Daikin EHSX04P30D, EHSX04P50D, EHSH04P30D, EHSX08P30D, EHSX08P50D Installation manuals

...
Installation and
maintenance in-
structions
Daikin Altherma integrated solar unit
EHSX(B)04P30D EHSX(B)04P50D EHSH(B)04P30D
Istruzioni per l'installazione e la manutenzione
EHSX(B)08P30D EHSX(B)08P50D EHSH(B)08P30D EHSH(B)08P50D
Installation and maintenance instructions
Daikin Altherma integrated solar unit
Installations- und Wartungsanleitung Daikin Altherma integrated solar unit
Instructions d'installation et de maintenance
Daikin Altherma integrated solar unit
Installatie- en onderhoudshandleiding
Daikin Altherma integrated solar unit
Instrucciones de instalación y mantenimiento
Daikin Altherma integrated solar unit
Daikin Altherma integrated solar unit
Manual de instalação e manutenção Daikin Altherma integrated solar unit
Installations- och underhållsanvisning
Daikin Altherma integrated solar unit
English
Deutsch
Français
Español
Italiano
Portugues
Svenska
07/2018
Návod k instalaci a údržbě
Daikin Altherma integrated solar unit
čeština

List of contents

List of contents
1 General safety precautions 2
1.1 Particular safety instructions ..................................................... 2
1.1.1 Observing the instructions .......................................... 2
1.1.2 Meaning of warnings and symbols.............................. 3
1.2 Safety instructions for installation and operation....................... 3
1.2.1 General ....................................................................... 3
1.2.2 Intended use ............................................................... 4
1.2.3 Device installation room.............................................. 4
1.2.4 Electrical installation ................................................... 4
1.2.5 Requirements for the heating water............................ 4
1.2.6 Heating system and sanitary connection .................... 5
1.2.7 Operation .................................................................... 5
2 Handover to operator and warranty 6
2.1 Instruct the owner...................................................................... 6
2.2 Warranty conditions................................................................... 6
3 Product description 7
3.1 Design and components............................................................ 7
3.2 Function of the 3-way switch valves.......................................... 10
4 Set-up and installation 11
4.1 Dimensions and connection dimensions ................................... 11
4.2 Transport and delivery............................................................... 13
4.3 Installing the heat pump ............................................................ 13
4.3.1 Selecting the installation site....................................... 13
4.3.2 Installing the device .................................................... 14
4.4 Preparing the device for installation .......................................... 15
4.4.1 Remove the front screen............................................. 15
4.4.2 Remove the protective cover ...................................... 15
4.4.3 Moving the controller housing to the service position . 15
4.4.4 Open the controller housing........................................ 16
4.4.5 Removing the bottom thermal insulation..................... 16
4.4.6 Opening the vent valve ............................................... 17
4.4.7 Aligning the connections of the heating inflow and
return flow ................................................................... 17
4.4.8 Making the hood opening............................................ 18
4.4.9 Installing the rotary switch of the controller................. 19
4.5 Installing optional accessories................................................... 19
4.5.1 Installation of the electric backup heater..................... 19
4.5.2 Installation of the external heat generator connection
set ............................................................................... 19
4.5.3 Installation of the DB connection kit............................ 19
4.5.4 Installation of the P connection kit .............................. 20
4.6 Water connection ...................................................................... 20
4.6.1 Connecting hydraulic lines.......................................... 20
4.6.2 Connecting the drain................................................... 21
4.7 Electrical connection ................................................................. 22
4.7.1 Overall connection diagram ........................................ 23
4.7.2 Position of the printed circuit boards and terminal
strips ........................................................................... 24
4.7.3 Mains connection........................................................ 24
4.7.4 General information on the electrical connection........ 24
4.7.5 Connecting the heat pump outdoor unit...................... 24
4.7.6 Connecting the outside temperature sensor
(optional) ..................................................................... 25
4.7.7 External switching contact .......................................... 25
4.7.8 EBA (external requirement request) ........................... 25
4.7.9 Connecting an external heat generator....................... 25
4.7.10 Connecting the room thermostat................................. 26
4.7.11 Connection of optional RoCon system components ... 27
4.7.12 Connecting the HP convector ..................................... 27
4.7.13 Connecting switching contacts (AUX outputs) ............ 28
4.7.14 Off-peak mains connection (HT/NT) ........................... 28
4.7.15 Connecting an intelligent controller (Smart Grid - SG) 29
4.8 Connection for refrigerant........................................................... 29
4.8.1 Laying refrigerant lines................................................. 29
4.8.2 Pressure test and filling the refrigerant circuit.............. 30
4.9 Filling the system........................................................................ 30
4.9.1 Checking the water quality and adjusting the
pressure gauge ............................................................ 30
4.9.2 Filling hot water heat exchangers ................................ 30
4.9.3 Filling the storage tank................................................. 30
4.9.4 Filling the heating system ............................................ 30
5 Start-up 31
5.1 Initial commissioning .................................................................. 31
5.1.1 Requirements............................................................... 31
5.1.2 Starting the unit and start-up........................................ 31
5.1.3 Bleeding the hydraulic system ..................................... 31
5.1.4 Checking the minimum flow......................................... 32
5.1.5 Setting the screed program parameter (only as
required)....................................................................... 32
5.2 Re-commissioning...................................................................... 32
5.2.1 Requirements............................................................... 32
5.2.2 Start-up ........................................................................ 33
6 Hydraulic connection 34
6.1 Hydraulic system connection...................................................... 34
7 Inspection and maintenance 36
7.1 General overview of inspection and maintenance...................... 36
7.2 Inspection and maintenance tasks ............................................. 37
7.2.1 Filling, topping up the storage tank.............................. 37
7.2.2 Filling, topping up the heating system.......................... 38
8 Faults and malfunctions 40
8.1 Troubleshooting.......................................................................... 40
8.2 Overview of possible malfunctions ............................................. 40
8.3 Fault codes................................................................................. 43
8.4 Emergency operation ................................................................. 53
9 Taking out of operation 54
9.1 Temporary shutdown.................................................................. 54
9.1.1 Draining the storage tank............................................. 54
9.1.2 Draining the heating circuit and hot water circuit ......... 55
9.2 Final shutdown and disposal ...................................................... 55
10 Technical data 57
10.1 Basic data................................................................................... 57
10.2 Characteristic lines ..................................................................... 58
10.2.1 Sensor characteristic lines ........................................... 58
10.2.2 Characteristic curves for pumps .................................. 59
10.3 Tightening torque ....................................................................... 59
10.4 Minimum floor area and ventilation openings ............................. 59
10.5 Electrical connection diagram .................................................... 61
List of keywords 63
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN

