installation, adjust the
height of the unit.
(3) Adjust the unit to the correct position based on “SELECT-
ING INSTALLATION SITE.” (1).
• The positioning jig for installation and paper pattern for
installation have been adjusted to the dimensions of the
ceiling opening. Be sure to establish thorough communi-
6.REFRIGERANT PIPING WORK
〈〈〈〈For refrigerant piping of outdoor units, see the installation
manual attached to the outdoor unit.〉 〈〈〈〈Execute heat insulation work completely on both sides of
the gas piping and the liquid piping. Otherwise, a water
leakage can result sometimes.〉
〉
〉 〉
〉
〉 〉
cation with those who are to do the ceiling work.
4English
Page 7
(When using a heat pump, the temperature of the gas piping
can reach up to approximately 120°C, so use insulation which is
sufficiently resistant.)
Also, in cases where the temperature and humidity of the
〈〈〈〈
refrigerant piping sections might exceed 30°C or RH80 %,
reinforce the refrigerant insulation. (20 mm or thicker) Condensation may form on the surface of the insulating material.
〈〈〈〈Before ringging tubes, check which type of refrigerant is
used. Proper operation is not possible if the types of refrigerant are not the same.〉〉〉〉
CAUTION
•
Use a pipe cutter and flare suitable for the type of refrigerant.
• Apply ester oil or ether oil around the flare portions
before connecting.
To prevent dust, moisuture or other foreign matter from infil-
•
trating the tube, either pinch the end or cover it with tape.
• Do not allow anything other than the designated refrigerant to get mixed into the freezing cycle, such as air,
etc. If any refrigerant gas leaks while working on the
unit, ventilate the room thoroughly right away.
• The outdoor unit is charged with refrigerant.
• Be sure to use both a spanner and torque wrench together,
as shown in the drawing, when connecting or disconnecting
pipes to/from the unit.
• Refer to the Table 3 for the dimensionons of flare not spaces.
• When connecting the flare nut, coat the flare section (both
inside and outside) with ester oil or ether oil, rotate three or
four times first, then screw in.
• Refer to the Table 3 for tightening torque.
Overtightening may damage the flare.
• Check the pipe connector for gas leaks, then insulate it as
shown in the drawing.
Wrap only the gas line side with the sealing pad. Bend the pad
•
over the insulation for fitting (union) from above.
Ester oil or ether oil.
• Wrap the sealing pad (accessory) only around the insulation
for the joints on the gas piping side.
Clamp
(× 6 accessory)
Small sealing pad
〉〉〉〉
(accessory)
Gas pipe
Liquid pipe
Insulation
for fitting
(accessory)
CAUTION
Be sure to insulate any field piping all the way to the piping
connection inside the unit. Any exposed piping may cause
condensation or burns if touched.
CAUTION
CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT PIPING
Do not use flux when brazing refrigerant piping. Therefore,
use the phosphor copper brazing filter metal (BCuP) which
does not require flux.
(Flux has extremely harmful infulence on refrigerant piping
sysems. For instance, if the chlorine based flux is used, it will
cause pipe corrosion or, in particular, if the flux contains fluorine, it will damage the refrigerant oil.)
• Before brazing local refrigerant piping, nitrogen gas shall be
blown through the piping to expel air from the piping.
If your brazing is done without nitrogen gas blowing, a large
amount of oxide film develops inside the piping, and could
cause system malfunction.
• When brazing the refrigerant piping, only begin brazing after
having carried out nitrogen substitution or while inserting
nitrogen into the refrigerant piping. Once this is done, connect the indoor unit with a flared or a flanged connection.
• Nitrogen should be set to 0.02 Mpa (0.2 kg/cm
sure-reducing valve if brazing while inserting nitrogen into
the piping.
2
) with a pres-
Torque wrench
Spanner
Piping union
Flare nut
CAUTION
Over-tightening may damage the flare and cause a refrigerant leakage.
Use “ Ta b el 4 ” as a reference if a torque wrench is not available.
Once work is complete, make sure there is no gas leaking. As
the flare nut is tightened with the wrench, the torque will suddenly increase. From that position, tighten the nut to the angle
shown on “ Tab el 4 ”.
