Dacor DOC30M977DS Installation

Installation Instructions

Modernist Built-In Microwave Combination Oven

DOC30M977D*

Part No. 112191 Rev A

Contents

Before you begin... 3

Important 3

Customer-service information 4

If You Need Help... 4

Important safety instructions 5

Related equipment safety 5 Transport 5

Installation requirements 8

Checklist 8 Prepare to install the oven 9 Location requirements 10 Product dimensions - Combi. ovens 11 Cabinet dimensions - Combi. ovens 12 Electrical Connection 16

Installation instructions 18

Prepare built-in oven 18 Remove and replace oven door 19 Electrical connection 23 Install oven 27 Temp sensor & Heater check 29

Troubleshooting 30

Information codes 30

English2

Before you begin...

Important

Installer

• To promote safety and minimize problems, read this manual thoroughly before starting the installation. Leave this manual with the user.

• Write the appliance’s model/serial numbers in this manual for service/ maintenance reference.

User

• Keep this manual for personal reference and for that of inspectors, service personnel, etc.

Before you begin...

• The overall design and/or accessories may differ with the model.

English 3

Customer-service information

If You Need Help...

If you have questions or problems with installation, contact your Dacor® dealer or the Dacor Customer-Service team. If your Dacor appliance is under warranty, call Dacor Distinctive Service. Have the appliance’s model/serial numbers available when you call.

Dacor Distinctive Service (repairs under warranty only)

Phone: (800) 793-0093 ex. 2822 (U.S.A. and Canada) Monday — Friday 6:00 a.m. to 4:00 p.m. Pacific Time

Customer-service information

Dacor Customer Service

Phone: (800) 793-0093 ex. 2813 (U.S.A. and Canada) Monday — Friday 6:00 a.m. to 5:00 p.m. Pacific Time

Web site: www.dacor.com

All specifications are subject to change without notice. Dacor assumes no liability for changes to specifications.

English4

Important safety instructions

Related equipment safety

Remove all tape and packaging before using the appliance. Dispose of the packaging after unpacking the appliance. Never let children play with packaging material. Never modify the oven (e.g., do not rem

Transport

To avoid damage to the oven vent, use the transport method shown in the picture below.

Front

Pallet

ove panels, wire covers, or screws).

Support the bottom of the oven from either side when moving it to the installation site. Leave the unit attached to the pallet until it is in front of the cabinet opening and ready to be lifted into place.

Important safety instructions

DANGER

ELECTRICAL SHOCK HAZARD

To avoid risk of electrical shock, personal injury, or death; v

erify your appliance is grounded according to local codes or in their absence, with the National Electrical Code (NEC). ANSI/NFPA 70-latest edition.

WARNING

MOVING HAZARD

To avoid risk of severe personal injury; this appliance requires two or more people while handling and moving. Use of appliance moving devices is recommended.

English 5

Important safety instructions

WARNING

• The information in this manual should be followed exactly to avoid fire or electrical

shock that may cause property damage, personal injury, or death.

• Save this manual for local electrical inspector’s use.

• Ensure your appliance is properly installed and grounded by a qualified technician.

• New branch-circuit installations (1996 NEC), mobile homes, RVs, or installations

where local codes prohibit grounding through the neutral conductor require 4-wire branch-circuit connection.

• Improper connection of aluminum house wiring to copper leads can cause an

electrical hazard or fire. Use only connectors designed for joining copper to aluminum and follow the manufacturer’s recommended procedure closely.

• Mounting screws must be used. Failure to do so can result in the oven falling out of

Important safety instructions

the cabinet causing serious injury.

CAUTION

• The cabinets and wall coverings around the oven must be able to withstand the heat

(up to 194 °F [90 °C]) generated by the oven; otherwise, discoloration, delamination, or melting may occur.

• DO NOT remove spacers on the side walls of the built-in oven. The spacers center the

oven in the space provided. The oven must be centered to prevent excess heat buildup that may result in heat damage or fire.

English6

WARNING

Follow the information in this manual exactly; otherwise, fire or electrical shock may result causing property damage, personal injury, or death.