Installation and maintenance instructions

1

1 General safety precautions

1 General safety precautions

1.1 Particular safety instructions

WARNING
Devices that have not been set up and installed correctly can impair the func­tion of the device and/or cause serious or fatal injury to the user.
▪ Work on the Daikin Altherma EHS(X/
H) (such as set-up, inspection, con­nection and initial commissioning) must only be carried out by persons who are authorised and who have successfully completed qualifying
technical or vocational training
and who have taken part in ad­vanced training sessions recognised by the relevant authorities respons­ible for the specific activity. These in­clude, in particular, certified heating
engineers, qualified electricians and HVAC specialists who, be-
cause of their professional training and expert knowledge, have exper­ience in the professional installation and maintenance of heating, cooling and air conditioning systems as well as hot water storage tanks.
WARNING
Disregarding the following safety in­structions may result in serious phys­ical injury or death.
▪ This device must only be used by
children aged 8 and above and by persons with restricted physical, sensory or mental capabilities or with a lack of experience and knowledge, if they are under supervision or if they have been instructed in the safe use of the equipment and under­stand the dangers arising therefrom. Children must not play with the device. Cleaning and user mainten-
ance must not be carried out by children without supervision.
▪ Make up the power supply in accord-
ance with IEC 60335-1, via a separ­ator device which exhibits contact separation in all poles with a contact opening distance that provide full disconnection in accordance with overvoltage category III.
▪ All the electrical work must only be
carried out by electrically qualified experts and with consideration of the local and national regulations, and the instructions in this manual. Check that a suitable electrical cir­cuit is being used. Inadequate capacity of the power cir­cuit or improperly executed connec­tions can cause electrocution or fire.
▪ The customer must install a pressure
relief device with rated over-pressure less than 0.6MPa (6bar). The con­nected drain line must have a con­tinuous gradient and a free outlet in a frost-free environment (seeChap.
4.3).
▪ Water may drip out of the drain line
of the pressure relief device. The drain opening must be left free to at­mosphere.
▪ The pressure relief device must be
operated regularly in order to re­move scale deposits and to make sure it is not blocked.
▪ The storage tank and hot water cir-
cuit can be drained. The instructions in chap. must be observed.
1.1.1 Observing the instructions
▪ The original documentation is written in German. All other lan-
guages are translations.
▪ Please read this manual carefully and thoroughly before proceed-
ing with the installation or modification of the heating system.
▪ The precautionary measures described in this document cover
very important topics. Follow them meticulously.
▪ The installation of the system, and all activities described in this
manual and the applicable documents for the installer must be carried out by an approved installer.
Installation and maintenance instructions
2
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN
1 General safety precautions
This manual provides all the necessary information for installation, start-up and maintenance, as well as basic information on operation and settings. Please see the attached documents for a detailed de­scription of operation and control.
All heating parameters needed for smooth operation are already factory-set. Please refer to other relevant documents for information on setting the control.
Relevant documents
▪ Daikin Altherma EHS(X/H):
▪ Installation instructions ▪ Start-up checklist ▪ Heat pump operating manual
▪ RoCon+ HP:
▪ Installation instructions
▪ Operating instructions ▪ Outdoor unit: Installation instructions ▪ Room station EHS157034 and mixer module EHS157068: Operat-
ing instructions ▪ Other optional accessories and optional system components: As-
sociated installation and operating instructions The guides are included in the scope of supply for the individual
devices.
1.1.2 Meaning of warnings and symbols
Warnings in this manual are classified according into their severity and probability of occurrence.
DANGER
Indicates an immediate danger. Disregarding this warning can lead to serious injury or
death
WARNING
Indicates a potentially dangerous situation Disregarding this warning may result in serious physical in-
jury or death.
CAUTION
Indicates a situation which may cause possible damage Disregarding this warning can cause damage to property
and the environment, and result in minor injuries.
This symbol identifies user tips and particularly useful in­formation, but not warnings or hazards
Special warning signs
Some types of danger are represented by special symbols:
Electric current
Danger of explosion
Risk of burning or scalding
Risk of poisoning
Validity
Some information in this manual has limited validity. The validity is highlighted by a symbol.
Exterior heat pump unitERGA
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Heat pump indoor unitDaikin Altherma EHS(X/H)
HP convector
Comply with the stipulated tightening torque (see chap.Chap. 10.3)
Only applies to devices with unpressurised solar system connection (DrainBack).
Only applies to devices with a bivalent solar system connec­tion (Biv).
Only valid for Daikin Altherma EHS(X/H) with cooling func­tion
Handling instructions 1 Handling instructions are shown as a list. Actions for which the
sequential order must be maintained are numbered.
è
Results of actions are identified with an arrow.

