Daewoo KOR-632G0S, KOR-632GH0S, KOR-632H0S, KOR-862H0S Service Manual

S/M No. : R632G0S001

Service Manual

Microwave Oven

Model: KOR-632G0S

KOR-632H0S KOR-862H0S KOR-862H0S

DAEWOO ELECTRONICS CO., LTD.

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSI VE MICR OWAV E ENERGY

(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave

source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5) Evidence of dropping or abuse.

generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.

(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and

transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.

(e) A microwave leakage check to verify compliance with the Federal performance standard should be performed on

each oven prior to release to the owner.

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SAFETY AND PRECAUTIONS........................................................................................................... 2

1. FOR SAFE OPERATION .............................................................................................................. 2

2. FOR SAFE SERVICE PROCEDURES ......................................................................................... 2

SPECIFICATIONS............................................................................................................................... 3

EXTERNAL VIEW................................................................................................................................ 4

1. OUTER DIMENSION..................................................................................................................... 4

2. FEATURE DIAGRAM.................................................................................................................... 5

3. CONTROL PANEL........................................................................................................................ 6

INSTALLATI ON ............... .................. ............... .................. ............... ................. ............... ................. 8

OPERATIONS AND FUNCTIONS....................................................................................................... 9

DISASSEMBLY AND ASSEMBLY...................................................................................................... 10

INTERLOCK MECHANISM AND ADJUSTMENT............................................................................... 17

TROUBLE SHOOTING GUIDE .......... ... ......... ... .................. ... ......... ... ........ ... ... ......... ... ......... ... ........... 18

MEASUREMENT AND TEST...................................................... ......... ................. ......... ......... ........... . 22

1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT ...................................................... 22

2. MICROWAVE RADIATION TEST................................................................................................. 23

3. COMPONENT TEST PROCEDURE............................................................................................. 24

WIRING DIAGRAM.............................................................................................................................. 25

PRINTED CIRCUIT BOARD................................................................................................................ 26

1. CIRCUIT CHECK PROCEDURE .................................................................................................. 26

2. PCB CIRCUIT DIAGRAM.............................................................................................................. 29

3. P.C.B. LOCATION NO. ................................................................................................................. 30

EXPLODED VIEW AND PARTS LIST................................................................................................. 32

1. DOOR ASSEMBLY....................................................................................................................... 32

2. CONTROL PANEL ASSEMBLY.................................................................................................... 32

3. TOTAL ASSEMBLY....................................................................................................................... 32

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SAFETY AND PRE CAUTIONS

1. FOR SAFE OPERATION

Dam age that allows the microwave energy (that cooks or heats the food) to escape will res u lt in poor cooking and m ay cause serious bodily injury to the operator. IF ANY OF THE FOLLOWING CONDITION S EXIST, OPERATOR MUST NOT USE THE APPLIAN CE. (Only a trained service personnel should make repairs.)

1) A broken door hinge.

2) A broken door viewing screen.

3) A broken front panel, oven cavity.

4) A loosened door lock.

5) A broken door lock. The door gasket plate and oven cavity surface should be kept clean. No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven. DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN. The microwave oven has concealed switches to make sure the power is turned off w hen the door is opened. D o not attempt to defeat them. DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.

2. FOR SAFE SERVICE PROCEDURES

1) If the oven is operative prior to servicing, a microwave emission check should be perform ed prior to servicing the oven.

2) If any certified oven unit is found to servicing, a microwave em ission check should be performed prior to servicing the oven.

(a) inform the manufacturer, importer or assembler, (b) repair the unit at no cost to the ow ner, (c) attempt to ascertain the cause of the excessive leakage, (d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.

3) If the oven operates with the door open, the service person should tell the user not to operate the oven and contact the

manufacturer im m ediately.

IMPORTA NT

The wire in this m ains lead coloured in accordance w ith the following code. Green-and-yellow : Earth

Blue : Neutral Brown : Live

As the colours of the wires in the manins lead of this appliance may not correspond w ith the coloured m arkings identifying the terminals in your plug, proceed as follows. The wire which is coloured green-and-yellow m ust be connected to the termianl in the plug w hich is marked with the letter ‘E’, earth symbol or coloured green-and-yellow. The wire which is coloured blue m ust be connected to the terminal which is m arked with the letter ‘N’ or coloured black. The wire which is coloured brown m ust be connected to the terminal which is marked with the letter ‘L’ or coloured red.

NOTE

This oven is designed for counter-top use only.