• Make absolutely sure to execute heat insulation works on the
pipe-connecting section after checking gas leakage by thoroughly studying the following figure and using the attached
heat insulating materials for fitting. (Fasten both ends with
the clamps (accessory).)
Pressure-
Refrigerant
piping
Part to be
brazed
Nitrogen
Taping
hands valve
reducing
valve
Nitrogen
NOTE
The flare nuts used must be those included with the
main body.
• Refer to Table 3 for tightening torque.
Tab l e 3
Pipe
size
6.4
φ
(1/4”)
9.5
φ
(3/8”)
12.7
φ
(1/2”)
15.9
φ
(5/8”)
Tightening torque
14.2 – 17.2N·m
(144 – 176 kgf·cm)
32.7 – 39.9N·m
(333 – 407 kgf·cm)
49.5 – 60.3N·m
(504 – 616 kgf·cm)
61.8 – 75.4N·m
(630 – 770 kgf·cm)
Flare
dimensions
A (mm)
8.7 – 9.1
12.8 – 13.2
16.2 – 16.6
19.3 – 19.7
Flare
0
R0.4-0.8
2
Ⳳ
0
0
2
45
Ⳳ
0
A
90
English5
Page 8
Not recommendable but in case of emergency
You must use a torque wrench but if you are obliged to install the
unit without a torque wrench, you may follow the installation
method mentioned below.
After the work is finished, make sure to check that there is
no gas leak.
When you keep on tightening the flare nut with a spanner, there
is a point where the tightening torque suddenly increases. From
that position, further tighten the flare nut the angle shown below:
Tab l e 4
Pipe size
φ 6.4 (1/4”)60 to 90 degreesApprox. 150mm
φ 9.5 (3/8”)60 to 90 degreesApprox. 200mm
φ 12.7 (1/2”)30 to 60 degreesApprox. 250mm
φ 15.9 (5/8”)30 to 60 degreesApprox. 300mm
Further tightening
angle
Recommended arm length
of tool
7.DRAIN PIPING WORK
〈〈
〈〈Rig the drain pipe as shown below and take measures
〈〈〈〈
against condensation. Improperly rigged piping could lead
to leaks and eventually wet furniture and belongings.〉〉
〉〉
〉〉〉〉
• Wrap the sealing pad over the clamp and drain hose to
insulate.
• Insulate the drain hose inside the building.
While referring to the figure on the right, insulate the
clamp and drain hose with the large sealing pad.
• If the drain hose cannot be sufficiently set on a slope,
execute the drain raising piping.
• Secure a downward gradient of 1/100 or more for the
drain pipe. To accomplish this, mount supporting brackets
at an interval of 1 - 1.5 m.
〈〈〈〈Precautions when doing drain-up piping work.〉〉〉〉
• Make sure the drain-up piping is at most 330 mm high.
• Stand the drain-up piping horizontally, and make sure it is
not further than 300 mm from the base of the drain
socket.
Ceiling slab
Support bracket
Adjustable
( 330)
500
170
(length: mm)
Metal clamp
(accessory)
300
Drain hose (accessory)
1-1.5 m
Drain-up piping
Riser
• Use the following outline if laying concentrated drain piping.
• If converging multiple drain pipes, install according to the
procedure shown below.
(1) Carry out the drain piping
• Keep piping as short as possible and slope it downwards
so that air may not remaine trapped inside the pipe.
• The diameter of the drain pipe should be greater than or
equal to the diameter of the connecting pipe (vinyl tube;
pipe size: 25 mm; outer dimension: 32 mm).
• Use the drain hose and metal clamp. Insert the drain
hose into the drain socket, up to the white tape.
Tighten the metal clamp until the screw head is less than
4 mm from the hose.
Metal clamp
Tape
Metal clamp
(accessory)
≤4mm
Drain hose
Large sealing pad
(accessory)
CAUTION
Setting the unit at an angle opposite to the drain piping
might cause leaks.
≥100mm
T-joint converging drain pipes
Select converging drain pipes whose gauge is suitable for the
operating capacity of the unit.
(2) After piping work is finished, check drainage flows
smoothly.
