Electrical specifications: power supply.........................................59
Electrical specifications: multi tenant power supply......................59
Thank you for purchasing this product.
The original instructions are written in English. All other languages
are translations of the original instructions.
CAREFULLY READ THESE INSTRUCTIONS BEFORE
INSTALLATION. THEY WILL TELL YOU HOW TO INSTALL
AND HOW TO CONFIGURE THE UNIT PROPERLY.
KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE
REFERENCE.
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
Installation manual
1
1. DEFINITIONS
2.GENERALSAFETYPRECAUTIONS
Installation manual:
Instruction manual specified for a certain product or application,
explaining how to install, configure and maintain it.
Danger:
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Warning:
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Caution:
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against
unsafe practices.
Note:
Indicates situations that may result in equipment or property-damage
accidents only.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer:
Technical skilled person who is qualified to install products as per the
subject of this manual.
Service agent:
Qualified person who can perform or coordinate the required service
to the unit.
Legislation:
All international, European, national and local directives, laws,
regulations and/or codes which are relevant and applicable for a
certain product or domain.
Accessories:
Equipment which is delivered with the unit and which needs to be
installed according to instructions in the documentation.
Optional equipment:
Equipment which can optionally be combined to the products as per
the subject of this manual.
Field supply:
Equipment which needs to be installed according to instructions in
this manual, but which are not supplied by Daikin.
All activities described in this manual shall be carried out by an
installer.
Be sure to wear adequate personal protection equipment (protection
gloves, safety glasses, …) when performing installation, maintenance
or service to the unit.
If not sure of installation procedures or operation of the unit, always
contact your local dealer for advice and information.
Improper installation or attachment of equipment or accessories
could result in electric shock, short-circuit, leaks, fire or other damage
to the equipment. Be sure only to use accessories and optional
equipment made by Daikin which are specially designed for use with
the products as of subject in this manual and have them installed by
an installer.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switchbox
service panel or before making any connections or
touching electrical parts.
To avoid electric shock, be sure to disconnect the power
supply 1 minute or more before servicing the electrical
parts. Even after 1 minute, always measure the voltage at
the terminals of main circuit capacitors or electrical parts
and, before touching, be sure that those voltages are
50 V DC or less.
When service panels are removed, live parts can easily be
touched by accident. Never leave the unit unattended
during installation or servicing when the service panel is
removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL
PA RT S
Do not touch the refrigerant piping, water piping or internal
parts during and immediately after operation. The piping
and internal parts may be hot or cold depending on the
working condition of the unit.
Your hand may suffer burns or frostbite if you touch the
piping or internal parts. To avoid injury, give the piping and
internal parts time to return to normal temperature or, if
you must touch them, be sure to wear protective gloves.
Installation manual
2
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
3.INTRODUCTION
3.1. General information
This installation manual concerns Daikin Altherma air to water
inverter heat pump units of the Daikin EKHVMRD and EKHVMYD
series.
These units are intended for indoor installation and aimed for
apartment or other multi user buildings.
The unit is designed for floor standing heating operation. The
EKHVMYD units can also perform cooling operation. The heat taken
from the indoors' during cooling operation can be stored in the
domestic hot water tank (=heat recovery operation).
EKHVMRD units can only perform heating operation.
EKHVMRD units have heating capacity ranges of 5.6 kW and 9 kW.
EKHVMYD units have heating capacity ranges of 5.6 kW and 9 kW
and cooling capacities of 5 kW and 8 kW.
The indoor units are designed to work in heating and cooling mode at
indoor ambient temperatures from 5°C to 30°C.
During heating operation, the unit can heat up the water to
temperatures of 25°C to 80°C.
During cooling operation (only for EKHVMYD) the unit can cool down
the water to temperatures of 5°C to 20°C.
3.2. Combination and options
The EKHVMRD and EKHVMYD units can only be combined with an
outdoor EMRQ unit.
