Page 1
Special tools
Page 2
Page 3
©200419 DAF Trucks N.V., Eindhoven,
The Netherlands.
In the interest of continuing product development,
DAF reserves the right to change specifications
or products at any time without prior notice.
No part of this publication may be reproduced
and/or published by printing, by photocopying, on
microfilm or in any way whatsoever without the
prior consent in writing of DAF Trucks N.V.
©
200419 DW232830
Page 4
Page 5
STRUCTURE
Structure
TOOLS, GENERAL
0
CAB
1
ENGINE
2
GEARBOX
3
FUEL SYSTEM
4
ELECTRICAL COMPONENTS
5
BRAKES
6
STEERING AND AXLES
7
DIFFERENTIAL GEAR
8
CHASSIS
9
©
200419
Page 6
Page 7
PREFACE
Preface
DAF Trucks N.V. attaches great importance to optimal
After Sales Support.
In order to maintain and continue to optimise the high
standard of the service level, special tools will where
necessary be developed by DAF in addition to the
standard tools that are commercially available, for the
purpose of quality, efficiency, safety, etc.
This manual contains all the special tools released by
DAF for vehicle series F45, F55, F65, F75, F85, F95,
65CF, 75CF, 85CF, 95XF, LF45, LF55, CF65, CF75,
CF85 and XF95.
All parts contained in this manual can be ordered in the
manner as is usual for DAF parts.
If you have any remarks or suggestions concerning the
contents, structure or composition of this special tools
manual, we will be pleased to hear from you.
DAF TRUCKS
AFTER SALES PUBLICATIONS
©
200419 5
Page 8
Preface
6
©
200419
Page 9
Directions for use
DIRECTIONS FOR USE
The basic arrangement of the special tools manual is virtually the same as the arrangement of the
workshop manual.
Groups 1 to 9 contain the special tools for the respective main component.
Group 0 (General) contains universal special tools and special tools used in several groups.
Note:
If a special tool does not occur in the relevant section, look in group 0 (General).
The special tool in question is then one that occurs in several groups.
At the beginning of every group there is a table of contents containing the following columns
- DAF code number
- Relevant vehicle series
- Relevant main components
- Page number
If a tool is used for a main component or vehicle series, this is indicated by a code in the column (1-2-3-R).
This code has the following meaning:
1 - tool for carrying out maintenance work and repair work resulting from it.
2 - tool for frequently recurring work.
3 - tool for less frequently recurring work.
R - replacement part of a tool.
Explanations of the abbreviations used in the tables are:
i.c.w. in combination with
A_1000/ 2000 Allison 1000/2000
TS12612 Twin Splitter 12612
E.PTO Version with power take-off
HGS Gearbox with Hydraulic Gear Shift
Voith-ret. Version with Voith retarder
150_S/152_S/156_S/182_S/186_S 150N/152N/156N/182N/186N-shaft in disc brake version
150N/152N/156N/182N/186N 150N/152N/156N/182N/186N-shaft in dum brake version
09G075 Co-steering rear axle
09N075/09N220 Trailing rear axle in drum brake version
09N044 Leading rear axle (FTP vehicle type)
EMAS Electro-hydraulic multi-axle steering
EVS Electronic vehicle steering
RAS-EC Rear axle steering - electronically controlled
ST_TRW TRW steering boxes
ST_ZF ZF steering boxes
©
200419 7
Page 10
Directions for use
8
©
200419
Page 11
0
TOOLS, GENERAL
USE OF TABLE OF CONTENTS
At the beginning of every group there is a table of contents containing the following columns:
- DAF code number of the special tool
- relevant vehicle series
- relevant main components or systems
- page number of the figure
If a tool is used for a main component, system or vehicle series, this is indicated by a code in the
column (1-2-3-R).
This code has the following meaning:
1 - tool for carrying out maintenance work and repair work resulting from it.
2 - tool for frequently recurring work.
3 - tool for less frequently recurring work.
R - replacement part of a tool.
0
©
200419 9
Page 12
0
TOOLS, GENERAL
0
DAF no.
0192494 1 1 12
0484899 1 1 1 1111111111111 12
0484977 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12
0499802 1 1 12
0499809 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 13
0535595 1 1 1 1 1 1 1 1 1 13
0535626 3 3 3 3 3 3 3 3 3 3 3 13
0535653 3 3 3 3333333333333 13
0535832 1 1 1 1 1 1 1 1 14
0694783 1 1 1 1 1 1 1 1 14
0694829 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 14
0694831 1 1 1 111111111 14
0694928 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15
0694966 1 1 1 1 1 1 1 1 1 1 1 1 1 15
1240036 1 1 1 1 1 1 1 1 1 1 1 15
1240074 2 2 2 2 2 2 2 2 2 2 2 15
1240098 R R R R R R R R R R R 16
1240108 R R R RRRRRRRRRRRRR 16
1240109 R R R R R R R R R R R R R R R R 16
1240110 R R R RRRRRRRRRRRRR 16
1240111 R R R R R R R R R R R R R R R R 17
1240112 1 1 1 1111111111111 17
1240113 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 17
1240123 R R R R R R R R R R R 17
1240124 R R R R R R R R R R R 18
1240125 R R R R R R R R R R R 18
1240126 R R R R R R R R R 18
1240127 R R R R R R R R R R R 18
1240128 R R R R R R R R R 19
1240129 R R R R R R R R R R R 19
1240130 R R R R R 19
1240131 R R R R R R R R R R R 19
1240132 R R R R R 20
1240133 R R R R R R R R R R R 20
1240445 3 3 3 3 3 3 20
1240500 2 2 20
1310425 3 3 3 3 3 3 3 3 3 3 3 21
1310455 2 2 2 2 2 2 2 2 2 2 21
1310477 1 1 1 1 1 1 1 1 1 1 1 21
1310490 R R R R R R R R R R R R R 21
1310491 R R R R R R R R R R R R R 22
1310492 R R R R R R R R R R R R R 22
1310493 R R R R R R R R R R R R R 22
1310494 R R R R R R R R R R R R R 22
1310495 R R R R R R R R R R R R R 23
1329305 3 3 3 3 3 3 3 3 3 23
1329308 3 3 3 3 3 3 23
1329310 1 1 111111 11 23
F45
F55
LF45
LF55
F65
F75
F85
65CF
75CF
85CF
CF65
CF75
CF85
F95
95XF
XF95
Page
10
©
200419
Page 13
0
TOOLS, GENERAL
0
DAF no.