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SPECIFICATIONS

MODEL KOR-632G/H KOR-862G/H POW ER SU PPLY 230V-50Hz, SINGLE PH ASE W ITH EARTHING

MICROW AVE 1200W 1350W POW ER CONSUMPTION

MICROWAVE ENERGY OUTPUT 800W 900W MICROWAVE FREQUENCY 2450MHz OUTSIDE DIMENSIONS (W X H X D) 465 x 279 x 360mm (18.3 x 11.0 x 14.2 in.) 495 x 294 x 388mm (19.5 x 11.6 x 15.3 in.) CAVIT Y DIMENS IONS (W X H X D ) 290 x 220 x 306 mm (11.4 x 8.7 x 12.0 in.) 320 x 244 x 338mm (12.6 x 9.6 x 13.3 in.) NET W E IGHT APPRO X . 13Kg ( 28.7lbs.) APPRO X. 15Kg ( 33.1lbs.) TIMER 59 min. 90 sec. FUNCTION SELECTIONS MICROWAVE POW ER SE LECTIONS 10 LEVELS

GRILL

COMBINATION

CAVIT Y VOLUM E 0.7 C u.Ft. 0.9 C u.Ft.

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

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EXTERNAL VIEW

1. OUTER DIMENSION

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2. FEATURE DIAGRAM

EXTERNAL VIEW

1. DOOR SEAL

Door seal m aintains the microw ave within the oven cavity and prevents microwave leakage.

2. DOOR HOOK

When door is closed, it will automatically lock shut. If door is opened while oven is operating, magnetron tube will immediately stop operating.

3. DOOR SCREEN

Allows viewing of food. M icrowave cannot pass through perforations in screen.

4. SPATTER SHIELD

Protects the microwave outlet from splashes of cooking foods.

5. OVEN LAMP

Automatically turns on during oven operating.

6. SAFETY INTERLOCK SYSTEM

7. CONTROL PANEL

8. GLASS COOKING TRAY

Made of special heat resistant glass. The tray must alw ays be in proper position before operating. Do not cook food directly on the tray..

9. OVEN FRONT PLATE

10. ROLLER GUIDE

Supports the glass cooking tray.

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EXTERNAL VIEW

3. CONTROL PANEL

(1) KOR-632G 0S /862G0S

1. Time set pad -

2. Disp lay

3. One touch

4. Auto cook

5. More

6. Less

7. Auto Defrost

8. Power

9. Defrost

10. Kitchen Timer

11. Clock

12. Stop/Clear

13. Start/Speedy cook

- Cooking time, power level, indicators and present time are displayed.

- Used to add time to cooking.

- Us ed to remove ti me from coo k i n g.

- Us ed to se t powe r l e ve l.

- Us ed to d efrost foo d s.(for time)

- Used to set clock .

Used to set the cooking time and the present time.

- Used to cook or reheat specific quantities of food.

- Used to cook or reheat.

- Used to defrost foods.(for weight)

- Used as a minute timer, delay cooking, hold setting after cooking.

- Used to stop the oven operation or to delete the cooking data.

- Used to start the oven and also used to set a reheat time.

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(2) KOR-632H 0S/862H0S

EXTERNAL VIEW

1. Time set pad

2. Disp lay

3. One touch

4. More

5. Less

- Used to add time to cooking.

- Us ed to remove ti me from coo k i n g.

6. Auto Defrost

7. Power

8. Defrost

9. Kitchen Timer

10. Clock

11. Stop/Clear

- Used to set the cooking time and the present time.

- Cooking time, power level, indicators and present time are displayed.

- Used to cook or reheat specific quantities of food.

- Used to defrost foods.(for w eight)

- Us ed to se t powe r l e ve l.

- Us ed to d efrost foo d s.(for time)

- Used as a minute timer, delay cooking, hold setting after cooking.

- Used to set clock.

- Used to stop the oven operation or to delete the cooking data.

12. Start/Speedy cook

- Used to start the oven and also used to set a reheat time.

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INSTALLATION

1. Stead y, flat location

This microwave oven should be set on a steady, flat surface. This microwave oven is designed for counter top use only.

2. Leave space behind an d side

All air vents should be kept a clearance. If all vents are covered during operation, the oven m ay overheat and, eventually, cause failure.

3. Away from radio and TV sets

Poor television reception an d radio interference may result if the o ven is located close to a TV, radio, antenna or feeder and so on. Positio n the oven as far from them as possible.

4. Away from heating appliances and water taps

Keep the oven away from hot air, steam or splash w hen choosing a place to position it, or the insulation might be adversely affected and breakdowns occur.

5. Power supply

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Check your local pow er source. This m icrowave oven requires a current of approximately 6 amperes, 230 Volts, 50 Hz.

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Power supply cord is about 0.8 meters long.

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The voltage used must be the same as specified on this oven. U sing a higher voltage may result in a fire or other accident

causing oven damage. Using low voltage will ca u s e s lo w c ook in g . We ar e n o t re s ponsible for dam age resulting from use of this oven with a voltage of ampere fuse other than those specified.

