: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).
DAEWOO ELECTRONICS CO., LTD.
Page 2
PRECAUTIONS TO B E OBSE RV ED BEFOR E AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCES SIVE MICR OWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave
source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing
surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5) Evidence of
dropping or abuse.
(c) Before turning on power to the microwave oven for any service test or inspection within the microwave
generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper
alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the
oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal performance standard should be performed on
each oven prior to release to the owner.
SAFETY AND PRECAUTIONS........................................................................................................... 2
1. FOR SAFE OPERATION .............................................................................................................. 2
2. FOR SAFE SERVICE PROCEDURES ......................................................................................... 2
3. P.C.B. LOCATION NO .................................................................................................................. 30
EXPLODED VIEW AND PARTS LIST................................................................................................. 32
1. DOOR ASSEMBLY....................................................................................................................... 32
2. CONTROL PANEL ASSEMBLY.................................................................................................... 32
3. TOTAL ASSEMBLY....................................................................................................................... 32
Page 3
SAFETY AND PRECAUT IONS
1. FOR SAFE OPERATION
Dam age that allows the microwave energy (that cooks or heats the food) to escape will resu lt in poor cooking and may cause
serious bodily injury to the operator.
IF ANY OF THE FOLLOWING CONDITIO NS EXIST, OPERATOR MUST NOT USE THE APPLIAN CE.
(Only a trained service personnel should make repairs.)
1) A broken door hinge.
2) A broken door viewing screen.
3) A broken front panel, oven cavity.
4) A loosened door lock.
5) A broken door lock.
The door gasket plate and oven cavity surface should be kept clean.
No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven.
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN. The microwave oven has concealed switches
to make sure the power is turned off when the door is opened. Do not attempt to defeat them.
DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.
2. FOR SAFE SERVICE PROCEDURES
1) If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the oven.
2) If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the oven.
(a) inform the manufacturer, importer or assembler,
(b) repair the unit at no cost to the owner,
(c) attempt to ascertain the cause of the excessive leakage,
(d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.
3) If the oven operates with the door open, the service person should tell the user not to operate the oven and contact the
manufacturer im m ediately.
IMPORTA NT
The wire in this mains lead coloured in accordance with the following code.
Green-and-yellow : Earth
Blue: Neutral
Brown: Live
As the colours of the w ires in the manins lead of this appliance m ay not correspond with the coloured markings
identifying the terminals in your plug, proceed as follows.
The wire which is coloured green-and-yellow must be connected to the term ianl in the plug which is marked with the
letter ‘E’, earth symbol or coloured green-and-yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter ‘N ’ or
coloured black.
The wire which is coloured brown must be connected to the terminal which is m arked with the letter ‘L’ or
coloured red.
NOTE
This oven is designed for counter-top use only.
Page 4
SPECIFICATIONS
MODELKOR-631G/HKOR-861G/H
POW ER SU PPLY220V-60Hz, SINGLE PHASE WITH EAR THING
MICROW AVE1200W1300W
POW ER
CONSUMPTION
MICROWAVE ENERGY OUTPUT800W900W
MICROWAVE FREQUENCY2450MHz
OUTSIDE DIMENSIONS (W X H X D)465 x 279 x 360mm (18.3 x 11.0 x 14.2 in.)495 x 294 x 388mm (19.5 x 11.6 x 15.3 in.)
CAVITY DIMENSIONS (W X H X D)290 x 220 x 306 mm (11.4 x 8.7 x 12.0 in.)320 x 244 x 338mm (12.6 x 9.6 x 13.3 in.)
NET W E IGHTAPPRO X . 13Kg ( 28.7lbs.)APPRO X. 15Kg ( 33.1lbs.)
TIMER59 min. 90 sec.
FUNCTION SELECTIONSMICROWAVE
POW ER SE LECTIONS10 LEVELS
GRILL
COMBINATION
CAVITY VOLUM E0.7 Cu.Ft.0.9 Cu.Ft.
SPECIFICATIO NS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Page 5
EXTERNAL VIEW
1. OUTER DIMENSION (KOR-631/861)
465/495
Fig.1 Front View
360/388
279/294
Fig.2 Side View
Page 6
2. FEATURE DIAGRAM
EXTERNAL VIEW
1. DOOR SEAL
Door seal maintains the microwave within the oven cavity and prevents microwave leakage.
2. DOOR HOOK
When door is closed, it will automatically lock shut. If door is opened while oven is operating, magnetron tube w ill
immediately stop operating.
3. DOOR SCREEN
Allows viewing of food. Microwave cannot pass through perforations in screen.
4. SPATTER SHIELD
Protects the microwave outlet from splashes of cooking foods.
5. OVEN LAMP
Automatically turns on during oven operating.
6. SAFETY INTERLOCK SYSTEM
7. CONTROL PANEL
8. GLASS COOKING TRAY
Made of special heat resistant glass. T he tray must always be in proper position before operating. Do not cook food
directly on the tray..
9. OVEN FRONT PLATE
10. DOOR OPENING BUTTON
To open the door, push the door opening button. When door is closed, it will autom atically lock shut. If door is opened
w hile oven is operating, magnetron tube will imm ediately stop operating.
11. ROLLER GUIDE
Supports the glass cooking tray.
Page 7
EXTERNAL VIEW
3. CONTROL PANEL
(1) KOR-631G/861G
1. Time set pad -
2. Display
3. One touch
4. Auto cook
5. More
6. Less
7. Auto Defrost
8. Power
9. Defrost
10. Kitchen Timer
11. Clock
12. Stop/Clear
13. Start/Speedy cook
- Cooking tim e, power level, indicators and present time are displayed.
- Used to add time to cooking.
- Us ed to remove ti me from coo k i n g.
- Us ed to se t powe r l e ve l.
