DAIKIN FXDQ07MVJU, FXDQ09MVJU, FXDQ12MVJU, FXDQ18MVJU, FXDQ24MVJU INSTALLATION MANUAL

INSTALLATION MANUAL

SYSTEM Inverter Air Conditioners
MODEL
Ceiling-mounted duct type low static pressure unit
FXDQ07MVJU FXDQ09MVJU FXDQ12MVJU FXDQ18MVJU FXDQ24MVJU
Read these instructions carefully before installation. Keep this manual in a handy place for future reference. This manual should be left with the equipment owner.
CONTENTS
1. SAFETY CONSIDERATIONS ..........................................1
2. BEFORE INSTALLATION.................................................2
3. SELECTING INSTALLATION SITE ..................................3
4. PREPARATIONS BEFORE INSTALLATION ....................4
5. INDOOR UNIT INSTALLATION........................................5
6. REFRIGERANT PIPING WORK ...................................... 6
7. DRAIN PIPING WORK..................................................... 7
8. INSTALLING THE DUCT .................................................9
9. ELECTRIC WIRING WORK.............................................9
10. WIRING EXAMPLE........................................................ 10
11. FIELD SETTING AND TEST RUN.................................12

1. SAFETY CONSIDERATIONS

Please read these “SAFETY CONSIDERATIONS” carefully before installing air conditioning equipment and be sure to install it correctly. After completing the installation, make sure that the unit operates properly during the start-up operation. Please instruct the customer on how to operate the unit and keep it maintained. Also, inform customers that they should store this installation manual along with the operation manual for future reference. This air conditioner comes under the term “appliances not accessible to the general public”.
Meaning of danger, warning, caution and note symbols.
DANGER ................Indicates an imminently hazardous situ-
ation which,if not avoided, will result in death or serious injury.
WARNING ..............Indicates a potentially hazardous situa-
tion which, if not avoided, could result in death or serious injury.
CAUTION ...............Indicates a potentially hazardous situa-
tion which, if not avoided, may result in minor or moderate injury. It may also be sued to alert against unsafe practices.
NOTE ......................Indicates situation that may result in
equipment or property-damage-only accidents.
DANGER
• Refrigerant gas is heavier than air and displaces oxygen. A massive leak could led to oxygen depletion, especially in basements, and an asphyxiation hazard could occur leading to serious injury or death.
Do not install unit in an area where flammable materials are present due to risk of explosion resulting in serious injury or death.
If the refrigerant gas leaks during installation, ventilate the area immediately.
Refrigerant gas may produce toxic gas if it comes in contact with fire such as from a fan heater, stove or cooking device. Exposure to this gas could cause severe injury or death.
After completing the installation work, check that the
refrigerant gas does not leak.
Refrigerant gas may produce toxic gas if it comes in contact with fire such as from a fan, heater, stove or cooking device. Exposure to this gas could cause severe injury or death.
Do not ground units to water pipes, telephone wires or
lightning rods because incomplete grounding could cause a severe shock hazard resulting in severe injury or death, and to gas pipes because a gas leak could result in an explosion which could lead to severe injury or death.
Safely dispose of the packing materials. Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries. Tear apart and throw away plastic packaging bags so that children will not play with them. Children playing with plastic bags face the danger of death by suffocation.
WARNING
• Ask your dealer or qualified personnel to carry out instal­lation work. Do not try to install the machine by yourself.
Improper installation may result in water leakage, electric shocks or fire.
Perform installation work in accordance with this instal-
lation manual.
Improper installation may result in water leakage, electric shocks or fire.
Be sure to use only the specified accessories and parts
for installation work.
Failure to use the specified parts may result in water leakage, electric shocks, fire or the unit falling.
Install the air conditioner on a foundation strong enough
to withstand the weight of the unit.
A foundation of insufficient strength may result in the equip­ment falling and causing injuries.
Carry out the specified installation work after taking into
account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling and causing accidents.
Make sure that a separate power supply circuit is pro-
vided for this unit and that all electrical work is carried out by qualified personnel according to local laws and regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
Make sure that all wiring is secured, the specified wires
are used, and no external forces act on the terminal con­nections or wires.
Improper connections or installation may result in fire.
When wiring the power supply and connecting the
remote controller wiring and transmission wiring, posi­tion the wires so that the electric parts box lid can be securely fastened.
Improper positioning of the electric parts box lid may result in electric shocks, fire or the terminals overheating.
Before touching electrical parts, turn off the unit.
Be sure to establish an earth. Do not earth the unit to a utility pipe, arrester, or telephone earth. Incomplete earth may cause electrical shock, or fire.
1
A high surge current from lightning or other sources may cause damage to the air conditioner.
Do not touch the switch with wet fingers. Touching a switch with wet fingers can cause electric shock.
Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in elec­tric shocks, or fire.
Do not install the air conditioner in the following locations: (a) where a mineral oil mist or an oil spray or vapor is pro-
duced, for example in a kitchen Plastic parts may deteriorate and fall off or result in water leakage.
(b) where corrosive gas, such as sulfurous acid gas, is pro-
duced Corroding copper pipes or soldered parts may result in refrigerant leakage.
(c) near machinery emitting electromagnetic waves
Electromagnetic waves may disturb the operation of the control system and result in a malfunction of the equipment.
Heat exchanger fins are sharp enough to cut. To avoid injury wear gloves or cover the fins when working around them.
Use of unspecified parts could lead to the unit falling,
leaks and, in worse cases, electric shock or fire.
Entrust installation to the place of purchase or a quali­fied serviceman.
Improper installation could lead to leaks and, in worse cases, electric shock or fire.
Refrigerant pipes may be very hot or very cold during or
immediately after operation.
Touching them could result in burns or frostbite. To avoid injury give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
CAUTION
While following the instructions in this installation man­ual, install drain piping in order to ensure proper drain­age and insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and prop­erty damage.
Be very careful about product transportation. Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous.
Do not turn off the power immediately after stopping
operation.
Always wait at least five minutes before turning off the power. Otherwise, water leakage and trouble may occur.
Make sure to provide for adequate measures in order to
prevent that the outdoor unit be used as a shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct the customer to keep the area around the unit clean.
Remote controller (wireless kit) transmitting distance
can result shorter than expected in rooms with elec­tronic fluorescent lamps. (inverter or rapid start types)
Install the indoor unit as far away from fluorescent lamps as possible.
Dismantling of the unit, treatment of the refrigerant, oil
and eventual other parts, should be done in accordance with the relevant local and national regulations.

