Daewoo D-WD1145AHX, D-WL6511XXLW, D-WL6511XXLT Specifications

Service Guide

Washing Machine

Version2.1

2008.12.11

Asko WL6511XXLW

WL6511XXLT

CONTENTS

" What is Drum Washing Machine? ..........................................................3

" Washer Specification . .............................................................................6

" Operating Mechanism Diagram .............................................................7

" Parts List By ASS’Y .................................................................................8

" Control Part Function Spec ....................................................................20

" Detailed Spec, Principles and Breakdown Diagnosis/ Service

of Electronic part. ...................................................................................45

" Wiring Diagram........................................................................................62

" Installation...............................................................................................63

" Caution for Service .................................................................................64

What is Drum Washing Machine?

1. Drum Washing Machine

Water consumption is reduced by using the power of the laundry falling (free-fall) created when rotating the drum resembling a sieve net. With temperature control system, this drum washing machine saves energy and improves washing performance at the same time.

2. Key Features

" Simultaneous supply of cold#hot water

As cold and hot water is supplied at the same time, heating time and energy is saved.

" Top-quality popup dial

The top-quality popup dial is used only during washing process.

" Dust filter

Filter to remove foreign substances, such as naps generated during washing, etc., is installed inside the drum.

" DD inverter motor

The direct-drive type, of which motor is directly connected to drum without an interim clutch, significantly reduces noise and vibration.

" Heating device is installed to enable boiling of the laundry.

" Large door creates grand appearance and makes it easy to put in and out the laundry.

" For pump drainage, the powerful pump speeds up drainage process.

3. Power System

The

Turbo

Laundry

Drainage Motor

#DD Control: Direct drive type of direct connection between drum and motor

#Rotation by powerful high-performance BLDC motor

#Pump drainage type for built-in installation

Drum

BLDC Motor

rum Wa

4. Major Functions

$ Washing

When rotating drum after putting in the laundry and detergent into the drum, the laundry are rotated by protrusions (lifters) attached inside the drum. Washing is carried out with bending and impact actions generated by falling of the laundry to the top part of drum.

% Rinsing

Rinsing cleanly washes out detergent and dirt removed from the laundry after washing cycle.

& Spin-drying

Weak, standard and strong cycles can be selected according to types of fabrics to be washed. Spindrying is carried out by rotation (the centrifugal force) of drum according to the designated speed.

' Drainage

Pump Drainage: Powerful pump for built-in installation and application of filter to remove foreign substances

Washer Specification

1. Product Specification

External Measurements (inches) 27"(width) x 31.8"(depth) x 40.1"(height)

Weight 198.4lbm

Rated Supply Power 120V 60Hz

Rated Consumption Power Washing 200W (1100W during heating)

Washing Method Drum type

Water Pressure Water Pressure 29kPa ~ 784kPa(0.3kgf/kg~8kgf/kg)

Operating Mechanism Diagram

4. WATER SUPPLY PART

• Cold Water: 3 holes Cold water, pre-washing

• Hot Water: 1 hole

• Water supply box, hose

5. DOOR

• Door lock S/W

• Lock hinge

• Door AS: Glass

• Gasket

Water Supply

Delergent Container

Thermister

Door

Door Switch

Drainage Pump

6. DRAINAGE PART

• Drainage pump

• Valve housing

• Hose

Drum

Washing Heater

Electricity Input Noise Filter

Thermister

7. SUPPORTER

• Base

• Damper AS: 4

• Spring: 2

Program

BLDC Motor

1. CONTROL PART

• Main PCB

• Front PCB

• Harness

• Noise filter

• Power Cord: 15A

2. DRIVING PART

• BLDC motor

• Drum

• Bearing

• Spider/ shaft

• Tub

• Weight balancer

3. HEATING PART

• Water Heater: 1000W

• Washing temperature sensor

PARTS LIST BY ASS’Y

1. CABINET AS

C17-1

C17

C15

C14

C05

C03

C07

C08

C12

C18

C06

C20

C09

C11

C19

C04

C01

C10

C16

C13

C13-1

C07

C08

C02

No. Part Name Part Code Qtt'y Specification Remark

- CABINET SUB AS 3610811950 1 13KG, PUMP, WHITE WL6511 XXLW, XXLW RH 3610811955 1 13KG, PUMP, PLATINUM WL6511 XXLPP 3610811956 1 13KG, PUMP, ROSE RED WL6511 XXLRR