1.2 Safety instructions for installation and operation

1.2.1 General
WARNING
Devices that have not been set up and installed correctly can impair the function of the device and/or cause serious or fatal injury to the user.
▪ Work on the Daikin Altherma EHS(X/H) (such as set-up,
inspection, connection and initial commissioning) must only be carried out by persons who are authorised and who have successfully completed qualifying technical or vocational training and who have taken part in ad­vanced training sessions recognised by the relevant au­thorities responsible for the specific activity. These in­clude, in particular, certified heating engineers, quali- fied electricians and HVAC specialists who, because of their professional training and expert knowledge, have experience in the professional installation and maintenance of heating, cooling and air conditioning systems as well as hot water storage tanks.
▪ Switch off the external main switch before starting any
work on the Daikin Altherma EHS(X/H) and secure it against unintentional switch-on.
▪ Do not leave any tools or other objects below the hood
of the unit after finishing installation or maintenance work.
Avoiding danger
Daikin Altherma EHS(X/H) conforms to the state-of-the-art and meets all recognised technical requirements. However, improper use may result in serious physical injuries or death, as well as property damage. To prevent such risks, only install and operate the devices:
▪ as stipulated and in perfect condition, ▪ with an awareness of safety and the hazards involved.
This assumes knowledge and use of the contents of this manual, of the relevant accident prevention regulations as well as the recog­nised safety-related and occupational health rules.
Before working on the hydraulic system
▪ Work on the system (such as installation, connection and initial
commissioning, for example) must only be carried out by persons who are authorised, who have successfully completed qualifying technical or vocational training for the respective activity and who have taken part in advanced training sessions recognised by the relevant responsible authority.
Installation and maintenance instructions
3
1 General safety precautions
▪ When carrying out any work on the system, switch off the main
switch and secure against being switched on inadvertently. ▪ Seals must not be damaged or removed. ▪ Make sure that the safety valves comply with the requirements of
EN12828 when connecting on the heating side, and with the re-
quirements of EN12897 when connecting on the domestic water
side.
1.2.2 Intended use
The Daikin Altherma EHS(X/H) may only be used for the preparation of hot water, as a room heating system and, depending on its design, as a room cooling system.
The Daikin Altherma EHS(X/H) must be installed, connected and op­erated only according to the indications in this manual.
Only the use of a suitable outdoor unit approved by the manufacturer is permitted.
Daikin Altherma EHS(X/H)
EHSX04P30D
EHSX04P50D EHSXB04P30D EHSXB04P50D
EHSH04P30D EHSHB04P30D
ERGA04DAV3 P ­ERGA06DAV3 - P
ERGA08DAV3 - P ERGA04DAV3A P ­ERGA06DAV3A - P ERGA08DAV3A - P
Tab.1-3 Permissible combinations
Any other use outside the intended use is considered as improper. The operator alone shall bear responsibility for any resulting dam­age.
Intended use also includes compliance with the maintenance and in­spection conditions. Replacement parts must at least satisfy the technical requirements defined by the manufacturer. This is the case, for example, with original spare parts.
EHSX08P30D
EHSX08P50D EHSXB08P30D EHSXB08P50D
EHSH08P30D
EHSH08P50D EHSHB08P30D EHSHB08P50D
1.2.3 Device installation room
WARNING
The plastic wall of the storage tank of the Daikin Altherma EHS(X/H) can melt under the effects of external heat (>80°C) and, in the extreme case, can catch fire.
▪ Only install the Daikin Altherma EHS(X/H) at a minimum
distance of 1m to other heat sources (>80°C) (e.g. electrical heater, gas heater, chimney) and combustible materials.
CAUTION
▪ Only install the Daikin Altherma EHS(X/H) if sufficient
load-carrying capacity of the ground of 1050kg/m2 plus safety margin is ensured. The ground must be flat, hori­zontal and level.
Outdoor installation is not permissible. ▪ Installation in an explosion-risk environment is not per-
missible.
▪ The electronic control system must not be exposed to
whether effects like rain and snow under any circum­stances.
▪ The storage tank may not be exposed to continuous dir-
ect sunlight, as the UV radiation and the effects of the weather will damage the plastic.
▪ The Daikin Altherma EHS(X/H) must be installed protec-
ted from frost.
▪ Make sure that the supply company does not provide
corrosive domestic water. Suitable water treatment may be required.
▪ Always ensure the minimum distances to walls and other objects
( Chap. 4.1).
▪ Observe the special installation requirements of the R32 refriger-
ant (see Chap. 4.3.1).
CAUTION
If a DrainBack solar heating system is connected:
Install the Daikin Altherma EHS(X/H) far enough under the solar panels to allow complete emptying of the solar heating system. (Follow instructions in the DrainBack solar heating system manual). An insufficient height dif­ference may lead to the destruction of the DrainBack solar heating system.
▪ The Daikin Altherma EHS(X/H) must not be operated in
rooms with ambient temperatures above 40°C.
1.2.4 Electrical installation
▪ Electrical installations may only be carried out by electrical techni-
cians and in compliance with valid electrical guidelines as well as the specifications of the responsible energy supply company.
▪ Compare the mains voltage (230V, 50Hz) indicated on the name-
plate with the supply voltage before connecting to the mains.
▪ Before beginning work on live parts, disconnect them from the
power supply (switch off main switch, remove fuse) and secure against unintentional restart.
▪ Device covers and service panels must be replaced as soon as
the work is completed.
1.2.5 Requirements for the heating water
Avoid damage caused by deposits and corrosion: Comply with the applicable engineering regulations on prevention of corrosion products and deposits (VDI 2035, BDH/ZVSHK technical information "Scale formation").
Minimum requirements regarding the quality of filling and supple­mentary water:
▪ Water hardness (calcium and magnesium, calculated as calcium
carbonate): ≤3mmol/l ▪ Conductivity: ≤1500 (ideal: ≤100) μS/cm ▪ Chloride: ≤250mg/l ▪ Sulphate: ≤250mg/l ▪ pH-values (heating water): 6.5 - 8.5
Installation and maintenance instructions
4
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN
1 General safety precautions
Measures for desalination, softening or hardness stabilisation are necessary if the filling and top-up water have a high total hardness (>3mmol/l - total of the calcium and magnesium concentrations, cal­culated as calcium carbonate). We recommend the use of Fernox KSK limescale and corrosion protector. For other properties deviat­ing from the minimum requirements, suitable conditioning measures are necessary to maintain the required water quality.
Using filling water and top-up water which does not meet the stated quality requirements can cause a considerably reduced service life of the device. The responsibility for this lies solely with the operator.
1.2.6 Heating system and sanitary connection
▪ Create a heating system according to the safety requirements of
EN12828.
▪ The plumbing connection must comply with the requirements of
EN12897. The requirements of the following must also be ob­served:
▪ EN1717 – Schutz des Trinkwassers vor Verunreinigungen in
Trinkwasser-Installationen und allgemeine Anforderungen an Sicherheitseinrichtungen zur Verhütung von Trinkwasserverun­reinigungen durch Rückfließen. Protection against pollution of potable water installations and general requirements of devices to prevent pollution by backflow. Protection contre la pollution de l'eau potable dans les réseaux intérieurs et exigences générales des dispositifs de protection contre la pollution par retour
▪ EN61770 – Elektrische Geräte zum Anschluss an die
Wasserversorgungsanlage – Vermeidung von Rücksaugung und des Versagens von Schlauchsätzen. Electric appliances connected to the water mains – Avoidance of backsiphonage and failure of hose-sets. Appareils électriques raccordés au réseau d'alimentation en eau – Exigences pour éviter le retour d'eau par siphonnage et la défaillance des ensembles de rac­cordement
▪ EN806 – Technische Regeln für Trinkwasserinstallationen
(TRWI). Specifications for installations inside buildings convey­ing water for human consumption. Spécifications techniques re­latives aux installations pour l'eau destinée à la consummation humaine à l'intérieur des bâtiments
▪ and, in addition, the country-specific legislation.
During operation of the Daikin Altherma EHS(X/H) with additional heat source, the storage tank temperature may exceed 65°C, above all when solar energy is used.
▪ For this reason, some form of scalding protection needs to be in-
cluded when you install the system (hot water mixing device, e.g. VTA32).
If the Daikin Altherma EHS(X/H) is connected to a heating system with steel pipes, radiators or non-diffusion-proof floor heating pipes, sludge and chips can enter the hot water storage tank and cause blockages, local overheating or corrosion damage.
▪ To prevent possible damage, install a dirt filter or sludge separator
into the heating return flow of the system (SAS 1 or SAS 2).
▪ The dirt filter must be cleaned at regular intervals.
▪ only operate if the protective cover is installed. The specified servicing intervals should be adhered to and inspec-
tion work must be carried out.
1.2.7 Operation
The Daikin Altherma EHS(X/H): ▪ Do not operate until all installation and connection work is com-
pleted.
▪ Only operate with a completely full storage tank (Level indicator)
and heating circuit. ▪ Operate at a maximum pressure of 3bar. ▪ Only connect with a pressure reducer on the external water supply
(supply line). ▪ Only operate the with the specified quantity of coolant and the
type of coolant specified.
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Installation and maintenance instructions
5

2 Handover to operator and warranty

2 Handover to operator and
warranty

2.1 Instruct the owner

▪ Before you hand over the heating system, explain to the owner
how he/she can operate and check the heating system.
▪ Hand over the technical documentation (at least the operating in-
structions and operating manual) to the operator and advise him that these documents must be made available at all times and be stored in the immediate vicinity of the device.
▪ Document the handover by filling out the installation and instruc-
tion forms together with the owner and sign them.

2.2 Warranty conditions

The legal guarantee conditions fundamentally apply. Our more ex­tensive warranty conditions can be found in the Internet. Ask your suppliers if necessary.
There is only an entitlement to warranty services when it can be cer­tified that the annual maintenance work according to Chap. 7 has been regularly completed.
Installation and maintenance instructions
6
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN

3 Product description

RoCon+ B1 33 26
24
10
25
A
A
6
30
5
(34)
4
(34)
3UV DHW 3UVB1
15
17
1 32 3UV DHWDS31 35 38
t
V,BH
7
39 37
3UV DHW
2
FLS
8
t
V,BHtR
3
t
V
3 Product description

3.1 Design and components

Outside of the device
Upper side of the device
Fig.3-1 Design and components - Outside of the device
Fig.3-2 Design and components - Top of the device
(1)
(1)
(1)
For legend, see Tab. 3-1
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Installation and maintenance instructions
7
3 Product description
EKSRPS4
EKSRPS4
Internal structure…04P30D/…08P30D
Internal structure …B04P30D / …B08P30D (Biv)
Fig.3-3 Design and components – Internal struc-
ture ...04P30D/...08P30D
(1)
For legend, see Tab. 3-1
Installation and maintenance instructions
(1)
8
Fig.3-4 Design and components - Internal struc-
ture ...B04P30D / ...B08P30D (Biv)
Daikin Altherma integrated solar unit
(1)
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN
3 Product description
EKSRPS4
EKSRPS4
Internal structure …04P50D / …08P50D
Internal structure …B04P50D / …B08P50D (Biv)
Fig.3-5 Design and components - Internal struc-
ture ...04P50D / ...08P50D
(1)
For legend, see Tab. 3-1
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
(1)
Fig.3-6 Design and components - Internal structure …
B04P50D / …B08P50D (Biv)
(1)
Item Designation Item Designation
1 Solar inflow or connec-
25 Type plate tion for another heat source (BIV only)
2 Cold water connection 26 Protective cover 3 Domestic hot water 27 Solar - return flow 4 Heating inflow 28 Solar - inflow 5 Heating return flow 29 Solar - return flow 6 Circulation pump 30 Plate heat exchanger 7 Pressure relief valve 31 Connection for refrigerant
fluid line
7a Non-return valve (ac-
cessory)
32 Connection for refrigerant
gas line
8 Automatic vent valve 33 Status display
Installation and maintenance instructions
9
3 Product description
Item Designation Item Designation
9 Storage tank (polypropyl-
ene double walled jacket
34 Ball valve (heating cir-
cuit) with PUR hard foam heat insulation)
10 Filling and draining con-
nection or solar return flow connection
11 Mount for solar controller
or handle
12 Heat exchanger (stain-
less steel) for domestic
35 Combined filling and
draining valve (heating
circuit)
37
Storage tank temperature
sensor
t
,
DHW1
t
DHW2
38 Connection for dia-
phragm expansion vessel hot water heating
13 Heat exchanger (stain-
39 Control system housing less steel) for storage tank charging or heating support
14 Heat exchanger (stain-
less steel) for pressur­ised solar system storage
3UVB13-way switch valve (in-
ternal heat generator cir­cuit)
charging
15 Connection for optional
electrical backup heater
3UV
3-way switch valve (hot
DHW
water/heating)
EKBUxx
16 Solar - inflow layering
DS Pressure sensor pipe
17 Fill level indicator (tank
FLS FlowSensor water)
18 Optional: electric backup
heater (EKBUxx)
19 Submersible sensor
sleeve for storage tank temperature sensor t and t
DHW2
20 Pressure-free storage
tank water
21 Solar zone RoCon
DHW1
t
Return flow temperature
R
sensor
t
Inflow temperature
V
sensor
t
Backup heater inflow
V, BH
temperature sensor Controller control panel
+ B1
22 Hot water zone EKS-
23 Safety overflow connec-
tion
Optional: Solar control
RPS4
and pump unit
MAG Diaphragm expansion
vessel
24 Mount for handle
Tab.3-1 Legend for Fig. 3-1 to Fig. 3-6

