Daikin EBHQ006BAV3, EBHQ008BAV3, EKCBX008BAV3, EKCBH008BAV3 Operation manuals

OPERATION MANUAL
Unit for air to water heat pump system
EBHQ006BAV3 EBHQ008BAV3
EKCBX008BAV3 EKCBH008BAV3
EBHQ006BAV3 EKCBX008BAV3 EBHQ008BAV3 EKCBH008BAV3
Unit for air to water heat pump system
Operation manual
CONTENTS Page
1. Definitions.................................................................................. 1
1.1. Meaning of warnings and symbols................................................. 1
1.2. Meaning of used terms .................................................................. 1
2. General Safety precautions....................................................... 2
3. Introduction................................................................................ 2
3.1. This manual.................................................................................... 2
3.2. This unit ......................................................................................... 2
4. Operating the unit...................................................................... 3
4.1. Introduction .................................................................................... 3
4.2. Operating the digital controller ....................................................... 3
Features and functions................................................................... 3
Name and function of buttons and icons........................................ 4
Setting up the controller ................................................................. 5
Description of the operation modes ............................................... 5
Controller operations...................................................................... 6
Programming and consulting the schedule timer........................... 8
4.3. Field settings................................................................................ 11
Procedure .................................................................................... 11
Detailed description ..................................................................... 12
Field settings table ....................................................................... 15
5. Maintenance............................................................................ 17
5.1. Important information regarding the refrigerant used................... 17
5.2. Maintenance activities.................................................................. 17
5.3. Standstill ...................................................................................... 17
6. Troubleshooting ....................................................................... 17
7. Disposal requirements............................................................. 17
READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT. DO NOT THROW IT AWAY. KEEP IT IN YOUR FILES FOR FUTURE REFERENCE.
The English text is the original instruction. Other languages are translations of the original instructions.
This appliance is not intended for use by persons, including children, with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
WARNING
Before operating the unit, make sure the installation has been carried out correctly by a professional Daikin dealer.
If you feel unsure about operation, contact your Daikin dealer for advice and information.
1. DEFINITIONS
1.1. Meaning of warnings and symbols
Warnings in this manual are classified according to their severity and probability of occurrence.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or property-damage accidents only.
This symbol identifies useful tips or additional information.
Some types of danger are represented by special symbols:
Electric current.
Danger of burning and scalding.
1.2. Meaning of used terms
Installation manual:
Instruction manual specified for a certain product or application, explaining how to install, configure and maintain it.
Operation manual:
Instruction manual specified for a certain product or application, explaining how to operate it.
Maintenance instructions:
Instruction manual specified for a certain product or application, which explains (if relevant) how to install, configure, operate and/or maintain the product or application.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer:
Technical skilled person who is qualified to install products as per the subject of this manual.
User:
Person who is owner of the product and/or operates the product.
Service company:
Qualified company which can perform or coordinate the required service to the unit.
Applicable legislation:
All international, European, national and local directives, laws, regulations and/or codes which are relevant and applicable for a certain product or domain.
Operation manual
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Unit for air to water heat pump system
4PW64603-1 – 08.2010
Accessories:
Equipment which is delivered with the unit and which needs to be installed according to instructions in the documentation.
Optional equipment:
Equipment which can optionally be combined to the products as per the subject of this manual.
Field supply:
Equipment which needs to be installed according to instructions in this manual, but which are not supplied by Daikin.
3. INTRODUCTION
3.1. This manual
This manual describes how to start up and switch off the unit, set parameters and configure the schedule timer by means of the controller, maintain the unit and solve operational problems.
CAUTION
For "Checks before initial start-up" and "Initial start-up" procedures refer to the installation manual of this unit.
2. GENERAL SAFETY PRECAUTIONS
The precautions listed here are divided into the following four types. They all cover very important topics, so be sure to follow them carefully.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switch box service panel or before making any connections or touching electrical parts.