1329311 1 1 1 1 1 1 1 1 1 1 24
1329312 R R R R R R R R 24
1329313 R R R R R R 24
1329314 R R R R R R R R 24
1329315 R R R R R R 25
1329316 R R R R R R R R 25
1329317 R R R R R R R R 25
1329318 3 3 3 3 3 3 3 25
1329323 R R R R R R R R R R 26
1329324 R R R R R R R R R R 26
1329325 R R R R R R R 26
1329326 R R R R R R R 26
1329327 R R R R R R R R 27
1329328 R R R R R 27
1329329 R R R R R R R R R R 27
1329330 R R R R R R R R R R 27
1329331 R R R R R R R R R R 28
1329332 R R R R R R R R R R 28
1329333 R R R R R R R R R R 28
1329334 R R R R R R R R R R 28
1329335 R R R R R R R R R R 29
1329336 R R R R R R R R R R 29
1329337 R R R R R R R R R R 29
1329371 3 3 3 3333333333333 29
1329372 R R R R R R R R R R R R R R R R 30
1329411 1 1 1 1 1 1 1 1 30
1329412 2 2 2 2 2 2 30
1329414 R R R R R R R R R 30
1329440 3 31
1329444 3 3 3 3 3 31
1329448 3 3 3 3 3 31
1329458 2 2222222222222 31
1329467 R R R R R 32
1329468 R R R R R 32
1329470 1 1 1 32
1329479 1 1 1 32
1329482 R R R R R 33
1329483 R R R 33
1329496 1 1 1 1 1 33
1329499 3 3 3 3 33
1451995 3 3 34
1453150 3 3 3 34
1453153 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 34
F45
F55
LF45
LF55
F65
F75
F85
65CF
75CF
85CF
CF65
CF75
CF85
F95
95XF
XF95
Page
©
200419 11
Page 14
0
TOOLS, GENERAL
0192494
Extension piece for pump timing distribution pin
0484899
Adapter for puller for removing oil seals
0
0192494
0484977
Universal flange blocking holder for driveline
0499802
Front axle hub seal installer (i.c.w. 0499809)
0484899
0484977
12
0499802
©
200419
Page 15
0
bar
0499809
TOOLS, GENERAL
0499809
Universal handle
0535595
Wheel-bearing play inspection tool
(without micrometer gauge)
0
M 22 x 2
2 x
M 22 x1,5
2 x
0535595
0535626
0535626
Stud, spare part for cylinder lining remover (part
of 0535625) and stud for fitting bearings for UPEC
pump housing (i.c.w. 1329444)
0535653
Hydraulic fluid pressure gauge for measuring control
pressures
0535653
©
200419 13
Page 16
0
TOOLS, GENERAL
0535832
Adjusting tool for lock nut on front axle hubs
0694783
Hub nut adjuster for wheel bearing of front axle hubs
0
0535832
0694829
Pliers for mounting inserts in polyamide pipes
0694831
Boost pressure socket
0694783
0694829
14
0694831
©
200419
Page 17
0
0694928
TOOLS, GENERAL
0694928
Impact puller
0694966
Injector tester
0
0694966
1240036
1240036
Tool for fitting hub seal/ABS sensor ring
1240074
Injector sleeve cleaner
1240074
©
200419 15
Page 18
0
TOOLS, GENERAL
1240098
Centring spindle (part of 1240036)
1240108
Torx bit T70 (5/8") (part of 1240112)
0
1240098
1240109
Bit holder (5/8") (part of 1240112)
1240110
Torx bit T100 (part of 1240113)
1240108
1240109
16
1240110
©
200419
Page 19
0
1240111
TOOLS, GENERAL
1240111
Torx bit holder (part of 1240113)
1240112
Torx bit T70 (5/8") and bit holder (5/8")
0
1240112
1240113
1240113
Torx bit T100 (7/8") and bit holder (7/8")
1240123
Stud (part of 1240036)
1240123
©
200419 17
Page 20
0
TOOLS, GENERAL
1240124
Stud (part of 1240036)
1240125
Retaining plate (part of 1240036)
0
1240124
1240126
Centring flange (part of 1240036)
1240127
Centring flange (part of 1240036)
1240125
1240126
18
1240127
©
200419
Page 21
0
1240128
TOOLS, GENERAL
1240128
Centring flange (part of 1240036)
1240129
Centring flange (part of 1240036)
0
1240129
1240130
1240130
Centring flange (part of 1240036)
1240131
Retractable flange (part of 1240036)
1240131
©
200419 19
Page 22
0
TOOLS, GENERAL
1240132
Retractable flange (part of 1240036)
1240133
Dummy ABS toothed lock washer (part of 1240036)
0
1240132
1240445
Puller for steering column hinge pin
1240500
Front axle hub seal installer (i.c.w. 0499809)
1240133
1240445
20
1240500
©
200419
Page 23
0
1310425
TOOLS, GENERAL
1310425
Injector sleeve puller
1310455
Adjusting tool for injection timing (RIC-2)
0
1310455
1310477
1310477
Engine cranking tool
1310490
Service kit A (for 0694966)
1310490
©
200419 21
Page 24
0
TOOLS, GENERAL
1310491
Service kit B (for 0694966)
1310492
Service kit C (for 0694966)
0
1310491
1310493
Service kit D (for 0694966)
1310494
Filter (part of 0694966)
1310492
1310493
22
1310494
©
200419
Page 25
0
1310495
TOOLS, GENERAL
1310495
Pressure gauge (part of 0694966)
1329305
Injector sleeve driving tool
0
1329305
1329308
1329308
Fuel pump prop shaft seal installer
1329310
Boost pressure socket
1329310
©
200419 23
Page 26
0
TOOLS, GENERAL
1329311
Hose and 2x hose clamp (i.c.w. 1329310)
1329312
Retractable flange (part of 1240036)
0
1329311
1329313
Centring flange (part of 1240036)
1329314
Centring flange (part of 1240036)
1329312
1329313
24
1329314
©
200419
Page 27
0
1329315
TOOLS, GENERAL
1329315
Centring flange (part of 1240036)
1329316
Centring flange (part of 1240036)
0
1329316
1329317
1329317
Dummy ABS ring (part of 1240036)
1329318
Timing gear end fuel pump housing seal installer
1329318
©
200419 25
Page 28
0
TOOLS, GENERAL
1329323
Injector cleaning brush (part of 1329371)
1329324
Cleaning needle holder (part of 1329371)
0
1329323
1329325
Injector cleaning needle 0.16 mm for injector nozzle
0.20 mm (part of 1329371)
1329326
Injector cleaning needle 0.18 mm for injector nozzle
0.22 mm (part of 1329371)
1329324
1329325
26
1329326
©
200419
Page 29
0
1329327
TOOLS, GENERAL
1329327
Injector cleaning needle 0.20 mm for injector nozzle
0.24 mm (part of 1329371)
1329328
Injector cleaning needle 0.22 mm for injector nozzle
0.26 mm (part of 1329371)
0
1329328
1329329
1329329
Injector cleaning needle 0.24 mm for injector nozzle
0.28 mm (part of 1329371)
1329330
Injector cleaning needle 0.26 mm for injector nozzle
0.30 mm (part of 1329371)
