Crane Merchandising Systems 6500 Parts List

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Model 6500

Refrigerated Glassfront

Set-Up / Programming / Parts Guide

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GPL ♦ 165 Bridgepoint Drive ♦ South St. Paul MN 55075

GPL 6500 V2.0 0108

Part # 80390445001

Warranty.............................................................................................................................................................iii

Introduction.........................................................................................................................................................iv

Features .............................................................................................................................................................iv

Specifications ..................................................................................................................................................... v

Installation ..................................................................................................................................................... 1.01

Cautions ........................................................................................................................................... 1.01

Unpacking ........................................................................................................................................ 1.02

Leveling the Machine ...................................................................................................................... 1.02

Door Hinge ....................................................................................................................................... 1.03

Set Up Steps .................................................................................................................................... 1.04

Optional Equipment....................................................................................................................................... 2.01

Refrigeration.................................................................................................................................................. 2.02

Components .................................................................................................................................................. 3.01

Power Supply ................................................................................................................................... 3.01

Lighting System................................................................................................................................ 3.01

Main Product Shelves ...................................................................................................................... 3.01

Delivery Bin ...................................................................................................................................... 3.01

Vend Motors..................................................................................................................................... 3.02

Logic Board & Display...................................................................................................................... 3.03

Keypad ............................................................................................................................................. 3.03

Coin Mechs, Validators and Card Readers...................................................................................... 3.03

PosiVend™ ................................................................................................................................................... 3.04

Operating System.......................................................................................................................................... 4.01

Power Up State ................................................................................................................................ 4.01

Motor Scan....................................................................................................................................... 4.01

Standby ............................................................................................................................................ 4.01

Keypad ............................................................................................................................................. 4.01

Credit Accumulation ......................................................................................................................... 4.01

Vend Process................................................................................................................................... 4.02

Change Payback .............................................................................................................................. 4.02

Use Correct Change......................................................................................................................... 4.02

Token Vends .................................................................................................................................... 4.02

Accountability Information ................................................................................................................ 4.02

Shutdowns........................................................................................................................................ 4.02

DEX/UCS ......................................................................................................................................... 4.02

Programming................................................................................................................................................. 5.01

Service Modes.................................................................................................................................. 5.03

Parts .............................................................................................................................................................. 6.01

Service/Trouble Shooting.............................................................................................................................. 7.01

To achieve the most trouble-free operation from your Fusion Merchandiser, it is highly recommended that this service manual be thoroughly read and the instructions followed pertaining to installation, servicing and maintaining of the unit.

Should you have questions pertaining to this manual or the vendor, please contact your GPL distributor or write directly to:

TABLE OF CONTENTS

GPL warrants these automatic merchandisers (the "Unit"), manufactured by it, to be free under normal use and service from defects in material or workmanship for a period of two (2) years from the date of delivery of this Unit to the original purchaser who purchased the Unit either directly from GPL or from an authorized GPL dealer or distributor (“GPL Dealer/Distributor”). This warranty extends only to the original purchaser of the Unit, but only if purchased either directly from GPL or from an authorized GPL Dealer/Distributor (“Original Purchaser”), and is limited to the repair or replacement, at GPL's sole option, of any part or parts of the Unit that are returned to GPL or to the authorized GPL Dealer/Distributor from whom the Unit was originally purchased, with all transportation charges prepaid by Original Purchaser, and which, on GPL's examination, such returned part or parts shall conclusively appear to have been defective. This warranty does not extend to:

1. Any Unit, or part thereof, that was subjected to misuse, neglect, or accident by anyone other than GPL after its delivery to the Original Purchaser;

2. Any Unit, or part thereof, that was modified, altered, incorrectly wired or improperly installed by anyone other than GPL or used in violation of the instructions provided by GPL;

3. A Unit, or part thereof, which has been repaired or altered by anyone other than GPL or an authorized GPL Dealer/Distributor;