Do not touch any switch with wet fingers. Touching a switch with wet fingers can cause electrical shock. Before touching electrical parts, turn off all applicable power supply.
To avoid electric shock, be sure to disconnect the power supply 1 minute or more before servicing the electrical parts. Even after 1 minute, always measure the voltage at the terminals of main circuit capacitors or electrical parts and, before touching, be sure that those voltages are 50 V DC or less.
When service panels are removed, live parts can easily be touched by accident. Never leave the unit unattended during installation or servicing when the service panel is removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
Do not touch the refrigerant piping, water piping or internal parts during and immediately after operation. The piping and internal parts may be hot or cold depending on the working condition of the unit.
Your hand may suffer burns or frostbite if you touch the piping or internal parts. To avoid injury, give the piping and internal parts time to return to normal temperature or, if you must touch them, be sure to wear protective gloves.
WARNING
Never directly touch any accidental leaking refrigerant. This could result in severe wounds caused by frostbite.
Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
3.2. This unit
These units are used for both heating and cooling applications. The units can be combined with Daikin fan coil units, floor heating applications, low temperature radiators, domestic hot water tank (option) and solar kit (option).
Heating/cooling units and heating only units
The monoblock unit range consists of two main versions: a heating/cooling (uses EKCBX indoor unit) version and a heating only (uses EKCBN indoor unit) version.
Both versions are delivered with an separate backup heater for additional heating capacity during cold outdoor temperatures. The backup heater also serves as a backup in case of malfunctioning of the unit and for freeze protection of the outside water piping during winter time
Domestic hot water tank (option) An optional EKHW* domestic hot water tank with integrated
3 kW electrical booster heater can be connected to the indoor unit. The domestic hot water tank is available in three sizes: 150, 200 and 300 litre. Refer to the domestic hot water tank installation manual for further details.
Solar kit for domestic hot water tank (option) For information concerning the EKSOLHW solar kit, refer to the
installation manual of that kit.
Digital I/O PCB kit (option) An optional EKRP1HB digital I/O PCB can be connected to the
indoor unit and allows:
remote alarm output
heating/cooling ON/OFF output
bivalent operation (permission signal for the auxiliary boiler)
Refer to the operation manual of the indoor unit and to the installation manual of the digital I/O PCB for more information.
Refer to the wiring diagram or connection diagram for connecting this PCB to the unit.
Bottom plate heater EKBPHT (refer to the installation manual) (option)
Remote thermostat kit (option) An optional room thermostat EKRTW, EKRTWA, or EKRTR can
be connected to the indoor unit. Refer to the installation manual of the room thermostat for more information.
To obtain more information concerning these option kits, please refer to dedicated installation manuals of the kits.
CAUTION
Do not rinse the unit. This may cause electric shocks or fire.
Unit for air to water heat pump system
4PW64603-1 – 08.2010
Operation manual
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4. OPERATING THE UNIT
4.1. Introduction
The heat pump system is designed to provide you a comfortable indoor climate for many years at low energy consumption.
To get the most comfort with the lowest energy consumption out of your system, it is very important to observe the items listed below.
Defining possible schedule timer actions for each day and filling out the form at the very end of this manual can help you minimize the energy consumption. Ask your installer for support if required.
Make sure the heat pump system works at the lowest possible hot water temperature required to heat your house.
To optimize this, make sure the weather dependent set point is used and configured to match the installation environment. Refer to "Field settings" on page 11.
It is advised to install a room thermostat connected to the indoor unit. This will prevent excessive space heating and will stop the unit and the circulation pump when the room temperature is above the thermostat set point.
Next recommendations only apply to installations with an optional domestic hot water tank.
Make sure the domestic hot water is only heated up to the
domestic hot water temperature you require. Start with a low domestic hot water temperature set point (e.g. 45°C), and only increase if you feel that the domestic hot water supply temperature is not sufficient.