1329330
©
200419 27
Page 30
0
TOOLS, GENERAL
1329331
Injector cleaning needle 0.28 mm for injector nozzle
0.32 mm (part of 1329371)
1329332
Injector cleaning needle 0.30 mm for injector nozzle
0.34 mm (part of 1329371)
0
1329331
1329333
Injector cleaning needle 0.32 mm for injector nozzle
0.36 mm (part of 1329371)
1329334
Injector cleaning needle 0.34 mm for injector nozzle
0.38 mm (part of 1329371)
1329332
1329333
28
1329334
©
200419
Page 31
0
1329335
TOOLS, GENERAL
1329335
Injector cleaning needle 0.36 mm for injector nozzle
0.40 mm (part of 1329371)
1329336
Injector cleaning needle 0.38 mm for injector nozzle
0.42 mm (part of 1329371)
0
1329336
1329337
1329337
Injector cleaning needle 0.40 mm for injector nozzle
0.44 mm (part of 1329371)
1329371
Injector cleaning box (ultrasonic cleaning)
1329371
©
200419 29
Page 32
0
TOOLS, GENERAL
1329372
Injector cleaning box, empty (part of 1329371)
1329411
Adapter for seal/sensor ring puller
0
1329372
1329412
Adapter for puller for injector and sun cap nuts
1329414
Retractable flange shim (part of 1240036)
1329411
1329412
30
1329414
©
200419
Page 33
0
1329440
TOOLS, GENERAL
1329440
Steering ball joint bolt puller (supersedes 0485122)
1329444
Installer set for UPEC pump housing bearings
0
1329444
1329448
1329448
UPEC system pump unit adapter
1329458
Seal puller
1329458
©
200419 31
Page 34
0
TOOLS, GENERAL
1329467
Front axle socket guide (i.c.w. 1329468, 1452749) (part
of 1329496)
1329468
Socket for front axle 9T 90 mm (i.c.w. 1329467) (part of
1329496)
0
1329467
1329470
Voss 246 clutch disassembly tool
1329479
Crankshaft cranking tool
1329468
1329470
32
1329479
©
200419
Page 35
0
1329482
TOOLS, GENERAL
1329482
Guide sleeve disassembly/assembly front axle hub 7.5
tonnes (part of 1329496)
1329483
Guide sleeve disassembly/assembly front axle hub 9
tonnes (part of 1329496)
0
1329483
1329496
Set of disassembly/assembly tools for front and rear
axles
1329496
1329499
Hoisting tool for UPEC pump housing, version 1+2
150
228
40
40
©
200419 33
150
300
3
20
20
T1329499
Page 36
0
TOOLS, GENERAL
1451995
Steering wheel puller
1453150
King-pin puller adapter (i.c.w. 1453127)
0
T1451995
1453153
Lifting eye, general
A800501
G000314
34
©
200419
Page 37
1
USE OF TABLE OF CONTENTS
At the beginning of every group there is a table of contents containing the following columns:
- DAF code number of the special tool
- relevant vehicle series
- relevant main components or systems
- page number of the figure
If a tool is used for a main component, system or vehicle series, this is indicated by a code in the
column (1-2-3-R).
This code has the following meaning:
1 - tool for carrying out maintenance work and repair work resulting from it.
2 - tool for frequently recurring work.
3 - tool for less frequently recurring work.
R - replacement part of a tool.
Note:
If a special tool does not occur in the relevant section, look in group 0 (General).
The special tool in question is then one that occurs in several groups.
CAB
1
©
200419 35
Page 38
CAB
1
1
DAF no.
0068325 R R R R R R R R R R R R R R R R 38
0068326 R R R RRRRRRRRRRRRR 38
0068327 R R R R R R R R R R R R R R R R 38
0484800 2 2 2 2222222222222 38
0499814 3 3 3 3 3 3 3 3 39
0499817 2 2 2 2222222222222 39
0689779 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 39
0694929 1 1 1 1 1 1 1 1 1 39
0694931 3 3 3 3 3 3 3 3 40
0694943 11 40
1240066 R R R 40
1240067 R R R R R R 40
1240079 1 1 1 1 1 1 1 1 1 41
1240444 3 3 3 3333333333 41
1240450 1 1 1 1 1 1 41
1240458 2 2 2 2222222222222 41
1240493 R R R R R R R R R 42
1310402 142
1310403 1 42
1329401 11 42
1329415 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 43
1329416 3 3 333333 43
1329417 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 43
1329418 2 2 2 2222222222222 43
1329432 3 3 3 3 3 3 3 3 3 3 3 3 3 44
1329438 333333 33 44
1329457 2 2 44
1329471 1 1 44
1329480 3 3 3 3 3 3 45
1329486 1 1 1 45
1329487 3 3 3 45
1329492 3 3 45
1453126 1 1 46
F45
F55
LF45
LF55
F65
F75
F85
65CF
75CF
85CF
CF65
CF75
CF85
F95
95XF
XF95
Page
36
©
200419
Page 39
1
CAB
1
©
200419 37
Page 40
1
CAB
0068325
Cab prewax lance, flexible (part of 0689779)
0068326
Cab prewax lance, short (part of 0689779)
1
0068325
0068327
Cab prewax lance, long, angled (part of 0689779)
0484800
Suction pad set for removing and fitting front
windscreen
0068326
0068327
38
0484800
©
200419
Page 41
1
CAB
0499814
Sealant gun
1
0499814
0499817
Cutting wire handle (i.c.w. 1329415)
0499817
K101673
0689779
Cab prewax set
0694929
Cab stabiliser pin removal adapter (i.c.w. 0694928)
0694929
©
200419 39
Page 42
1
CAB
0694931
Cab shock absorber spring removal fork
0694943
Cab hoisting hook (front)
1
0694931
1240066
Cab bearing centring pin for centring cab stabiliser
vibration damper (part of 1240079)
1240067
Cab bearing centring pin for centring cab stabiliser
vibration damper (part of 1240079)
0694943
1240066
40
1240067
©
200419
Page 43
1
CAB
1240079
Cab bearing installer
1
1240079
1240444
Glue gun, pneumatic
K101674
1240450
1240450
Cab hoisting hook (front)
1240458
Cutting wire guide for disassembling bonded
windscreen
1240458
©
200419 41
Page 44
1
CAB
1240493
Cab bearing press for fitting cab stabiliser bearing
bushes (part of 1240079)
1310402
Puller for fitting cab stabiliser silent blocks
1
1240493
1310403
Puller for removing cab stabiliser silent blocks
1329401
Ejector and pressing tools for cab suspension silent
block
1310402
1310403
42
1329401
©
200419
Page 45
1
CAB
1329415
Cutting wire for cutting bonded windscreen (i.c.w.