IMPORTANT NOTE

The installer shall ensure proper installation. Product failure due to improper installation is NOT covered under warranty.

WARNING

DO NOT put weight on the oven door. Never let anyone to climb, sit, stand, or hang on the oven door. The oven could tip, causing personal injury and property damage.

WARNING

Electricity must be off while the electrical connections are made. Failure to do so can result in severe personal injury or death.

IMPORTANT NOTE

• Observe all governing ordinances.

• The oven must be properly grounded.

• Do not block oven vents (bottom-front of the oven) or leave combustible or heat-

sensitive items in front of them.

Important safety instructions

English 7

Installation requirements

Checklist

Use this checklist to verify that you have completed each step of the installation process:

1. Before installing the oven, verify the cabinet dimensions are correct and the required electrical connections are present.

2. See this manual's content regardi Packaging, Electrical Installation, Testing th

3. To lift the oven, hang the install handle onto the side hook of the unit.

4. Move the oven unit into place in front of the cabinet opening, leaving the bottom packaging on the unit to avoid damaging flooring.

5. Team-lift the unit directly into the cabinet cutout, avoiding personal injury.

6. Ensure the electrical conduit reaches to the connection point properly.

7. Slide the unit fully into place, while routing the electrical conduit correctly.

8. With a Phillips screwdriver and supplied screws, anchor the oven to the cabinetry opening.

9. Consult the complete installation instructions, and follow the other procedures listed, including verifying proper oven function.

Installation requirements

10. All product literature and accessories are supplied (may be wrapped or boxed) with the oven.

ng Safety, Cabinet Dimensions, Removing

e Installation and Customer

Service.

English8

Prepare to install the oven

Tools you will need

Phillips Screwdriver Drill

Parts included

8 screws (M4 L16)

8 Wood Screws For Mounting (6 screws

needed for installation and 2 extra’s)

Tools you will need

Junction Box Wire Nuts

/4” Conduit Connector Install Handle

30” (76.2 cm)

Metal Bottom Trim

Installation requirements

English 9

Installation requirements

Location requirements

IMPORTANT: Observe all governing

• Specified cabinet-opening dimensions are minimums and must be followed.

• Cabinet recess must completely enclose all but the oven face.

• Grounded electrical supply is required. (See Electrical connection.)

• Locate the junction box no more than 3” (7.6 cm) below the support platform. A

1” (2.5 cm) minimum diameter hole should be drilled in the right or left rear corner of the platform so the oven's power plug can access the junction box.

• The support platform must be solid, level, flush with bottom of cabinet cutout, and able to support 287 lb (130 kg).

• Install the oven at least 12” (30 cm) away from other appliances.

IMPORTANT: Check with your builder or cabinet supplier to ensure the materials used will not discolor, delaminate, or not be otherwise damaged. This oven is designed according to the requirements of UL and CSA International and complies with the maximum allowable wood cabinet temperatures of 194 °F (90 °C).

Installation requirements

ordinances.

English10

Product dimensions - Combi. ovens

Installation requirements

DIMENSION

A 43 B 28

/8” (110.2 cm) Overall height

/2” (72.4 cm) Recessed width

C 42” (106.7 cm) Recessed height D 23 E 29

/8” (58.7 cm) Recessed depth

/4” (75.6 cm) Door Width

F 67” (170 cm) Conduit length G 30” (75.7 cm) Overall width (Handle width) H 2

/4” (5.6 cm) Handle Depth

English 11

Installation requirements

Cabinet dimensions - Combi. ovens

Combi Ovens Installed in Cabinet (Standard)

Allow a minimum of 22”

for clearance to adjacent

Installation requirements

corners, drawers, walls,

etc. when door is open

CABINET DIMENSION

A 30” (76.2 cm) B Min 1 C 12” (30.5 cm) D Min 28 E Min 1” / Max 1 F 42 G Min 23 H Min 30

I Max. 9

J Min.