4. A Unit, or part thereof, which has had the serial number removed, defaced, or otherwise altered;

5. Any plastic or glass windows, lamps, fluorescent tubes, and water contact parts;

6. Any Unit used outdoors;

7. Any accessories used with the Unit that were manufactured by some person or entity other than GPL; or

8. Any Unit repaired within the warranty period with parts other than genuine GPL built or endorsed parts.

LIM ITE D E XP RE SS W AR R AN T Y

GPL DISCLAIMS ALL OTHER WARRANTIES OF ANY KIND AS TO THE UNIT AND ALL WARRANTIES OF ANY KIND AS TO ANY ACCESSORIES. THIS DISCLAIMER OF WARRANTIES INCLUDES (1) ANY EXPRESS WARRANTIES OTHER THAN THE LIMITED WARRANTY PROVIDED ABOVE AS TO THE UNIT AND (2) ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AS TO THE UNIT AND ANY ACCESSORIES. UNDER NO CIRCUMSTANCES SHALL GPL BE RESPONSIBLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES, LOSSES OR EXPENSES (INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY) ARISING FROM OR IN CONNECTION WITH THE USE OF, OR THE INABILITY TO USE, THE UNIT FOR ANY PURPOSE WHATSOEVER REGARDLESS OF THE LEGAL THEORY (CONTRACT, TORT OR OTHER). IN NO EVENT WILL GPL BE OBLIGATED TO PAY DAMAGES FOR ANY AMOUNT EXCEEDING THE PRICE PAID FOR THE UNIT. No representative of GPL or any other

person is authorized to assume for GPL, or agree to on the behalf of GPL, any other liability or warranty in connection with the sale of this Unit.

GPL reserves the right to make any changes or improvements in its products without notice and without obligation, and without being required to make corresponding changes or improvements in Units theretofore manufactured or sold.

165 Bridgepoint Drive South St. Paul, MN 55075 USA 651-288-2975 651-288-2971 (fax)

iii

INTRODUCTION

The Fusion features simple operation and built in flexibility, as well as extensive diagnostics and error reporting facilities to provide ease of maintenance.

HOW TO USE THIS MANUAL This manual is divided into seven basic parts:

1. Unpacking and Installation.

2. Optional Equipment & Refrigeration

3. Components and Refrigeration.

4. Operating System.

5. Programming

6. Parts

7. Troubleshooting.

CAUTION: Certain procedures in both the operating section and the service section require that voltage be on in the machine. Only, trained personnel should perform this function. Exercise extreme caution while performing these procedures. These procedures will be marked with the lightening bolt symbol as it appears at left.

CAUTION: Certain procedures in both the operating section and the service section require a qualified trained technician to perform the particular task at hand. These procedures will be marked with the exclamation symbol as it appears at left.

Features

FEATURES OF THE FUSION MERCHANDISER

STANDARD FEATURES

 Up to 100 selections.  Multi drop buss capabilities (MDB).  Extensive diagnostics capabilities.  Friendly text-based interface.  Flexible spiral spacing for large products.  Eight-point star drive motor.  Dex/UCS compatible.  Food/Frozen hosting.  Real time clock.  Machine reset capability.  Chime.  Third payment system ready.

PRICING

 Global pricing by machine or by shelf.  Extensive accountability, including all

discounts and free vends.

 Shutdown capabilities  Combo vends.  Programmable spiral count.  Upload and download capabilities for pricing

and set up.

 Programmable maximum payout.

SCROLLING DISPLAY

 User friendly two-line scrolling display to help

with the selection process and provide customer feedback.

 User programmable point of sale and

operational messages.

 2 line display with 20 characters on each line.

NOISE LEVEL

Operates at less than 70 db (A).

ACCEPTABLE AMBIENT OPERATING TEMPERATURE RANGE.

All equipment manufactured by GPL is designed to work properly in a temperature range of 10°C to 38°C (50°F to 100°F) in still air (75% R.H. non-condensing). The machine is capable of being stored in a temperature range of -18°C to 68°C (0°F to 155°F).

Specifications

Fusion

Domestic Export

Specifications

Height

Width

Depth

Floor Space

Container Size

Voltage (AC)

Hertz

Standby Amperes

Running Amperes

Watts

Refrigerant Type 134A 134A

Refrigerant Charge 9.8 oz / 0.28 Kg

High Side Test Pressure

Low Side Test Pressure

Shipping Weight 693 lbs / 315 kg

SNACK/FOOD SPIRALS CANDY SPIRALS BOTTLE SPIRALS

6 – Item Spiral 3-3/32” 6 – Item Spiral 2-7/8” 6 – Item Spiral 2-7/8” 10 – Item Spiral 1-7/8” 15 – Item Spiral 1-1/8” 12 – Item Spiral 1-9/16” 18 – Item Spiral 15/16”

5 - Item Spiral 4-1/8” 5 – Item Spiral 4-1/8” 7 – Item Spiral 2-21/32” 7 – Item Spiral 2-1/2” 15 – Item Spiral 1-7/32” 9 – Item Spiral 1-15/16” 18 – Item Spiral 1” 10 – Item Spiral 1-3/4” 30 – Item Spiral 1/2” 12 – Item Spiral 1-1/2” 40 – Item Spiral 5/16” 24 – Item Spiral 11/16”

30 – Item Spiral 1/2”

40 – Item Spiral 3/16”

Spirals highlighted in bold are standard production spirals.