0499817)
1
1329415
1329416
Bonding oven
K101723
1329417
1329417
Bonding scraper for removing remains in window
groove
1329418
Cutting wire guide for disassembling bonded
windscreen
1329418
©
200419 43
Page 46
1
CAB
1329432
Distance block puller, front windscreen
1329438
Lifting yoke
1
1329432
1329457
Airbag and seat belt tensioner activation tool
1329471
Ejector and pressing tools for cab suspension silent
block
K101676
K101687
44
1329471
©
200419
Page 47
1
CAB
1329480
Disassembly and assembly tools for O-ring air-
conditioning unit
1
1329480
1329486
Ejector and pressing tools for cab suspension silent
block
T1329486
K101724
1329487
Lifting yoke, cab front
1329492
Spare plug for airbag and seat belt tensioner activation
tool
K101688
©
200419 45
Page 48
1
CAB
1453126
Pressing silent blocks
1
K101677
46
©
200419
Page 49
2
USE OF TABLE OF CONTENTS
At the beginning of every group there is a table of contents containing the following columns:
- DAF code number of the special tool
- relevant vehicle series
- relevant main components or systems
- page number of the figure
ENGINE
If a tool is used for a main component, system or vehicle series, this is indicated by a code in the
column (1-2-3-R).
This code has the following meaning:
1 - tool for carrying out maintenance work and repair work resulting from it.
2 - tool for frequently recurring work.
3 - tool for less frequently recurring work.
R - replacement part of a tool.
Note:
If a special tool does not occur in the relevant section, look in group 0 (General).
The special tool in question is then one that occurs in several groups.
2
©
200419 47
Page 50
ENGINE
2
2
DAF no.
0499900 3 3 3
0535077 3 3
0535144 3 3 3
0535551 3 3 333333333 333 33
0535594 3 3
0535598 2 2 2 2 2 2
0535606 3 3 3
0535625 3333333333333
0535629 R
0535630 R R R R R
0535631 R R R R R R R
0535632 RRRRRRRRRRRRR
0535633 R R R R R R R R R R R R R
0535655 3 3
0535684 2 2 2
0535699 3 3 3 3 3 3
0535755 R R R R R R R R R R R R R
0535937 RRRRRRRRRRRRR
0535987 3 3
0694714 3 3
0694795 2 2 2 2 2 2 2 2 2 2 2 2
0694850 2 2 2
0694889 3 3 3
0694892 3 3
0694899 3 3 3
0694912 3333333333333
0694914 2 2
0694921 3333 33 3
0694923 3 3
0694942 2 22
0694952 3 3 3 3
0694972 3 3 3 3 3 3 3 3 3
0694982 3 3 3 3 3
0694983 3 3 3 3 3 3
0694984 3 3 3 3 3 3
1240050 3
1240052 3
1240054 3
1240073 R
1240080 3 3 3 3 3
1240081 3 3 3 3 3
1240090 3
1240115 3
1240121 3
1240122 3
1240432 33333 33
1240442 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1240443 1111111111111
BE
CE
CS
GG
GS
LS-LT
LT-LPG
NS
PE
PF
RG
RS
VF
WS
XE
XF
F45
F55
LF45
LF55
48
©
200419
Page 51
2
ENGINE
DAF no.
0499900 52
0535077 52
0535144 3 3 52
0535551 3 3 3 33333333 52
0535594 53
0535598 2 2 2222 53
0535606 3 3 53
0535625 3 3 3 3 3 3 3333 53
0535629 R R 54
0535630 R R R R R 54
0535631 R R R R 54
0535632 R R R R R R R R R R 54
0535633 R R R R R R R R R R 55
0535655 3 3 55
0535684 55
0535699 3 3 3 55
0535755 R R R R R R R R R R 56
0535937 R R R R R R R R R R 56
0535987 56
0694714 56
0694795 2 2 2 2 2 2 2 2 2 2 57
0694850 2 2 2 57
0694889 3 3 3 3 3 57
0694892 57
0694899 3 3 3 3 3 58
0694912 3 3 3 3 3 3 3333 58
0694914 2 2 2 2 58
0694921 3 3 3 58
0694923 3 3 3 59
0694942 59
0694952 3 3 3 3 3 3 3 3 59
0694972 3 3 3 3 3 3 3333 59
0694982 3 3 3 60
0694983 3 3 3 3 3 60
0694984 3 3 3 3 3 60
1240050 3 3 60
1240052 3 3 61
1240054 3 3 61
1240073 R R 61
1240080 3 3 3 6 1
1240081 3 3 3 62
1240090 3 3 62
1240115 3 3 62
1240121 3 3 62
1240122 3 3 63
1240432 3 3 3 63
1240442 1 1 1 1 1 1 1 1 1 1 63
1240443 1 1 1 1 1 1 1111 63
F65
F75
F85
65CF
75CF
85CF
CF65
CF75
CF85
F95
95XF
Page
2
©
200419 49
Page 52
ENGINE
2
2
DAF no.
1240476 3 3 3
1240477 3 3 3
1310423 2
1310424 222
1310454 3
1310456 3 3 3 3
1329300 R R R R R R R R R R R R
1329301 3 3 3 3 3 3 3 3 3333
1329306 2 2 2 2 2
1329307 33
1329321 2 2
1329368 3
1329370 3 3
1329382 33
1329383 3 3
1329384 33
1329385 3 3
1329386 33
1329394 3 3 3
1329395 3 3 3
1329402 2 2 2 2 2 2
1329420 33
1329421 3 3 3
1329423 33
1329429 3 3 3 3
1329430 3 3 3 3
1329431 3 3
1329436 33
1329437 3 3
1329445 33
1329446 2 2 2
1329455 3 3
1329475 2 2 2 2
1329477 3 3 33
1329478 3 3 3 3
1451997 3
1453130 3 3 3 3
1453131 3 3 33
1453132 3 3 3 3
1453139 3
1453155 2 2 2 2 2 2 2 2 2
1453156 3
1453179 2 2 2 2
BE
CE
CS
GG
GS
LS-LT
LT-LPG
NS
PE
PF
RG
RS
VF
WS
XE
XF
F45
F55
LF45
LF55
50
©
200419
Page 53
2
ENGINE
DAF no.