/8” / Max 283/4” (Min 72.7 cm / Max 73.0 cm)

/2” (Max. 24.1 cm) – Junction Box

/16” (1.75 cm) – Wooden cabinet thickness

22”

/16” (3.0 cm)

/4” (Min 2.5 cm / Max 3.2 cm)

/4” (107.3 cm)

/2” (Min 59.7 cm)

/2” (Min 77.5 cm)

Junction Box

English12

Combi Ovens Installed in Cabinet (Flush)

Allow a minimum of 22”

for clearance to adjacent

corners, drawers, walls,

etc. when door is open

CABINET DIMENSION

A Min 30 B Min 1 C 12” (30.5 cm) D Min 1” / Max 1 E 43 F Min 24 G Min 30 H Max. 9

I Min.

/16” / Max 305/16” (Min 76.7 cm / Max 77.0 cm)

/2” (Max. 24.1 cm) – Junction Box

/16” (1.75 cm) – Wooden cabinet thickness

22”

/16” (3.0 cm)

/4” (Min 2.5 cm / Max 3.2 cm)

/16” (110.9 cm)

/16” (Min 63.0 cm)

/2” (Min 77.5 cm)

Junction Box

Installation requirements

English 13

Installation requirements

A C

Installation requirements

CABINET DIMENSION

A 30 B 43 C 24 D E F 1

/4” (76.8 cm) Width

/16” (110.9 cm) Height

/16” (63.02 cm) Depth

/16” (2.06 cm) Cleat Width

/16” (1.75 cm) Cleat Depth

/16” (3.3 cm) Cleat Position

English14

If codes permit and a separate ground wire is used, a qualified electrical installer should confirm that the ground path and wire gauge comply with local codes. Check with a qualified electrical installer if you are unsure the oven is properly grounded.

The oven must be connected to a grounded-metal, permanent wiring system. Ensure the electrical connection and wire size are adequate and comply with the

National Electrical Code, ANSI/NFPA 70-latest edition or CSA Standards C22. 1-94, Canadian Electrical Code, Part 1 and C22.2 No. O-M91-latest edition, and all local codes. A copy of these code standards can be obtained from:

• National Fire Protection Association 1 Batterymarch Park Quincy, MA 02169-7471

• CSA International 8501 East Pleasant Valley Road Cleveland, OH 44131-5575

Installation requirements

English 15

Installation requirements

Electrical Connection

To properly install your oven, you must determine the type of electrical connection you will be using and follow the instructions provided in this manual.

The oven must be connected to the electrical voltage and frequency specified on the model/serial/rating plate. (See left the graphic for location.)

Model/serial/

rating plate

• A circuit breaker is recommended.

• Use this chart to decide the minimum recommended dedicated circuit protection:

Installation requirements

KW Rating (240 V) KW Rating (208 V)

≤4.8 KW ≤4.1 KW 20 Amp

4.9 KW - 7.5 KW 4.3 KW - 6.2 KW 30 Amp

7.3 KW - 9.6 KW 6.3 KW - 8.3 KW 40 Amp

9.7 KW - 12.0 KW 8.4 KW - 10.4 KW 50 Amp

Recommended Circuit Size

(Dedicated)

English16

• Connect directly to the circuit-breaker box (or fused disconnect) through the

flexible, armored or nonmetallic sheathed, copper cable with grounding wire. (See Electrical connection.)

• Flexible conduit from the oven should be connected directly to the junction box.

• Fuse both sides of the line.

• Do not cut the conduit. The conduit length lets the oven be pulled out for service.

• A UL-listed or CSA-approved condui

t connector must be provided.

• If the house has aluminum wiring:

– connect a section of solid copper wire to the ends of the flexible conduit leads. – connect the aluminum wiring to the added section of copper wire using special connectors/tools designed and UL-listed for joining copper to aluminum.

• Follow the electrical connector manufacturer’s recommended procedure.

Aluminum/copper connection must comply with local codes and industry-accepted wiring practices.

For power requirement for model DOC30M977D refer to the following table.