C01 CABINET 3610811740 1 SGCC 0.8T PUMP WASHER • 1PIECE SVC PART C02 FRAME LOWER 3612206700 1 SBHG 1.2T => CABINET SUB AS C03 FRAME TOP L 3612206500 1 SGCC 1.6T C04 FRAME TOP R 3612206600 1 SGCC 1.6T C05 FRAME UPPER 3612208200 1 SGCC 1.2T

- SCREW TAPPING 7122401411 6 T2S TRS 4 x 14 MFZN Fix Frame Upper to Cabinet

C06 STOPPER SPRING 3615202200 2 POM C07 FIXTURE PLATE 3612008000 8 POM C08 SCREW TAPPING 7121401211 8 T2S PAN 4 x 12 MFZN C09 NOZZLE AIR 3618103110 1 PP C10 HANDLE CABINET 3612608100 2 PP, WHITE WL6511 XXLW, XXLW RH

2 PP, PLATINUM, RED WL6511 XXLPP, XXLRR

C11 COVER BACK AS 3611425530 1 COVER B + PAD + LABEL

- SCREW TAPPING 7122401411 4 T2S TRS 4 x 14 MFZN Fix Cober Back to Cabinet

C12 SENSOR PRESSURE 3614825220 1 DWD-130RP

- SCREW TAPPING 7122401411 2 T2S TRS 4 x 14 MFZN Fix Sensor Pressure to Cabinet

C13 UNIT DRAIN PUMP AS 36189L5600 1 UL.PLASET + HANYU AS 80W

C13-1 FILTER PUMP 3611910200 1 HANYU FILTER

- SCREW TAPPING 7122401411 2 T2S TRS 4 x 14 MFZN

C14 HOSE DRAIN I 3613271300 1 ST+EL, 1010MM

- ABSORBER HOSE DRAIN 3610115600 1 T10, 60 x 130

- CLAMP HOSE 3611203900 2 SK5 D=26 Fix Drain I

C15 HOSE WATER REMAIN 3613272210 1 EPDM, UL 3T Round Bending C16 CAP WATER REMAIN 3610916800 1 PP C17 CUFF DRAIN HOSE 3616802600 1 PP, PUMP

C17-1 HOSE SIPHON 3613272210 1 EPDM, UL 3T L=270

- SCREW TAPPING 7122401411 1 T2S TRS 4 x 14 MFZN Fix Drain Hose to Cabinet

C18 PCB INVERTER AS PRPSSWAD09 1 ASKO 13K Washer Pair main C19 COVER PCB M 3611427700 1 UL,ABS VE-0856, MAIN PCB C20 HARNESS AS 3612796T00 1 UL, 13K Washer, Non-bubble

- SCREW TAPPING 7122401411 1 T2S TRS 4 x 14 MFZN Fix PCB Main to Cabinet

- LOCK HARNESS M 3613802300 6 M Type(18 x 18), Nylon66 Cabinet rear

- LOCK HARNESS 3613802100 2 DASTL-20NA Frame Top right

- LABEL WIRING UL 3613557100 1 UL Only, Wiring diagram+Warning English&French

Fix Drain Pump to Frame Lower

rum Wa

2. BASE U ASS'Y

B06

B02

B01

B03

B04

B05

No. Part Name Part Code Qtt'y Specification Remark

B01 REACTOR 52G043A110 1 RT-047K L=150 B02 BASE U 3610392700 1 PP B03 SUPPORTER LEG 3615303600 4 PO+Coating 3.0T B04 FIXTURE LEG 3612006400 4 ABS, DWD-100DR B05 FOOT AS 3612100700 4 B06 PROTECTOR HEATER 3618304600 1 SECC 0.35T