All other spirals are available through aftermarket parts only.

Measurement indicates maximum product thickness.

72" / 183 cm 72" / 183 cm

41.5" / 113 cm 41.5" / 113 cm

37.375" / 95 cm 37.375" / 95 cm

10.77 Sq. Ft./ 1 Sq Meter 10.77 Sq. Ft./ 1 Sq Meter

120V 230V

60Hz 50Hz

SPIRAL DEPTH CHART

GPL 6500 V2.0 0108 v

Specifications

6 6 6 6 6

Machines are available with the spiral assortment shown below.

Figures in circles represent capacities of each spiral.

10 10 10 10 10

12 12 12 12 12

6 6 6 6 6

10 10 10 10 10

6 6 6 6 6 6 6 6

3·2 Food/Bottle

110 Food Capacity

96 Bottle Capacity

206 Total Capacity

10 10 10 10 10

12 12 12 12 12

15 15 15 15 18 18 18 18 18 18

6 6 6 6 6 6 6 6

2·1·2 Snack/Candy/Bottle

110 Snack Capacity 168 Candy Capacity

96 Bottle Capacity

374 Total Capacity

6 6 6 6 6

10 10 10 10 10

6 6 6 6 6 6 6 6

4·2 Food/Bottle

80 Food Capacity

96 Bottle Capacity

176 Total Capacity

10 10 10 10 10

12 12 12 12 12

15 15 15 15 18 18 18 18 18 18

6 6 6 6 6 6 6 6

2·1·1·2 Snack/food/Candy/Bottle

100 Snack Capacity

60 Food Capacity

168 Candy Capacity

96 Bottle Capacity

424 Total Capacity

6 6 6 6 6 6 6 6

3·3 Food/Bottle

70 Food Capacity

144 Bottle Capacity

214 Total Capacity

6 6 6 6 6 6 6 6

2·1·3 Snack/Candy/Bottle

110 Snack Capacity 168 Candy Capacity

144 Bottle Capacity

422 Total Capacity

GPL 6500 V2.0 0108 vi

Installation

Cautions

The following cautionary information should be reviewed before the machine is installed. Following these requirements and warnings are required.

CAUTION: This machine is designed for indoor usage only. Any other usage will void the Manufacturers Warranty.

Voltage and Polarity Check It is important that this machine is hooked up to the proper voltage and polarity for your country. Use a voltmeter to verify voltage and polarity before connecting the machine to a wall outlet. For machines located in North America, use the diagram below to verify correct voltages.

CAUTION: Any procedure marked with the symbol at left requires that the Machine have the power applied and a shock hazard exists.

CAUTION: It is important that this machine is hooked up to the proper voltage and polarity for your country. Use a Voltmeter to verify voltage and polarity. Should the reading be any different than a normal reading or if you are unsure of what the reading should be contact an electrician.

CAUTION: Different countries may have unique plug arrangements. Ensure that the machine is properly grounded before operating.

CAUTION: The power cord for all machines manufacturered for use outside of North

America are of a type Y attachment. If the power cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person in order to avoid a hazard.

Voltage and Polarity Check (for Machines located in North America Only)

It is important that this machine is hooked up to proper voltage and polarity. Using a voltmeter, perform the following checks from the illustration below.

CAUTION: The machine is a heavy item. Ensure that sufficient personnel are available for lifting and transporting the machine. Use proper lifting procedures and equipment.

CAUTION: The system components in this machine utilize static sensitive components. Precautions for handling sensitive devices should be observed when handling these items.

GPL 6500 V2.0 0108 1.01

Installation

the machine.

6”

The Fusion Line is assembled and packed so that a minimum amount of time is necessary for preparation to install it on location. The following steps are recommended to insure correct unpacking.

1. Shipping Damage: Thoroughly inspect the exterior of the carton for damage which may have occurred during shipment. Report any damage to delivering carrier and follow their instructions.

2. Remove the remainder of the packing material. On machines shipped with the lock in place, the keys are taped inside the coin return.

NOTE: On the machine, the weight concentration is toward the back of the cabinet. Trucking and lifting should be done from the back. CAUTION should be taken when trucking from side.

3. On machines with lock in place, first unlock and turn handle to open door. When no lock is furnished, remove clip and turn handle. Swing door to its full open position.

