Cuisinart C792IRS-R Assembly Manual

Manual Revision #: 11112010PD
CUISINART™ C792IRSR
Assembly Manual
85-3034-0 (G51219) Propane
85-3035-8 (G51220) Natural Gas
LIMITED 5YEAR WARRANTY
Read and save manual for future reference.
Missing or damaged parts should be
claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-309-3452.
www.cuisinartbbqs.com
TM
1
WARNING
Failure to follow all of the Manufacturer’s instructions could result in hazardous res, explosions, property damage, or serious personal injury or even death.
Follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. Do not try to light this barbecue without reading the Lighting Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.
CAUTION
Sharp edges. Wear gloves when assembling your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
Caution: Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
¼” - 20UNCX13 Screw
X 8
ø7 Lock Washer
X 20
ST4.2x10 Tapping Screw
X 4
¼” - 20UNCX38 Screw
X 4
ø7 Washer
X 20
ø5 Lock Washer
X 26
¼” - 20UNCX16 Screw
X 8
NO. 10-24UNC10 Screw
X 26
ø5 Washer
X 26
U Pin
X 1
NO. 8-32UNCx10 Screw
X 4
1
2
3
4
5
6
7
8
9
10
11 12
13
NO. 10 Nut
X 2
Control Knob
X 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (Long and short)
• ¼” Slotted screwdriver (Long and short)
• Adjustable wrench
• Pliers
• Rubber Mallot
Before assembling the barbecue, read these instructions carefully.
Assemble the barbecue on a at, clean surface. Grill is heavy.
Notes: Do not fully tighten all the nuts during this initial stage.
No. Description Part Number Quantity
1 ¼"-20UNCX13 Screw 20120-13013-250 8
2 ¼"-20UNCX38 Screw 20120-13038-250 4
3 ¼"-20UNCX16 Screw 20120-13016-250 8
4 ø7 Lock Washer 41400-07000-250 20
5 ø7 Washer 40300-07000-250 20
6 NO.10-24UNCx10 Screw 20124-10010-250 26
7 ø 5 Lock Washer 41400-05000-250 26
8 ø 5 Washer 40300-05000-250 26
9 ST4.2x10 Tapping Screw 22500-42010-137 4
10 U Pin G350-0026-9000 1
11 NO.8-32UNCx10 Screw 20332-08010-250 4
12 Control Knob G412-4500-9000 1
13 NO. 10 Nut 30244-10000-250 2
14 ST4.2x20 Tapping Screw 22500-42018-250 1
15 NO. 8-32UNCx10 Screw 20132-08010-250 4
16 ø 4 Lock Washer 41400-04000-250 4
17 ø 4 Washer 40300-04000-250 4
18 NO. 8 Nut 30232-08000-250 4
14 15 16
17 18
ST4.2x20 Tapping Screw
X 1
NO.8-32UNCx10 Screw
X 4
ø4 Lock Washer
X 4
ø4 Washer
X 4
NO. 8 Nut
X 4
1-800-309-3452
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.cuisinartbbqs.com
DANGER
1. If you smell Gas: a. Shut o gas to the appliance b. Extinguish any open ame c. Open lid d. If odor continues, keep away from the appliance and immediately call your gas supplier or your re department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the vicinity of this or any other appliance.
2. An LP cylinder not connec ted for use shall
not be stored in the vicinity of this or any other appliance.
2 3
PARTS LIST (PROPANE) FOR 85-3034-0 (G51219) EXPLODED DIAGRAM (PROPANE) FOR 85-3034-0 (G51219)
Item Qty. Description Part No.