- SCREW TAPPING 7122401411 4 T2S TRS 4x14 MFZN Fix Protector Heater to Base U

- SCREW TAPPING 7122401411 20 T2S TRS 4x14 MFZN Fix Base U to Cabinet

Foot+Special bolt, Double insert type Hybra-Nylon66

3. SUPPORT DRUM REAR ASS'Y

T01

T03

T12

T04

T11

T05

T10

T21

T06

T07

T04

T09

T20

T23

T05

D01

T22

T08

T24

D03

T26

D02

T27

T29

T13

T18

T17

T16

T15

T14

T19

T25

T28

T30

rum Wa

No. Part Name Part Code Qtt'y Specification Remark

T01 SPECIAL SCREW 3616029400 8 SWCH 8.5 x 30 Fix Balancer W. to Tub F

BALANCER WEIGHT AS(L)

T02

BALANCER WEIGHT AS(R) T03 GASKET 3612322000 1 EPDM, Wash-only, Nozzle shower T04 NOZZLE SHOWER 3618104000 1 PP T05 CLAMP GASKET AS 3611205300 1 Gasket, 13kg Drum T06 TUB FRONT 3618828Y00 1 FRPP, 13kg Drum T07 SPECIAL SCREW(TUB) 3616029800 15 SWCH 6.5 x 30 Fix Tub F & R T08 SPRING SUSPENSION 3615114800 2 13kg DRUM T09 FIXTURE HEATER 3612006700 1 STS 430 T10 DAMPER FRICTION 361A700300 2 T11 DAMPER FRICTION 361A700110 2 T12 DAMPER PIN 361A700200 8 AKS D=14.5 Tub & Base U T13 HOSE DRAIN 3613269000 1 EPDM,PUMP T14 CLAMP HOSE 3611203410 2 SK5, D=33 T15 HOSE AIR PRESSURE 3613270600 1 ID=4,OD=8,L=1000MM T16 HOSE AIR TRAP 3613269700 1 EPDM, 13kg Drum T17 CLAMP HOSE 3611204700 2 D26 T18 AIR TRAP 361A500101 1 PP T19 DRAIN HOUSING I 36196TAM00 1 PP,PUMP 1 PIECE SVC PART T20 TUB REAR AS 36100E2W00 1 13kg DRUM T21 GASKET TUB 3612322100 1 EPDM FORM, 13KG DRUM T22 HOSE AIR 3613266300 1 EPDM, DWD-100DR T23 CLAMP HOSE 3611203400 2 SK5, MFZN,D=35 T24 UNIT STATOR BLDC 36189L4840 1 T25 BLDC HALL IC 3626D01002 1 STATOR PCB HOLDER AS(SVC) T26 BRACKET HOUSING 3610609700 1 GI 2.3T T27 SPECIAL BOLT AS 3616063400 6 SWCH M8+SILOCK, 58MM Fix Stator & Tub R T28 UNIT ROTOR BLDC 36189L4900 1 T29 SPECIAL BOLT AS 3616029600 1 T30 HEATER WASH 3612801740 1 D01 DRUM SUB AS 3617008X00 1 SUS, 13kg 1 PIECE SVC PART D02 SPIDER AS 361A300600 1 13kg, ALDC+S45C D03 SPECIAL SCREW(SPIDER) 3616029500 6 STS 430, 8 x 25

D04 LIFTER BODY 361A400700 3 PP, 13kg Drum D05 CAP FILTER 3610917310 3 ABS, NON-NANO, 13kg 1 PIECE SVC PART

FILTER 3611908410 3 ABS, NON-NANO, 13kg

FILTER NET 3611908500 3 SUS, FILTER

3616106900 1 13kg DRUM 3616106800 1 13kg DRUM

AWECO, HP3 60N/9MM BUFFER 4,0 70N AKS ST=170-260 DL=197.5 LOW NOISE

30T,36SLOT,2SENSOR,WS2A30G011

MAGNET24,SERRATION,WR1238F001 SWCH 10*30,F/L BOLT S.P/W SEAL LOCK UL.120V1.0KW6.7W/SQ.SUS.1R3A515003.L/W.