Model 240 VAC 208 VAC

DOC30M977D* 8.9 kW 6.7 kW

Installation requirements

English 17

Installation instructions

Prepare built-in oven

ARNING

Excessive Weight Hazard

To avoid personal injury and property damage, at least two people should move and install an oven.

1. Av

2. To avoid floor damage, set the oven on a cardboard pad. Do not lift by any part of

3. Remove the shipping material and tape. Keep the packing material needed for

4. Remove the hardware package from the bag containing literature.

5. Remove racks, etc. from the oven chamber.

6. Move oven and cardboard close to the installation site.

Installation instructions

oid drilling or cutting into house wiring during installation.

the frame or handle.

installation.

English18

Remove and replace oven door

IMPORTANT: Use two hands to remove the lower oven door. (The mi

crowave-oven door

is not removable.) Before removing the oven door, lay out a soft blanket or packaging material on a flat,

sturdy surface where you can lay the door.

Disconnect LED

Wire Harness

light wire harness

Locate the LED wire harness and disconnect it b

1. Carefully pull the wire to reveal the connector.

efore removing the door.

2. Disconnect the connector.

NOTE

When installing the unit, install the bottom trim before reinstalling the door. (See Install oven.)

English 19

Installation instructions

Remove the lower oven door

1. Open the oven door.

2. Find the door hinge locks in the

3. Partially close the door to engage the

Locked

Unlocked

bottom corners of the door, and flip the hinge locks out-down to the unlocked position (see left). If the locks are not fully out, the door will not remove properly.

hinge locks. The door will stop at this point.

Installation instructions

4. Grasp both sides of the door below the handle; pull the door up and away from the oven. (Gently rock the door side to side as needed.)

5. Set the door, handle down, on the covered surface you prepared.

6. Go to Electric connection.

English20

Replace oven door

CAUTION

You may need help lifting the heavy door to slide it into the hinge slots. Do not lift by the handle.

1. Grasp both sides of the door below the handle.

2. At a 45° angle, align the door hinges

with the slots in the bottom corners of the oven chassis.

3. Maintaining a 45° angle, slowly insert the door. A slight drop indicates the door is engaged in the slots.

English 21

Installation instructions

4. Open the door all the way flat. If the

5. Flip the hinge locks up-in to the

6. Close the oven door.

7. If the gap between upper and lower

8. Reconnect the LED wire harness at

door does not open a full 90°, repeat Steps 1 – 3.

locked position. (See top graphic, pg.

20.)

doors is uneven, remove and reinstall door. (See Remove the lower oven door, pg. 20.)

the bottom right of the door.

Installation instructions

English22

Electrical connection

WARNING

Electrical Shock Hazard

• Disconnect power before servicing.

• Use 8-gauge, solid-copper wire.

• Ground the oven.

Failure to follow these instructions can cause electrical shock, fire, or death. This oven is manufactured with a neutral (white) power supply wire and a cabinet-connected ground (green or bare) wire twisted together.

1. Disconnect power.

2. Feed the flexible conduit from the oven

UL-listed or

CSA-approved

conduit

connector

through the opening in the cabinet.

3. Remove the junction box cover, and install a UL-listed or CSA-approved conduit connector to the junction box.

4. Route the oven's flexible conduit to the junction box through a UL-listed or CSA-approved conduit connector.

5. Tighten conduit connector screws.

6. See the chart on pg. 24 to complete

installation for your electrical connection.

Installation instructions

English 23

Installation instructions

Electrical Connection Options Chart

If your home has: Go to section:

4-Wire Cable from Home Power Supply

/2” (1.3 cm)

3-Wire Cable from Home Power Supply

/2” (1.3 cm)

WARNING

Electrical Shock Hazard

• Disconnect powe

• Use 8-gauge solid copper wire.

• Electrically ground oven.

• Failure to follow these instructions can result in death, fire, or electrical shock.

r before servicing.

Installation instructions

English24

4-Wire Cable from Home Power Supply

IMPORTANT:

Use the 4-wire cable from home power supply in the U.S. where local codes do not allow grounding through neutral, New Branch circuit installations (1996 NEC), mobile homes and recreational vehicles, new construction, and in Canada.