- Us ed to d efrost foo d s.(for time)
- Used to set clock .
Used to set the cooking time and the present tim e.
- Used to cook or reheat specific quantities of food.
- Used to cook or reheat.
- Used to defrost foods.(for weight)
- Used as a minute timer, delay cooking, hold setting after cooking.
- Used to stop the oven operation or to delete the cooking data.
- Used to start the oven and also used to set a reheat time.
Page 8
(2) KOR-631H/861H
EXTERNAL VIEW
1. Time set pad
2. Display
3. One touch
4. More
5. Less
- Used to add time to cooking.
- Us ed to remove ti me from coo k i n g.
6. Auto Defrost
7. Power
8. Defrost
9. Kitchen Timer
10. Clock
11. Stop/Clear
- Used to set the cooking tim e and the present time.
- Cooking tim e, power level, indicators and present time are displayed.
- Used to cook or reheat specific quantities of food.
- Used to defrost foods.(for weight)
- Us ed to se t powe r l e ve l.
- Us ed to d efrost foo d s.(for time)
- Used as a minute timer, delay cooking, hold setting after cooking.
- Used to set clock.
- Used to stop the oven operation or to delete the cooking data.
12. Start/Speedy cook
- Used to start the oven and also used to set a reheat time.
Page 9
INSTALLATION
1. Steady, flat location
This microwave oven should be set on a steady, flat surface.
This microwave oven is designed for counter top use only.
2. Leave space behind and side
All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually,
cause failure.
3. Away from radio and TV sets
Poor television reception and radio interference may result if the oven is located close to a TV, radio, antenna or feeder and so on .
Position the oven as far from them as possible.
4. Away from heating appliances and water taps
Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be adversely
affected and breakdowns occur.
5. Power supply
Check your local power source.
This microwave oven requires a current of approxim ately 6 amperes, 220 Volts, 60 H z.
Power supply cord is about 0.8 meters long.
The voltage used must be the same as specified on this oven. Using a higher voltage m ay result in a fire or other accident
causing oven damage. Using low voltage will cau s e s lo w c o ok in g . We ar e n o t re sponsible for damage resulting from use
of this oven with a voltage of ampere fuse other than those specified.
This appliance is supplied with cable of special type, which, if damaged, must be repaired with cable of same type.
Such a cable can be purchased from DA EW O O and must be installed by a Qualified Person.
6. Examine the oven after unpacking for any damage such as:
A m isaligned door, broken door or a dent in cavity.
If any of the above are visible, DO NOT INSTALL, and notify dealer imm ediately.
7. Do n o t o pe rate th e o v e n if it is c old e r th an roo m temp e r a tu r e
(This may occur during delivery in cold weather.) Allow the oven to becom e room temperature before operating.
EARTHING INSTRUCTIONS
This appliance must be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock by
providing an escape wire for the electric current. This appliance is equipped with a cord having a earthing wire with a earthing
plug. The plug must be plugged into an outlet that is properly installed and earthed.
WARNING
Improper use of the earthing plug can result in a risk of electric shock. Consult a qualified electrician or serviceman if
the earthing instructions are not completely understood, or if doubt exists as to whether the appliance is properly
earthed, and either : If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade
earthing plug, and a 3-slot receptacle that will ac ce pt t h e p lu g o n th e appliance. The marked rating of the extension
cord should be equal to or greater than the electrical rating of the appliance, or D o not use an extension cord.
Page 10
OPER ATIO NS AND FU NCTIO NS
1. Connect the main lead to an electrical outlet.
2. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray must always
be in place during cooking.
3. Close the door securely.
4. When the oven door is opened, the light turns off.
5. The oven door can be opened at any tim e during operation by touching the door release button on the control panel.
The oven will automatically shut off. To restart the oven, close the door and then touch START.
6. Each time a pad is touched, a BEEP will sound to acknowledge the touch.
7. The oven automatically cook on full power unless set to a lower power level.
8. The display will show :0 when the oven is plugged in.
9. Time clock returns to the present time when the cooking time ends.
10. When the STOP/CLEAR pad is touched during the oven operation, the oven stops cooking and all information retained.
To erase all information (except the present time), touch the STOP/CLEAR pad once more. If the oven door is opened
during the oven operation, all information is retained.
11. If the START pad is touched and the oven does not operate, check the area between the door and door is closed
securely. The oven will not start cooking under the door is completely closed or the program has been reset.
Make sure the oven is properly installed and plugged into the electrical outlet.
Wattage output chart
The power level is set by pressing the Power pad. The chart shows the display, the power level and the percentage of
power.
Touch Power pad.Power level (Display)Approximate Percentage of Power
Unlike many other appliances, the microwave oven is high-voltage, high-current equipment.
It is completely safety during normal operation. However, carelessness in servicing the oven
can result in an electric shock or possible danger from a short circuit.
You are asked to observe the following precautions carefully.
1. Always remove the power plug from the outlet before servicing.
2. Use an insulated screwdriver and ware rubber gloves when servicing the high voltage side.
3. Discharge the high voltage capacitor before touching any oven components or wiring.
(1) Check the earthed.
Do not operate on a two-wire extension cord.
The microwave oven is designed to be used with earthed.
It is imperative, therefore, to makes sure it is earthed properly
before beginning repair work.
(2) Warning about the electric charge in the high voltage capacitor.
For about 30 seconds after the operation stopped and electric
charge remains in the high voltage capacitor. When replacing
or checking parts, short between oven chassis and the negative
high terminal of the high voltage capacitor, by using a properly
insulated screwdriver to discharge.
4. When the 12A fuse is blown out due to the operation of the monitor
switch; replace primary interlock switch, secondary interlock switch
and interlock monitor switch.