During heating operation, the unit can be combined with space
heating radiators (field supply), fan coil units (option or field supply) or
floor heating (field supply).
During cooling operation, the unit can be combined with fan coils
(option or field supply).
The remote controller with room thermostat functionality is standard
supplied with this unit to control your installation.
Domestic hot water tank (option)
An optional EKHTS200AB or EKHTS260AB domestic hot water tank
can be connected to the indoor unit. The domestic hot water tank has
a water volume of 200 l or 260 l.
Refer to the domestic hot water tank installation manual for further
details.
Heat pump convector (option)
An optional FWXV convector for cooling or heating operation can be
connected to this indoor unit.
Refer to the heat pump convector installation manual for further
details.
Remote controller (option)
An optional secondary EKRUAHT remote controller (with room
thermostat functionality) can be connected to the indoor unit.
Purpose is to provide the possibility to install the standard remote
controller near the unit (for service reasons), and install another
remote controller in another place (e.g. living room) to operate your
installation.
Refer to "Installation and connection of the remote controller" on
page 31 for further details.
Room thermostat (option)
An optional room thermostat EKRTR or EKRTW can be connected to
the indoor unit.
Refer to the room thermostat installation manual for further details.
Heater kit (option)
An optional EKBUH heater kit can be combined with the indoor unit.
Purpose is to provide an additional heating capacity during cold
outdoor temperatures. The heater kit has a heating capacity of 6 kW,
and available for both 1-phase and 3-phase power supply
specifications. When using this heater kit, installation of the optional
demand PCB is required as well.
Refer to the heater kit installation manual for further details.
P
H
2
3
1
T
A
1Heat pump capacity
2Required heating capacity (site dependent)
3Additional heating capacity provided by the heater kit
T
Ambient (outdoor) temperature
A
P
Heating capacity
H
Digital I/O PCB (option)
An optional EKRP1HBAA digital I/O PCB can be connected to the
indoor unit and be used to remotely monitor your system. This
address card offers 2 voltage free outputs and 1 high voltage
(230 V AC) output.
Refer to the operation manual of the indoor unit and to the digital I/O
PCB installation manual for more information.
Refer to the wiring diagram or connection diagram for connecting this
PCB to the unit.
Demand PCB (option)
An optional EKRP1AHTA demand PCB can be connected to the
indoor unit. This PCB is needed when the optional heater kit EKBUH
or Daikin room thermostat EKRTR or EKRTW is installed or when
multiple set point control is used, and provides the communication
with the indoor unit.
Refer to the demand PCB installation manual for further details.
Refer to the wiring diagram or connection diagram for connecting this
PCB to the unit.
Individual billing system (field supply).
The Daikin Altherma system uses a common outdoor unit for the
different indoor units. Depending of local regulations, the customer is
free to choose the allocation method of the common electrical power
consumption costs of the outdoor unit.
Daikin advises an allocation method based on the measurements of
consumed heat of each indoor unit. In other words, the outdoor unit
energy input is allocated according the indoor unit energy output. An
individual billing system calculation tool is available on demand.
Contact your local dealer.
Refer to "6. Design of the water circuit" on page 11 for further details.
Cooling output (field supply)(only for EKHVMYD)
This is a 230 V AC output (maximum 0.3 A) which is on during
cooling operation. This can be used to connect a valve which shuts
off radiators to avoid sweat during cooling operation. Refer to
"6.4. Application examples for reversible units" on page 15.
If this option is installed it is not possible to use the remote
controller thermostat function.
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
Installation manual
3
3.3. Scope of the manual
This manual does NOT include the selection procedure and the water
system design procedure. Only some precautions and tips and tricks
about the design of the water circuit are given in a separate chapter
of this manual. Also included in this separate chapter are the
guidelines for installation of the meters for billing purposes.
Once the selection is done and the water system is designed, this
manual describes the procedures for handling, installing and
connecting the EKHVMYD and EKHVMRD units. This manual has
been prepared to ensure adequate maintenance of the unit, and it will
provide help if problems occur.