• Open the inspection opening, add approximately 1liter of
water slowly into the drain pan and check drainage flow.
Inspection opening
Portable pump
Bucket
Drain outlet for maintenance
(with rubber plug)
NOTE
• Use the drain outlet for maintenance to drain water from the
drain pan.
WHEN ELECTRIC WIRING WORK IS FINISHED
• Check drainage flow during COOL running, explained under
“TESTOPERATION”.
WHEN ELECTRIC WIRING WORK IS NOT FINISHED
• Remove the electric parts box lid, connect a power supply
and remote controller to the terminals.
(Refer to the HOW TO CONNECT WIRINGS (P.7))
6English
Page 9
Be sure attach the electric parts box lid before turning on the
powe.
Next, press the inspection/test operation button “” on the
TEST
remote controller. The unit will engage the test operation mode.
Press the operation mode selector button “” until selecting
FAN OPERATION “”. Then, press the ON/OFF button “”. The indoor unit fan and drain pump will start up. Check
that the water has drained from the unit. Press “” to go back
TEST
to the first mode.
L
N
Power supply
1-220-240V
Power supply
PC board
terminal
8-2ELECTRICAL CHARACTERISTICS
Units
220-
240
Voltage
range
Max. 264
Min. 198
Max. 242
Min. 198
ModelHzVolts
FXKQ25 · 32MVE
FXKQ40MVE0.3150.0200.2
FXKQ63MVE0.5150.0450.4
FXKQ25 · 32MVE
FXKQ40MVE0.5150.0200.4
FXKQ63MVE0.6150.0450.5
50
60220
Powe r
supply
MCA MFAkWFLA
0.3150.0150.2
0.4150.0150.3
MCA: Min. Circuit Amps (A); MFA: Max. Fuse Amps (A)
kW: Fan Motor Rated Output (kW); FLA: Full Load Amps (A)
Fan moto r
8-3SPECIFICATIONS FOR FIELD SUPPLIED
FUSES AND WIRE
Remote controller wiring
Transmission wiring
Model
Powe r supply wirin g
Field
fuses
WireSizeWireSize
Copper wire
Electric parts box lid.
CAUTION
• Drain piping connections
Do not connect the drain piping directly to sewage pipes that
smell of ammonia. The ammonia in the sewage might enter
the indoor unit through the drain pipes and corrode the heat
exchanger.
• Keep in mind that it will become the cause of getting drain
pipe blocked if water collects on drain pipe.
8.ELECTRIC WIRING WORK
8-1GENERAL INSTRUCTIONS
• All field supplied parts and materials and electric works must
conform to local codes.
• Use copper wire only.
• For electric wiring work, refer to also “Wiring diagram label”
attached to the electric parts box lid.
• For remote controller wiring details, refer to the installation
manual attached to the remote controller.
• All wiring must be performed by an authorized electrician.
•
This system consists of multiple indoor units. Mark each indoor
unit as unit A, unit B . . . , and be sure the terminal board wiring
to the outdoor unit and BS unit are properly matched. If wiring
and piping between the outdoor unit and an indoor unit are mismatched, the system may cause a malfunction.
• A circuit breaker capable of shutting down power supply to
the entire system must be installed.
• Refer to the installation manual attached to the outdoor unit
for the size of power supply electric wire connected to the
outdoor unit, the capacity of the circuit breaker and switch,
and wiring instructions.
• Be sure to ground the air conditioner.
• Do not connect the ground wire to gas and water pipes, light-
ning rods, or telephone ground wires.
• Gas pipes : might cause explosions or fire if gas leaks.
•
Water pipes : no grounding effect if hard vinyl piping is used.
• A circuit breaker capable of shutting down the power supply to the entire system must be installed.
U3G
Wire size
must comply with
local codes.
Sheathed wire
(2 wire)
0.75 -
1.25
mm
FXKQ25 · 32MVE
FXKQ40MVE
FXKQ63MVE
15A
H05VV-
NOTE
1. Allowable length of transmission wiring between indoor/out-
door units and between the indoor unit and the remote controller is as follows.