5. After repair or replacement of parts, make sure that the screws are
properly tightened, and all electrical connections are tightened.
6. Do not operate without cabinet.
CAUTION
Service personnel should remove their watches whenever working close to or replacing the magnetron.
WARNING
W hen servicing the appliance, need a care of touching or replacing high potential parts because of electrical shock or
exposing microw ave. These parts are as follows - HV Transformer, Magnetron, HV Capacitor, HV Diode.
Page 12
1. To remove cabinet
1) Remove three screws on cabinet back.
2) Push the cabinet backward.
2. To remove door assembly
.
1) Remove a screw which secure the stopper hinge top.
2) Remove the door assembly from top plate of cavity.
3) Reverse the above for reassembly.
D ISASSEM B LY AND ASSEMBLY
NOTE
After replacing the door assembly, perform a check of correct alignment with the hinge and cavity front plate.
Page 13
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
D ISASSE MBL Y AN D A SSE MBLY
3. To remove door parts.
DOOR ASSEMBLY :
3511710300(KOR-631)
3511710700(KOR-861)
(1) KOR-631G/631H
REF. NOPART CODEPART NAMEDESCRIPTIONQTYREMARK
A013512203800FRAM E DO O RABS XR -401 H-29381
A023517003050BARRIER-SCREE N*OACRY L1
A033515304610SUPPO RTER BAR R-S*OPP1
A043515204100STOPPER HINGE *T ASKOR-63150S1
A053511705500DOO R W E LD ASKOR-61150S1
A063517002800BARR IER-SCREEN *IPOLYESTER T0.11
A073512300200GASKET DOORPP1
A083513100700HOO KPOM1
A093515101300SPRING HO O KPW11
(2) KOR-861G/861H
REF. NOPART CODEPART NAMEDESCRIPTIONQTYREMARK
A013512204100FRAM E DO O RABS XR -401 H-29381
A023517003150BARRIER-SCREE N*OACRY L1
A033515304410SUPPO RTER BAR R-S*OPP1
A043515204100STOPPER HINGE *T ASKOR-63150S1
A053511705620DOO R W E LD ASKOR-81250S1
A063517002900BARR IER-SCREEN *IPOLYESTER T0.11
A073512300400GASKET DOORPP1
A083513100700HOO KPOM1
A093515101300SPRING HO O KPW11
Page 14
D ISASSEM B LY AND ASSEMBLY
1) Remove the gasket door from door weld as.
2) Remove the barrier screen inner from door weld as.
3) Remove the door frame from door weld as.
4) Remove the stopper hinge top from door weld as.
5) Remove the spring and the hook.
6) Remove the supporter barrier screen outer from door frame.
7) Remove the barrier screen outer from door frame.
8) Reverse the above steps for reassembly.
4. Method to reduce the gap between the door seal and the oven front surface.
1) To reduce gap located on part ‘A’.
Loosen a screw on stopper hinge top, and then
push the door to contact the door seal to oven front surface.
Tighten a screw.
2) To reduce gap located on part ‘B’.
Loosen two screws on stopper hinge under, and then
push the door to contact the door seal to oven front surface.
Tighten two screws.
NOTE
A small gap may be acceptable if the microwave leakage does not exceed 4mW /cm2.
Page 15
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
D ISASSE MBL Y AN D A SSE MBLY
5. To remove control panel parts.
CONT ROL PA NE L ASS EMBL Y :
PKCPSW Z H00(KOR-631G)
PKCPSW Z M00(KOR-631H)
PKCPSW N K00(KOR-861G)
PKCPSW N J00(KOR-861H)
(1) KOR-631G/631H
REF.NOPART CODEPART NAMEDESCRIPTIONQTYREMARK
B013518520900SWITCH M EM B RAN E
3518520910KOR-631H0S
B023516719000C ONT RO L-PANELABS X R-401 H-29381
B03PKMPMSZA00PCB MAIN AS
B047122401211S CR EW TAPPING
B053513702700LEV ER D O OR OP ENABS XR -401 H-29381
B06441G430171S PR ING BUTTO N
B073516906900BU TTON DO OR O PEN
KOR-631
KOR-631
T2S TRS 4X12 M FZN
SWP DIA0.7
ABS XR-401 H-2938
G0S
H0S
1
1
4
1
1
(2) KOR-861G/861H
REF.NOPART CODEPART NAMEDESCRIPTIONQTYREMARK
B013518521220SWITCH M EM B RAN E
3518521230KOR-861H0S
B023516720200C ONT RO L-PANELABS X R-401 H-29381
B03PKMPMSNE00PCB MAIN ASKOR-860A0S1
B047122401211S CR EW TAPPING
B053513702700LEV ER D O OR OP ENABS XR -401 H-29381
B06441G430171S PR ING BUTTO N
B073516906900BU TTON DO OR O PEN
KOR-861
T2S TRS 4X12 M FZN
SWP DIA0.7
ABS XR-401 H-2938
G0S
1
4
1
1
Page 16
D ISASSEM B LY AND ASSEMBLY
1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assembly.
2) Remove the door open lever from the control panel.
3) Remove four screws which secure the PCB assembly to control panel.
4) Disconnect m e m brane tail from the connector of the PCB assembly.
5) Detach membrane from the control panel.
6) Remove door open button and button spring from the control panel.
7) Reverse the above steps for reassembly.
6. To remove high voltage capacitor.
1) Remove a screw which secure the grounding ring terminal
of the H .V.diode and the capacitor holder.
2) Remove the H.V. diode from the capacitor holder.
3) Reverse the above steps for reassembly.
High voltage circuit wiring
7. To remove magnetron.
1) Remove a screw which secure the magnetron.
2) Remove the magnetron.
3) Reverse the above steps for reassembly.