Tub F & R right Tub F & R left

1 PIECE SVC PART

4. INLET BOX AS

No. Part Name Part Code Qtt'y Specification Remark

I01 INLETBOX 3617510800 1 PP I02 NOZZLE AS 3618104800 1 WD1131'S, Top+Under I03 HOSE INLET 3613270300 1 EPDM I04 CLAMP AS 3611203200 2 ID=60, WIRE+GUIDE+BOLT+NUT I05 HOSE WATER SUPPLY 3613270920 1 EPDM ID=9.5 OD=15.5 L=410mm I06 HOSE WATER SUPPLY 3613270920 1 EPDM ID=9.5 OD=15.5 L=380mm I07 HOSE WATER SUPPLY 3613270920 2 EPDM ID=9.5 OD=15.5 L=230mm I08 HOSE WATER SUPPLY 3613270920 1 EPDM ID=9.5 OD=15.5 L=530mm I09 PIPE JOINT HOSE INLET 3614413300 1 PP I10 HOSE SHOWER 3613270130 1 EPDM ID=8.5 L=550mm I11 CLAMP HOSE 3611205810 1 D-WD113'S ID14.3 W10 0.9T WH I12 VALVE INLET 3615416700 1 UL.120V60HZ.BITRON.1WAY HOT I13 VALVE INLET 3615416930 1 UL.120V60HZ.BITRON.3WAY COLD

- SCREW TAPPING 7002400811 4 TRS 4X8 MFZN Fix Valve Inlet to Cabinet

- SCREW TAPPING 7122401411 1 T2S TRS 4X14 MFZN Fix Inletbox to Frame T(Side)

5. CABINET FRONT ASS'Y

F01

F21

F20

F19

F03

F09

F10

F18

F05

F07

F08

F02

F04

F12

F22

F23

F06

F16

F13

F11

F15

F17

F14

No. Part Name Part Code Qtt'y Specification Remark

F01 CABINET F SUB AS 3610811310 1 13KG, PUMP, WHITE WL6511 XXLW, XXLW RH

3610811321 1 13KG, PUMP, PLATINUM WL6511 XXLPP

3610811322 1 13KG, PUMP, ROSE RED WL6511 XXLRR F02 SUPPORTER HINGE 3615304001 1 SGCC 1.2T F03 LABEL SAFETY R 3613555800 1 PET, DOOR SAFETY,UL

1 PET, DOOR SAFETY,UL, RH XXLW RH

F04 LABEL WARNING 3613558500 1 PET,SILVER,DOOR WARNING,UL

1 PET, DOOR WARNING,UL, RH XXLW RH F05 FRAME DOOR IN 3612206800 1 PP(Heat resisting) F06 STOPPER DOOR 3615202300 1 PP(Heat resisting) F07 DOOR GLASS 361A110600 1 GLASS F08 PROTECTOR GLASS 3618304300 1 ABS(Transparent) F09 HINGE DOOR 3612902910 1 13K WASHER,ALDC WL6511 XXLW, XXLW RH

3612902900 1 13K WASHER,ALDC WL6511 XXLPP, XXLRR F10 CAP HINGE DOOR 3610916500 4 POM F11 FRAME DOOR OUT 3612206910 1 13K WASHER,ALDC WL6511 XXLW, XXLW RH