(1) Outdoor unit – Indoor unit:
Max. 1000 m (Total wiring length: 2000 m)
(2) Indoor unit – Remote controller:
Max. 500 m
9.WIRING EXAMPLE AND HOW TO SET
THE REMOTE CONTROLLER
9-1HOW TO CONNECT WIRINGS
• Refer to the figure below when connecting the remote controller wiring with transmission wiring and power supply wiring.
Wire clip
Attached
clamp
Remote
controller wiring
and Transmission
wiring between units (*)
Rubber bush
Electric parts box
Ground terminal
Terminal block for
remote controller (6P)
(NOTE 2)
Power supply
terminal block (2P)
(NOTE 1)
Power
supply
wiring and
ground
wiring (*)
Plastic
clamp
Electric parts
box lid
2
English7
Page 10
NOTE 1: Details of terminal block for power supply
Electric parts box
N
L
Plastic clamp
NOTE 2: Details of terminal block for unit
transmission wirings
Remote controller wiring (*)
(Field wiring)
Clamp
(accessory)
Electric parts box
Power supply wiring
and ground wiring (*)
(Field wiring)
Transmission wiring
between units (*)
(Field wiring)
T2 T1 F2 F1 P2 P1
• You can temporarily hang the electric parts box of the unit
from the position shown in the figure below. Use according to
the type of work.
CAUTION
• Be sure to attach the sealing material or putty (field supplied)
to hole of wiring to prevent the infiltration of water as well as
any insects and other small creatures from outside. Otherwise a short-circuit may occur inside the electric parts box.
• When clamping the wires, be sure no pressure is applied to
the wire connections by using the included clamping material
to make appropriate clamps. Also, when wiring, make sure
the lid on the electric parts box lid fits snugly by arranging the
wires neatly and attaching the electric parts box lid firmly.
When attaching the electric parts box lid, make sure no wires
get caught in the edges. Pass wiring through the wiring
through holes to prevent damage to them.
• Make sure the remote controller wiring, the wiring between
the units, and other electrical wiring do not pass through the
same locations outside of the unit, separating them by at
least 50mm, otherwise electrical noise (external static) could
cause mistaken operation or breakage.
[ PRECAUTIONS ]
1. Use round crimp-style terminals for connecting wires to the
power supply terminal board.
If unavailable, observe the following points when wiring.
• Do not connect wires of different gauge to the same
power supply terminal.
(Looseness in the connection may cause overheating.)
• Use the specified electric wire. Connect the wire securely
to the terminal. Lock the wire down without applying
excessive force to the terminal. (Tightening torque:
131N·cm ±10 %)
Attach insulation sleeve
Round crimp-style terminal
Electric wire
2. Tightening torque for the terminal screws.
• Use the correct screwdriver for tightening the terminal
screws. If the blade of screwdriver is too small, the head
of the screw might be damaged, and the screw will not be
properly tightened.
• If the terminal screws are tightened too hard, screws
might be damaged.
• Refer to the table below for the tightening torque of the
terminal screws.
TerminalSizeTightening torque
Terminal block for remote controller (6P) M3.50.79 – 0.97N·m
Power supply terminal block (2P)M41.18 – 1.44N·m
Ground terminalM41.44 – 1.94N·m
3. Do not connect wires of different gauge to the same grounding terminal. Looseness in the connection may deteriorate
protection.
4. Out side of the unit, keep transmission wiring at least 50 mm
away from power supply wiring. The equipment may malfunction if subjected to electrical (external) noise.
5. For remote controller wiring, refer to the “INSTALLATION
MANUAL OF REMOTE CONTROLLER” attached to the
remote controller.
6. Never connect power supply wiring to the terminal
block for remote controller wiring. A mistake of the sort
could damage the entire system.
7. Use only specified wire and tightly connect wires to terminals. Be careful wires do not place external stress on terminals. Keep wiring in neat order and so as not to obstruct
other equipment such as popping open the electric parts
box lid. Make sure the lid closes tight. Incomplete connections could result in overheating, and in worse case, electric
shock or fire.
8English
Page 11
9-2HIGH CEILING INSTALLATION
(1) This unit can be installed in ceilings up to 3.8 meters high.