1240476 3 3 3 64
1240477 3 3 3 64
1310423 2 2 64
1310424 2 2 2 2 2 64
1310454 3 3 65
1310456 3 3 3333 65
1329300 R R R R R R R R R R 65
1329301 3 3 3 3 3 3 3333 65
1329306 2 2 2 2 2 2 2 66
1329307 3 3 3 66
1329321 2 2 2 66
1329368 3 3 66
1329370 67
1329382 3 3 3 67
1329383 3 3 3 67
1329384 3 3 3 67
1329385 3 3 3 68
1329386 3 3 3 68
1329394 3 3 68
1329395 3 3 68
1329402 2 2 2 69
1329420 3 3 3 69
1329421 3 3 3 3 3 69
1329423 3 3 3 69
1329429 3 3 3 3 3 70
1329430 3 3 3 3 3 70
1329431 3 3 70
1329436 3 3 3 70
1329437 3 3 3 71
1329445 3 3 3 71
1329446 2 2 2 71
1329455 3 3 3 71
1329475 2 72
1329477 3 72
1329478 3 72
1451997 3 3 72
1453130 3 73
1453131 3 73
1453132 3 73
1453139 3 3 73
1453155 2 2 2 2 2 2 2 2 74
1453156 3 3 74
1453179 2 74
F65
F75
F85
65CF
75CF
85CF
CF65
CF75
CF85
F95
95XF
Page
2
©
200419 51
Page 54
2
ENGINE
0499900
Puller for removing fuel pump drive sprocket
0535077
Adapter for crankshaft gear puller / vibration damper
driving tool (i.c.w. 0535144 or 0535987)
2
0499900
0535144
Puller for removing camshaft gear
0535551
Oil pressure gauge
0535077
0535144
52
0535551
©
200419
Page 55
2
ENGINE
0535594
Camshaft bearing thrust plate centring sleeve
2
0535594
0535598
Press for fitting rear crankshaft seal
0535598
0535606
0535606
Camshaft bearing driving tool
0535625
Cylinder lining puller
T0535625
©
200419 53
Page 56
2
ENGINE
0535629
Plate (part of 0535625)
0535630
Plate (part of 0535625)
2
0535629
0535631
Plate (part of 0535625)
0535632
Threaded spindle nut (part of 0535625)
0535630
0535631
54
0535632
©
200419
Page 57
2
ENGINE
0535633
Threaded spindle nut (part of 0535625)
2
0535633
0535655
Water pump seal driving tool
0535655
0535684
0535684
Press for fitting rear crankshaft seal
0535699
Camshaft bearing driving tool
0535699
©
200419 55
Page 58
2
ENGINE
0535755
Plate (part of 0535625)
0535937
Bearing set (part of 0535625)
2
0535755
0535987
Vibration damper driving tool (i.c.w. 0535077)
0694714
Press for fitting front crankshaft seal
0535937
0535987
56
0694714
©
200419
Page 59
2
ENGINE
0694795
Cylinder lining height gauge block
2
0694795
0694850
Dummy injector (i.c.w. 1329301)
0694850
T0694889
0694889
Oil cooler pressure-test tool
0694892
Hoisting tool for removing and installing cylinder head
0694892
©
200419 57
Page 60
2
ENGINE
0694899
Press for fitting rear crankshaft seal
0694912
Guide pin for positioning cylinder head
2
0694899
0694914
Front crankshaft seal installer
0694921
Thermostat housing seal driving tool
0694912
0694914
58
0694921
©
200419
Page 61
2
ENGINE
0694923
Bracket for removing expansion tank
2
0694923
0694942
Press for fitting front crankshaft seal
0694942
0694952
0694952
Socket for connecting rod bearing cap bolts
0694972
Compression tester adapter (i.c.w. 1329301)
0694972
©
200419 59
Page 62
2
ENGINE
0694982
Water pump bearing driving tool
0694983
Water pump bearing driving tool
2
0694982
0694984
Water pump seal driving tool
1240050
Cylinder lining installer
0694983
0694984
60
1240050
©
200419
Page 63
2
ENGINE
1240052
Cylinder lining clamping piece
2
1240052
1240054
Cylinder head bolt length gauge
s
in
m
m
u
160.3 mm
(6.310 in.)
NT
To determine if capscrew has been stretched beyond reuse limit when used in TORQUE PLUS ANGLE lightening
method, place in appropriate slot and align with edge of gauge. Discard capscrew if threaded end extends beyond
maximum allowable length. Do not shorten capscrew. Flenged head capscrews only.
Cylinder Head Capecrew Length Gauge
74.5 mm max.
(2.933 in.)
139.5 mm
L10 L10 NT
(5.492 in.)
185.6 mm
(7.310 in.)
3823546
1240054
1240073
Plate (part of 0535625)
1240073
1240080
Oil sump pressure inspection tool (i.c.w. 1240081)
1240080
©
200419 61
Page 64
2
;;
ENGINE
1240081
Oil sump pressure gauge (i.c.w. 1240080)
1240090
Quick-release coupling for measuring fuel
overpressure/fuel supply underpressure/engine oil
pressure
2
1240081
1240115
Oil filter wrench
1240121
Press for fitting rear crankshaft seal
1240090
1240115
62
1240121
©
200419
Page 65
2
ENGINE
1240122
Press for fitting front crankshaft seal
2
1240122
1240432
Socket for connecting rod bearing cap bolts
1240432
1240442
Krikit I belt tension gauge (250-700 N)
200
50
00
100
150
1240442
1240443
Krikit II belt tension gauge (450-1500N)
500
100
200
1600
300
1240443
©
200419 63
Page 66
2
ENGINE
1240476
Oil cooler pressure-test plate
1240477
Cover plate for pressure-testing oil cooler
2
1240476
1310423
Puller for removing vibration damper
1310424
Front crankshaft seal installer
1240477
1310423
64
1310424
©
200419
Page 67
2
ENGINE
1310454
Pulley remover
2
1310454
1310456
Thermostat seat/thermostat seal installer
1310456
1329300
1329300
Adapter for dummy injector/compression gauge (part of
1329301)
1329301
Engine compression tester
1329301
©
200419 65
Page 68
2
ENGINE
1329306
Dummy injector
1329307
Adapter for oil cooler pressure-testing tool (i.c.w.