NOTE
Never install the magnetron without the metallic gasket plate which is packed with each magnetron to prevent
microwave leakage. Whenever repair work is carried out on magnetron, check the microwave leakage. It shall
not exceed 4mW /cm
2
for a fully assembled oven with door normally closed.
Page 17
D ISASSE MBL Y AN D A SSE MBLY
8. To remove wind guide assembly.
1) Remove a screw which secure the wind guide assembly.
2) Draw forward the wind guide assembly.
3) Pull the fan from the motor shaft.
4) Remove two screws which secure the motor shaded pole.
5) Remove the motor shaded pole.
6) Reverse the above steps for reassembly.
9. To remove H.V.transformer.
1) Remove four screws holding the H.V.transformer.
2) Remove the H.V.transformer.
3) Reverse the above steps for reassembly.
Page 18
INTER L OCK MECHANISM AND ADJUSTMENT
The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when
the door is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave.
(1) P rima r y interlock switch
Wh e n the d o or is c l o s ed , the h oo k l o cks t h e oven d o or. If the door i s n ot closed prop erly, th e ov en will n ot o perate .
When the door is closed, the hook pushes the button of the microswitch. Then the button of the primary interlock switch
bring it under O N con dition.
(2) Secondary interlock switch and in terlock monitor switch
When the door is closed, the hook pushes the lock lever downward. The lock lever presses the button of the interlock
monitor switch to bring it under NO condition and presses the button of the secondary interlock switch to bring it under
O N condit ion .
ADJUSTMENT
Interl o ck mon itor s wi tch
When the door is closed, the interlock monitor switch should be changed(N O condition) before other switches are closed.
When the door is opened, the interlock monitor switch should be changed(NC condition) after other switches are opened.
(3) Ad jus tment s tep s
a) Loosen the one mounting screw.
b) Adjust interlock switch assembly position.
c) Make sure that lock lever m oves smoothly after adjustment is completed.
d) Tighten completely one m ounting screw.
NOTE
Microwave emission test should be performed after adjusting interlock mechanism. If the microwave emission exceed
4mW/cm
2
, readjust interlock mechanism.
Page 19
TROUBLE SHOOTING GUIDE
Following the procedure below to check if the oven is defective or not.
1) Check earthing before trouble checking.
2) Be careful of the high voltage circuit.
3) Discharge the high voltage capacitor.
4) When checking the continuity of the switches, fuse or high voltage transformer, disconnect one lead wire from these parts
and ch ec k co ntinuity with the AC plug rem o ve d. To do otherwise may resu lt in a false reading or da mage to you r m e ter.
NOTE
W hen electric parts are checked, be sure the power cord is not inserted the wall outlet.
Check wire harness, wiring and connected of the terminals and power cord before check the parts listed below.
(TR OUB LE 1)
CONDITION
Fuse blows.
Ove n do es no t ope rate at all : any inpu ts can no t be ac cepted .
CHECKRESULTCAUSEREMEDY
Check continuity of
interlock m on itor switch
with door closed
(COM NC)
Check continuity of both
primary and secondary
interlock switch with door
colosed
Check continuity of primary
interlock sw itch contact
with door partially open
until interlock monitor switch
contact close
(COM<->NO )
Continuity
No C ontinuity
No C ontinuity
No C ontinuity
Continuity
Continuity
Malfunction
of interlock
monitor
switch
Malfunction of
interlock switch
Shorted contacts
of primary
interlock switch.
Replace
NOTE 1
Replace
NOTE 1
Replace
NOTE 1
Check continuity of
primary winding of low
voltage transformer
Disconnect high voltage
fuse and operate the unit
0 infinite
or
Ω
Approx.
150~310
(normal)
Fuse again
blows
Defective low
voltage
transformer
Defective high
voltage transformer
Replace
Replace
Page 20
TROUBLE SHOOTING GUIDE
CONDITIO N
Outlet has
proper voltage
Fuse does not
blow.
CHECKRESULTCAUSEREMEDY
Check continuity of
magn etron
Check continuity of
noise filter board
Check continuity of
power supply cord
No
Continuity
No
Continuity
No
Continuity
Normal
Defective
magn etron
Defective line
filter board
Open pow er
supply cord
Defective touch
control circuit
NOTE
All these switches must be replaced at the same time, please refer to “Interlock Mechanism And Adjustment”.
( TROUBLE 2 )
Display shows all figures selected, but oven does not start cooking, even though desired program and time
are set and start pad is tapped.
Replace
Replace
Replace
Adjust
CONDITIO N
Turn table
m otor and
oven lamp do
not turn on
CHECKRESULTCAUSEREMEDY
Check continuity of
primary interlock switch
Check continuity of
secondary interlock and
D .O .M . sw itche s
Che ck D .C. voltage
being supplied to
RELAY (RY2) coil
No
Continuity
No
Continuity
0 V
Approx.
15 VDC
Malfunction
of primary
interlock
switch
Malfunction
of secondary
interlock and
D.O.M . switch
Defective
touch control
circuit
Faulty
contacts of
RELAY
(RY2) or open
relay coil
Adjust or
replace
Adjust or
replace
Replace
Replace
Page 21
TROUBLE SHOOTING GUIDE
(
TROUBLE 3 )
C O NDIT ION
No microwave
oscillation
N o micr o wav e o scilla t ion e ven tho ug h f a n mot o r rot a t es .