If the ceiling height exceeds 2.7 meters, however, connect
the connector on the terminal board (A2P) of indoor units as
shown in the figure below.
9-3WIRING EXAMPLE
• Fit the power supply wiring of each unit with a switch and fuse
as shown in the drawing.
COMPLETE SYSTEM EXAMPLE (3 systems)
Terminal board (A2P)
PC board
X3AX2A
NORMAL HIGH
(Factory set)
X3AX2A
NORMAL HIGH
X1A
X1A
MIF
MIF
Power supply
Main
switch
Power supply wiring
Transmission wiring
Switch
Fuse
BS unit
(Only for
Heat
recovery system)
Indoor unit
Remote controller
1. When using 1 remote controller for 1 indoor unit. (Normal operation)
Power supply
220-240V
50Hz
or
220V
LN
60Hz
Outdoor unit
Control box
IN/D OUT/D
F
1 F2 F1 F2
No. 1
System
Power supply
220-240V
50Hz
or
220V
LN
60Hz
Power supply
220-240V
50Hz
or
220V
LN
60Hz
Power supply
220-240V
50Hz
or
220V
LN
60Hz
(2) Match with setting of (1) and apply air outlet blocking pad.
For FXKQ25 · 32 · 40MVE
• Apply to the left side drain pan opening (3 locations) as
shown in the figure.
Insert
For FXKQ63MVE
• Apply to the right side drain pan opening (3 locations) as
shown in the figure.
Insert
LN
P1P
2
F1F2T1T
2
P1P
2
F1F2T1T
2LN
P1P
2
F1F2T1T
2LNLNP1P2
Indoor
unit A
Indoor
unit B
P1P
2
Indoor
unit C
P1P
2
P1P
2
Most
downstream
Indoor unit
2. For group control or use with 2 remote controllers
Power supply
220-240V
50Hz
LN
or
220V
60Hz
Indoor unit A
Outdoor unit
Control box
IN/D OUT/D
1 F2 F1 F2
F
No. 2
System
LN
P1P
2
F1F2T1T
Note: It is not necessary to designate
indoor unit address when using
group control.
The address is automatically set
when power is activated.
Indoor unit B
2LNP1P2F1F2T1T2LNP1P2F1F2T1T2LNP1P2F1F2T1T2
P1P
2
Indoor unit C
For use with 2
Fig. 1
remote controllers
Most
downstream
indoor unit
P1P
F1F2T1T
2
P1P
2
P1P
2
2
English9
Page 12
3. When including BS unit
Power
supply
220-240V
LN
50Hz
or
220V
60Hz
Indoor unit A
Outdoor unit
Control box
IN/D OUT/D
1F2F1F2
F
No. 3
System
LNLN
P1P2F1F2T1T
BS unit
Control box
IN/DOUT/D
F
1F2F1F2
2
P1P
2
LN
Power
supply
220-240V
50Hz
or
220V
60Hz
P1P2F1F2T1T
P1P
2
BS unit
Control box
IN/DOUT/D
F
1F2F1F2
Most
2
downstream
indoor unit
[ PRECAUTIONS ]
1. A single switch can be used to supply power to units on the
same system. However, branch switches and branch circuit
breakers must be selected carefully.
2. Do not ground the equipment on gas pipes, water pipes or
lightning rods, or crossground with telephones. Improper
grounding could result in electric shock.
9-4CONTROL BY 2 REMOTE CONTROLLERS
(Controlling 1 indoor unit by 2 remote controllers)
• When using 2 remote controllers, one must be set to “MAIN”
and the other to “SUB”.
MAIN/SUB CHANGEOVER
(1) Insert a screw driver into the recess between the upper
and lower part of remote controller and, working from the 2
positions, pry off the upper part.
The remote controller PC board is attached to the upper
part of remote controller.
Upper part of
remote controller
Wiring Method (See “ELECTRIC WIRING WORK”)
(3) Remove the electric parts box lid.
(4) Add remote control 2 (slave) to the terminal block for
remote controller (P
, P2) in the electric parts box.
1
(There is no polarity.) (Refer to Fig. 1 and 8-3.)