E F G

A. Cable from home B. Black wires (normally L1) C. Red wires (normally L2) D. 4-wire flexible conduit from oven E. Junction box F. White wires (normally N-neutral)

G. UL listed wire connectors H. green wires (normally G-ground) I. UL-listed or CSA-approved conduit

connector

power supply

1. Connect the 2 black wires (B) with a UL-listed wire connector.

2. Connect the 2 red wires (C) with a ULlisted wire connector.

3. Connect the 2 white wires (F) with a UL-listed wire connector.

4. Connect the green (bare) ground wire (H) from the oven cable to the green (bare) ground wire in the junction box with a UL-listed wire connector.

5. Install the junction-box cover.

Installation instructions

English 25

Installation instructions

3-Wire Cable from Home Power Supply - U.S. O

IMPORTANT: Use the 3-wire cable from the home power supply where codes permit a 3-wire connection.

A B

A. Cable from home B. Junction box C. Black wires (normally L1) D. White wires (normally N-neutral) E. green wires (normally G-ground)

Installation instructions

F. 4-wire flexible conduit from oven G. Red wires (normally L2) H. UL listed wire connectors I. UL-listed or CSA-approved conduit

connector

power supply

G H

nly

1. Connect the 2 black wires (C) with a UL-listed wire connector.

2. Connect the 2 white wires (D) and the oven's green (bare) ground wire with a UL-listed wire connector.

3. Connect the 2 red wires (G) with a UL-listed wire connector.

4. Install the junction-box cover.

English26

Install the ov

1. Using 2 or more people, lift the oven

artially into the cabinet cutout. Use

p the handle as shown.

NOTE

Handle

• Carefully push on front oven frame.

• Remove the install handles.

2. Pushing on the seal area of the front frame, slide the oven into the cabinet

until the back of the front frame touches the cabi

CAUTION

Do not push the upper oven (to prev

net front wall.

ent

radio frequency leakage.)

3. Center the oven in the cabinet cutout.

4. Peel the tape from the front trims.

- With the provided screws, securely

fasten the oven to the cabinet.

- Insert the screws through holes in

trim aligned with holes in lower oven frame. (Do not overtighten screws.)

Installation instructions

English 27

Installation instructions

When inserting the oven, use caution not to deform or damage the barrier underneath.

WARNING

. The bottom metal trim pieces are

shipped in the foam packing. To install the metal bottom trim:

- Align the tab of the trim with a hole

in the left side trim of the unit as shown. Repeat on the right side.

- Using one screw on each side of the

trim tab, secure the trim to the oven.

A. Trim Left B. Trim Bottom

Installation instructions

C. Screw

A. Trim Left B. Trim Bottom Large C. Screw

CAUTION

Lower oven door should be removed, before fastening the trim.

6. If the cutout size is larger than

1.5 inches use of the wider bottom trim is recommended.

NOTE

The upper oven can be fixed with 4 screws, and the lower oven with 2 screws.

English28

Temp sensor & Heater check

1. After connecting the power, check the display function.

2. Remove all accessories from the oven chamber.

3. You cannot proceed with self-diagnosis if the oven chamber is hot or the door is

open. (In either case Hot or door appears on the display.)

4. To start self-diagnosis, touch-hold the hidden keys simultaneou

sly for 5 seconds.

(Self-diagnosis takes about 5 minutes.)

Model DOC30M977D*

LOWER OVEN

Control panel

Hidden Key MICROWAVE + LOWER OVEN

5. If there is no err

6. If there is an error, a message appears on the display with an alert sound.

Feature

7. If an error occurs, contact a Dacor service center for further service.

NOTE

or, PASS appears on the display with an alert sound.

DOC30M977D*

Model

Error code Remark

Lower Broil H-4

Lower Oven Only

Lower Bake H-3

If it shows a message other than the ones listed above, please contact a Dacor service center. (See pg. 4.)

Installation instructions

English 29

+ 67 hidden pages