CHECKRESULT
Check continuity of high
voltage fuse
Replace high voltage fuse
Check continuity of high
voltage capacito r
te rmin a ls w ith wires
rem ov ed
Check continuity of high
vo lta g e re c tifie r in
forward and backward
direction with DC
megge r
No C ontinuity
Continuity
Continuity in
backward
direction
CAUSE
Defective
high voltage
transformer
Defective
high voltage
rectifier
REMEDY
Replace
Replace
Connect megger leads to
magne tron terminal and
magne tron body
Ch eck resistance of
primary and secondary
coil of high voltage
transformer
Check continuity of
magne tron with wires
rem oved
Check continuity of
filament terminal of high
voltage transform er
Ch eck D .C. voltage
being supplied to
RELAY (RY1) coil
Continuity
or
0 Ω
No
Continuity
No
Continuity
0 V
Approx
15 VDC
Defective
magnetron
Defective
high voltage
transformer
Defective
magnetron
Defective
high voltage
transformer
Defective
touch control
circuit
Faulty
contacts or
RELAY
(RY1) or open
relay c o il
Replace
Replace
Replace
Replace
Replace
Replace
Page 22
TROUBLE SHOOTING GUIDE
CONDITIO N
Replace
control box
sub-assembly
Replace the
Malfunction
( TROUBLE 4 )
The following visual conditions indicate a probable defective touch control circuit or m em brane switch
assembly
1. Incomplete segm ents,
1) Segments missing.
2) Partical segments missing.
3) Digit flickering other than normal display slight flickering.
4) “ : 0 ” does not display when power is on.
2. A distinct change in the diplay are not on w hen they
numbers is the display.
3. One or more digits in the diplay are not on when they should be.
4. Display indicates a number different from one touched.
5. Specific numbers (for example 2 or 3) will not display w hen the panel is touched.
6. Display does not count down or up with time cooking or clock operation.
7. Oven is programmable and cooks normally but no display shows.
8. Display obviously jumps in time while counting down.
9. Display counts down noticeably too fast while cooking.
10. Display does not show the tim e of day when clear pad is touched.
11. Oven lamp and turntable motor do not stop although cooking is finished. Check if the RELAY 2 contacts close if they are
close, replace touch control circuit.
CHECKRESULTCAUSEREMEDY
Display does
not show
programm ing
at all, even if
keyboard is
touched.
Check each pad for
continuity of the
mem brane keyboard
for the following
keyboard check
procedure
Normal
Abnormal
of touch
control circuit
of control box
sub-assembly
Malfunction of
the mem brane
keyboard
membrane
keyborad
NOTE
Before following the particular steps listed above in the trouble shooting guide for the m embrane keyborad’s, failure,
please check for the continuity of each wire-harness between the membrane keyboard and P.C.B. assembly.
Page 23
ME ASURE M ENT AND TEST
1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT
Microwave output power can be checked by indirectly measuring the temperature rise of a certain amount of water exposed
to the microwave as directed below.
PROCEDURE
1. Microwave power output measurement is made with the microwave oven supplied at rated voltage and operated at its
maximum m icrowave power setting with a load of 1000 ± 5cc of potable water.
2. T h e w a te r is co nta in ed in a cy lin d ric a l b o ro s ilic a te g la s s v e s se l h a v in g a max imu m mate r ia l th ic kn e s s of 3 m m and an
outside diameter of approximately 190 mm.
3. The oven and the empty vessel are at ambient temperature prior to the start of the test. The initial temperature of the
water is 10 ± 2 °C (50 ± 3.6 ° F). It is measured imm ediately before the water is added to the vessel. After addition of
the water to the vessel, the load is immediately placed on the center of the shelf, which is in the lowest normal position.
4. Microwave power is switched on.
5. Heating time should be exactly A seconds.
(Refer to table as following)
Heating tim e is measured while the
microwave generator is operating at
full power. The filament heat-up time
for magnetron is not included.
6. The initial and final temperature of water is selected
so that the maximum difference betw een the ambient
and final water temperature is 5K.
7. The microwave power output P in watts is calculated
from the following form ula:
P = 4187 X T
T is difference betw een initial and ending temperature.
t is the heating time.
The power measured should be B (Refer to S PECIFICATIO N S) W ± 10.0 %.
CAUTION
1. Water load should be measured exactly to 1 liters.
2. Input pow er voltage should be exactly specified voltage (Refer to S PEC IFICATION S).
3. Ambient temperature should be 20
Heating time for power output:
A (second)7064605652494744424038
B (W)600650700750800850900950100010501100
± 2°C (68 ± 3.6 °F)
Page 24
MEASUR E MENT AND TEST
2. MICROWAVE RADIATION TEST
CAUTION
1. Make sure to check the microwave leakage before and after repair of adjustment.
2. Always start m easuring of an unknown field to assure safety for operating personnel from microwave energy.
3. Do not place your hands into any suspected m icrowave radiation field unless the safe density level is known.
4. Care should be taken not to place the eyes in direct line with the source of microwave energy.
5. Slowly approach the unit under test until the radiometer reads an appreciable microwave leakage from the unit
under the test.
PROCEDURE
1. Prepare Microwave Energy Survey Meter,
600cc glass beaker, and glass thermometer
100°C (212°F ).
2. Pour 275cc ±15cc of tap water initially at 20 ± 5 °C
(68 ± 9°F) in the 600 cc glass beaker with an inside
diameter of approx. 95 mm(3.5 in.).
3. Place it at the center of the tray and set it in a cavity.
4. Close the door and operate the oven.
5. Measure the leakage by using Microwave Energy
Survey Meter with dual ranges, set to 2450MHz.
1) Measured radiation leakage must not exceed the
value prescribed below. Leakage for a fully assembled
2
oven with door normally closed must be less than 4mW /cm
.
2) When measuring the leakage, always use the 5 cm (2 in.) space cone with probe. Hold the probe perpendicular to the
cabinet and door. Place the space cone of the probe on the door, cabinet, door seem , door viewing screen, the exhau st
air vents and the suction air vents.
3) Measuring should be in a counter-clockwise direction at a rate of 1 in./sec. If the leakage of the cabinet door seem is
unknown, move the probe more slowly.