2. BEFORE INSTALLATION

WARNING
• Entrust installation to the place of purchase or a qualified ser­viceman. Improper installation could lead to leaks and, in worse cases, electric shock or fire.
• Use of unspecified parts could lead to the unit falling, leaks and, in worse cases, electric shock or fire.
NOTE
• Be sure to read this manual before installing the indoor unit.
• Be sure to mount an air filter (part to be procured in the field) in the suction air passage in order to prevent water leaking, etc.
The accessories needed for installation must be retained in your custody until the installation work is completed. Do not discard them!
1. Decide upon a line of transport.
2. Leave the unit inside its packaging while moving, until reach­ing the installation site. Where unpacking is unavoidable, use a sling of soft material or protective plates together with a rope when lifting, to avoid damage or scratches to the unit.
When moving the unit while removing it from the packing case, be sure to lift it by the four hanger brackets. Avoid putting any pressure on other parts especially the refriger­ant piping.
Be sure to check the type of R410A refrigerant to be used before installing the unit. (Using an incorrect refrigerant will prevent normal opera­tion of the unit.)
For the installation of an outdoor unit, refer to the installation manual attached to the outdoor unit.
2-1 PRECAUTIONS
• Be sure to instruct customers how to properly operate the unit (operating different functions, and adjusting the temper­ature ) by having them carry out operations themselves while looking at the operation manual.
• Do not install in locations where the air contains high levels of salt such as that near the ocean and where voltage fluctuates greatly such as that in factories, or in vehicles or vessels.
NOTE
Install the indoor and outdoor units, power supply wiring and connecting wires at least 3.5ft. away from televisions or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 3.5ft. may not be sufficient enough to eliminate the noise.)
2
2-2 ACCESSORIES
Check the following accessories are included with your unit.
Name
Quantity 1 pc. 1 pc. 1 each 1 each
Shape
Name
Quantity 1 set 8 pcs. 1 set 4 pcs.
Shape
Name
Quantity 1 pc. 2 pcs. 1 pc.
Shape
Metal
clamp (1)
Screws for duct
flanges (7)
24 pcs.
Conduit mounting
plate
Drain hose
(2)
Washer for hanger
bracket (8)
Screw for conduit
mounting plate
Insulation for fitting Sealing pad
for liquid pipe (3)
for gas pipe (4)
Clamp
Large (9)
8 pcs.
small (10)
4 pcs.
Large (5)
mid. (6)
Washer fixing
plate (11)
Insulation tube
Does drainage flow smoothly?
Does the power supply voltage correspond to that shown on the name plate?
Are wiring and piping cor­rect?
Is the unit safely grounded?
Is wiring size according to specifications?
Is something blocking the air outlet or inlet of either the indoor or outdoor units?
Are refrigerant piping length and additional refrig­erant charge noted down?
Condensate may drip.
The unit may malfunction or the components burn out.
The unit may malfunction or the components burn out.
Imcomplete grounding may result in electric shocks.
The unit may malfunction or the components burn out.
It may result in insufficient cooling.
The refrigerant charge in the system is not clear.
Also review the “SAFETY CONSIDERATIONS”.
b. Items to be checked at time of delivery
Items to be checked Check
Did you explain about operations while showing the operation manual to your customer?
Did you hand the operation manual and warranty over to your customer?
Did you explain about the way of maintaining and cleaning local procurements (air filter, grille (both air outlet and suc­tion grille), etc.) to your customer?
Did you hand manuals of local procurements (in case equipped) over to your customer?
Name
Quantity 2 pcs. 1 pc.
Shape
Sealing material (12)
Air filter (13)
(Other)
• Operation manual
• Installation manual
2-3 OPTIONAL ACCESSORIES
• This indoor unit requires one of the operation remote controls listed below.
Remote controller
Wired type BRC1C71
Wireless type BRC4C82
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND CHECK AFTER INSTALLATION IS FINISHED.
a. Items to be checked after completion of work
Items to be checked
Are the indoor and outdoor unit fixed firmly?
Is the gas leak test fin­ished?
Is the unit fully insulated? Condensate may drip.
If not properly done, what is likely to occur
The units may drop, vibrate or make noise.
It may result in insufficient cooling.
Check