0694889)
2
1329306
1329321
DEB spring positioner
1329368
Thermostat seal driving tool
1329307
1329321
66
1329368
©
200419
Page 69
2
ENGINE
1329370
Valve stem seal driving tool
2
1329370
1329382
Pressure punch for fitting 1st bearing on fan drive shaft
1329382
1329383
1329383
Pressure punch for fitting 1st bearing ring in fan drive
bearing housing
1329384
Pressure punch for fitting 2nd bearing ring in fan drive
bearing housing
1329384
©
200419 67
Page 70
2
ENGINE
1329385
Driving tool for fitting oil seal in fan drive bearing housing
1329386
Pressure punch for fitting 2nd bearing on fan drive shaft
2
1329385
1329394
Oil cooler pressure-test plate
1329395
Oil cooler pressure-test plate
1329386
1329394
68
1329395
©
200419
Page 71
2
ENGINE
1329402
Press for fitting rear crankshaft seal
2
1329402
1329420
Valve seat pressure punch
1329420
1329421
1329421
Valve seat pressure punch
1329423
Disassembly of camshaft bearings
M201372
©
200419 69
Page 72
2
ENGINE
1329429
Valve guide press-out tool
1329430
Exhaust valve guide die set
2
1329429
1329431
Inlet valve guide die set
1329436
Upspeed fan bearing installer
1329430
1329431
70
1329436
©
200419
Page 73
2
ENGINE
1329437
Upspeed fan bearing installer
2
1329437
1329445
Fan drive gear wheel pressing tool
1329445
1329446
1329446
Front crankshaft seal installer
1329455
Torque wrench adapter set for inlet and exhaust valves
1329455
©
200419 71
Page 74
2
ENGINE
1329475
Assembly punch, rear crankshaft seal
1329477
Cylinder head bolt length gauge
2
1329475
1329478
Oil cooler adapter plate for leakage test
1451997
Disassembly of valve spring
1329477
M201373
72
M201374
©
200419
Page 75
2
ENGINE
1453130
Valve spring press
2
M201380
1453131
Valve stem seal punch
M201381
M201375
1453132
Camshaft bearing bush punch
1453139
Thermostat seal punch
1329368
©
200419 73
Page 76
2
ENGINE
1453155
Vibration damper puller
1453156
Valve stem seal punch
2
M201376
1453179
Assembly punch, front crankshaft seal
M201377
1329474
74
©
200419
Page 77
3
GEARBOX
USE OF TABLE OF CONTENTS
At the beginning of every group there is a table of contents containing the following columns:
- DAF code number of the special tool
- relevant vehicle series
- relevant main components or systems
- page number of the figure
If a tool is used for a main component, system or vehicle series, this is indicated by a code in the
column (1-2-3-R).
This code has the following meaning:
1 - tool for carrying out maintenance work and repair work resulting from it.
2 - tool for frequently recurring work.
3 - tool for less frequently recurring work.
R - replacement part of a tool.
Note:
If a special tool does not occur in the relevant section, look in group 0 (General).
The special tool in question is then one that occurs in several groups.
Explanations of the abbreviations used in the tables are:
3
A_1000/ 2000 Allison 1000/2000
TS12612 Twin Splitter 12612
E.PTO Version with power take-off
HGS Gearbox with Hydraulic Gear Shift
Voith-ret. Version with Voith retarder
©
200419 75
Page 78
GEARBOX
3
3
DAF no.
0192536 3 3
0192537 3
0192538 3 3 3
0192539 3
0192540 3
0192541 3 3 3
0192542 3
0192544 3 3 3
0192545 3
0192546 3
0192547 3
0192548 3 3 3 3 3 3
0484966 3 3 3 3 3
0484978 1 11
0485063 1
0485099 3 3
0535409 3 3
0535410 3 3 3 3 3 3 3
0535423 3 3 3 3
0535659 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
0535662 3 3 3 3 3 3 3 3 3 3 3
0535703 3 3 3 3 3 3 3
0535788 3 3
0535790 3 3 3
0535793 3 3 3 3 3 3 3 3 3 3
0535817 3 3 3
0535898 3
0535928 1 1
0535932 3 3 3 3 3
0694720 3 3 3
0694770 3 3 3 3 3 3 3 3 3
0694771 3 3 3 3
0694779 3 3 3 3 3
0694780 1 1 1 1 1 1 1
0694793 3 3 3
0694796 3 3 3 3 3
0694798 3 3 3 3 3 3 3 3
0694814 3 3 3
0694815 3 3 3
0694816 1 11
0694817 3 3
0694818 3 3 3 3 3 3
0694819 3
0694858 3
0694903 3 3 3 3
0694990
0694991
0694992
0694993
0694994 3
0694995 3
0694996 3
16S109
16S150
16S151
16S181
16S220
16S221
6S850
8S109
8S150
8S151
8S181
9S109
9S75
A_1000
A_2000
Eaton 6109
Eaton 6309
MD3060P
MD3066P
MD3560P
S5 42
S6 36
TS12612
Motor PTO
AS Tronic
76
©
200419
Page 79
3
GEARBOX
DAF no.
0192536 3 3 3 3 3 82
0192537 3 3 82
0192538 3 3 3 3 3 3 3 3 82
0192539 3 3 82
0192540 3 3 83
0192541 3 3 3 3 3 3 3 83
0192542 3 3 83
0192544 3 3 3 3 3 3 3 83
0192545 3 3 84
0192546 3 3 84
0192547 3 3 84
0192548 3 3 3 3 3 3 3 3 3 3 3 3 3 84
0484966 3 3 3 3 3 3 85
0484978 1 1 1 1 1 1 1 85
0485063 1 1 1 1 85
0485099 3 3 3 3 85
0535409 3 3 3 3 3 3 3 86
0535410 3 3 3 3 3 3 3 3 86
0535423 3 3 3 3 3 86
0535659 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 86
0535662 3 3 3 3 3 3 3 3 3 3 3 3 3 3 87
0535703 3 3 3 3 3 3 3 3 3 87
0535788 3 3 3 3 3 3 3 87
0535790 3 3 3 3 3 3 3 87
0535793 3 3 3 3 3 3 3 3 3 3 3 3 3 3 88
0535817 3 3 3 3 3 3 3 88
0535898 3 3 3 88
0535928 1 1 1 1 1 88
0535932 3 3 3 3 3 3 3 3 3 89
0694720 3 3 3 89
0694770 3 3 3 3 3 3 3 3 3 3 3 3 3 89
0694771 3 3 3 3 3 3 3 3 3 89
0694779 3 3 3 3 3 3 3 3 3 90
0694780 1 1 1 1 1 1 1 1 1 90
0694793 3 3 3 3 3 3 3 3 3 90
0694796 3 3 3 3 3 3 3 3 3 3 3 3 3 90
0694798 3 3 3 3 3 3 3 3 3 91
0694814 3 3 3 3 3 3 3 91
0694815 3 3 3 3 3 3 3 91
0694816 1 1 1 1 1 1 1 91
0694817 3 3 3 3 3 3 3 92
0694818 3 3 3 3 3 3 3 3 3 3 92
0694819 3 3 3 3 92
0694858 3 3 3 3 92
0694903 3 3 3 3 3 3 3 3 3 3 93
0694990 3 3 3 3 3 3 3 93
0694991 3 3 3 3 3 93
0694992 3 3 3 3 3 3 3 93
0694993 3 3 3 3 3 3 3 94
0694994 3 3 3 3 3 3 3 3 3 3 94
0694995 3 3 3 3 3 3 3 3 3 94
0694996 3 3 3 3 3 3 3 3 3 94
HGS
Voith ret
ZF intarder
F45
F55
LF45
LF55
F65
F75
F85
65CF
75CF
85CF
CF65
CF75
CF85
F95
95XF
XF95
Page
3
©
200419 77
Page 80
GEARBOX
3
3
DAF no.