4) When measuring near a corner of the door, keep the probe perpendicular to the areas making sure the probe end at
the base of the cone does not get closer than 2 in. from any metal. If it does not, erroneous reading may result.
Page 25
MEASUR E MENT AND TEST
3. COMPONENT TEST PROCEDURE
High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle.
It is neither necessary nor advisable to atte m pt measurement of the high voltage.
Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor.
1. High voltage transformer
1) Remove connections from the transformer term inals and check continuity.
2) Normal readings should be as follows :
Secondary winding ... Approx. 100 ± 10%
1) Check continuity of capacitor with meter on the highest OHM scale.
2) A norma l capacito r will s ho w cont inu i ty fo r a sh or t t ime, and then indicate 10M
3) A shorted capacitor will show continuous contin uity.
4) An open capacitor will show constant 10M.
5) Resistance between each term inal and chassis should be infinite.
3. High voltage diode
1) Isolate the diode from the circuit by disconnecting the leads.
2) With the ohmmeter set on the highest resistance scale measure the resistance across the diode terminals. Reverse
the meter leads and again observe the resistance reading. Meter with 6V, 9V or higher voltage batteries should be
used to check the front-back resistance of the diode, otherwise an infinite resistance may be read in both directions. A
normal diode's resistance will be infinite in one direction and several hundred k
in the other direction.
4. Magnetron
For complete magnetron diagnosis, refer to “Measurement of the Microwave Power Output. " Continuity checks can only
indicate and open filament or a shorted magnetron. To diagnose for an open filament or a shorted magnetron,
1) Isolate magnetron from the circuit by disconnecting the leads.
2) A continuity check across magnetron filam ent terminals should indicate 0.1
or less.
3) A continuity check between each filam ent terminal and magnetron case should read open.
5. Fuse
If the fuse in the primary and monitor switch circuit is blown when the door is opened, check the primary and monitor
switch before replacing the blown fuse. In case the fu se is blown by an improper switch operation, replace the defective
switch and fuse at the same time. Replace just the fuse if the switches operate normally.
Page 26
WIR ING DIAGRAM
Page 27
PRINTED CIRCUIT BOARD
1. CIRCUIT CHECK PROCEDURE
1. Low voltage transformer check
The low voltage transformer is located on the P.C.B.
Measuring condition: Input voltage: 220 V / Frequency: 60Hz
Terminal VoltageLOADNO LO AD
4 - 7AC 12.6 VAC 14.7 V
NOTE
1. Refer to Circuit Diagram (point 4).
2. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source voltage.
3. The allowable tolerance of the secondary voltage is within 5% of nominal voltage.
2. Voltage Check
- Key check point
NOCHECK POINTREMARK
1IC1 PIN 2,21,30,34-5VDC
2IC1 PIN 35
T : 16.6 7ms (6 0Hz )
3IC1 PIN 31 OR 32
T : 250 ns( 4M Hz )
- Check method
NOMEASURE POINTWAVE FORMREMEDYREM ARK
1MP1DC -5V± 0.25VReplace VL1, EC1NO LOAD
2MP2DC -12V± 2.0VReplace EC2, D12,13,14NO LO AD
NOTE
Each measure point must be measured with GND points.
Page 28
PRINTED CIRCUIT BOARD
MP1
MP2
Measure Point
Page 29
PRINTED CIRCUIT BOARD
3. When there is no microwave oscillation
1) When touching
pad, oven lamp does not turn on.
START
Fan motor do not rotate, but cook indicator in display comes on.
Cause :
RELAY 2
does not operate. ref e r to Circuit Di a gr a m ( P oint 3)
- Check method
PO INT
STATE
RELAY 2
RELAY 2
2) When touching
ON- 5VDCGND
OFFGND- 12VDC
pad, oven lamp turns on.
START
AB
Fan motor and turntable rotate and cook indicator in display comes on.
Cause :
RELAY 1
does not operate. ref e r to Circuit Di a gr a m ( P oint 2 )
- Check method
P OINT
STATE
RELAY 1
RELAY 1
O N-5V DCGN D
OFFGND-12VDC
AB
4. When the door is opened during operation, the count down timer does not stop.
refer to Circuit Diagram ( Point 1 )
- Check method
POINT
STATE
1) DOOR OPENOPEN-5VDC
2) DOOR CLOSEDCLOSEG ND
CHECK NOMETHODREMEDY
1
Check the stage(ON,OFF) of the door open monitor switch by resistance
me as urement.
AB
Replace door open monitor switch.
5. When the digital clock does not operate properly.
refer to Circuit Diagram( P oint 5 )
POINTWAVE FORM
A T: 16. 67ms(60 Hz )
If clock does not keep exact time, you must check resistor R15,16, zener diodeZD1.