9-5COMPUTERISED CONTROL (FORCED OFF
AND ON/OFF OPERATION)
(1) Wire specifications and how to perform wiring
• Connect input from outside to terminals T1 and T2 of the
terminal block for remote controller.
F2T1T2
FORCED
OFF
Input A
Wire specificationSheathed vinyl cord or cable (2 wire)
Gauge
0.75 - 1.25 mm
2
LengthMax. 100 m
External terminal
Contact that can ensure the minimum applicable load of 15 V DC, 1 mA.
(2) Actuation
• The following table explains FORCED OFF and ON/OFF
OPERATIONS in response to Input A.
FORCED OFFON/OFF OPERATION
Input “ON” stops operation (impossible
by remote controllers).
Input “OFF” enables control by remote
controller.
Input “OFF” → “ON” turns
ON unit.
Input “ON” → “OFF” turns
OFF unit.
(3) How to select FORCED OFF and ON/OFF OPERATION
• Turn the power on and then use the remote controller to
selet operation.
9-6CENTRALIZED CONTROL
• For centralized control, it is necessary to designate the group
No. For details, refer to the manual of each optional controllers for centralized control.
Lower part of
remote controller
Insert the screwdriver here and gently work
off the upper part of remote controller.
(2) Turn the MAIN/SUB changeover switch on one of the two
remote controller PC boards to “S”.
(Leave the switch of the other remote controller set to “M”.)
S
(Factory setting)
S
M
Remote controller
Only one remote controller
needs to be changed if
factory settings have
S
M
PC board
remained untouched.
10English
Page 13
10. DECORATION PANEL INSTALLATION
Refer to the installation manual of the panels.
[ PRECAUTIONS ]
• SWING FLAP MOTOR WIRING METHOD
(1) CONNECT TWO LEAD WIRES OF SWING FLAP MOTOR
MOUNTED ON THE DECORATION PANEL TO THE CONNECTORS OF MAIN BODY.
(2) SLIDE THE INSULATION TUBE ACCORDING TO THE
ARROW AS SHOWN IN FIG. SO THAT THE CONNECTOR CAN BE COMPLETELY COVERED.
(3) BIND THE OPENING OF INSULATION TUBE WITH THE
ATTACHED CLAMP MATERIAL.
CLAMP MATERIAL
(accessory)
11. FIELD SETTING
Make sure the terminal box lids are closed on the indoor
and outdoor units.
Field setting must be made from the remote controller in
accordance with the installation condition.
• Setting can be made by changing the “Mode No.”, “FIRST
CODE NO.”, and “SECOND CODE NO.”.
• For setting and operation, refer to the “FIELD SETTING” in
the installation manual of the remote controller.
12. TEST OPERATION
Refer to the installation manual of the outdoor unit.
• The operation lamp of the remote controller will flash when
an malfunction occurs. Check the malfunction code on the
liquid crystal display to identify the point of trouble. An explanation of malfunction codes and the corresponding trouble is
provided in “CAUTION FOR SERVICING” of the indoor unit.
If any of the items in Table 5 are displayed, there may be a
problem with the wiring or power, so check the wiring again.
Tab l e 5
Remote control displayContent
“Concentrated Management” is lit up
“U4” is lit up
“UH” is lit up
No display
• There is a shor t circuit at the
FORCED OFF terminals (T1, T2).
• The power on the outdoor unit is off.
• The outdoor unit has not been wired
for power supply.
• Incorrect wiring for the transmission
wiring and / or FORCED OFF wiring.
• The power on the indoor unit is off.
• The indoor unit has not been wired for
power supply.
• Incorrect wiring for the remote controller wiring, the transmission wiring,
and / or the FORCED OFF wiring.
Mode No.
SECOND
CODE NO.
SETTING
FIRST CODE
NO.
• Set the remote controller to the field set mode.
For details, refer to the “HOW TO SET IN THE
the remote controller manual.
•
When in the field set mode, select mode No. 12,
the first code (switch) No. to “1”. Then set second code
(position) No. to “01” for FORCED OFF and “02” for ON/
OFF OPERATION. (FORCED OFF at factory set)
FIELD SET
MODE
FIELD”, in
then set
English11
Page 14
3P086156-8JEM02A082A
(0303) HT
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