3. SELECTING INSTALLATION SITE

CAUTION
• When moving the unit while removing it from the packing case, be sure to lift it by the four hanger brackets. Avoid putting any pressure on other parts especially the refrigerant piping.
• If you think the humidity inside the ceiling might exceed 86°F and RH80%, reinforce the insulation on the unit body. Use glass wool or polyethylene foam as insulation so that the thickness is more than 1/2 in. and fits inside the ceiling opening.
(1) Select an installation site where the following condi-
tions are fulfilled and that meets with your customer’s approval.
• Where optimum air distribution can be ensured.
• Where nothing blocks air passage.
• Where condensate can be properly drained.
• Where the ceiling is strong enough to bear the indoor unit weight.
• Where the false ceiling is not noticeably on an incline.
• Where sufficient clearance for maintenance and service can be ensured. (Refer to Fig. 1)
• Where piping between indoor and outdoor units is possi­ble within the allowable limit. (Refer to the installation manual for the outdoor unit.)
3
*12 or more
Maintenance space
Control box
13/16 or more
Fig. 1
or more
Maintenance space
7-7/8
Ceiling
12
Floor surface
*H=9-1/2 or more
100 or more
(length : in.)
(2) Use suspension bolts for installation. Check whether
the ceiling is strong enough to support the weight of the unit or not. If there is a risk, reinforce the ceiling before installing the unit.
(Installation pitch is marked on the carton box for installa­tion. Refer to it to check for points requiring reinforcing.)

4. PREPARATIONS BEFORE INSTALLATION

(1) Confirm the positional relationship between the unit
and suspension bolts. (Refer to Fig. 2)
• Install the inspection opening on the control box side where maintenance and inspection of the control box and drain pump are easy. Install the inspection opening also in the lower part of the unit.
24-7/16
19-11/16
Suspension bolt pitch
(length : in.)
• Select the *H dimension such that a downward slope of at least 1/100 is ensured as indicated in “7. DRAIN PIPING WORK”.
• The maintenance space marked with “ * ” is required when the installation box for adaptor PC board (KRP1B101) sold separately is used.
[ PRECAUTION ]
• Install the indoor and outdoor units, power supply wiring and connecting wires at least 3.3 ft. away from televisions or radios in order to prevent image interference or noise. (Depending on the radio waves, a distance of 3.3 ft. may not be sufficient enough to eliminate the noise.)
• If installing the wireless kit in a room with electronic fluo­rescent lighting (inverter or rapid start type), the remote controller’s transmission distance may be shortened. Indoor units should be installed as far away from fluores­cent lighting as possible.
DANGER
• Do not install unit in an area where flammable materials are present due to the risk explosion resulting in serious injury or death.
WARNING
• If the supporting structural members are not strong enough to take the unit’s weight, the unit could fall out of place and cause serious injury.
NOTE
• Install the indoor and outdoor units, power supply wiring and connecting wires at least 3.5 ft. away from televisions or radios in order to prevent image interference or noise. (Depending on the radio waves, a distance of 3.5 ft. may not be sufficient enough to eliminate the noise.)
Air outlet
Drain pump
SERVICE SPACE
(Ceiling opening)
Air inlet
Control box
¨
17-3/4
(Inspection
opening size)
24-7/16
Allow view
Inspection door
A
Ceiling
A
B
(Suspension bolt pitch )
Fig. 2
(length : in.)
Model A B
07 · 09 · 12 type 27-9/16 29-1/8
18 type 35-7/16 37
24 type 43-5/16 44-7/8
(2) Make sure the range of the unit’s external static pres-
sure is not exceeded.
(See the Engineering Data for the range of the external static pressure setting.)
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