3612206900 1 13K WASHER,ALDC WL6511 XXLPP, XXLRR F12 SCREW TAPPING 7115402029 16 T1S FLT 4*20 STS430 NATURAL F13 COVER HANDLE 3611426720 1 ABS, SPRAY_BASE WL6511 XXLW, XXLW RH

3611426700 1 ABS WL6511 XXLPP, XXLRR F14 HANDLE DOOR 3612609000 1 ABS F15 HOOK DOOR 3613100800 1 ZNDC F16 SPRING HOOK 3615113700 2 SUS ID=4.3,NI=7,D=(0.9 F17 PIN HANDLE 3618200100 1 SUS, D3.0 F18 SCREW TAPPING 3616051229 4 STS430 F/L BOLT(SE) 5*12 F19 SWITCH DOOR LOCK 3619046410 1 F20 SCREW TAPPING 7122401608 2 T2S TRS 4 x 16 SUS 430 F21 SCREW TAPPING 7122401411 4 T2S TRS 4 x 14 MFZN For fixing Cabinet F to Cabinet F22 CASE PUMP 3611141400 1 PP F23 COVER PUMP 3611426800 1 ABS, WHITE WL6511 XXLW, XXLW RH

DF F11 110 125V 16A PTC-SOLENOID

1 ABS, PLATINUM WL6511 XXLPP 1 ABS, RED WL6511 XXLRR

WL6511 XXLW, XXLPP, XXLRR

For fixing Door S/W to Cabinet F

6. PANEL F ASS'Y

No. Part Name Part Code Qtt'y Specification Remark

P01 PANEL F 3614288800 1 ABS, WASHER(ASKO), WHITE WL6511 XXLW, XXLW RH

ABS, WASHER(ASKO), PLATINUM

1 1 ABS, WASHER(ASKO), RED WL6511 XXLRR

P02 BUTTON POWER 3616637800 1 ABS, WHITE WL6511 XXLW, XXLW RH

1 ABS, PLATINUM WL6511 XXLPP 1 ABS, RED WL6511 XXLRR

P03 WINDOW COURSE 3615506300 1 ABS(Transparent) + Film, WHITE WL6511 XXLW, XXLW RH

ABS(Transparent) + Film, PLATINUM

1 1 ABS(Transparent) + Film, RED WL6511 XXLRR

P04 BUTTON START 3616637900 1 ABS, WHITE WL6511 XXLW, XXLW RH

1 ABS, PLATINUM WL6511 XXLPP 1 ABS, RED WL6511 XXLRR

P05 BUTTON OPTION 3616638100 7 ABS, WHITE WL6511 XXLW, XXLW RH

7 ABS, PLATINUM WL6511 XXLPP 7 ABS, RED WL6511 XXLRR

P06 WINDOW DISPLAY 3615506400 1 ABS(Transparent) + Film, WHITE WL6511 XXLW, XXLW RH

ABS(Transparent) + Film, PLATINUM

1 ABS(Transparent) + Film, RED WL6511 XXLRR

P07 BUTTON FUNCTION 3616638000 1 ABS, WHITE WL6511 XXLW, XXLW RH

1 ABS, PLATINUM WL6511 XXLPP 1 ABS, RED WL6511 XXLRR

P08 DIAL KNOB OUTER 3616638200 1 ABS, WHITE 1 PIECE SVC PART

1 ABS, PLATINUM, RED

P09 DIAL KNOB INNER 3616638300 1 ABS, WHITE

1 ABS, PLATINUM

1 ABS, RED P10 LED COURSE 3613054700 1 ABS(Transparent) P11 HOLDER COURSE 3613054500 1 ABS P12 HOLDER FUNCTION 3613054600 1 ABS P13 PCB AS PRPSSWAD29 1 ASKO Washer Front PCB As P14 CASE PCB FRONT 3611147600 1 ABS

