Daikin FTXS30HVJU, FTXS36HVJU, FTXS90HVMA, FTXS100HVMA, FTXS90JVMA Service Manual

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REMOVAL
PROCEDURE
SERVICE MANUAL
Indoor Unit
Inverter
Wall Mounted Type
7.1/8.0/9.0/10.0 kW Class 30000/36000 Btu/h Class
Si04-958
Service Manual Removal Procedure
Indoor Unit
zCooling Only zHeat Pump
FTKS71HVMG FTXS30HVJU
FTXS36HVJU
FTXS80HVMA FTXS90HVMA FTXS100HVMA
FTXS90JVMA FTXS100JVMA
Si04-958
Removal Procedure 1
Table of Contents
1. Removal of Air Filters / Front Panel ........................................................2
2. Removal of Front Grille ...........................................................................5
3. Removal of Electrical Box .......................................................................8
4. Removal of PCBs..................................................................................12
5. Removal of Horizontal Blades / Swing Motors ......................................20
6. Removal of Fan Motor...........................................................................28
7. Removal of Indoor Heat Exchanger ......................................................31
8. Removal of Fan Rotor ...........................................................................34
9. Removal of Vertical Blade ASSY ..........................................................36
Note:
The illustrations may be slightly different depending on the model.
Removal of Air Filters / Front Panel Si04-958
2 Removal Procedure
1. Removal of Air Filters / Front Panel
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
1. Appearance features
Warning Dangerous: High voltage A high voltage is applied to all the electric circuits of this product including thermistors.
When the signal receiver catches a signal from the remote controller, the receiving tone sounds and the operation lamp blinks immediately to confirm the signal reception.
When the [ON/OFF] button is kept pressed for 5 seconds, the forced cooling operation is performed for about 15 minutes.
2. Remove the air filters.
1
Open the front panel to the position where it stops.
2
Slightly push up the center knob of the air filter and unfasten the hooks.
The 3 filters are interchangeable.
Insert the air filter with the "FRONT" mark faced up.
The air filter can be set easily by inserting it along the guides.
Be sure to insert the hooks (at 2 lower positions) when reassembling the air filter.
3
Pull out the air filter downward and remove it.
(R9473)
ON/OFF
(R16974)
Operation lamp
TIMER lampSignal receiver
Room temperature thermistor[ON/OFF] button
INTELLIGENT EYE sensor
INTELLIGENT EYE lamp
(R9475)
Front Panel
(R13625)
Air filter
Hook
Si04-958 Removal of Air Filters / Front Panel
Removal Procedure 3
3. Remove the Titanium apatite photocatalytic air­purifying filters.
1
Remove the Titanium apatite photocatalytic air-purifying filter ASSY by unfastening the projections from the back of the air filter frame.
The 3 filters are interchangeable.
2
Remove the Titanium apatite photocatalytic air-purifying filter from its frame.
Step
Procedure Points
(R9477)
Air filter
Titanium apatite photocatalytic air-purifying filter ASSY
(R9478)
Frame
Titanium apatite photocatalytic air-purifying filter
Removal of Air Filters / Front Panel Si04-958
4 Removal Procedure
4. Remove the front panel.
1
While opening the front panel further than it stops, release both the shafts.
Slide the front panel from side to side to release each shaft.
When reassembling the front panel, fit the right and left rotary shafts one by one into the grooves and fully push them into position.
2
Remove the front panel.
Step
Procedure Points
(R9479)
Front Panel
(R9480)
(R9481)
(R9482)
Si04-958 Removal of Front Grille
Removal Procedure 5
2. Removal of Front Grille
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
1. Remove the service cover.
1
Remove the screw and remove the service cover.
You can remove the front grille without detaching the service cover.
2. Remove the front grille.
1
Remove the 3 screws of the front grille.
Refer to the removal procedure in a reverse way when reassembling.
2
Remove the 3 screw covers with a flat screwdriver.
(R9483)
Service cover
(R9484)
(R9485)
Front grille
(R16266)
Removal of Front Grille Si04-958
6 Removal Procedure
3
Remove the lower 3 screws.
4
Remove the 3 front grille fixtures.
The Illustration shows the left fixture.
Step
Procedure Points
(R9488)
(R9489)
Front grille fixture
(R9490)
Si04-958 Removal of Front Grille
Removal Procedure 7
5
Unfasten the 4 hooks on the top of the front grille.
The convex marks (...) on the front panel indicate the position of the hooks.
6
Pull the upper part of the front grille out and lift the lower part up, and then remove the front grille.
When reassembling, make sure that all the 4 hooks are fastened as they were.
Step
Procedure Points
(R9486)
Hook
(R9487)
Hook
(R12715)
(R9492)
Removal of Electrical Box Si04-958
8 Removal Procedure
3. Removal of Electrical Box
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
1. Layout of the parts Preparation
Remove the front grille according to the “Removal of Front Grille.”
2. Remove the drip proof plate.
The shape of the drip proof plate differs by the model.
1
Remove the screw.
2
Remove the drip proof plate from the indoor heat exchanger.
When reassembling, fit the hook to the indoor heat exchanger.
1
2
3
(R9493)
1
2
3
(R9494)
Drip proof plate
(R9496)
(R9495)
Si04-958 Removal of Electrical Box
Removal Procedure 9
3. Release the earth / ground wire and the indoor heat exchanger thermistor.
1
Remove the screw and release the earth / ground wire.
2
Pull out the indoor heat exchanger thermistor.
The position of the indoor heat exchanger thermistor is slightly different depending on the model.
Be careful not to lose the clip of the thermistor.
4. Remove the electrical box.
1
Remove the screw and remove the wire retainer. Remove the 4 screws on the terminal board and disconnect the connecting wire.
Step
Procedure Points
1
2
3
(R18588)
Earth / ground wire
1
2
3
(R9498)
Indoor heat exchanger thermistor
Clip
(R11268)
1
2
3
(R17230)
Terminal board
Wire retainer
Connecting wire
Removal of Electrical Box Si04-958
10 Removal Procedure
2
Disconnect the connector for the fan motor [S1] and release the harness from the hook.
3
Release the ferrite core.
4
Disconnect the connector for the swing motors [S41].
Step
Procedure Points
1
2
3
(R9500)
[S1]
(R9501)
Ferrite core
(R9502)
[S41]
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