CN 1 Upper Back Panel G512-0071-01
CO 1 Heat Shield G512-0026-01
DA 1 Side Shelf Table- Left G512-9100-01
DB 1 Side Shelf Fascia- Left G512-0066-01
DC 1 Infrared Support Frame G512-9200-01
DD 1 Infrared Side Burner G512- C400-01
DE 1 Electrode Set, Infrared Zone G610-0009-01
DF1 1 Lid Infrared Zone G512-0074-01
DF2 1 Lid Handle Infrared Zone G512-0078-01
DG 1 Cooking Grate I nfrared Zone G512-0060-01
DH 1 Side Shelf Table-Right G512-9900-01
DI 1 Side Shelf Fascia-Right G512-0064-01
DJ 1 Infrared Wind Shield G512-0077-01
DK 1 Infrared Grease Tray G614-0075-01
DL 1 Infrared Side Burner Windshield G614-0073-01
EA 1 Cart Side Panel-Left G512-9500-01
EB 1 Cart Side Panel, Right G512-9600-01
EC 1 Pillar, Left G512-B400-01
ED 1 Pillar, Right G512-8700-01
EE 2 Magnet Assembly G501-00F2-02
EF 1 Door Assembly G512-B300-01
EG 1 Bottom Shelf G512-9800-01
EH 2 Wheel with Lock G515-0082-01
EI 2 Wheel G350-0024-01
EJ 1 Towel Bar G512-0063-01
F1 1 Hardware Pack G512-B019-01
F2 1 Instruction Manual G512-M019-01
F3 1 Safe Use & Care Manual G412-M008-02
F4 1 Tank Screw G505-0047-01
Item Qty. Description Part No.
AA 1 Top Lid G512-B800-01
AB 1 Lid Handle G512-0053-01
AC 1 Thermometer G512-0085-01
AD 2 S crew for Top Lid G501-0005-02
AE 2 Lid Bumper G508-0063-01
BA 1 Burner Box Assembly G512-B500-02
BA1 1 Rotisserie Burner Brace G512-0015-01
BB 1 Upper Side Panel- Left G512-C200-01
BC 1 Upper Side Panel- Right G512-B200-01
BD 2 Main Burner-A G607-0700-A1
BE 1 Main Burner-B G502-1800-A1
BF 1 Carryover Assembly G502-0012-01
BG 3 Flame Tamer G512-0079-01
BH 3 Cooking Grate, Burner Box G512-0062-01
BI 1 Warming Rack G512-0080-01
BJ 1 Infrared Rotisserie Burner G617-2900-01
BK1 1 Electrode Set, Rotisserie Burner G411-0002-01
BK2 1 Ground Wire, Rotisserie Burner G411-0004-01
BK3 1 Wind Shield, Rotisserie G617-0036-01
BL 1 Match Holder G608-0019-01
CA 1 Manifold Assembly with Coupling G512-A800-01
CB 1 Regulator G433-0034-01
CC 1 Valve, Infrared Sideburner LP G512-0081-01
CD 1 M etal Hose, Sideburner G608-0039-01
CE1 1 Rotisseries Flexible Hose G601-0055-A1
CE2 1 Rotisserie LP Orice G411-0013-02
CF1 1 Electronic Igniter Assembly G512-0070-02
CF2 1 Electronic Ignition Button G512-0070-01
CG 3 Electrode Set, Main Burner G512-0059-01
CH 3 Control Knob Assy G512-7900-01
CI 1 Rotisserie Knob Assy G512-9400-01
CJ 1 Control Panel G512-0056-01
CK 1
Front Brace G512-0072-01
CL 1 Grease Tray G512-A000-01
CM 1 Grease Cup G416-0015-01
BI
CD
CA
CC
CE1
CE2
CB
DF2
DF1
DC
DG
BB
DE
DD
DA
DK
DL
DJ
DB
EC
EE
EA
F1
F4 BL
F2
F3
CN
CK
CO
CJ
CI
AE
AD
BH
BG
BJ
BA1
BC
EF
BK1
+
BK2
BA
DH
DI
CL
CM
EB
EG
EI
EH
ED
EJ
CH
CG
CF2
CF1
BE
BF
BD
AA
AB
AC
Assembly
Manual
Safety & Care
Manual
Hardware
Pack
Extras
No.12
BK3
4 5
PARTS LIST (NATURAL GAS) FOR 85-3035-8 (G51220) EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3035-8 (G51220)
Item Qty. Description Part No.