11Kit for lifting the unit
12Flexible water outlet piping
13Flexible water inlet piping (with manometer)
14Support plate
15Piping
16Stop valves
5.OVERVIEWOFUNIT
NOTE
Refer to the installation manual of the outdoor unit for
items not described in this manual.
The operation of the indoor unit is described in the
indoor unit operation manual.
3.4. Model identification
EKHVMR/YD50AAV1
1N~, 220-240 V, 50 Hz
Series
Identification of the unit capacity
RD = Heating only unit
YD = Reversible unit
Multi
Hydrobox
European kit
4.ACCESSORIES
4.1. Accessories supplied with this unit
Following accessories can be found in the unit.
12 31x46
1x6x1x1x1x1x
9101x11
1x2x
1x121x
+
85
8x74x
13
5.1. Opening the unit
To gain access to the unit, top plate, the drip plates and the front plate
need to be opened.
1
2
2
5
Once the unit is opened, access is possible to the main components.
To gain access to the electrical components, switch box needs to be
opened:
1R134a accumulator11Expansion vessel
2R134a compressor12Heating plate heat exchanger
3R134a discharge muffler13Cascade plate heat exchanger
4R134a low pressure sensor14R410A discharge gas connection
5R134a high pressure switch15R410A liquid connection
6R134a high pressure sensor16Switchbox
7R134a expansion valve17Service port R134a high
8R410A heating expansion valve18Service port R134a low
9Heating pump
10Air purge
17
Installation manual
8
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
R6T
Sensor information:
• R3T = R410A liquid temperature
• R4T = Water return temperature
• R5T = Heating leaving water temperature
• R6T = R134a discharge temperature
• R7T = R134a liquid temperature
R4T
R7T
R5T
R3T
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
Installation manual
9
1
2
17
18
A/B
7
8
S1PH
B1PH
R6T
R5T
5
Q2L
3
4
13
M1P
R4T
B1PL
6
9
16
17
6
19
14
11
6
15
22
20
21
10
R3T
1212
K1E
K2E
R7T
6
K1S
M
AB
1Refrigerant side17Shut-off valve
2Outdoor unit (EMRQ)18Water outlet
3Option domestic hot water tank19Water inlet
4Muffler20Blow off
5Check valve21Safety valve
6Filter22Pressure gauge
7Field piping Ø12.7AInstall the 3-way valve in case of domestic hot water tank
8Field piping Ø9.52BStandard
Main terminal block which allows easy connection of field wiring
for power supply.
10. Terminal block X2M
Field wiring terminal block for high voltage connections.
11. Terminal block X3M
Field wiring terminal block for low voltage connections.
12. DC connector X1Y/X4Y
13. AC connector X3Y
14. Pump connector X2Y
15. Cable tie mountings
The cable tie mountings allow to fix the field wiring with cable
ties to the switch box to ensure strain relief.
16. Power wiring entry
17. High voltage field wiring entry
18. Low voltage field wiring entry
19. Compressor cable entry
20. Interface relay K1A
21. Interface relay K2A
22. Interface relay K3A
23. Wiring bridges
15
9
23
5
3
The purpose of this chapter is to give guidelines for the design of the
water circuit.
Precautions and guidelines that have impact to the unit prescribed in
this manual are included into this chapter.
Actions needed during the installation of the unit prescribed in this
manual are described in the chapter "7.6. Water piping" on page 25.
WARNING
It is strongly recommended to install an additional filter on
the heating water circuit. Especially to remove metallic
particles from the field heating piping, it is advised to use a
magnetic or cyclone filter which can remove small
particles. Small particles can damage the unit and will not
be removed by the standard filter of the heat pump unit.
6.1. Selection of the type of heat emitters
The selection of the heat emitter is the choice of the end customer.
The choice of the heat emitter will define the needed water
temperature from the unit.