3.2 Function of the 3-way switch valves

Fig.3-7 3-way switch valve function
Installation and maintenance instructions
10
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN

4 Set-up and installation

0
B
45
161
0
183
334
490
1770
1380
1659
1565
642
0 0
1599
1905
4 Set-up and installation
WARNING
Cooling systems (heating pumps), climate control systems and heating devices that have been set up and installed in­correctly can both endanger human life and health and be impaired in their function.
▪ Work on the Daikin Altherma EHS(X/H) (such as install-
ation, repair, connection and initial commissioning, for example) must only be carried out by persons who are authorised, who have successfully completed qualifying technical or vocational training for the respective activity and who have taken part in advanced training sessions recognised by the relevant responsible authority. These include, in particular, certified heating engineers, quali­fied electricians and HVAC specialists who, because of their professional training and expert knowledge, have experience in the professional installation and mainten­ance of heating, cooling and air conditioning systems and heat pumps.
Incorrect set-up and installation would render the manufacturer's guarantee void. If you have questions, please contact our Technical Customer Service.

4.1 Dimensions and connection dimensions

Dimensions …04P30D/…08P30D
Fig.4-1 Dimensions, side view - …04P30D/…08P30D
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Installation and maintenance instructions
11
4 Set-up and installation
0
125
315
490
590
9
7
5
26
A
B
418
3
0
388
615
±5
95
97
184
205
259
0
280
432
588
1651
1591
1555
B
1380
642
0
0
1762
1905
45
7
6
Dimensions …04P50D/…08P50D
Fig.4-2 Dimensions, top of the device - Type …04P30D/…
08P30D
Fig.4-3 Dimensions, side view - Type …04P50D/…08P50D
Installation and maintenance instructions
12
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN
4 Set-up and installation
587,5
0
432
412,5
147,5
9 8
21
45
3
A
B
6 7
785
0
249
332,5
452,5
162,5
147,5
A (2x)
B (3x)
C (1x)
D (1x)
E (2x)
H (2x)
F (2x)
G (1x)
I (1x)
J (1x)
K (1x)
L (1x)
Fig.4-4 Dimensions, top of the device - Type …04P50D/…
Item Designation
1 Solar - inflow 2 Cold water 3 Domestic hot water 4 Heating inflow 5 Heating return flow 6 Connection for refrigerant gas line 7 Connection for refrigerant fluid line 8 Solar – inflow (…Biv type only) 9 Solar – return flow (…Biv type only) A front B rear
Tab.4-1

4.2 Transport and delivery

The Daikin Altherma EHS(X/H) is delivered on a pallet. All industrial trucks, such as lifting trucks and forklift trucks, are suitable for trans­porting it.
Scope of delivery
▪ Daikin Altherma EHS(X/H) (preassembled), ▪ Bag of accessories (see Fig. 4-5), ▪ Document pack.
08P50D
WARNING
The Daikin Altherma EHS(X/H) is top-heavy in the unfilled state and could tip over during transport. That could put persons in danger or damage the unit.
▪ Secure the Daikin Altherma EHS(X/H) well, transport
carefully, use the handles.
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Fig.4-5 Contents of bag of accessories
Item Designation Item Designation
A Handles (only required
for transport) B cover panel H Cable tie C Hose connecting piece
for safety overflow D Assembly wrench J Venting hose E Ball valve K Drain hose cover F Flat gasket L RoConPlus controller
Tab.4-2
For further accessories for the Daikin Altherma EHS(X/H), see Price list.
G O-ring
I Plug bracket
rotary switch

4.3 Installing the heat pump

4.3.1 Selecting the installation site
CAUTION
If the total refrigerant charge in the system is ≥ 1.84kg, it is essential to comply with additional requirements for min­imum footprint and minimum ventilation openings. Ob­serveChap. 10.4.
Information on the total refrigerant charge can be found on the type plate of the outdoor unit. Please follow the installa­tion instructions.
Installation and maintenance instructions
13
4 Set-up and installation
The installation site of the Daikin Altherma EHS(X/H) must meet the minimum requirements below (see alsoChap. 1.2.3).
Installation area ▪ The base must be level and smooth and have a sufficient ground
load-bearing capacity of 1050kg/m² plus safety factor. Install a
pedestal if necessary.
▪ Observe the installation dimensions (see Chap. 4.1).
Minimum distance
DANGER: RISK OF BURNING
The plastic wall of the storage tank of the Daikin Altherma EHS(X/H) can melt under the effects of external heat (>80°C) and, in the extreme case, can catch fire.
▪ Only install the Daikin Altherma EHS(X/H) with a min-
imum distance of 1m to other heat sources (>80°C) (e.g. electrical heater, oil heater, chimney) and the ma­terial to be combusted.
CAUTION
If the Daikin Altherma EHS(X/H) is not installed a
sufficient distance below the flat solar panels (the top edge of the storage tank is higher than the bottom edge of the solar panels), the unpressurised solar system in the outdoor area will not be able to drain completely.
▪ When a solar connection is used, install the Daikin
Altherma EHS(X/H) low enough at the flat solar panels (observe minimum gradient in the solar connection lines).
Recommended minimum distances: To the wall: (back) ≥100mm, (sides) ≥500mm To the ceiling: ≥1200mm, at least 480mm.
Installation
4.3.2 Installing the device
WARNING
The Daikin Altherma EHS(X/H) is top-heavy in the unfilled state and could tip over during transport. That could put persons in danger or damage the unit.
▪ Secure the Daikin Altherma EHS(X/H) well, transport
carefully, use handles.
Precondition
▪ The installation site complies with applicable country-specific reg-
ulations and meets the minimum requirements described in Chap.
4.3.1.
Fig.4-6 Installing the handles
Item Designation
A Handle B cover panel F Threaded piece
Tab.4-3
1 Remove packing and dispose of it in an environment-friendly
manner.
2 Pull off the cover screens from the storage tank (Fig. 4-6, itemB)
and unscrew the threaded fittings (Fig. 4-6, itemF) from the openings at which the handles are to be fitted.
3 Screw the handles (Fig. 4-6, itemA) into the now uncovered
threaded holes.
4 Carefully transport the Daikin Altherma EHS(X/H) to the installa-
tion site, use the handles.
Installation and maintenance instructions
14
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN
5 Installing the Daikin Altherma EHS(X/H) at the installation site.
A
▪ When setting up the unit in a cabinet, behind panels or in other
restricted conditions, ensure sufficient ventilation (e.g. using ventilation gratings). If the total refrigerant charge in the system is ≥ 1.84kg, further requirements of the ventilation openings must be met (see Chap. 10.4).