CN 1 Upper Back Panel G512-0071-01
CO 1 Heat Shield G512-0026-01
DA 1 Side Shelf Table- Left G512-9100-01
DB 1 Side Shelf Fascia- Left G512-0066-01
DC 1 Infrared Support Frame G512-9200-01
DD 1 Infrared Side Burner G512- C400-01
DE 1 Electrode Set, Infrared Zone G610-0009-01
DF1 1 Lid Infrared Zone G512-0074-01
DF2 1 Lid Handle Infrared Zone G512-0078-01
DG 1 Cooking Grate Infrared Zone G512-0060-01
DH 1 Side Shelf Table-Right G512-9900-01
DI 1 Side Shelf Fascia-Right G512-0064-01
DJ 1 Infrared Wind Shield G512-0077-01
DK 1 Infrared Grease Tray G614-0075-01
DL 1 Infrared Side Burner Windshield G614-0073-01
EA 1 Cart Side Panel-Left G512-9500-01
EB 1 Cart Side Panel, Right G512-9600-01
EC 1 Pillar, Left G512-B400-01
ED 1 Pillar, Right G512-8700-01
EE 2 Magnet Assembly G501-00F2-02
EF 1 Door Assembly G512-B300-01
EG 1 Bottom Shelf G512-A700-01
EH 2 Wheel with Lock G515-0082-01
EI 2 Wheel G350-0024-01
EJ 1 Towel Bar G512-0063-01
F1 1 Hardware Pack G512-B019-01
F2 1 Instruction Manual G512-M019-01
F3 1 Safe Use & Care Manual G412-M008-02
Item Qty. Description Part No.
AA 1 Top Lid G512-B800-01
AB 1 Lid Handle G512-0053-01
AC 1 Thermometer G512-0085-01
AD 2 Screw for Top Lid G501-0005-02
AE 2 Lid Bumper G508-0063-01
BA 1 Burner Box Assembly G512-B500-02
BA1 1 Rotisserie Burner Brace G512-0015-01
BB 1 Upper Side Panel- Left G512-C200-01
BC 1 Upper Side Panel- Right G512-B200-01
BD 2 Main Burner-A G607-0700-A1
BE 1 Main Burner-B G502-1800-A1
BF 1 Carryover Assembly G502-0012-01
BG 3 Flame Tamer G512-0079-01
BH 3 Cooking Grate, Burner Box G512-0062-01
BI 1 Warming Rack G512-0080-01
BJ 1 Infrared Rotisserie Burner G617-2900-01
BK1 1 Electrode Set, Rotisserie Burner G411-0002-01
BK2 1 Ground Wire, Rotisserie Burner G411-0004-01
BK3 1 Wind Shield, Rotisserie G617-0036-01
BL 1 Match Holder G608-0019-01
CA 1 Manifold Assembly with Coupling G512-A900-01
CB 1 Natural Gas Hose G501-0099-01
CC 1 Valve, Infrared Sideburner LP G512-0082-01
CD 1 Metal Hose, Sideburner G608-0039-01
CE1 1 Rotisseries Flexible Hose G601-0055-A1
CE2 1 Rotisserie NG Orice G601-0072-02
CF1 1 Electronic Igniter Assembly G512-0070-02
CF2 1 Electronic Ignition Button G512-0070-01
CG 3 Electrode Set, Main Burner G512-0059-01
CH 3 Control Knob Assy G512-7900-01
CI 1 R otisserie Knob Assy G512-9400-01
CJ 1 Control Panel G512-0056-01
CK 1
Front Brace G512-0072-01
CL 1 Grease Tray G512-A000-01
CM 1 Grease Cup G416-0015-01
BI
CD
CA
CC
CE1
CE2
DF2
DF1
DC
DG
BB
DE
DD
DA
DK
DB
EC
EE
EA
BL
F1
F2
F3
CN
CK
CO
CJ
CI
AE
AD
BH
BG
BJ
BA1
BC
EF
BK1
+
BK2
BA
DH
DI
CL
CM
EB
EG
EI
EH
ED
EJ
CH
CG
CF2
CF1
BE
BF
BD
AA
AB
AC
Assembly
Manual
Safety & Care
Manual
Hardware
Pack
Extras
No.12
BK3
CB
DJ
DL
6 7
1 3
2
4
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
EA
EB
EG
Front view
Ensure that the wheels are rmly locked in the “ON” position before continuing.
Assemble the left side panel (EA) and the right side panel (EB) to the bottom shelf (EG).
Close up
Attach the front brace (CK) to the Left and right cart side panels (EA and EB)
TIP: One person should align the left side, while
the second person assembles the right side.