0694997
1240037 33 333
1240038 3
1240039 3
1240040 3
1240082
1240083
1240099 3 3
1240100 3 3
1240116
1240410 3 3 3
1240412 3 3 3
1240413 3 3 3
1240414 3 3 3
1240424 3 3 3
1240425 3 3 3
1240426 1
1240428 3 3 3 3 3
1240460 1 1 1 1 1
1240466 3 3 3
1240469 3 3 3
1240470 3 3 3
1240473 3 3 3
1240474 3 3 3
1240482 3 3 3 3 3 3 3
1240483 1 1 1
1240486 3 3 3
1240491 1 1 1
1240497 3
1240498 3
1310459
1310460
1310461
1310462
1310463
1310464
1310465
1310466
1310467
1310468
1310469
1310496
1310497
1310498
1310499
1329341 R
1329342 R
1329343 3
1329347 3 3 3
1329351 33
1329352 3 3
1329353 33
16S109
16S150
16S151
16S181
16S220
16S221
6S850
8S109
8S150
8S151
8S181
9S109
9S75
A_1000
A_2000
Eaton 6109
Eaton 6309
MD3060P
MD3066P
MD3560P
S5 42
S6 36
TS12612
Motor PTO
AS Tronic
78
©
200419
Page 81
3
GEARBOX
DAF no.
0694997 3 3 3 3 3 3 3 95
1240037 3 3 3 3 3 3 3 3 3 3 95
1240038 3 3 3 95
1240039 3 3 3 95
1240040 3 3 3 96
1240082 3 3 3 3 3 3 3 3 96
1240083 3 3 3 3 3 3 96
1240099 3 3 3 3 3 3 3 96
1240100 3 3 3 3 3 3 3 97
1240116 3 33 97
1240410 3 3 3 3 3 3 3 3 3 97
1240412 3 3 3 3 3 3 3 3 3 97
1240413 3 3 3 3 3 3 3 3 3 98
1240414 3 3 3 3 3 3 3 3 3 98
1240424 3 3 3 3 3 3 3 3 3 98
1240425 3 3 3 3 3 3 3 3 3 98
1240426 1 1 1 1 1 1 99
1240428 3 3 3 3 3 3 3 3 3 3 3 3 3 3 99
1240460 1 1 1 1 1 1 1 1 1 99
1240466 3 3 3 3 3 3 3 3 3 99
1240469 3 3 3 3 3 3 3 3 3 100
1240470 3 3 3 3 3 3 3 3 3 100
1240473 3 3 3 3 3 3 3 3 3 100
1240474 3 3 3 3 3 3 3 3 3 100
1240482 3 3 3 3 3 3 3 3 3 3 3 101
1240483 1 1 1 1 1 1 101
1240486 3 3 3 3 3 3 101
1240491 1 1 1 1 1 1 101
1240497 3 3 102
1240498 3 3 102
1310459 3 3 3 3 3 3 3 102
1310460 3 3 3 3 3 3 3 102
1310461 3 3 3 3 3 3 3 103
1310462 3 3 3 3 3 3 3 103
1310463 3 3 3 3 3 3 3 103
1310464 3 3 3 3 3 3 3 103
1310465 3 3 3 3 3 3 3 104
1310466 3 3 3 3 3 3 3 104
1310467 3 3 3 3 3 3 3 104
1310468 3 3 3 3 3 3 3 104
1310469 3 3 3 3 3 3 3 105
1310496 3 3 3 3 3 3 3 105
1310497 3 3 3 3 3 3 3 105
1310498 3 3 3 3 3 3 3 105
1310499 3 3 3 3 3 3 3 106
1329341 R R R R R R R R R 106
1329342 R R R R R R R R R 106
1329343 3 3 3 3 3 3 3 3 3 106
1329347 3 3 107
1329351 3 3 3 3 3 107
1329352 3 3 3 3 3 107
1329353 3 3 3 3 3 107
HGS
Voith ret
ZF intarder
F45
F55
LF45
LF55
F65
F75
F85
65CF
75CF
85CF
CF65
CF75
CF85
F95
95XF
XF95
Page
3
©
200419 79
Page 82
GEARBOX
3
3
DAF no.
1329354 3 3
1329355 33
1329356 3 3
1329358 33
1329359 3 3
1329360 33
1329361 3 3
1329363 33
1329364
1329442 3 3 3
1329449 3 3 3
1329450 3 3 3 3 3
1329452 3
1329488 3 3 3 3
1451984 3
1451985 3
1451986 3
1451987 3
1451988 3
1451989 3
1451990 3
1451991 3
1451992 3 3
1453124 33
1453125 3 3
1453138 2
1453143 2 2 2
1453145 1
1453148 1
1453154 1
16S109
16S150
16S151
16S181
16S220
16S221
6S850
8S109
8S150
8S151
8S181
9S109
9S75
A_1000
A_2000
Eaton 6109
Eaton 6309
MD3060P
MD3066P
MD3560P
S5 42
S6 36
TS12612
Motor PTO
AS Tronic
80
©
200419
Page 83
3
GEARBOX
DAF no.
1329354 3 3 3 3 3 108
1329355 3 3 3 3 3 108
1329356 3 3 3 3 3 108
1329358 3 3 3 3 3 108
1329359 3 3 3 3 3 109
1329360 3 3 3 3 3 109
1329361 3 3 3 3 3 109
1329363 3 3 3 3 3 109
1329364 1 1 1 1 1 1 1 1 110
1329442 3 3 3 3 3 3 3 3 3 110
1329449 3 3 3 3 3 3 3 3 3 110
1329450 3 3 3 3 3 3 3 3 3 110
1329452 3 3 3 3 111
1329488 3 3 111
1451984 3 3 3 111
1451985 3 3 3 111
1451986 3 3 3 112
1451987 3 3 3 112
1451988 3 3 3 112
1451989 3 3 3 112
1451990 3 3 3 113
1451991 3 3 3 113
1451992 3 113
1453124 3 113
1453125 3 114
1453138 22 2 114
1453143 2 2 114
1453145 11 1 114
1453148 1 1 1 115
1453154 11 1 115
HGS
Voith ret
ZF intarder
F45
F55
LF45
LF55
F65
F75
F85
65CF
75CF
85CF
CF65
CF75
CF85
F95
95XF
XF95
Page
3
©
200419 81
Page 84
3
GEARBOX
0192536
Octagonal socket for reversing light switch
0192537
Gripper for input and output shaft bearings (i.c.w.