4.4 Preparing the device for installation

4.4.1 Remove the front screen
1 Undo the screws (1.). 2 Press the lateral holding burls upwards with your fingers (2.),
stem from above with the thumbs.
3 Remove the front screen to the front (3.).
4 Set-up and installation
Fig.4-8 Remove the protective cover
Fig.4-7 Remove the front screen
4 After completing the installation: Place the front screen
straight directly above the rotary switch of the RoCon+ HP. Press on the top and bottom until the front screen is securely en­gaged again.
4.4.2 Remove the protective cover
1 Undo the screws (1.). 2 Unhook the protective cover from the rearward facing holding
burls (2.), lift at the back (3.) and remove to the front (4.).
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Fig.4-9 Without protective cover
4.4.3 Moving the controller housing to the service position
To facilitate work on the hydraulics of the Daikin Altherma EHS(X/H), the control box can be moved to the service position.
1 Loosen the screws (1) of the holder of the controller housing.
Installation and maintenance instructions
15
4 Set-up and installation
1
1
1
2
Fig.4-10 Moving the controller housing to the service position
2 Remove the controller housing from the front and insert it into
the bracket with the hooks on the rear brackets.
Fig.4-12 Open the controller housing
3 Hook in the cover on the controller housing with the lateral
hooks.
Fig.4-11 Controller housing in the service position
4.4.4 Open the controller housing
To make the electrical connections, the controller housing itself must be opened. This can be done in both the normal and the service po­sition.
1 Loosen the front screw. 2 Push the cover upwards and pull it away to the front.
Fig.4-13 Hooking in the cover
4.4.5 Removing the bottom thermal insulation
CAUTION
The thermal insulation (Fig. 4-9, itemA) consists of pres­sure-sensitive EPP moulded parts that can be easily dam­aged if not handled correctly.
▪ Only remove the thermal insulation in the order stated
below and in the stated directions.
▪ Do not use force.
1 Remove the thermal insulation in the following order:
▪ Do not use tools.
▪ Pull the side insulating element off horizontally (itemA). ▪ Pull the rear insulating element off horizontally (itemB). ▪ Pull the front insulating element off horizontally (itemC).
Installation and maintenance instructions
16
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN
A
B
C
Fig.4-14 Removing the top thermal insulation
A
B
2 As required: Remove the bottom thermal insulation in the fol-
lowing order: ▪ Pull the side insulating element off vertically (itemA). ▪ Pull the rear insulating element off vertically (itemB).
4 Set-up and installation
Fig.4-16 Opening the vent valve
4.4.7 Aligning the connections of the heating inflow and return flow
CAUTION
When working on the hydraulics, pay attention to the in­stallation position of the O-rings to avoid damaging them and causing leaks.
▪ Always place O-rings on the part to be inserted after dis-
assembly or before assembly (see Fig. 4-18).
▪ The heating lines must be connected free of tension via
the plug connectors. Establish a suitable strain relief es­pecially when connecting with flexible lines (not open to diffusion!) (see ).
Fig.4-15 Removing the bottom thermal insulation
INFORMATION
The thermal insulation is installed in reverse order.
4.4.6 Opening the vent valve
1 Removing the thermal insulation (see Chap. 4.4.5). 2 Open the vent valve on the pump by one turn.
CAUTION
If the plug brackets cannot be put on properly, the coup­lings can be detached from their mountings to ensure a very strong or continuous escape of liquid can occur.
▪ Before putting on a plug bracket, make sure that the stir-
rup engages in the coupling groove. To do so, insert the coupling far enough into the mounting that the groove is visible through the plug bracket mounting.
▪ Insert the plug bracket up to the end stop.
The connections of the heating inflow and return flow can be direc­ted upwards or backwards in order to adapt it optimally to the struc­tural conditions of the installation site.
The device is supplied with upwards aligned connections as stand­ard. The following conversion steps are required in order to direct the connections to the rear out of the device:
1 Remove the protective cover and top thermal insulation
(seeChap. 4.4.2).
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Installation and maintenance instructions
17
4 Set-up and installation
Fig.4-17 Aligning the heating inflow and return flow upwards
2 Pull the two plug brackets off the connection couplings (Fig.
4-17, itemC).
3 Pull off the two connection couplings (Fig. 4-17, itemB).
Fig.4-18 Hydraulic system plug connectors
4 Remove the retaining plate (Fig. 4-17, itemA). 5 Pull off the sealing plug bracket (Fig. 4-17, itemD). 6 Pull out the sealing plug (Fig. 4-17, itemE). 7 Turn the elbow (Fig. 4-17, itemH) 90° to the rear. 8 Pull the plug bracket off the manifold (Fig. 4-17, itemG). 9 Carefully pull the manifold (Fig. 4-17, itemF) so far backwards
out of its horizontal mounting that the retaining plate (Fig. 4-19, itemA) can be pushed vertically in between.
Fig.4-19 Heating inflow and return flow connections aligned to the
rear
10 Slide the retaining plate between the manifold and its horizontal
mounting and insert the manifold (Fig. 4-19, itemF) back into its mounting through the middle hole of the retaining plate.
11 Secure the manifold with plug bracket (Fig. 4-19, itemG) in its
mounting again.
12 Insert the two connection couplings (Fig. 4-19, itemB) into the
lateral mountings through the retaining plate.
13 Secure the two connection couplings with plug bracket (Fig.
4-19, itemC) in their mountings.
14 Insert the sealing plug (Fig. 4-19, itemE) into the upper mount-
ing.
15 Secure the sealing plug with plug bracket (Fig. 4-19, itemD). 16 Cut out side openings in the thermal insulation (Fig. 4-20,
itemA) using a suitable tool.
Installation and maintenance instructions
18
Fig.4-20 Cut-out in thermal insulation
4.4.8 Making the hood opening
1 With the heating inflow and return flow directed upwards: Cut the
hood along the perforation with a suitable tool.
Daikin Altherma EHS(X/H)
Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Fig.4-21 Making the hood opening
1 2
3
A B
3
A
D
B
C
4 Set-up and installation
3 Attach the connection set to the controller housing of the Daikin
Altherma EHS(X/H). To do this, insert the hooks (1) of the con­nection set into the slots of the controller housing (2); then press the connection set downwards.
4.4.9 Installing the rotary switch of the controller
1 Place the rotary switch on the rotary switch holder of the RoCon
+ HP and press it on.
Fig.4-22 Putting on the rotary switch