- SCREW TAPPING 7122401829 2 T2S TRS 4x18 STS

- SCREW TAPPING 7122401411 7 T2S TRS 4x12 MFZN For fixing PCB AS to Panel F

P15 CASE HANDLE 3611147700 1 ABS, Silk print, WHITE WL6511 XXLW, XXLW RH

1 ABS, Silk print, PLATINUM WL6511 XXLPP

1 ABS, Silk print, RED WL6511 XXLRR P16 HANDLE CAP 3612611400 1 ABS, WHITE WL6511 XXLW, XXLW RH

1 ABS, PLATINUM WL6511 XXLPP

1 ABS, RED WL6511 XXLRR P17 CASE DETERGENT 3611145600 1 PP P18 CAP SOFTENER 3610917800 1 PP P19 CAP BLEACH 3610917900 1 PP P20 CAP LIQUID 3610918000 1 PP P21 CASE LIQUID 3611145700 1 PP

WL6511 XXLPP

For fixing Panel F to Frame Upper

7. PLATE T ASS'Y

T01

T02

T03

No. Part Name Part Code Qtt'y Specification Remark

T01 PLATE TOP AS PRMACA3R00 1 SECD 1.2T + SPRAY T02 HANDLE REAR 3615304100 2 ABS

(PLATE SUPPOTER)

- SCREW TAPPING 7122401411 4 T2S TRS 4x14 MFZN

rum Wa

8. ACCESSORY

A01 A02 A03 A04 A05

No. Part Name Part Code Qt'y Specifications Color Cost in USD($) Remarks

A01 HOSE DRAIN O AS 3613268500 1 DWD-800W, L=1,500 NA

GUIDE DRAIN HOSE 3612502300 1 PP NA

A02 HOSE INLET AS 3613271500 1 REFLEX, PVC 1.3M NA Cold

HOSE INLET AS 3613271510 1 REFLEX, PVC 1.3M NA Hot A03 UNIT SVC WRENCH 36189L3X00 1 PO+Coating, 2.3T DWD-110RP NA A04 MANUAL OWNERS 4589A61600 1 ASKO Manual NA English & French A05 CAP HOLDER 3610916400 4 PP, DWD-10RP White

Control Part Function Spec

1. SEQUENCE CHART

CCllaassssiiffiiccaattiioonn PPrroocceessssiinngg TTiimmee

aa ss hh

ii nn ss ee

SS pp

EEnndd

NOTE

Sensing 10sec

Water Supply 2min

Prewash 10min

Drain 1min

Balancing Spin 2min

Meduim Spin

Sensing 20sec

Water Supply 2min

Washing1 45min 37min

(Heating) 30min 28min 32min 20min

Drain 1min

Balancing Spin 2min

Meduim Spin

Water Supply 2min

Rinsing 1 3min

Drain 1min

Balancing Spin 2min

Meduim Spin

Water Supply 2min

Rinsing 2 3min

Drain 1min

Balancing Spin 2min

Meduim Spin

Water Supply 2min

Rinsing 3 3min

Drain 1min

Balancing Spin 2min

Main Spin

Cloths Release 60sec

END 10sec

Remain Time Display 1:05 1:09 53 54 1:30 1:34 1:14 1:02

1. Everyday wear : Warm + Wash + Soil Normal + Rinse 2 + Medium Spin

2. Towel/Bedding : Warm + Wash + Soil Normal + Rinse 2 +High Spin

3. Sanitary : Extra hot + Wash + Soil Normal + Rinse 2 + Medium Spin

4. Bulky Item : Warm + Wash + Soil Normal + Rinse 2 + Mediume Spin

5. Synthetics : Warm + Wash + Soil Normal + Rinse 2 + Mediume Spin

EEvveerryyddaayy WWeeaarr TToowweell//BBeeddddiinngg SSaanniittaarryy

Small Low Small Low Small Low

8min

3min

50min 53min 57min

25min 16min 17min 15min

3min

9min 7min 6min

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