For heating mode
Based on the needed water temperature for the heat emitters,
following range can be defined:
1.Low temperature (Leaving water temperature range from 25°C
to 40°C).
Typical example: floor heating.
2.Medium temperature (Leaving water temperature range from
40°C to 55°C).
Typical example: low temperature radiators or convectors.
3.High temperature (Leaving water temperature range from 55°C
to 75°C).
Typical example: radiators.
For cooling mode
Fan coil units are advised as heat emitters.
NOTE
In a house a combination of the above mentioned heat emitters is
possible.
Once the heat emitters are chosen, the capacity of these heat
emitters should be defined and from this the dimensioning and
position of the heat emitters in the different rooms should be decided.
An important parameter of the heat emitters is the temperature
difference between entering water and leaving water.
This will define the water flow in the system.
Finally, the piping layout from the heat source to the different heat
emitters needs to be drawn.
This will finally define following important parameters:
■Minimal water volume in the system.
■Maximal water volume in the system.
■Minimal and maximal water flow in system.
■Maximal pressure drop in the system.
■If floor cooling is used, it is the responsibility of the
installer to take the needed precautions to avoid
floor sweating.
■The draining of the fancoil units are the
responsibility of the installers.
■When radiators are used, a shut-off valve must be
installed to avoid sweating of the radiators. (Refer
to "6.3. Application examples for heating only
units" on page 13).
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
Installation manual
11
NOTE
1Air to water pump system
2Balancing bottle
3High external static pressure pump
4High external static pressure system
In refurbishment applications, the water system will
already be fixed. It is utmost important for these kind of
installations to know the parameters mentioned above.
6.2. General precautions concerning water circuit
Before continuing the installation of the unit, check the following
points:
■The maximum water pressure is 4 bar.
■The maximum water temperature is 80°C.
■Provide adequate safeguards in the water circuit to be sure that
the water pressure will never exceed the maximum allowable
working pressure (4 bar).
■Shut-off valves from flexible hoses delivered with the unit should
be installed so that normal servicing can be accomplished
without draining the system.
■Drain taps must be provided at all low points of the system to
permit complete drainage of the circuit during maintenance or
service to the unit. A drain valve is provided in the unit to drain
the water from the unit water system.
■Be sure to provide a proper drain for the pressure relief valve to
avoid any water coming into contact with electrical parts.
■Air vents must be provided at all high points of the system. The
vents shall be located at points which are easily accessible for
servicing. An automatic air purge is provided inside the indoor
unit. Check that this air purge valve is not tightened too much so
that automatic release of air in the water circuit remains
possible.
■Take care that the components installed in the field piping can
withstand the water pressure and temperature.
■Always use materials which are compatible with the water used
in the system and with the materials used on the unit.
■Select piping diameter in relation to required water flow and
available ESP of the pump.
When designing the hydraulic system always consider the available
static pressure of the indoor unit.
100
90
80
50
70
60
50
40
ESP [kPa]
30
20
10
0
5 7 9 11131517192123252729
ESP (kPa)External static pressure (kPa)
flow (l/min)Flow (l/min)
Without 3-way valve
Including 3-way valve
Maximum external static pressure if
Maximum external static pressure if
Maximum external static pressure if ΔT=5°C (cooling)
50/80Identification of the unit capacity
80
50
50
Flow [l/min]
80
ΔT=5°C
80
ΔT=10°C
ΔT=10°C (heating)
ΔT=5°C (heating)
NOTE
■The ESP curves are the maximum ESP curves for
different ΔT types (pump rpm=4000 for ΔT=5°C;
pump rpm=3600 for ΔT=10°C). The pump of the
indoor module is inverter controlled and controls
to have a fixed ΔT between return and leaving
water temperature.
■In case of installing a domestic hot water tank
there is an additional pressure drop over the
3-way valve (delivered as accessory with the
tank).