4.5 Installing optional accessories

4.5.1 Installation of the electric backup heater
(EKBUxx)
INFORMATION
If the ceiling height is low, the storage tank must be tilted to install the backup heater when empty. This must be done before any further installation steps.
The Daikin Altherma EHS(X/H) provides the option of installing an electrical auxiliary heater (backup heater EKBUxx). For example, re­newable energy can be used as an additional heat source.
Fig.4-23 Fitting the connection set
4 Attach the grommet (3) to the bushing between the connection
set (A) and the controller housing (B). Make sure that the grom­met surrounds both plates.
Fig.4-24 Cable gland
5 Guide the cable of the Ultra EHS printed circuit board through
the cable grommet and connect it to the RoCon BM2C (see Fig.
4-38).
6 After the installation and the electrical connections (see Water
connectionor Chap. 4.7) have been completed, replace the cover and close it with the screw.
4.5.3 Installation of the DB connection kit
The optional DB connection kit allows better access for connecting the DrainBack pipe (solar inflow).
INFORMATION
A separate manual containing instructions about installa­tion and operation is included with this component.
4.5.2 Installation of the external heat generator connection set
The connection set for external heat generators must be installed to control an electrical backup heater or another external heat gener­ator.
1 Open the housing by removing the screw. 2 Remove additional components from the housing (strain relief
clip, cable tie, grommet).
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Fig.4-25 DB connection kit
Installation and maintenance instructions
19
4 Set-up and installation
AB
Item Designation
A DB pipe connection (solar inflow) B FlowSensor (not part of the DB connection kit, but in-
cluded with EKSRPS4) C Flow rate limiter (FlowGuard) D
Tab.4-4
Solar - inflow connection on the storage tank
4.5.4 Installation of the P connection kit
The optional P connection kit for Biv device types allows better ac­cess for connecting the inflow and return flow lines of a pressurised solar system or another external heat generator on the storage tank. The kit contains two thermally insulated corrugated pipes that are connected to the connections of the storage tank via a union nut. At the other end of the corrugated pipes there is an adapter for different connection sizes of the inflow and return flow lines.
CAUTION
If the Daikin Altherma EHS(X/H) is connected to a cold wa­ter line where steel pipes are used, chips can get into the stainless steel corrugated pipe heat exchanger and remain there. This can lead to contact corrosion damage and sub­sequently to leakage.
▪ Flush the feed pipes before filling the heat exchanger. ▪ Install the dirt filter in the cold water supply (e.g. SAS 1
or SAS 2).
CAUTION:BIV ONLY
If the heat exchanger for pressurised solar system char­ging (see Chap. 4.1, items8+ 9) is connected to an ex- ternal heater (e.g. wood-burning boiler), the Daikin Altherma EHS(X/H) can be damaged or destroyed due to an excessively high inflow temperature at these connec­tions.
▪ The inflow temperature of the external heating unit
should be limited to max. 95°C.
CAUTION
Corrosion may be caused by air entering the heating water network and by a quality of the heating water that does not comply with the requirements in accordance with Require­ments for the heating water. Corrosion products (particles) thus created may clog pumps and valves and cause mal­functions.
▪ Device may not be connected by permeable, flexible
lines.
▪ For potable water lines, observe the provisions of EN806,
DIN1988 and the additional applicable national regulations for potable water installation.
▪ Install the Daikin Altherma EHS(X/H) close to the withdrawal point
to dispense with the need for a circulation line. If a circulation line is mandatory, it must be installed according to the schematic dia­grams in Chap. 6.1.
Fig.4-26 P connection kit for Biv device types
Item Designation
A Connection for inflow (red) B Connection for return flow (blue)

4.6 Water connection

Important information
CAUTION
If the Daikin Altherma EHS(X/H) is connected to a heating system with steel pipes, radiators or non-diffusion-proof floor heating pipes, slurry and swarf could enter the hot water storage tank and cause blockages, local overheat- ing or corrosion damage.
▪ Rinse supply lines before filling the device. ▪ Rinse out the heat distribution network (in the existing
heating system).
▪ Install a dirt filter or sludge separator in the heating re-
turn flow (see chap.).
4.6.1 Connecting hydraulic lines
DANGER: RISK OF BURNING
There is a danger of scalding at hot water temperatures over 65°C. This is possible when using solar energy if an external heater is connected, the Legionella protection is activated, or the target hot water temperature is set to be greater than 65°C.
▪ Install a scalding protection (hot water mixer device (e.g.
VTA32)).
INFORMATION
The Daikin Altherma EHS(X/H) is equipped with a pressure sensor. The system pressure in monitored electronically and can be displayed with the device switched on.
Nevertheless, we recommend installing a mechanical pres­sure gauge between the Daikin Altherma EHS(X/H) and the diaphragm expansion vessel, for example.
▪ Install the pressure gauge so that it is easy to see when
filling.
1 Check the cold water connection pressure (maximum 6bar).
▪ If a higher pressure is present in the domestic water pipe, a
pressure reducer will need to be installed.
2 Fix the hydraulic block in place with a screwdriver.
Installation and maintenance instructions
20
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN
4 Set-up and installation
7 Carefully insulate pipework against heat loss and to avoid con-
densation (insulation thickness at least 20mm). – Water shortage protection: The pressure and temperature
monitoring of the controller shuts off and locks the Daikin Altherma EHS(X/H) safely if there is a shortage of water. No additional water shortage protection is needed in the con­struction.
Avoid damage caused by deposits and corrosion: see
Chap. 1.2.5
Fig.4-27 Fix the hydraulic block in place when connecting to the
top (left) or to the rear (right)
3 Establish hydraulic connections on the Daikin Altherma EHS(X/
H).
▪ Refer to Chap. 4.1 for the position of the heater connections.
Observe specified tightening torque (see Chap. 10.3) ▪ Install the line in such a way that the protective cover of the
Daikin Altherma EHS(X/H) is simple to put on after assembly.
▪ Connect the water for filling or refilling the heating system as
specified by EN1717/EN61770 to avoid contamination of drinking water by return flow.
4 For rearward facing connections: Support hydraulic lines suit-
ably according to the spatial conditions.
Fig.4-29 Connecting a diaphragm expansion vessel
4.6.2 Connecting the drain
1 Connect the drain hose to the hose connecting piece for the
safety overflow (Fig. 3-1, item 23). – Use transparent drain hose (draining water must be visible). – Connect the drain hose to an adequately dimensioned waste
water installation.
– Drain should not be lockable.
Fig.4-28 Connection to the rear: Support hydraulic lines
5 Connect the blow-off line to the safety over-pressure valve and
diaphragm expansion vessel in accordance with EN12828.
▪ Any steam or heating water which may escape must be drained
by a suitable blow-off line with constant gradient in a frost-pro­tected, safe and observable manner.
▪ Install the line in such a way that the protective cover of the
Daikin Altherma EHS(X/H) is simple to put on after assembly.
▪ Check the seat of the drain hose on the safety pressure relief
valve. If necessary, connect and install a separate hose.
6 Connecting a diaphragm expansion vessel.
▪ Connect a suitably dimensioned and preset diaphragm expan-
sion vessel for the heating system. There may not be any hy­draulic blocking elements between the heat generator and the safety valve.
▪ Position the diaphragm expansion vessel in an easily access-
ible place (maintenance, parts replacement).
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Fig.4-30 Connection of the overflow hose
Installation and maintenance instructions
21
4 Set-up and installation