Page 30
2. P.C.B. CIRCUIT DIAGRAM
PRINTED CIRCUIT BOARD
Page 31
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
PRINTED CIRCUIT BOARD
3. P.C.B. LOCATION NO
(1) KOR-631G/631H
NONAMESYMBOLSPECIFICATIONPART CODEQ'TY
1BUZZERBZ1B M-20K35156001001
2C ARR AYCA 17P(6) 102 M 50VCN6XB-102M1
3CAPACITOR ELECE C116V RS S 100uFCEXF1C101V1
4CAPACITOR ELECE C225V RS S 1000uFCEXF1E102V1
5CON NE CTOR WAFE RCN1YW396-02AV35191505201
6CON NE CTOR WAFE RCN2YW396-05AV35191505101
7CON NE CTOR WAFE RCN3FCZ254-11441M3671601
8DIODE REC TIFYD1~6,9~121N4148D ZN 4148---10
9DIODE R ECTIFYD13,141N4002ADZN4002A--2
10D IODE ZENERZD1M TZ 5.1VB 1/2WDZTZ5R1B--1
11DIODE ZENERZD2MTZ 3.9VB 1/2WDZTZ3R9B--1
12LED DISPLAYDP1DDG -631HD DD G631H --1
13PCB MA INM15881.5X139.935143154101
14R ARRAYRA17P(6) 1/8 100K JRA-87X104J1
15RESISTORR1~R71/6W 330 5%RD-AZ331J-7
16RESISTORR8,10,12,14,221/6W 1K 5%RD-AZ102J-5
17RESISTORR11,20,211/6W 100K 5%RD-AZ104J-3
18RESISTORR131/6W 100 5%RD-AZ101J-1
19RESISTORR15~171/6W 10K 5%RD-AZ103J-3
20RESISTORR181/6W 1M 5%RD-AZ105J-1
21RESISTORR191/4W 51 5%RD-4Z510J-1
22REGULATORVL1M C7905C1MC 7905C--1
23TRANSISTORQ1~5,9~11K RA-102MTZRA102M --8
24TRANSISTORQ6KTA-1270YTZTA1270Y-1
25TRANS POW ERLVT1DMR-631FS5EPV0353031
26W IRE COPPERJ1-J211/0.52 TIN COATING85801052GY21
27W IRE COPPERSJ41/0.52 TIN CO ATING85801052GY1
28IC MICOMIC1TMP47C 440B-NF8713GS 861GH01
29RESONATOR CERACR1KBR-4.0MSTF5PKBR40MKS1
30SW RE LAYRY1G5G-1A DC12V5SC01011211
31SW RE LAYRY2G5B-1 DC12V5SC01011101
32CAPACITOR CER A C6102 50V Z AXIALCCZB1H102K1
33CAPACITOR CER A C1~5,C7104 50V Z AXIALCCZF1H104Z6
Page 32
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
PRINTED CIRCUIT BOARD
(2) KOR-861G/861H
NONAMESYMBOLSPECIFICATIONPART CODEQ'TY
1BUZZERBZ1B M-20K35156001001
2C ARR AYCA 17P(6) 102 M 50VCN6XB-102M1
3CAPACITOR ELECE C116V RS S 100uFCEXF1C101V1
4CAPACITOR ELECE C225V RS S 1000uFC EX F1E102V1
5CON NE CTOR WAFE RCN1YW396-02AV35191505201
6CON NE CTOR WAFE RCN2YW396-05AV35191505101
7CON NE CTOR WAFE RCN3FCZ254-11441M3671601
8DIODE REC TIFYD1~6,9~121N4148D ZN 4148---10
9DIODE R ECTIFYD13,141N4002ADZN4002A--2
10D IODE ZENERZD1M TZ 5.1VB 1/2WDZTZ5R1B--1
11DIODE ZENERZD2MTZ 3.9VB 1/2WDZTZ3R9B--1
12LED DISPLAYDP1DDG -631HD DD G631H --1
13PCB MA INM15881.5X139.935143154101
14R ARRAYRA17P(6) 1/8 100K JRA-87X104J1
15RESISTORR1~R71/6W 330 5%RD-AZ331J-7
16RESISTORR8,10,12,14,221/6W 1K 5%RD-AZ102J-5
17RESISTORR11,20,211/6W 100K 5%RD-AZ104J-3
18RESISTORR131/6W 100 5%RD-AZ101J-1
19RESISTORR15~171/6W 10K 5%RD-AZ103J-3
20RESISTORR181/6W 1M 5%RD-AZ105J-1
21RESISTORR191/4W 51 5%RD-4Z510J-1
22REGULATORVL1M C7905C1MC 7905C--1
23TRANSISTORQ1~5,9~11K RA-102MTZRA102M --8
24TRANSISTORQ6KTA-1270YTZTA1270Y-1
25TRANS POW ERLVT1DMR-631FS5EPV0353031
26W IRE COPPERJ1-J211/0.52 TIN COATING85801052GY21
27W IRE COPPERSJ1, SJ41/0.52 TIN COATING85801052GY2
28IC MICOMIC1TMP47C 440B-NF8713GS 861GH01
29RESONATOR CERACR1KBR-4.0MSTF5PKBR40MKS1
30SW RE LAYRY1G5G-1A DC12V5SC01011211
31SW RE LAYRY2G5B-1 DC12V5SC01011101
32CAPACITOR CER A C6102 50V Z AXIALCCZB1H102K1
33CAPACITOR CER A C1~5,C7104 50V Z AXIALCCZF1H104Z6
Page 33
EXPLODED VIEW AND PARTS LIST
1. DOOR ASSEMBLY
Refer to Disassembly and assembly.
2. CONTROL PANEL ASSEMBLY
Refer to Disassembly and assembly.
