CTEK D250S, SmartPass User guide

MANUAL

CONGRATULATIONS

on the purchase of your new CTEK professional battery management unit. This unit is part of a range of professional battery chargers from CTEK SWEDEN AB. It represents the latest technology in battery charging. Using the CTEK D250S DUAL and SMARTPASS products, you can maximize the performance of your 12VDC source.

SAFETY

The unit is designed for 12V lead-acid batteries. Do not use the unit for any other batteries.

Use safety glasses when connecting or disconnecting a battery.

Battery acid is corrosive. Rinse immediately with water if acid comes into contact with skin or eyes. Seek medical advice.

Make sure that the cables are not being pinched and are not in contact with warm surfaces or sharp edges.

While charging, a battery can emit explosive gases; avoid sparks in the immediate area.

Always provide for proper ventilation during charging.

Avoid covering the unit.

D250S DUAL is not reverse polarity protected.

Disconnect battery poles before installation

All installations on boats must follow ISO 10133. Please note!

1.Connections from the battery must be fused close to the battery.

2.Batteries must be permanently mounted in ventilated areas.

3.Cables must be placed in tubes, separated from cables for 230V (shore power), or be attach to the surface every 300mm.

4.Cables in the engine room must be rated to withstand 700C

D250S DUAL

The D250S Dual has 2 inputs. The Service battery will be charged from the alternator, solar panel, or both in combination. The solar panel adjusts itself to the Starter battery voltage. The Starter battery will be charged and maintained directly by the solar panel if the Service battery is fully charged.

D250S Dual

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features:

Multi-step 20A temperature compensated battery charging and battery maintenance.

Battery separation of Starter and Service batteries.

Maximum power point tracking for solar panels charging the Service battery.

Two power source inputs (alternator, solar, wind, Supply battery and other).

Coordination of the two inputs, allowing parallel operation.

The auxiliary input will also charge and maintain the Starter battery.

Solar panel + Vehicle ground/Solar panel –

Temperature sensor L:2m

+IN

 

12V

+IN

D250S DUAL

+OUT

Alternator battery + Service battery +

EN • 3

CTEK D250S, SmartPass User guide

 

 

 

 

 

 

D250S DUAL Lamp INDICATION DURING NORMAL OPERATION

DEFINITIONS SOLAR PANEL

 

DEFINITIONS Alternator battery

 

 

 

 

 

 

 

 

 

Depending on the application, it could also

 

Depending on the application, it could also

 

 

 

 

 

Lit with a steady glow

 

be referred to as

 

be referred to as

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- PV panel

 

- Starter battery

 

 

 

 

 

 

 

Service battery charged by the alternator

- Photovoltaic panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTIONS

 

CONNECTIONS

 

 

 

 

 

 

 

Service battery charged by the solar panel

- Solar panel

 

- Trailer coupling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service battery charged by both the alternator and solar

- Wind power

 

- Alternator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

panel

 

 

 

- SMARTPASS Alternator +

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service battery fully charged. Alternator battery maintained

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

by the solar panel

 

DEFINITIONS SERVICE BATTERY

 

D250S DUAL LampS

 

 

D250S DUAL Lamp Error INDICATION

 

Depending on the application, it could also

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

be referred to as

 

1

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- House battery

 

 

 

 

 

 

 

 

 

 

Explanation

Recommendation

- Domestic battery

 

 

 

 

 

 

 

 

 

 

 

 

- Consumer battery

 

 

 

 

 

 

 

 

 

 

High temperature

Consider relocationg unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTIONS

 

2

4

5

 

 

 

 

 

 

detected at either unit or

and/or service battery

 

 

 

 

 

 

 

service battery

 

 

 

 

 

 

 

 

 

- Electrical equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service battery connec-

Check Service battery

- Battery bank

 

 

 

 

 

 

 

 

 

 

- SMARTPASS service battery +

 

1. Error lamp

4. Alternator

 

 

 

 

 

 

tion problem detected

connection and fuse

 

 

 

 

 

 

 

 

 

2. Power lamp

battery lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Solar power

5. Service bat-

 

 

 

 

 

 

Service battery connec-

Check Service battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lamp

tery lamp

 

 

 

 

 

 

tion problem detected

connection and fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

D250S DUAL Lamp FUNCTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service battery connec-

Check Service battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tion problem detected

connection and fuse

 

 

 

 

 

LAMP

Function

 

Power lamp

D250S DUAL connected correctly, ready to use

Steady lamp

 

 

Alternator battery lamp

Alternator running

Flashing lamp

 

 

Service battery lamp

Charging of Service battery

 

Solar panel lamp

Solar panel in operation

 

4 • EN

 

 

SMARTPASS

SmartPass can operate as a stand-alone unit, but works best in combination with D250S Dual. The SmartPass creates a priority path for charging the Service battery to recharge it more quickly and efficiently. Attached energy sources like solar, wind or shore power will charge both the Service and the Starter batteries through the SmartPass. Service batteries that are overheated due to age, high ambient temperature or other battery problems will be protected from high alternator current.