4.7 Electrical connection

DANGER: RISK OF ELECTROCUTION
Touching live parts can result in an electric shock and lead to potentially fatal injuries and burns.
▪ Before beginning work on live parts, disconnect all of the
systems circuits from the power supply (switch off ex­ternal main switch, disconnect fuse) and secure against unintentional restart.
▪ Establishment of the electrical connection and work on
electrical components should only be performed by elec- trical technicians in compliance with valid standards and guidelines as well as the specifications of the en­ergy supply company and the instructions in this manual.
▪ Never make constructional changes to connectors or
other electrical equipment components.
Device covers and service panels must be replaced
as soon as the work is completed.
CAUTION
Increased temperatures may arise in the controller housing of the Daikin Altherma EHS(X/H) during operation. This can result in currently-carrying wires from reaching higher temperatures during operation due to self-heating. For this reason, these lines need to have a continuous use temper­ature of 90°C.
▪ For the following connections, only use cables with a
long-term use temperature ≥90°C: Heat pump outdoor unit and optional: Electric backup heater (EKBUxx)
CAUTION
If the mains cable of the Daikin Altherma EHS(X/H) is dam­aged, it must be replaced by the manufacturer or his cus­tomer service or a similarly qualified person to avoid haz­ards.
All Daikin Altherma EHS(X/H) control and safety devices are con­nected ready for use and tested. Modifications on the electrical in­stallation are dangerous and prohibited. The operator alone shall bear responsibility for any resulting damage.
Installation and maintenance instructions
22
Daikin Altherma integrated solar unit
Daikin Altherma EHS(X/H)
008.1444099_00 – 07/2018 – EN
4-8 kW
J8
J13
J3
CAN-H
A1
PE
PE
2
1
L
CAN-L
A
N
N
3
N
CAN-VCC
A2
L
L1
PE
PE
CAN-GND
XAG1
GND
GND
J8
J8
GND
GND
GND
GND
EBA
Smart
Grid
EBA
J8
J14
J16
P
Z
EKBUxx 1N ~ 230V EKBUxx 3N ~ 400V
EHS157034
EHS157068
AUX
0,75 mm² / sig
0,75 mm² / sig / 230 V
EXT
HT/NT
RT
0,75 mm² / sig
0,75 mm² / sig
0,75 - 1,5 mm² / sig
SG
0,75 mm² / sig
0,75 mm² / sig
EXT
2,5 mm² / 230V / < 30 m
1,5 mm² / 230V
N
L
COM
EVU
RoCon BM2C
RTX - EHS
L1
N
PE
BU
BU
L1
L2
L3
N
PE
BUBUBU
BU
X1X1
2,5 mm² / 230 V
2,5 mm² / 400 V
N NPE PE
J6
V3
90°C
90°C
L1 L2
L3
Fuse 16A
RCD (FI)
L1 L2
L3
V3 1N ~ 230V
N PE
L1 L2
L3
Power surge category III Power surge category III Power surge category III
Fuse
RCD (FI)
1,5 mm² / 230 V
Power surge category III
L1
Fuse 16A
RCD (FI)
1N ~ 230V
L2
L3
NPE
?
400V230V
TA
1 mm² / sig
XTA1
ERGA04DAV3 20 A ≥ 2,5
ERGA06DAV3 20 A ≥ 2,5
ERGA08DAV3 25 A ≥ 4
ERGA04DAV3A 16 A ≥ 2,5
ERGA06DAV3A 16 A ≥ 2,5
ERGA08DAV3A 16 A ≥ 2,5
Type Fuse
mm²
Fuse 1A
RCD (FI)
≤ 9KW1KW - 3KW
4.7.1 Overall connection diagram
4 Set-up and installation
Fig.4-31 Overall connection diagram - for the electrical connection during the device installation (for the legend and pin assignment of the
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
printed circuit board, see Chap. 10.5)
Installation and maintenance instructions
23
4 Set-up and installation
X1
A1P
RoCon BM2C
1
XTA1
XAG1
RoCon+ HP
2
RTX-EHS
X1M
L
N
COM
PE
1
2
3
PE
COM
32
N
1
L
4.7.2 Position of the printed circuit boards and terminal strips
Fig.4-32 Position of the printed circuit boards and terminal strips
(for the legend, see Chap. 10.5)
4.7.3 Mains connection
A flexible cable for the mains connection is already connected inside the device.
1 Check the supply voltage (~230V, 50Hz). 2 Disconnect the junction box of the domestic installation. 3 Connect the cable for connecting the Daikin Altherma EHS(X/H)
to the mains to the domestic installation's junction box (isolator according to EN60335-1) via an all-pole separating main switch to be installed in the building. Ensure that the polarity is correct.
4.7.4 General information on the electrical connection
1 Check the supply voltage. 2 Set the mains switch to "Off". 3 Switch off the circuit breaker in the junction box of the domestic
power supply.
4 Open the controller housing (see Chap. 4.4.4). 5 Insert the cable through one of the cable glands into the interior
of the controller housing. When cutting and laying cables to be connected, make sure that the controller housing can be brought into the service position without any tension.
6 Make electrical connections according to Chap. 4.7.1 and the
following sections
7 Effective strain relief in the controller housing by means of cable
ties must be ensured for all cables connected to the Daikin Altherma EHS(X/H) (steps 1 – 3, Fig. 4-34).
Fig.4-34 Establishing and checking the strain relief
8 Check the holding force of the strain relief (step 4, Fig. 4-34). 9 After the installation is complete: Close the controller housing
again and, if necessary, move it to the normal position.
4.7.5 Connecting the heat pump outdoor unit
INFORMATION
A separate manual containing instructions about installa­tion and operation is included with this component.
1 Follow the installation steps in Chap. 4.7.4. 2 Connect the heat pump outdoor unit to terminal strip XAG1 (see
Fig. 4-35).
Fig.4-33 Cable gland
Installation and maintenance instructions
24
Fig.4-35 Connecting the heat pump outdoor unit
INFORMATION
If the heat pump outdoor unit is shut off via a circuit spe­cified by the utility company, the Daikin Altherma EHS(X/H) indoor unit is not shut off.
Daikin Altherma EHS(X/H)
Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
4 Set-up and installation
4.7.6 Connecting the outside temperature sensor (optional)
The heat pump outdoor unit has an integrated outdoor temperature sensor which is used for weather-compensated inflow temperature control with frost protection function. The weather-compensated in­flow temperature control can be further optimised with the optional outdoor temperature sensor.
▪ Choose a location at about one third of the building height (min-
imum distance from floor: 2m) at the coldest side of the building (North or North-East). Ensure that the location is not near to any external heat sources (flues, air ducts), nor subject to direct solar radiation.
▪ Place external temperature sensors in such a way that the cable
exit points face downwards (prevents humidity ingress).
CAUTION
Laying the sensor and mains lines in parallel in a wiring conduit can lead to major malfunctions during controlled operation of the Daikin Altherma EHS(X/H).
▪ Always lay the sensor line separately.
1 Connect the exterior temperature sensor to a twin-core sensor
line (minimum diameter 1mm2).
2 Install the sensor line to the Daikin Altherma EHS(X/H). 3 Follow the installation steps in Chap. 4.7.4. 4 Connect the sensor line to the XTA1 terminal strip (see Chap.
4.7.2).
5 On the RoCon+ HP controller, set the [External temperature
sensor] parameter to "On" [→Main menu →Configuration →Sensors].
4.7.7 External switching contact
Connection of an external switching contact (Fig. 4-36) enables changeover of the operating mode on the Daikin Altherma EHS(X/ H).
The current operating mode is switched by a changing resistance value (Tab. 4-6). The changeover of the operating mode is only ef­fective for a long as the external switching contact is closed.
The operating mode has an effect on the direct circuit of the Daikin Altherma EHS(X/H) as well as all other heating circuits connected to this device as an option.
When special functions (e.g. "48h Emergency Operation") are activ­ated, the input is not evaluated.
Operating mode Resistance RV Tolerance
Standby <680Ω ±5%
Heating 1200Ω
Reducing 1800Ω
Summer 2700Ω Automatic 1 4700Ω Automatic 2 8200Ω
Tab.4-6 Resistance values for evaluating the EXT signal
INFORMATION
The input is not considered for resistance values greater than the value for "Automatic 2".
INFORMATION
The [Heating support (HZU)] function integrated in the Ro­Con+ HP controller (see the Controller operating instruc­tions) makes it unnecessary to connect the connection to the burner blocking contact connection of the solar system.
4.7.8 EBA (external requirement request)
By connecting the EBA switching contact to the Daikin Altherma EHS(X/H) (Fig. 4-37) and corresponding parametrisation in its Ro­Con+ HP controller, an external switching contact can be used to generate a heat request. If the switching contact is closed, the Daikin Altherma EHS(X/H) switches to heating mode. The inflow temperat­ure is controlled to the temperature set in the [Inflow temperature heating operation] parameter [→Main menu →Configuration →Heating].
The EBA switching contact has priority over a request from the room thermostat.
The switching contact is not evaluated in cooling mode, standby, manual or summer mode. The heating limits are also ignored.
Fig.4-36 EXT switching contact connection
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Fig.4-37 EBA switching contact connection
4.7.9 Connecting an external heat generator