NOTE
When replacing an old gas or oil boiler by an air to
water pump system:
■please always check the specifications of the
pump of the old unit;
■if the external static pressure of that pump is
higher than the external static pressure of the air
to water pump system, please install an additional
pump with higher external static pressure in
combination with a balancing bottle.
3421
Check that the total water volume in the installation, excluding the
internal water volume of the unit, is 20 l minimum.
WARNING
In most applications this miminum water volume will have a
satisfying result.
In critical processes or in rooms with a high heat load
though, extra water volume might be required
Installation manual
12
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
When circulation in each space heating/radiator loop is
controlled by remotely controlled valves, it is important that
this minimum water volume is kept even if all the valves are
closed.
Example (See "6.3. Application examples for heating only
Refer to chapter "9.8. Multiple set point control" on page 46 for more
information about the configuration of your system.
Installation manual
14
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
6.4. Application examples for reversible units6.5. Selection of meters for billing purpose
Daikin advises an allocation method based on the measurements of
consumed heat of each indoor unit. Following measurements are
C1
1
2
3
4912
14
13
3
6
10
8
7
required:
■the outdoor unit power consumption: by means of an electrical
power meter
■the indoor unit energy consumption:
■ EKHVMYD by means of a heat and cooling meter
■ EKHVMRD by means of a heat meter
■the indoor unit energy consumption during domestic hot water
operation (if installed): by means of a heat meter.
The selection of the meters for billing purpose is the choice of the end
customer.
Refer to databook for specifications to be used for meter selection.
3
11
5
WARNING
Selection and installation of the meters should be done in
accordance with applicable legislation.
20
Check the meter supplier documentation for detailed installation
instructions. Before installation of the meters, check the following
17
points:
■install separate watt-hour meter for each outdoor unit
■all heat meters in the apartment are to be supplied by the same
supplier
■to facilitate readout and service work, heat meters should be
easily accessible. Choose a mounting location with sufficient
clearance for data read-out.
■avoid installation of meters inside the indoor unit service space
15
1620
M2
M1
18
T2
18
T1
in order to guarantee indoor unit servicing.
■all heat meters and heating and cooling meters in the apartment
17
M2
M1
19
FCU2
T2
19
FCU1
T1
building are to be installed at identical piping distance from the
indoor unit.
In order to avoid radiator sweating during cooling
M1...M2 Individual motorized valve
(optional)
supply)
16Pump (field supply)
supply)
(field supply)
to control loop (field supply)
(field supply)
operation, shut-off valve (20) should be installed. This
shut-off valve can be controled from the indoor unit by
connecting to X2M position 17 and 18 (refer to wiring
diagram for further details).
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
Installation manual
15
Billing application examples
EKHVMYD – Tank heat meter between tank and indoor unitEKHVMYD – Tank heat meter on tapping side
44
1
56 723
8
9132019
1
44
56 723
8
9131312
M
3
7
10
4
17
201913 12
M
18
15
16
1Outdoor unit14Flow measuring unit of space
2Indoor unit
3Indoor unit refrigerant
stop valves
4Electronic expansion
valve
5Refrigerant heat
exchanger
6Heating heat
exchanger
7Pump20Tank billing kit (optional) in
8Motorized 3-way valve
(optional)
9Domestic hot water
tank (optional)
10Compressor
11Shut-off valve
12Flow measuring unit of
case the domestic hot water
tank is mounted on top of the
indoor unit
OR
Floor mounted tank kit
(optional) in case the
domestic hot water tank is
installed on the floor next to
the indoor unit
M
3
10
4
17
7
M
18
15
16
1Outdoor unit13Temperature sensors heat
2Indoor unit
3Indoor unit refrigerant
stop valves
4Electronic expansion
valve
5Refrigerant heat
exchanger
6Heating heat
exchanger
7Pump16Space heating and cooling
8Motorized 3-way valve
(optional)17Cooling heat exchanger
9Domestic hot water
tank (optional)
10Compressor
11Shut-off valve
12Flow measuring unit of
heat meter (field