Make sure the domestic water heating by booster heater only
start 1 to 2 hours before you expect domestic hot water usage. In case you only need a lot of domestic hot water in the evening or in the morning, only allow domestic water heating by booster heater during early morning and early evening. Also keep hours with low electricity cost tariffs in mind. To do this, program both the domestic water heating and booster heating schedule timer. Refer to Programming in chapter "Programming and consulting the schedule timer" on page 8.
If the domestic hot water is not used for two weeks or more, a
quantity of hydrogen gas which is highly flammable may accumulate in the domestic hot water tank. To dissipate this gas safely, it is recommended that a hot tap be turned on for several minutes at a sink, basin, or bath, but not at a dishwasher, clothes washer or other appliance. During this procedure there must be no smoking, open flame or any electrical appliance operating nearby. If hydrogen is discharged through the tap, it will probably make a sound as of air escaping.
4.2. Operating the digital controller
Operating the unit comes down to operating the digital controller.
CAUTION
Never let the digital controller get wet. This may cause an electric shock or fire.
Never press the buttons of the digital controller with a hard, pointed object. This may damage the digital controller.
Never inspect or service the digital controller yourself, ask a qualified service person to do this.
Features and functions
The digital controller is a state of the art controller that offers full control over your installation. It can control a heating/cooling and a heating only installation.
Both installations are available in multiple versions which vary in capacity, electrical supply and installed equipment (with an optional domestic hot water tank with a booster heater).
Descriptions in this manual that apply to a specific installation or that depend on the installed equipment, are marked with an asterisk (*).
Some functions described in this manual may not be available or should not be available. Ask your installer or your local dealer for more information on permission levels.
Basic controller functions
The basic controller functions are:
Tu r ning the unit ON/OFF.
Operation mode change-over:
- space heating (refer to page 5),
- space cooling (refer to page 5) (*),
- domestic water heating (refer to page 6) (*).
Selection of features:
- quiet mode (refer to page 6),
-weather dependent control (refer to page 7).
Temperature set point adjustment (refer to page 6).
NOTICE
(*) The functions 'space cooling' and 'domestic water heating' can only be selected when the corresponding equipment is installed.
The digital controller supports a power cut off of maximum 2 hours. When autorestart is enabled (see "Field settings" on page 11) this allows a power supply shut down of 2 hours without user intervention (e.g. benefit kWh rate power supply).
Clock function
The clock functions are:
24 hour real time clock.
Day of the week indicator.
Schedule timer function
The schedule timer function allows the user to schedule the operation of the installation according to a daily or a weekly program.
Operation manual
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Unit for air to water heat pump system
4PW64603-1 – 08.2010
Name and function of buttons and icons
1173
5 6 248
7 9
12 10
23 22
34 29
27 30
28
1. HEATING/COOLING ON/OFF BUTTON y
The ON/OFF button starts or stops the heating or cooling function of the unit.
When the unit is connected with an external room thermostat, this button is not operable and the icon e is shown.
Pressing the ON/OFF button consecutively too many times may cause malfunction of the system (maximum 20 times per hour).
NOTICE
Remark that pushing the on the domestic water heating. Domestic water heating is only switched on or off by means of the
v button.
2. OPERATION LED
0
The operation LED is lit during space heating or space cooling operation. The LED blinks if a malfunction occurs. When the LED is OFF, space heating or space cooling are inactive while the other operation modes can still be active.
3. OPERATION MODE ICONS
hcws
These icons indicate the current operation mode(s): space heating (
h), space cooling (c), domestic water heating (w) or
quiet mode (s). Within limits, different modes can be combined, e.g. space heating and domestic water heating. The corresponding mode icons will be displayed simultaneously.
In a heating only installation, the c icon will never be displayed. If the domestic hot water tank is not installed, the w icon will
never be displayed. If the solar option is installed and active, the w icon will be
blinking.