INFORMATION
To connect an external heat generator, the connection set for external heat generators must be installed. (see Chap.
4.5).
For heating support or as an alternative to an electric backup heater, an external heat generator (e.g. gas- or oil-fired boiler) can be con­nected to the Daikin Altherma EHS(X/H). To connect an external heat generator, the connection set for external heat generators must be installed (see Chap. 4.5).
The heat supplied by the external heat generator must be fed to the unpressurised storage tank water in the Daikin Altherma EHS(X/H) 's hot water storage tank.
▪ Implement the hydraulic connection according to one of the two
following options:
Installation and maintenance instructions
25
4 Set-up and installation
unpressurised via the connections (solar inflow and solar
return flow) of the hot water storage tank
for Daikin Altherma EHS(X/H) …Biv, device types, via the
integrated pressurised solar heat exchanger. ▪ Comply with the instructions on hydraulic connections
(seeChap. 1.2)
▪ Examples of the hydraulic connection (seeChap. 6).
The external heat generator request is connected via a relay on prin­ted circuit board RTX-EHS (see Fig. 4-38). Electrical connection to the Daikin Altherma EHS(X/H) is possible as follows;
▪ External heat generator has a potential-free switching contact con-
nection for heat request: ▪ Connection to K3 if the external heat generator is responsible
for the preparation of hot water and the heating support (setting of the [Config. of external heat source] parameter = "2" [→Main menu →Settings→Ext. Source])
or
▪ Connection to K1 and K3 if two external heat generators are
used (setting of the [Config. of external heat source ] parameter = "3" [→Main menu →Settings →Ext. Source]). In this case, K1 connects the external heat generator (e.g. gas-fired or oil­fired boiler) for heating support and K3 connects the external heat generator (EKBUxx) for hot water preparation.
or
▪ Connection to AUX connection A (seeChap. 4.7.13)
▪ External heat generator can only be connected via mains voltage:
Connection (~230V, maximum load 3000W) to K1 and K3.
CAUTION
Danger of voltage flash-overs. ▪ The connections of the RTX-EHS printed circuit board
must not be used simultaneously for connecting mains voltage (~230V) and SELV ("Safety Extra Low Voltage").
Fig.4-38 Connection on the RTX-EHS printed circuit board
1 Refer to the external heat generator's respective installation in-
structions for a suitable electrical connection.
2 Installing the connection set for external heat generators (see
Chap. 4.5).
3 Make suitable connections on the RTX-EHS printed circuit board
of the connection set (see Fig. 4-38).
4 Fix cables that are fed into the connection set from the outside
using the strain relief clips and cable ties included (see steps 7 and 8 in Chap. 4.7.4).
Installation and maintenance instructions
26
4.7.10 Connecting the room thermostat
INFORMATION
A separate manual containing instructions about installa­tion and operation is included with this component.
Daikin Altherma EHS(X/H)
Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Fig.4-39 Connection with wired room thermostat (RT = Daikin
EKRTW)
4 Set-up and installation
Room controller EHS157034
A separate EHS157034 room controller can be connected for each heating circuit to enable remote adjustment of operating modes and target room temperatures from another room.
INFORMATION
Separate installation instructions are included with this component. See the enclosed control system manual for instructions on setting and operation.
EHS157068 mixer module
The EHS157068 mixer module can be connected to the Daikin Altherma EHS(X/H) (J13 circuit board connector) and is controlled by the electronic controller.
INFORMATION
Separate installation instructions are included with this component. See the enclosed control system manual for instructions on setting and operation.
Internet gateway EHS157056
The controller can be connected to the internet with the optional EHS157056 gateway. This enables remote control of the Daikin Altherma EHS(X/H) by mobile phones (by app).
INFORMATION
Separate installation instructions are included with this component. See the enclosed control system manual for instructions on setting and operation.
Fig.4-40 Connection with radio-controlled room thermostat (RT-E
= Daikin EKRTR)
4.7.11 Connection of optional RoCon system components
The optional RoCon devices must be connected to the Daikin Altherma EHS(X/H) via a 4-wire CAN bus line (connection J13).
For this, we recommend shielded lines with the following character­istics:
▪ Standardisation according to ISO11898, UL/CSA type CMX (UL
444)
▪ PVC outer sheath with flame retardancy according to IEC
60332-1-2
▪ Up to 40m, minimum cross-section 0.75mm2. Larger conductor
cross-section necessary with increasing length.
Commercially available junction boxes can be used to connect CAN bus lines of several RoCon devices.
Ensure that mains, sensor and data bus lines are routed separately. Use only cable ducts with separators or separate cable ducts spaced at least 2cm apart. Line crossings are permissible.
A maximum of 16 devices with a total line length of up to 800m can be connected in the entire RoCon system.
4.7.12 Connecting the HP convector
INFORMATION
A separate manual containing instructions about installa­tion and operation is included with this component.
▪ Electrical connection of the HP convector with the following ac-
cessories according to Fig. 4-41 as a switchover contact (heating/ cooling).
▪ If necessary, install and connect a 2-way valve (2UV) (HPC-RP 14
20 13) in the HP convector. Set its controller so that the 2-way valve (2UV) closes when no request is available from this device.
INFORMATION
The operating mode (heating/cooling) can only be switched on the Daikin Altherma EHS(X/H).
Daikin Altherma EHS(X/H) Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
Installation and maintenance instructions
27
4 Set-up and installation
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Fig.4-41 Connecting the HP convector (max. 2) to the Daikin
Altherma EHS(X/H)
Fig.4-43 Connection of switching contact (AUX output)
The relays user for variant 2 (switched output >15W) must be suit­able for a 100% power-on time.
Connection terminals B+B1 are not occupied for these devices or are available for additional functions.
The relays user for variant 2 (switched output >15W) must be suit­able for a 100% power-on time.
Switchover contact A-A1-A2 can be used e.g. to control the heat generators in bivalent heating systems consisting of a Daikin Altherma EHS(X/H) and an oil-or gas-fired boiler. Examples of the integration of the hydraulic system are described inChap. 6.
Fig.4-42 Connecting the HP convector (min. 3) to the Daikin
4.7.13 Connecting switching contacts (AUX
The switching contacts (AUX outputs) can be used for various para­metrisable functions.
The A-A1-A2 switchover contact switches under the conditions set in the [AUX switching function] parameter [→Main menu →Settings →Inputs/Outputs] (see Controller operating instructions).
Installation and maintenance instructions
28
Altherma EHS(X/H)
outputs)
INFORMATION
When an A2 F or G-plus condensing boiler is connected, the [AUX switching function] and [AUX time] parameters must be set according to the required function [→Main menu →Settings →Inputs/Outputs].
See Controller operating instructions → chapter Parameter settings.
Precise information on the electrical connection and the re­quired parameter settings for such bivalent heating sys­tems are available on the Internet (www.daikin.com) or from your service partner.
4.7.14 Off-peak mains connection (HT/NT)
If the outdoor unit is connected to an off-peak mains connection, the S2S potential-free switching contact of the receiver (which evaluates the low-tariff input signal output by the electricity supply company) must be connected to the J8 connector, EVU connection on the Ro­Con BM2C printed circuit board (see Fig. 4-44).
When setting the [HT/NT Function] parameter >0 [→Main menu →Settings →Inputs/Outputs], certain system components are switched off at peak tariff times (see Controller operating instruc­tions).
The following types of off-peak mains connection are common: ▪ Type 1: With this type of off-peak mains connection, the power
supply to the heat pump outdoor unit is not interrupted.
▪ Type 2: With this type of off-peak mains connection, the power
supply to the heat pump outdoor unit is interrupted after a certain period of time.
▪ Type 3: With this type of off-peak mains connection, the power
supply to the heat pump outdoor unit is interrupted immediately.
Potential-free switching contact S2S can be implemented as a nor­mally closed or normally open switching contact.
Daikin Altherma EHS(X/H)
Daikin Altherma integrated solar unit
008.1444099_00 – 07/2018 – EN
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