supply)
1111
14
meter (field supply)
14Flow measuring unit of space
heat and cooling meter (field
supply)
15Temperature sensor space
heat and cooling meter (field
supply)
applications
18Cool/heat 3-way valve
Installation manual
16
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
EKHVMRD – Tank heat meter between tank and indoor unitEKHVMRD – Tank heat meter on tapping side
4456 79131817
1
23
8
M
3
10
15
1111
16
1Outdoor unit14Flow measuring unit of space
2Indoor unit
3Indoor unit refrigerant
stop valves
4Electronic expansion
valve
5Refrigerant heat
exchanger
6Heating heat
exchanger
7Pump
8Motorized 3-way valve
(optional)
9Domestic hot water
tank (optional)
10Compressor
11Shut-off valve
12Flow measuring unit of
heat meter
(field supply)
13Temperature sensors
heat meter
(field supply)
15Temperature sensor space
16Space heating applications
17Field piping
18Tank billing kit (optional) in
1817
13 12
14
heat meter
(field supply)
heat meter
(field supply)
case the domestic hot water
tank is mounted on top of the
indoor unit
OR
Floor mounted tank kit
(optional) in case the
domestic hot water tank is
installed on the floor next to
the indoor unit
1
4456 7913131223
8
M
3
10
15
16
1Outdoor unit11Shut-off valve
2Indoor unit12Flow measuring unit of heat
3Indoor unit refrigerant
Be sure to provide for adequate measures in order to
prevent that the unit be used as a shelter by small animals.
Small animals making contact with electrical parts can
cause malfunctions, smoke or fire. Please instruct the
customer to keep the area around the unit clean and clear.
General precautions on installation location
Select an installation site that meets the following requirements:
■The foundation must be strong enough to support the weight of
the unit. The floor is flat to prevent vibrations and noise
generation and to have sufficient stability.
This is especially of importance when the optional domestic hot
water tank is installed on top of the unit.
■The space around the unit is adequate for maintenance and
servicing (refer to "Service space of the unit" on page 21).
■The space around the unit allows for sufficient air circulation.
■There is no danger of fire due to leakage of inflammable gas.
■The equipment is not intended for use in a potentially explosive
atmosphere.
■Select the location of the unit in such a way that the sound
generated by the unit does not disturb anyone, and the location
is selected according the applicable legislation.
If the sound is measured under actual installation conditions, the
measured value will be higher than the sound pressure level
mentioned in "13. Unit specifications" on page 59 due to
environmental noise and sound reflections.
Choose the installation location carefully and do not install in a
sound sensitive environment (e.g. living room, bedroom, …)
■All piping lengths and distances have been taken into
consideration (For requirements of piping length for the
refrigerant piping, refer to the outdoor unit installation manual).
Requirement Value
Maximum allowable distance between the domestic
hot water tank and the indoor unit (only for
installations with domestic hot water tank).
10 m
NOTE
If the installation is equipped with a domestic hot water
tank (optional), please refer to the domestic hot water
tank installation manual.
■Take care that in the event of a water leak, water cannot cause
any damage to the installation space and surroundings.
■The installation location is frost-free.
■Be sure that sufficient precautions are taken, in accordance with
the applicable legislation, in case of refrigerant leakage.
■When installing the unit in a small room, take measures in order
to keep the refrigerant concentration from exceeding allowable
safety limits in the event of a refrigerant leak.
Excessive refrigerant concentrations in a closed room can
lead to oxygen deficiency.
■Do not climb, sit or stand on top of the unit.
■Do not place any objects or equipment on top of the unit (top
plate).
■Do not install the unit in places often used as workplace. In case
of construction works, where a lot of dust is created, the unit
must be covered.
■Do not install the unit in places with high humidity (e.g.
bathroom) (max humidity (RH)=85%).
Installation manual
18
EKHVMRD50+80AAV1 + EKHVMYD50+80AAV1
Daikin Altherma indoor unit
4PW61263-1A – 10.2010
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