3. TOTAL ASSEMBLY
Page 34
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
EXPLODED VIEW AND PARTS LIST
(1) KOR-631G/631H
REF NOPART CODEPART NAMEDESCRIPTIONQ'TY
A00DO OR AS
B00CO NT RO L PANEL AS1
F013510801310CABINETPCM T 0.6 GE1
F027112401011SCRE W TAPPINGT1 TRS 4X 10 M FZN3
F033516109000CAVITY WELD ASCAVITY WE LD A S1
3516109600CAVITY JOINT ASCAVITY JOINT AS1
F047112401011SCRE W TAPPINGT1 TRS 4X 10 M FZN1
F057122401211SCREW TAPPINGT2S TRS 4X12 M FZN1
F067122401211SCREW TAPPINGT2S TRS 4X12 M FZN1
F077112401011SCRE W TAPPINGT1 TRS 4X 10 M FZN1
F0835113ACNM5C OR D PO WE R AS3X0.75 40X40 120-RTML1
F094413A90012CLA MP PO W ER CO RDNYLON661
F107122401211SCREW TAPPINGT2S TRS 4X12 M FZN1
F117121403011SCREW TAPPINGT2S PAN 4X30 MFZN2
F123963324300MO TO R S HA DE D P OLE220V 25W M W 10GA -M011
F133512517000GU IDE W INDPP1
F143511800300FANPP+30%G LASS1
F153518002200MA GN ETR O N2M 218H(MF)I1
F163516004000SCR EW S PE CIALT2 BOLT FLANGE 5X12 DA CR O1
F177272400811SCREW TAPTITETT3 TRS 4X8 M FZN1
F183513003200HO LDER HV C APACITORSECC T0.61
F193518301900CAPACITOR HV2100VAC 0.84uF #1871
F203518400400DIODE H VH VR -1X-3AB 12KV #1871
F213518113900TRANS HVDY-N80P0-63T1
F223516003700SPEC IAL SCRE WTT3 HEX 4X8 FLG M FZ N4
F233510311700BASESBHG T0.81
F247112401011SCRE W TAPPINGT1 TRS 4X 10 M FZN5
F253512100900FOO TPP DAS F-1302
F267272400811SCREW TAPTITETT3 TRS 4X8 M FZN1
F273515201101STOPPER H INGE *USC P-1 T2.51
F284415A17352SW M ICROVP-533A-OF SPNO #187 200G1
F294415A66600SW M ICROVP-532A-OF SPNC #187 200G1
F304415A17352SW M ICROVP-533A-OF SPNO #187 200G1
F313513702600LEVER LO CKPO M1
F323513811700LOCKPO M1
F333513601600LAMPBL 240V 25W T25 C7A H1871
F347121400611SCREW TAPPINGT2S PAN 4X6 M FZN1
F353966310100MO TO R S YN CR O220V 2.5W GM -16-24FD121
3966310110MOTOR S YN CR O220V 2.5W M2LJ49ZT521
F363518905300THE RM OS TATO FF:75 ON:65 H #187 NB1
F373513003400HO LDER THE RM O S TAT PB T1
F387272400811SCREW TAPTITETT3 TRS 4X8 M FZN1
F393511406200COVE R W AVE G UIDEH EATPROOF PP1
F403517400620CO UP LERXA RE C1
F413514700710RO LLERTEFLON3
F423512517300GU IDE RO LLER PP 5113MF6 A353B1
F433517203600TRAYGLASS1
Refer to disassembly and assembly
1
Page 35
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
EXPLODED VIEW AND PARTS LIST
(2) KOR-861G/861H
REF NOPART CODEPART NAMEDESCRIPTIONQ'TY
A00DO OR AS
B00CO NT RO L PANEL AS1
F013510801400CABINETPCM T 0.61
F027112401011SCRE W TAPPINGT1 TRS 4X 10 M FZN3
F033516109200CAVITY WELD ASCAVITY WE LD A S1
3516109700CAVITY JOINT ASCAVITY JOINT AS1
F047112401011SCRE W TAPPINGT1 TRS 4X 10 M FZN1
F057122401211SCREW TAPPINGT2S TRS 4X12 M FZN1
F067122401211SCREW TAPPINGT2S TRS 4X12 M FZN1
F077112401011SCRE W TAPPINGT1 TRS 4X 10 M FZN1
F0835113ACNM5C OR D PO WE R AS3X0.75 40X40 120-RTML1
F094413A90012CLA MP PO W ER CO RDNYLON661
F107122401211SCREW TAPPINGT2S TRS 4X12 M FZN1
F117121403011SCREW TAPPINGT2S PAN 4X30 MFZN2
F123963324300MO TO R S HA DE D P OLE220V 25W M W 10GA -M011
F133512517000GU IDE W INDPP1
F143511800300FANPP+30%G LASS1
F153518002200MA GN ETR O N2M 218H(MF)I1
F163516004000SCR EW S PE CIALT2 BOLT FLANGE 5X12 DA CR O1
F177272400811SCREW TAPTITETT3 TRS 4X8 M FZN1
F183513003200HO LDER HV C APACITORSECC T0.61
F193518301900CAPACITOR HV2100VAC 0.84uF #1871
F203518400400DIODE H VH VR -1X-3AB 12KV #1871
F213518114200TRANS HVDY-N80P0-86T1
F223516003700SPEC IAL SCRE WTT3 HEX 4X8 FLG M FZ N4
F233510311900BASESBHG T0.81
F247112401011SCRE W TAPPINGT1 TRS 4X 10 M FZN5
F253512100900FOO TPP DAS F-1302
F267272400811SCREW TAPTITETT3 TRS 4X8 M FZN1
F273515201101STOPPER H INGE *USC P-1 T2.51
F284415A17352SW M ICROVP-533A-OF SPNO #187 200G1
F294415A66600SW M ICROVP-532A-OF SPNC #187 200G1
F304415A17352SW M ICROVP-533A-OF SPNO #187 200G1
F313513702600LEVER LO CKPO M1
F323513811700LOCKPO M1
F333513601600LAMPBL 240V 25W T25 C7A H1871
F347121400611SCREW TAPPINGT2S PAN 4X6 M FZN1
F353966310100MO TO R S YN CR O220V 2.5W GM -16-24FD121
3966310110MOTOR S YN CR O220V 2.5W M2LJ49ZT521
F363518905300THE RM OS TATO FF:75 ON:65 H #187 NB1
F373513003400HO LDER THE RM O S TAT PB T1
F387272400811SCREW TAPTITETT3 TRS 4X8 M FZN1
F393511406200COVE R W AVE G UIDEH EATPROOF PP1
F404418D10032COUP LERPP S1
F413514700900RO LLERTEFLON3
F423512509200GU IDE RO LLER PP 1
F433517203500TRAYGLASS1