EB
CK
EA
Back view
Left pillar to cart side panel
Left pillar to bottom panel
Left pillar to front brace
Close up
a. Assemble the left and right pillars (EC and ED)
to the cart side panels (EA and EB), as shown in gure A.
b. Assemble the left and right pillars (EC and ED)
to the front brace (CK), as shown in gure B.
c. Assemble the left and right pillars (EC and ED)
to the bottom panel (EG), as shown in gure C.
TIP: One person should align the left side, while
the second person assembles the right side.
876
YOU WILL NEED:
1 4 5
X 6 X 6 X 6
876
YOU WILL NEED:
6 7 8
X 4 X 4 X 4
876
YOU WILL NEED:
6 7 8
X 8 X 8 X 8
B
CK
C
EG
A
EC
EA
EA
Separate the 2 dierent types of wheels, 2 locking wheels (EH) and 2 regular wheels (EI).
Insert the U Pin (#10) into one of the regular wheels (EI), as shown in image B. Attach the regular wheel (EI) to the front of the bottom shelf (EG), and use the U Pin (#10) to secure and tighten.
Repeat for remaining 3 wheels (EI & EH).
NOTE: Regular wheels (EI) need to be
assembled to the front of the bottom shelf (EG), and wheels with lock (EH) need to be assembled to the back of the bottom shelf (EG), as shown in image A.
Close up
6
10
X 1
YOU WILL NEED:
A
B
EI
EG
Back view
EH
8 9
5
6
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
7
8
a. Position the top lid and burner box assembly
(A and B) onto cart assembly (C) as shown.
b. Use the hardware to connect both parts, on
the left and right sides, at the three points indicated in gure B and C.
THIS STEP REQUIRES 3 OR MORE PEOPLE. DO NOT ATTEMPT ALONE. EXTREMELY HEAVY.
B
C
A
Attach the upper back panel (CN) to both the left and right side panels (EA and EB).
Only install hardware in the bottom portion of the back panel (CN), as shown in gure B.
CN
Back view
EB
EA
B
Attach the right side shelf fascia (DI) to the right side shelf table (DH), as shown.
DI
DH
TIP: To position the right side shelf, insert the two
hooks on the side shelf assembly into the two support brackets located on the right upper side panel (BC).
Assemble the right side shelf assembly to the car t assembly, as shown in gure B.
DH
DI
*
B
BC
8
8
7
7
6
6
YOU WILL NEED:
YOU WILL NEED:
6
6
7
7
8
8
X 6
X 3
X 6
X 3
X 6
X 3
YOU WILL NEED:
2 4 5
X 2 X 2 X 2
YOU WILL NEED:
A
A
B
B
B
B
B
2
3
445
5
X 1X 1X 1
X 4 X 4 X 4
A + B
C
Side view Back view
10 11
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
11
10
9
a. Attach the left side shelf fascia (DB) to the left side
shelf table (DA).
b. Attach the Infrared Zone lid (DF1) to the left side
shelf table (DA).
c. Remove the hardware from the infrared support
frame (DC). Use the hardware to assemble the infrared wind shield (DJ) onto the infrared sup­port frame (DC).
DA
DA
Front
*
A
B
TIP: To position the left side shelf assembly, insert the
two hooks on the side shelf assembly into the two support brackets located on the upper left side panel (BB).
Assemble the left side shelf assembly to the cart assembly, as shown in gure B.
Please note: It is recommended that a 3 ½” Phillips screwdriver be used in this step, and that the assembler positions themselves at rear of the side shelf, to complete assembly.
BB
Remove the hardware that is pre-assembled to the side burner valve bracket(CC), as shown in gure A. Insert the side burner valve stem through the rear of the left side shelf fascia(DB). Assemble the side burner valve (cc) to the side shelf fascia (DB), using the hardware removed.
Assemble the side burner control knob (#12) to the side burner valve (CC).
Hardware may be included with the hardware pack.