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This appliance is supplied with cable of special type, which, if dam aged, must be repaired with cable of same type.

Such a cable can be purchased from DAEWO O and must be installed by a Qualified Person.

6. Examine the oven after unpacking for any damage such as:

A m isaligned door, broken door or a dent in cavity. If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.

7. Do n o t o pe rate th e o v e n if it is c old e r th an roo m temp e r a tu r e

(This m ay occur during delivery in cold weather.) Allow the oven to become room temperature before operating.

EARTHING INSTRUCTIONS

This appliance must be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock by providing an escape wire for the electric current. This appliance is equipped with a cord having a earthing wire with a earthing plug. The plug must be plugged into an outlet that is properly installed and earthed.

WARNING

Improper use of the earthing plug can result in a risk of electric shock. C onsult a qualified electrician or serviceman if the earthing instructions are not completely understood, or if doubt exists as to whether the appliance is properly earthed, and either : If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade earthing plug, and a 3-slot receptacle that will ac cep t th e p lug on th e appliance. T he m arked rating of the extension cord should be equal to or greater than the electrical rating of the appliance, or Do not use an extension cord.

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OPERATIONS AND FU NCTIONS

1. Connect the main lead to an electrical outlet.

2. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray must always be in place during cooking.

3. Close the door securely.

4. When the oven door is opened, the light turns off.

5. The oven door can be opened at any time during operation by touching the door release button on the control panel. The oven will automatically shut off. To restart the oven, close the door and then touch STA RT.

6. Each time a pad is touched, a BEEP will sound to acknowledge the touch.

7. The oven automatically cook on full power unless set to a lower power level.

8. The display will show :0 when the oven is plugged in.

9. Time clock returns to the present time w hen the cooking time ends.

10. W hen the STOP /CLEAR pad is touched during the oven operation, the oven stops cooking and all information retained.

To erase all information (except the present tim e), touch the STO P/CLEAR pad once more. If the oven door is opened during the oven operation, all information is retained.

11. If the START pad is touched and the oven does not operate, check the area between the door and door is closed

securely. The oven will not start cooking under the door is completely closed or the program has been reset.

Make sure the oven is properly installed and plugged into the electrical outlet.

Wattage output chart

The power level is set by pressing the Power pad. The chart shows the display, the pow er level and the percentage of power.

Touch Power pad. Power level (Display) Approximate Percentage of Power

Once P-HI 100 %

Tw ice P-9 0 90 % 3 times P-80 80 % 4 times P-70 70 % 5 times P-60 60 % 6 times P-50 50 % 7 times P-40 40 % 8 times P-30 30 % 9 times P-20 20 %

10 times P-10 10 % 11 times P -00 0 %

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DISASSEMB LY AND ASSEMBLY

Cautions to be observed when trouble shooting

Unlike many other appliances, the microwave oven is high-voltage, high-current equipm ent. It is completely safety during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. You are asked to observe the following precautions carefully.

1. Always remove the power plug from the outlet before servicing.

2. Use an insulated screwdriver and ware rubber gloves when servicing the high voltage side.

3. Discharge the high voltage capacitor before touching any oven components or wiring.

(1) Check the earthed.

Do not operate on a two-wire extension cord. The microwave oven is designed to be used with earthed. It is imperative, therefore, to makes sure it is earthed properly before beginning repair work.

(2) Warning about the electric charge in the high voltage capacitor.

For about 30 seconds after the operation stopped and electric charge remains in the high voltage capacitor. When replacing or checking parts, short between oven chassis and the negative high terminal of the high voltage capacitor, by using a properly insulated screwdriver to discharge.

4. When the 12A fuse is blown out due to the operation of the monitor switch; replace primary interlock switch, secondary interlock switch and interlock monitor switch.

5. After repair or replacement of parts, make sure that the screws are

properly tightened, and all electrical connections are tightened.

6. Do not operate without cabinet.

CAUTION

Service personnel should remove their watches whenever working close to or replacing the m agnetron.

WARNING

W hen servicing the appliance, need a care of touching or replacing high potential parts because of electrical shock or exposing microwave. These parts are as follows - HV Transformer, M agnetron, HV Capacitor, HV Diode. H V Fuse.

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1. To remove cabinet

1) Remove three screws on cabinet back.

2) Push the cabinet backward.

2. To remove door assembly

1) Remove a screw which secure the stopper hinge top.

2) Remove the door assembly from top plate of cavity.

3) Reverse the above for reassembly.

D ISASSEMBLY AND ASSEMBLY

NOTE

After replacing the door assembly, perform a check of correct alignment with the hinge and cavity front plate.

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