Daikin FTKS50D2V1W, FTKS50D2V1L, FTXD25FV2C, FTXD35FV2C, FTXD25FV2CA Service Manual

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REMOVAL
PROCEDURE
SERVICE MANUAL
Indoor Unit
Inverter / Non-Inverter
Wall Mounted Type
2.5/3.5/5.0 kW Class 9000/13000 Btu/h Class
Si04-751
Service Manual Removal Procedure
Indoor Unit
zCooling Only zHeat Pump
AT09HV2S AT13HV2S
FT09GV2S FT13GV2S
FT25DVM FT35DVM
FTKS50D2V1W FTKS50D2V1L
FTXD25FV2C FTXD35FV2C FTXD25FV2CA FTXD35FV2CA FTXD25FV2CG FTXD35FV2CG FTXD25FV2CN FTXD35FV2CN FTXD25FV2CP FTXD35FV2CP FTXD25FV2CW FTXD35FV2CW
FTXS25FV2CW FTXS35FV2CW
FTXS50D2V1W FTXS50D2V1L
Si04-751
Removal Procedure 1
Table of Contents
1. Removal of Air Filters..............................................................................2
2. Removal of Front Panel ..........................................................................4
3. Removal of Front Grille ...........................................................................5
4. Removal of Horizontal Blades / Vertical Blades......................................7
5. Removal of Electrical Box .....................................................................10
6. Removal of PCBs..................................................................................13
7. Removal of Drain Pan Unit / Swing Motor.............................................19
8. Removal of Fan Motor...........................................................................23
9. Removal of Indoor Heat Exchanger ......................................................25
10.Removal of Fan Rotor...........................................................................28
Note:
The illustrations may be slightly different depending on the model.
Removal of Air Filters Si04-751
2 Removal Procedure
1. Removal of Air Filters
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Appearance feature
Warning Dangerous: High voltage A high voltage is applied to all the electric circuits of this product including thermistors.
When the signal receiver catches a signal from the remote controller, the receiving tone sounds and the operation lamp blinks immediately to confirm the signal reception.
When the [ON/OFF] button is kept pressed for 5 seconds, the forced cooling operation is performed for about 15 minutes.
2. Remove the air filter.
1
2
3
Open the front panel to the position where it stops.
Slightly push up the center knob of the air filter and unfasten the hooks.
Pull out the air filter downward and remove it.
The air filter is not marked for difference between the right and left sides.
Insert the air filter with the "FRONT" mark faced up.
The air filter can be set easily by inserting it along the guides.
Be sure to insert the hooks (at 2 lower positions) when reassembling the air filter.
Signal receiver
Operation lamp TIMER lamp
(R4306)
(R4305)
[ON/OFF] button
Room temperature thermistor
INTELLIGENT EYE sensor
INTELLIGENT EYE lamp
(R4307)
Front panel
(R4308)
Air filter
Si04-751 Removal of Air Filters
Removal Procedure 3
3. Remove the Titanium apatite photocatalytic air­purifying filters.
Some models have no Titanium apatite photocatalytic air-purifying filter.
The right and left filters are interchangeable.
1
The Titanium apatite photocatalytic air­purifying filter ASSY is attached to the back of the air filter.
2
3
Remove the Titanium apatite photocatalytic air-purifying filter ASSY by bending the air filter and releasing the projections from the air filter frame.
Remove the Titanium apatite photocatalytic air-purifying filter from its frame (at 5 positions) by bending it.
Step Procedure Points
Air filter
(R4309)
Titanium apatite photocatalytic air-purifying filter ASSY
Projection
(R16029)
(R13174)
Removal of Front Panel Si04-751
4 Removal Procedure
2. Removal of Front Panel
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the front panel.
1
Open the panel over the position where it stops.
2
Slide the left rotary shaft to the right and release it.
3
Slide the right rotary shaft to the left and release it.
4
Remove the front panel.
When reassembling the front panel, fit the right and left rotary shafts one by one into the grooves and fully push them into position.
Rotary shaft
Rotary shaft
(R4312)
(R4313)
(R4315)
Front panel
(R17126)
Si04-751 Removal of Front Grille
Removal Procedure 5
3. Removal of Front Grille
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the service cover.
1
Remove the screw of the service cover.
Preparation
Remove the front panel according to the “Removal of Front Panel.”
2
Remove the service cover.
You can remove the front grille without detaching the service cover.
2. Remove the front grille.
1
Open the horizontal blades.
2
Remove the 2 screw covers.
(R4317)
(R4318)
Service cover
(R4320)
Horizontal blade
(R4321)
Screw cover
Removal of Front Grille Si04-751
6 Removal Procedure
3
4
Remove the 2 screws.
Unfasten the 3 hooks at the top.
When reassembling the indoor unit, drive the screws with the horizontal blades open or removed.
The convex marks (...) on the front panel indicate the position of the hooks.
5
Pull the upper part of the front grille out and lift the lower part up, and then remove the front grille.
When reassembling, make sure that all the 3 hooks are fastened as they were.
When reassembling, be sure not to get it stuck on the spacer of the drain pan.
Step Procedure Points
H
ook
(R4322)
(R16030)
(R12715)
(R4327)
(R17043)
Spacer
Front grille
Spacer
Section View
(R4590)
Si04-751 Removal of Horizontal Blades / Vertical Blades
Removal Procedure 7
4. Removal of Horizontal Blades / Vertical Blades
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the horizontal blade (large).
1
2
3
4
Open the horizontal blade (large).
Unfasten the center shaft while bending the horizontal blade (large) slightly.
Unfasten the left shaft.
Unfasten the right shaft.
When reassembling, mount the large horizontal blade to the upper position and the small horizontal blade to the lower position. Do not put them in the wrong place.
There is a key alignment at the right shaft. When reassembling, insert the right shaft first while turning.
After inserting the right shaft, mount the horizontal blade to the center shaft and then to the left shaft.
Horizontal blade (small)
Horizontal blade (large)
(R11233)
(R4329)
(R4330)
Key alignment
(R4331)
Removal of Horizontal Blades / Vertical Blades Si04-751
8 Removal Procedure
Step Procedure Points
2. Remove the horizontal blade (small).
1
2
3
Unfasten the center shaft while bending the horizontal blade (small) slightly.
Unfasten the left shaft.
Unfasten the right shaft.
There is a key alignment at the right shaft. When reassembling, insert the right shaft first while turning.
After inserting the right shaft, mount the horizontal blade to the center shaft and then to the left shaft.
Horizontal blade (small)
(R4332)
(R12716)
Key alignment
(R4334)
Si04-751 Removal of Horizontal Blades / Vertical Blades
Removal Procedure 9
Step Procedure Points
3. Remove the vertical blade ASSY.
1
2
Unfasten the 3 hooks at the shaft mounting part by pressing them with a flat screwdriver.
Unfasten the hooks at the upper 2 positions.
3
Remove the vertical blade ASSY.
A vertical blade ASSY has 6 fins. It is impossible to replace only one fin.
The vertical blade ASSY is not marked for difference between right and left.
Hook
(R4335)
(R4336)
Hook
(R12546)
Vertical blade ASSY
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