4. EXTERNAL CONTROL ICON e This icon indicates that the room thermostat (optional) with
higher priority is controlling your installation. This external room thermostat can start and stop the space heating/cooling operation and change the operation mode (heating/cooling).
When the external room thermostat with a higher priority is connected, the schedule timer for space heating and space cooling will not function.
When the benefit kWh power rate signal is sent, the centralised control indication e will flash to indicate that benefit kWh power rate is active.
5. DAY OF THE WEEK INDICATOR 1234567 This indicator shows the current weekday.
When reading or programming the schedule timer, the indicator shows the set day.
2161815
y button has no influence
6. CLOCK DISPLAY
8
The clock display shows the current time. When reading or programming the schedule timer, the clock
display shows the action time.
7. SCHEDULE TIMER ICON p This icon indicates that the schedule timer is enabled.
8. ACTION ICONS q
4 14
21 19 11
20 13
These icons indicate the programming actions for each day of the schedule timer.
9. OFF ICON x This icon indicates that the OFF action is selected when
programming the schedule timer.
10. INSPECTION REQUIRED k and l
25
These icons indicate that inspection is required on the installation. Consult your dealer.
26 33 32 31
11. SET TEMPERATURE DISPLAY 9
The display shows the current space heating/cooling set temperature of the installation.
12. SETTING
$
Not used. For installation purposes only.
13. NOT AVAILABLE n This icon is displayed whenever a non-installed option is
addressed or a function is not available.
14. DEFROST/STARTUP MODE ICON d This icon indicates that the defrost/startup mode is active.
15. COMPRESSOR ICON
ç
This icon indicates that the compressor in the outdoor unit of the installation is active.
16. BACKUP HEATER STEP ONE
( OR STEP TWO §
These icons indicate that the backup heater is operating on low capacity (() or on high capacity (§). The backup heater provides extra heating capacity in case of low ambient outdoor temperature (high heating load).
17. BOOSTER HEATER ICON m This icon indicates that the booster heater is active. The booster
heater provides auxiliary heating for the domestic hot water tank.
The booster heater is located in the domestic hot water tank. The icon is not used when the domestic hot water tank is not
installed.
18. PUMP ICON é This icon indicates that the circulation pump is active.
19. OUTDOOR TEMPERATURE DISPLAY
u
When this icon is flashing, the outdoor ambient temperature is displayed.
20. WEATHER DEPENDENT SET POINT ICON a This icon indicates that the controller will adapt the temperature
set point automatically, based on the outdoor ambient temperature.
21. TEMPERATURE ICON b This icon is displayed when the water outlet temperature of the
indoor unit, the outdoor ambient temperature and the domestic hot water tank temperature are shown.
The icon is also displayed when the temperature set point is set in schedule timer programming mode.
22. TEST OPERATION ICON
t
This icon indicates that the unit runs in test mode.
23. FIELD SET CODE ; This code represents the code from the field set list. Refer to the
"Field settings table" on page 15.
24. ERROR CODE : This code refers to the error code list and is for service purposes
only. Refer to the error code list in the installation manual.
Unit for air to water heat pump system
4PW64603-1 – 08.2010
Operation manual
4
25. SPACE HEATING/COOLING BUTTON = This button allows manual switching between heating or cooling
mode (provided the unit is not a heating only unit). When the unit is connected with an external room thermostat,
this button is not operable and the icon e is shown.
26. DOMESTIC WATER HEATING BUTTON v This button enables or disables heating of the domestic water. This button is not used when the domestic hot water tank is not
installed.
NOTICE
Remark that pushing the y button has no influence on the domestic water heating. Domestic water heating is only switched on or off by means of the
v button.
27. WEATHER DEPENDENT SET POINT BUTTON ba This button enables or disables the weather dependent set point
function which is available in space heating operation only. If the controller is set in permission level 2 or 3 (refer to "Field
settings" on page 11), the weather dependent set point button will not be operable.
