CycleOps Club Pro 300PT, Comp 200E Assembly & Service Manual
Indoor Cycle Assembly Service Manual
Comp 200E and Club Pro 300PT
CHAPTERS:
1. UNPACKING THE CYCLEOPS INDOOR CYCLE.......1
2. BIKE ASSEMBLY.............................................................1
Attach Stabilizer Feet
Attach Handlebars
Seat Assembly
Attach Pedals
Attach Console Bracket and Console
Leveling the Bike
3. COMMON ADJUSTMENTS........................................5
Flywheel Adjustment
Replacing Hub Batteries
Brake Adjustment
Replacing Brake Pads
Replacing Resistance Knob
4. LUBRICATION................................................................9
5. RF INTERFERENCE......................................................11
6. WARRANTY..................................................................11
1
CHAPTER 1:UNPACKING THE CYCLEOPS INDOOR CYCLE
Place the box upright and cut the plastic binding straps. Lift the top of the box to expose the Indoor Cycle (IC) and packaging.
Remove all parts from the box and foam inserts and ensure all the following parts are included:
Part Qty
Indoor Cycle Frame 1
Front V Foot 1
Back V Foot with wheels 1
Seat Post 1
Handlebars 1
Hardware 1
Hardware
Stabalizer bolts (8)
Washers (8)
Plastic cups(2)
Phillips-head screws (4)
5mm Allen wrench (1)
6mm Allen wrench (1)
15mm pedal wrench (1)
Phillips-head screwdriver (1) 2.5mm Allen wrench
Tools Required
Vice Grips or small clamping tool
17mm Cone wrench
15mm box wrench
10mm box wrench
Pliers
3mm Allen wrench
CHAPTER 2: BIKE ASSEMBLY
Step 1: Attach Stabilizer Feet
1. Note the difference between the front and rear stabilizer feet. The larger foot with wheels goes in the rear of the IC.
2. Align the rear base of the frame with the rear stabilizer and secure it with four 6mm bolts with washers. NOTE: Tighten
the inner bolts fi rst, and then proceed to the outer bolts to ensure the foot is secured properly and evenly.
3. Repeat with the front stabilizer.
Rear Stabilizer Feet
Front Stabilizer Feet
1
Step 2: Attach Handlebars
B
A
Step 3: Seat Assembly
C
A
A. Insert the handlebar post into the head tube and
tighten the 6mm pinch bolt or L-Handle.
B. Carefully slide the handlebar onto the handlebar
post, ensuring that the cables are not twisted. Once
the handlebar is in place, secure it with the quick-release lever. The lever must be in the “Closed” position
C
in order to safely use the IC.
C. Once the handlebar is properly installed, attach the
plastic end cap with two of the included Phillips-head
screws.
A. Open the quick-release lever and slide the seat clamp assembly
onto the seat tube. The clamp should be pointing towards the
front of the CycleOps IC. Slide the clamp assembly all the way
B
forward to allow access to the clamp. The seat clamp assembly is
secured to the seat post tube via a quick-release lever. Secure the
mechanism by rotating the lever into the “Closed” position prior to
using the IC.
B. To attach the saddle to the seat post clamp, use a 6mm Allen
wrench. Make sure both rails of the saddle are properly seated in
the clamp and tighten the 6mm Allen bolt. If desired, you can attach any standard bicycle saddle to the CycleOps Indoor Cycle. Be
sure to tighten the saddle so that it is level and parallel to the fl oor
for optimum comfort. Note: Seat may need to be retightened after
fi rst few uses. Retighten screw for the seat assembly as well as for
the angle of the seat.
C. Once the Saddle is level and properly tightened in the clamp,
attach the plastic end cap with two of the included screws.
D. In some instances, a shorter seat post is required for individuals under fi ve feet tall. You can replace the standard seat clamp
mechanism with part # 16616. Contact Saris Cycling Group to
order this part. Follow the instructions provided with that part for
installation.
B
2
Step 4: Attach Pedals
In order to mimic the fi t and feel of your own bike, CycleOps IC do not
come with pedals. Attach your own pedals per the manufacturers’ specifi cations.
Note that pedals are designed to be installed specifi cally on the right or left-hand
side of the IC. Improper installation can result in damage to the crank. Damage
caused by improper crank installation is not covered under warranty.
Attach your pedals onto the bike with a pedal wrench. Typically, each
pedal is marked with an “R” or an “L” on the very end of the spindle past the threads.
This mark indicates which side of the bike the pedal is intended to mount on.
This is important since the thread directions are different for each pedal.
A
A. Locate the pedal that has the “R” on the spindle. This pedal is for the right side crank
arm of the bike (chain guard side) and is right hand threaded
(turn clockwise to tighten).
B. Locate the pedal that has the “L” on the spindle. Turn the spindle left (counter-clockwise) to tighten as the “L” spindle is reverse threaded.
Step 5: Attach Console Bracket and Console
Bracket
When fi rst setting up the CycleOps IC you must attach the console bracket to the bike. To
do this, follow the instructions below:
B
Place bracket onto the handlebars as
shown.
Batteries: The console ships with batteries. In the event the batteries need to be replaced over time, follow these simple steps:
Insert screws through console bracket,
handlebar bracket, and tighten together.
Slide the console down completely down
onto the bracket. To ensure a solid con-
nection between the console and the
bracket make sure the contact points
between the console and bracket remain
clean and free from moisture or debris.
Remove the back cover with a small Phillips-head screwdriver.
Remove batteries.
Replace with fresh AAA batteries, paying attention to properly line up the +/- poles.
Replace battery door and secure with small Phillips-head screwdriver.
3
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