SMARTPASS

fEATURES:

The CTEK SmartPass adds additional functionality for higher output alternators, larger battery banks and/or high parallel loads.

•Separation of consumers and Service batteries during charging, which improves the charging capacity significantly, and lowers the consumer voltage, which increases expected service life of lights and other electronics.

•Service battery watch, which avoids harmful deep discharges that otherwise would shorten battery life. The battery watch also protects navigation, radio and emergency light from being out of electricity.

•Over-temperature protection of Service battery. High battery temperature could significantly reduce battery life.

•Maintenance charge of Starter battery, which simplifies installation with fewer components. •Simplified installation of AC/DC chargers (shore power). Only one output from the AC/DC charger needed.

Alternator battery +

Service battery +

Negative cable connection M8

L:0.3m

+IN

+OUT

12V SMARTPASS

+OUT

Temperature sensor L:2m

Consumers +

DEFINITIONS Alternator battery

Depending on the application, it could also be referred to as

- Starter battery

CONNECTIONS

-Trailer coupling

-Solar panel

-Wind power

-Alternator

-D250S DUAL Alternator battery +

DEFINITIONS CONSUMERS

Depending on the application, it could also be referred to as

-Electrical equipment +

CONNECTIONS

-Electrical equipment

DEFINITIONS SERVICE BATTERY

Depending on the application, it could also be referred to as

-House battery

-Domestic battery

-Consumer battery

CONNECTIONS

 

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- Electrical equipment

 

 

 

- Battery bank

 

 

 

- D250S DUAL Service battery +

 

 

 

 

SMARTPASS LampS

 

1

 

3

 

 

 

 

 

 

5

 

2

4

6

 

1. Error lamp

 

5. Alternator

 

2. Power lamp

battery charg-

 

3. Service bat-

ing lamp

 

tery charging

6. Service bat-

 

lamp

 

tery consump-

 

4. Alternator

 

tion lamp

 

battery

 

 

 

consumption

 

 

lamp

 

 

 

 

 

 

 

The CTEK SmartPass is designed to work together with 1-2 CTEK D250S Dual, but can also be used alone.

EN • 5

SMARTPASS Lamp FUNCTION

 

Lamp

Steady

Flashing

 

Power lamp

Unit ready to use

 

 

Alternator battery con-

 

 

2

Engine running

Too high current through

sumption lamp

relay

 

 

1

Service battery charging

Charging Service battery

 

lamp

 

 

 

 

4

Service battery consump-

Consumers powered by

Too high current through

tion lamp

Service battery

relay

 

3

Alternator battery char-

Alternator battery

Too high current through

maintained by Service

ging lamp

relay

 

battery

 

 

 

SMARTPASS Lamp INDICATION DURING NORMAL OPERATION

2

1

4

3

Explanation

 

 

 

 

 

High current from alternator to service battery. Consumer powered by alternator

Reduced current from alternator to service battery.

Consumer powered by alternator

Consumer powered by alternator. Battery charged by

D250S Dual charger

Pulse maintenance of starter battery

SMARTPASS Lamp ERROR INDICATION

 

 

Steady lamp

 

 

 

 

 

Flashing lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

1

4

 

3

 

Explanation

Recommendation

 

 

 

 

 

 

 

 

 

 

 

 

Service battery overheated

Check condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and/or installation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Too high current through or temperature at internal relay. Too high

Check service battery. Reduce alternator size or add one more D250S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service battery charge current.

DUAL in parallel. Service battery bank too deeply discharged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Too high current through or temperature at internal relay. Too many

Consider relocation of unit. Reduce power usage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

consumers connected at the same time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Too high current through or temperature at internal relay. Too high cur-

Starter battery problems, check battery.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

rent to starter battery.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Too high current through or temperature at internal relay. Too many

Relocate unit or reduce concurrent use of consumers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

consumers connected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery watch activated. Service battery too low

Recharge Service battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 • EN

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