28. INSPECTION/TEST OPERATION BUTTON
z
This button is used for installation purposes and changing field settings. Refer to "Field settings" on page 11.
29. PROGRAMMING BUTTON < This multi-purpose button is used to program the controller. The
function of the button depends on the actual status of the controller or on previous actions carried out by the operator.
30. SCHEDULE TIMER BUTTON r/p The main function of this multi-purpose button is to
enable/disable the schedule timer. The button is also used to program the controller. The function of
the button depends on the actual status of the controller or on previous actions carried out by the operator.
If the controller is set in permission level 3 (refer to "Field settings" on page 11), the schedule timer button will not be operable.
31. TIME ADJUST BUTTON pi and pj These multi-purpose buttons are used to adjust the clock, to
toggle between temperatures (water outlet temperature of the indoor unit, outdoor ambient temperature and domestic hot water temperature) and in schedule timer programming mode.
32. TEMPERATURE ADJUST BUTTONS bi and bj These multi-purpose buttons are used to adjust the current set
point in normal operation mode or in schedule timer programming mode. In weather dependent set point mode the buttons are used to adjust the shift value. Finally, the buttons are also used to select the weekday while setting the clock.
33. DOMESTIC HOT WATER TEMPERATURE ADJUST BUTTONS
wbi and wbj
These buttons are used to adjust the current set point of the domestic hot water temperature.
The buttons are not used when the domestic hot water tank is not installed.
34. QUIET MODE BUTTON
s
This button enables or disables quiet mode. If the controller is set in permission level 2 or 3 (refer to "Field
settings" on page 11), the quiet mode button will not be operable.
Setting up the controller
After initial installation, the user can set the clock and day of the week.
The controller is equipped with a schedule timer that enables the user to schedule operations. Setting the clock and day of the week is required to be able to use the schedule timer.
Setting the clock 1 Hold down the pr button for 5 seconds.
The clock read-out and the day of week indicator start flashing.
2 Use the pi and pj buttons to adjust the clock.
Each time the pi or pj button is pressed, the time will increase/decrease by 1 minute. Keeping the pi or pj button pressed will increase/decrease the time by 10 minutes.
3 Use the
bi or bj button to adjust the day of the week.
Each time the bi or bj button is pressed the next or previous day is displayed.
4 Press the < button to confirm the current set time and day of the
week. To leave this procedure without saving, press the pr button.
If no button is pressed for 5 minutes the clock and day of the week will return to their previous setting.
The clock needs to be set manually. Adjust the setting when switching from summertime to wintertime and vice versa.
Setting the schedule timer
To set the schedule timer, refer to chapter "Programming and consulting the schedule timer" on page 8.
Description of the operation modes
Space heating operation (h)
In this mode, heating will be activated as required by the water temperature set point. The set point can be set manually (refer to "Manual operation" on page 6) or weather dependent (refer to "Selecting weather dependent set point operation (only in heating mode)" on page 7).
Startup (d)
At the start of a heating operation, the pump is not started until a certain refrigerant heat exchanger temperature is reached. This guarantees correct startup of the heat pump. During startup, icon
d is displayed.
Defrost (d)
In space heating operation or heat pump domestic water heating operation, freezing of the outdoor heat exchanger may occur due to low outdoor temperature. If this risk occurs, the system goes into defrost operation. It reverses the cycle and takes heat from the indoor system to prevent freezing of the outdoor system. After a maximum of 8 minutes of defrost operation, the system returns to space heating operation.
Space cooling operation (c)
In this mode, cooling will be activated as required by the water temperature set point.
The space cooling temperature set point can only be set manually (refer to "Manual operation" on page 6).
Switching between space heating and space cooling operation can only be done by pressing the = button or by the external room thermostat.
Space cooling operation is not possible if the installation is a "heating only" installation.
Operation manual
5
Unit for air to water heat pump system
4PW64603-1 – 08.2010
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