Daikin FTKN25KEVM, FTK15KVM4, FTKN35KEVM, FTK20KEVM, FTX25KEVM Service Manual

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REMOVAL
PROCEDURE
SERVICE MANUAL
Indoor Unit
Inverter
Wall Mounted Type
1.5/2.0/2.5/3.2/3.5 kW Class 9000/12000 Btu/h Class
Si041139
Service Manual Removal Procedure
Indoor Unit
Applicable Models
zCooling Only
FTXN09KEVJU FTK15KVM4 FTK15KEVM FTKN25KEVM FTXN12KEVJU FTK20KVM4 FTK20KEVM FTKN35KEVM
zHeat Pump
FTXN09KEVJU FTXN12KEVJU
FTX25KEVM FTXN25KEV1B FTX35KEVM FTXN35KEV1B
FTXS225KC-P FTXS225KCSW FTXS225KCGW FTXB325KC-W FTXS225KC-W FTXS225KCSR FTXS225KCGR FTXB325KC-R FTXS225KC-S FTXS225KCSS FTXS225KCGN FTXB335KC-W FTXS232KC-P FTXS225KCSX FTXS225KCGX FTXB335KC-R FTXS232KC-W FTXS232KCSW FTXS232KCGW FTXN425KC-W FTXS232KC-S FTXS232KCSR FTXS232KCGR FTXN425KC FTXS235KC-P FTXS232KCSS FTXS232KCGN FTXN435KC-W FTXS235KC-W FTXS232KCSX FTXS232KCGX FTXN435KC FTXS235KC-S FTXS235KCSW FTXS235KCGW FTZS235KC-W FTXS235KCSR FTXS235KCGR FTZS235KC-S FTXS235KCSS FTXS235KCGN FTXS225KCPW FTXS235KCSX FTXS235KCGX FTXS225KCPC FTZS235KCSW FTZS235KCGW FTXS232KCPW FTZS235KCSR FTZS235KCGR FTXS232KCPC FTZS235KCSS FTZS235KCGN FTXS235KCPW FTZS235KCSX FTZS235KCGX FTXS235KCPC FTZS235KC-P FTZS235KCPW FTZS235KCPC
Si041139
Removal Procedure 1
Table of Contents
1. Removal of Air Filters..............................................................................2
2. Removal of Horizontal Blade...................................................................4
3. Removal of Front Panel ..........................................................................6
4. Removal of Front Grille ...........................................................................7
5. Removal of Electrical Box / Vertical Blades (Pattern 1) ..........................8
6. Removal of Electrical Box / Vertical Blades (Pattern 2) ........................12
7. Removal of Swing Motor / PCBs...........................................................17
8. Removal of Indoor Heat Exchanger ......................................................21
9. Removal of Fan Rotor / Fan Motor (Pattern 1)......................................24
10.Removal of Fan Rotor / Fan Motor (Pattern 2)......................................27
11.Exchange of Piping Direction (Drain Hose)...........................................30
Note:
The illustrations may be slightly different depending on the model.
Removal of Air Filters Si041139
2 Removal Procedure
1. Removal of Air Filters
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Appearance features
Warning Dangerous: High voltage A high voltage is applied to all the electric circuits of this product including thermistors.
When a signal from the remote controller is received, the receiving tone sounds and the operation lamp flickers immediately to confirm the signal reception.
When the [ON/OFF] button is kept pressed for 5 seconds, the forced cooling operation is performed for about 15 minutes.
2. Remove the air filters.
The air filter is not marked for difference between the right and left sides.
The air filter can be set easily by inserting it along the guides.
Insert the air filter with the “FRONT” mark faced up.
Be sure to insert the hooks (at 2 lower positions) when mounting the air filter.
1
Open the front panel to the position where it stops.
2
Slightly push up the center of the air filter to unfasten the 2 hooks.
Room temperature thermistor
(R11616)
Signal receiver
(R17276)
Operation lamp
TIMER lamp
[ON/OFF] button (Forced operation [ON/OFF] button)
Front panel
(R11618)
Hook
(R14598)
Air filter
Si041139 Removal of Air Filters
Removal Procedure 3
3
Pull out the air filter downward and remove it.