CC
A
8
8
7
7
6
6
YOU WILL NEED:
YOU WILL NEED:
6
15716817 18
X 3
X 4
X 3
X 4
X 3
X 4 X 4
YOU WILL NEED:
A
A
B
B
B
B
B
2
3
445
5
X 1X 1X 1
X 4 X 4 X 4
YOU WILL NEED:
12
X 1
DC
DA
DFI
DJ
DF1
DB
12
B
CC
DB
DA
DB
12 13
ASSEMBLY INSTRUCTIONS
12
ASSEMBLY INSTRUCTIONS
12
13
b. Position the Infrared Zone burner (DD)
through the opening in the Infrared support frame (DC).
a. Remove the pre-assembled hardware from the
infrared side burner windshield (DL). Use the hardware to assemble the infrared side burner windshield (DL) to the infrared support frame (DC), as shown in gure A.
c. Make sure that the Infrared Zone burner (DD)
engages the Infrared Zone burner valve (CC), gas jet, as shown in gure C.
d. Assemble the Infrared Zone burner (DD) to the
Infrared Zone support frame (DC), at the 2 points indicated in gure D.
e. Feed the Infrared Zone electrode wire (DE) from
underneath the Infrared Zone burner (DD), through the small opening on the right side of the Infrared Zone support frame (DC). Align and assemble the electrode using the self tapping screw provided, as shown in gure E.
DC
DC
DL
DL
DD
DD
DC
CC
DD
DC
B
A
C
D
876
6
YOU WILL NEED:
YOU WILL NEED:
6
14
7 8 13
X 2
X 1
X 2 X 2 X 2
YOU WILL NEED:
9
Position the heat shield (CO) into the lower cart and assemble to the bottom of the front brace (CK), and the bottom of the Upper back panel (CN), as shown in gure A, B and C.
X 4
A
f. Position the cooking grate (DG) on the Infrared
Zone support frame (DC).
CO
CK
DE
E
B
CO
CN
F
DG
Front view
Back view
14 15
ASSEMBLY INSTRUCTIONS
14
EF
ED
TIP: Before attempting to assemble the door (EF)
to the right pillar (ED), locate the two clasps on the door hinge. Next, locate the two small openings on the right side pillar (ED).
a. Hold the door (EF) perpendicular to the BBQ
Cart. Align the two clasps on the door hinge (EF), with the two holes on the right side pillar (ED). Once aligned, push the two clasps into the openings, and immediately push down to lock clasps in place.
b. Assemble the door (EF) to the right pillar (ED),
as shown in gure B, using the screws pro­vided.
c. Assemble the towel bar (EJ) onto door (EF).
YOU WILL NEED:
11
X 4
ASSEMBLY INSTRUCTIONS
15
16
Place the ame tamers (BG) into the burner box.
Model may not be exactly as shown.
a. Place the cooking grates (BH) into the burner
box, as shown.
BH
BI
BA1
A
b. Insert the three small positioning rods of the
warming rack (BI) into the rotisserie burner brace (BA1).
EF
EJ
876
YOU WILL NEED:
1 4 5
X 2 X 2 X 2
A
B
C
BG
16 17
ASSEMBLY INSTRUCTIONS
17
18
a. Insert the grease tray (CL) into the opening
in the upper back panel (CN), making sure to engage tracks located under burner box.
b. Place the grease cup (CM) onto the tracks,
located on the underside of the grease tray (CL).
c. Slide the Infrared grease tray (DK) into the
Infrared zone support frame (DC).
CL
CM
CN
Unscrew the electronic ignitor button (CF2) and insert one AA battery into the electronic igniter battery compartment, with the positive end facing outward.
* Battery not included.
CF2
ASSEMBLY INSTRUCTIONS
19
20
FOR PROPANE MODEL ONLY.
For natural gas model, follow step 20.
a. Position the 20 lb propane tank onto the
bottom shelf (EG), and secure using the bolt (already attached) located on the underside of the bottom shelf, as shown in gure B.
b. Attach the regulator coupling nut to the LP
cylinder valve.
ATTENTION: For your families safety, do not attempt to light this BBQ until you have reviewed pages 4-7 of the Cuisinart™ Safety & Care Manual. All Safety and Leak test MUST BE PERFORMED BY THE END USER, prior to lighting this BBQ.
B
WARNING Do not store extra propane tanks within BBQ cart.
FOR NATURAL GAS MODEL ONLY.
Attach the natural gas hose (CB) to the side burner valve (CC) as shown.
ATTENTION: In order to complete installa­tion of your Natural Gas BBQ a 1/2” or 3/8” adapter may be required to connect your BBQ’s Natural Gas hose to your home gas supply.Contact your Natural Gas supplier to purchase the necessary part.
CB
CC
www.cuisinartbbqs.com
A
EG
DK
DC
+
-
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