0535662)
3
0192536
0192538
Gripping piece for auxiliary shaft bearings (i.c.w.
0535662)
0192539
Demounting/mounting jig for main shaft/secondary shaft
0192537
0192538
82
0192539
©
200419
Page 85
3
GEARBOX
0192540
Demounting/mounting jig for main shaft/secondary shaft
0192540
3
0192541
Synchronisation body puller for demounting main shaft
0192541
0192542
0192542
Puller for main shaft tapered roller bearing
0192544
Driving tool for mounting ball joint cover in gearbox
housing
0192544
©
200419 83
Page 86
3
GEARBOX
0192545
Driving tool for fitting bearing bush in selector housing
0192546
Selector shaft guide sleeve
3
0192545
0192547
Secondary shaft guide sleeve, 3rd/4th gear
0192548
Adapter for M65x2 (i.c.w. 0535662)
0192546
0192547
84
0192548
©
200419
Page 87
3
GEARBOX
0484966
Centring pin for clutch plate/clutch release assembly
0484966
3
0484978
Puller, output shaft flange
0484978
V300890
0485063
Oil seal punch, gearbox output shaft
0485099
Puller, output shaft forked coupling
0485099
©
200419 85
Page 88
3
GEARBOX
0535409
Input shaft seal driving tool
0535410
Odometer connecting piece seal driving tool
3
0535409
0535423
Gearbox front cover seal driving tool
0535659
Selector shaft seal and dust seal driving tool
0535410
0535423
86
0535659
©
200419
Page 89
3
GEARBOX
0535662
Puller, basic tool (i.c.w. various extensions/adapters/
bearing grippers)
0535662
3
0535703
Gearbox front cover oil seal installer
0535703
0535788
0535788
Puller for removing bearing bush
0535790
Counter-puller (i.c.w. 0535817)
0535790
©
200419 87
Page 90
3
GEARBOX
0535793
Extension for M65x2 (i.c.w. 0535662)
0535817
Puller for removing gearbox housing ball joint cover
(i.c.w. 0535790)
3
0535793
0535898
Output shaft seal driving tool
0535928
Driving tool for fitting lock plate on output shaft flange
bolts
0535817
0535898
88
0535928
©
200419
Page 91
3
GEARBOX
0535932
Ring holder for mounting input shaft axial ring
0535932
3
0694720
Gripper for demounting auxiliary shaft tapered roller
bearing on output side (i.c.w. 0535662)
0694720
0694770
0694770
M12 lifting eye for demounting/mounting intermediate
shaft/auxiliary gearbox housing
0694771
Gripper for demounting auxiliary shaft bearing (i.c.w.
0535662)
0694771
©
200419 89
Page 92
3
GEARBOX
0694779
Hoisting tool for mounting/demounting selector shaft
and auxiliary shaft (i.c.w. 12400410/1240414/1240413)
0694780
Output shaft oil seal installer (i.c.w. 1310466)
3
0694779
0694793
Gripper for demounting secondary shaft bearing (i.c.w.
0535662)
0694796
Gripper for demounting auxiliary shaft tapered roller
bearing (i.c.w. 0192548/0535793/0535662)
0694780
0694793
90
0694796
©
200419
Page 93
3
GEARBOX
0694798
Lifting eye for demounting/mounting main shaft
1x56 137 200
0694798
3
0694814
Gripper for demounting intermediate shaft tapered roller
bearing (i.c.w. 0535662)
0694814
0694815
0694815
Gripper for demounting intermediate shaft tapered roller
bearing
0694816
Installer for oil seal (60 x 74), output shaft
0694816
©
200419 91
Page 94
3
GEARBOX
0694817
Protective sleeve for mounting oil seal and selector
shaft scraper ring
0694818
Driving tool for removing and fitting selector housing
bearing
3
0694817
0694819
Lifting plate, auxiliary and main shafts
0694858
Adapter, oil pump drive cam puller (i.c.w. 0535662)
0694818
0694819
92
0694858
©
200419
Page 95
3
GEARBOX
0694903
Output shaft lock plate driving tool
0694903
3
0694990
Threaded spindle for fitting Voith retarder on gearbox
output shaft (i.c.w. 0694992)
0694990
0694991
0694991
Voith retarder valve threaded spindle nut
0694992
Thrust bearing for fitting Voith retarder to gearbox (i.c.w.
0694990)
0694992
©
200419 93
Page 96
3
GEARBOX
0694993
Voith retarder demounting/mounting plate
0694994
Retarder centring plate
3
0694993
0694995
Retarder centring plate
0694996
Retarder positioning tool
0694994
0694995
94
0694996
©
200419
Page 97
3
GEARBOX
0694997
Retarder positioning tool
0694997
3
1240037
Output shaft seal driving tool
1240037
1240038
1240038
Gearbox front cover seal driving tool
1240039
Adapter for gearbox front cover oil seal (i.c.w. 1240038)
1240039
©
200419 95
Page 98
3
GEARBOX
1240040
Selector shaft seal driving tool
1240082
Prop shaft socket wrench, M40
3
1240040
1240083
Prop shaft socket wrench, M55 (FAD only)
1240099
Input shaft oil seal guide sleeve
1240082
1240083
96
1240099
©
200419
Page 99
3
GEARBOX
1240100
Input shaft seal driving tool
1240100
3
1240116
Quick-release coupling for bleeding HGS gearbox
V300891
1240410
1240410
Shim for mounting/demounting selector shaft and
auxiliary shaft (i.c.w. 0694779)
1240412
Bolt (i.c.w. 1240470)
1240412
©
200419 97
Page 100
3
GEARBOX
1240413
Centring sleeve for mounting/demounting selector shaft
and auxiliary shaft (i.c.w. 0694779)
1240414
Holder for mounting/demounting selector shaft and
auxiliary shaft (i.c.w. 0694779)
3
1240413
1240424
Assembly valve cylinder adjusting and pressure-testing
tool
1240425
Interlock lock bolt
1240414
1240424
98
1240425
©
200419
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