3. Remove the Titanium apatite photocatalytic air-purifying filters.
1
The Titanium apatite photocatalytic air­purifying filter is attached to the back of the air filter.
2
Remove the Titanium apatite photocatalytic air-purifying filter frame by bending the air filter and unfastening the projections from the air filter frame.
3
Remove the Titanium apatite photocatalytic air-purifying filter from its frame (at 5 positions) by bending it.
To prevent the damage, do not remove the Titanium apatite photocatalytic air­purifying filter from the frame when cleaning it.
The Titanium apatite photocatalytic air-purifying filter is not marked for difference between the right and left sides.
Step Procedure Points
(R11620)
Air filter
(R8025)
Titanium apatite photocatalytic air-purifying filter
Projection
(R14599)
Hook
(R8027)
Removal of Horizontal Blade Si041139
4 Removal Procedure
2. Removal of Horizontal Blade
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1
Open the horizontal blade.
2
Unfasten the center shaft while bending the horizontal blade slightly.
The center shaft can be released easily by bending the blade.
Cautions for reassembling
1. Since the key pattern hook is provided, rotate the horizontal blade and fit it to the right shaft first.
2. Fit the horizontal blade to the center and left shafts.
3
Unfasten the left shaft of the horizontal blade.
4
Unfasten the right shaft of the horizontal blade.
(R17293)
Horizontal blade
(R17294)
(R17331)
Shaft
(R17332)
Key pattern hook
Left
Right
Shaft
Si041139 Removal of Horizontal Blade
Removal Procedure 5
5
Remove the horizontal blade.
Step Procedure Points
(R17333)
Removal of Front Panel Si041139
6 Removal Procedure
3. Removal of Front Panel
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1
Open the front panel over the position where it stops.
2
Release the right rotary shaft.
The rotary shaft on each side can be released easily by sliding each shaft inward.
3
Release the left rotary shaft.
4
Remove the front panel.
When reassembling the front panel, fit the right and left rotary shafts one by one into the grooves and fully push them in position.
Left side
Front panel
Right side
(R11627)
Right
Rotary shaft
(R11628)
Left
Rotary shaft
(R11629)
(R11630)
Si041139 Removal of Front Grille
Removal Procedure 7
4. Removal of Front Grille
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1
Remove the 2 screws, which fix the front grille to the main body.
Preparation
Remove the front panel according to the “Removal of Front Panel”.
2
The front grille has 3 hooks on the upper part.
Refer to the removal procedure in a reverse way when reassembling.
3
Press each hook, and also lift the grille up to unfasten the hooks.
4
Pull the upper part of the front grille out and lift the lower part up, and then remove the front grille.
The convex marks (...) on the front panel indicate the position of the hooks.
When reassembling, make sure that all the 3 hooks are fastened as they were.
(R11631)
Front grille
(R14618)
Hook
Left Center Right
(R8030)
(R11633)
Left
Center
Right
(R12715)
Removal of Electrical Box / Vertical Blades (Pattern 1) Si041139
8 Removal Procedure
5. Removal of Electrical Box / Vertical Blades (Pattern 1)
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Disconnect the connecting wires.
Preparation
Remove the front grille according to the “Removal of Front Grille”.
1
Remove the screw of the service cover.
2
Pull out the service cover down in the direction of the arrow.
3
The figure shows the connections of wire harnesses.
(R14600)
Service cover
(R12042)
Terminal board
Electrical box
Wire retaining plate
Indoor heat exchanger thermistor
(R14586)
Si041139 Removal of Electrical Box / Vertical Blades (Pattern 1)
Removal Procedure 9
4
Remove the screw of the wire retaining plate.
5
Remove the screws of the terminal board and disconnect the connecting wires.
Connecting wires black (1) ----- power supply white (2) ----- power supply red (3) ----- transmission yellow / green ( )
----- earth / ground
6
Pull out the indoor heat exchanger thermistor.
Take care not to lose the clip of thermistor.
2. Remove the electrical box.
1
Remove the screw and release the earth / ground wire.
Step Procedure Points
(R12044)
Terminal board
(R11639)
Connecting wires
(R12045)
Indoor heat exchanger thermistor
Clip
(R11268)
Thermistor
(R17334)
Earth / ground wire
Screw
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