4. Remove all additional packing material from the machine.

5. Warranty: The warranty card is attached to the cover of this manual. It must be filled out in full and mailed at once to insure coverage.

Leveling the Machine on location is important for the proper function of the machine. There are four leveling screws in the legs of the machine to make any necessary adjustments. After positioning the machine, level it from front to rear and right to left directions. After leveling, turn front right (lock side) leveling screw in about one-half turn to drop this corner slightly to make the door easier to close and lock.

Clearance Requirements

It is necessary on Fusion machines to have 6” clearance behind the machine for air circulation.

DOOR

Place level in position A, and adjust the bottom leg levelers, and repeat in positions B & C

IMPORTANT: A set of anchoring brackets is included with each machine. This kit is located in the bottom of the machine with complete instructions. It is recommended that this kit be installed during set-up to prevent shifting of

GPL 6500 V2.0 0108 1.02

Installation

Door Hinge Swing

This machine contains a newly designed door hinge. The design of the door hinge controls the maximum distance the door can swing open. The maximum opening position is reached when the screw is forced against the hinge body. This screw can be removed during installation to permit the door to swing completely open and can help maneuver the machine through a narrow doorway.

The screw should be replaced immediately upon reaching the machine’s final location. Failure to replace this screw may result in damage to an adjacent machine or to the harnesses in the machine.

126°

CAUTION: The screw should be replaced immediately upon reaching the machines final location. Failure to replace this stop may result in damage to an adjacent machine or the harnesses in the machine.

260°

Position A – Door Closed.

Position B – Door open to nominal position with stop screw (D) installed.

Position C – Stop screw removed to

permit door to reach maximum swing.

GPL 6500 V2.0 0108 1.03

Installation

Basic Set Up Steps

1. Remove all packing materials.

2. Adjust the scrolling price tabs on the shelves.

3. Set prices and options on control board.

4. Set Clock.

5. Load machine adjust spacers or spirals as needed.

6. Install product pushers as needed.

7. Add coins to coin mechanism.

8. Coin test.

9. Bill test if applicable.

10. Install lock cylinder if needed.

Loading Snack Shelves Open the main door to its full open position. While pushing down on the plastic lock lever located on the right side of the shelf, grasp the shelf under both front corners (see Figure 1). Lift the front of the shelf slightly and pull forward until the shelf reaches its stop. On shelves 1 through 4 the shelves tilt down (do not drop) to make loading easier. A new feature in the Fusion, the bottom 2 shelves do not tilt for easier loading. Only one product shelf should be in the loading position at any time. When returning a shelf, be sure the shelf is in its full home or vend position. Begin loading with the top shelf. Move it into the loading position. The height spacing for items is greatest in this shelf and the tallest bagged items should be placed there. Soft items, such as pastry, pies, etc., should be placed in the lowest snack shelf, making the drop distance as short as possible.

IMPORTANT: Product must not be forced into the spiral spaces it should fit freely. If a product fits tightly, use a larger pitch spiral. The bottom of the product should be placed on top of the spiral wire that rests on the shelf surface (see Figure 2). The width of the product must be greater than the diameter of the snack spiral. If it is smaller, the product may fall through when it is in the front, ready to vend position.

Figure 1: Moving shelf into the loading position

Figure 2: Placement of product on main product snack shelves and front end position of spiral.

GPL 6500 V2.0 0108 1.04

Installation

Adjusting the Stopping Position of the Spiral

One primary difference that distinguishes the Fusion motor from previous motors is an eight sided star at the drive hub of the motor. This permits the stopping position of the spiral to be customized by the operator to ensure the best possible delivery of each product. To change the stopping position of the spiral, remove the spiral lock from the motor by pinching the shaft of the spiral lock from the back side of the motor and pulling forward on the front side of the spiral lock. The spiral lock can be reinstalled in any of eight different positions by turning the spiral lock to the position desired and pushing the shaft of the spiral lock through the eight sided star at the drive hub of the motor.

Removal/Replacement of Spiral Right Hand Spirals: Grasp the front of the spiral

and turn it clockwise. Lift the spiral up and off of the spiral lock. When replacing a spiral attach it around the tab on the spiral lock and turn the spiral counterclockwise to lock it in place (see figure 3). Pull lightly on the front of the spiral to ensure it is locked in place. Left Hand Spirals: Grasp the front of the spiral and turn it counter clockwise. Lift the spiral up and off of the spiral lock. When replacing a spiral attaché it around the tab on the spiral lock and turn the spiral clockwise to lock it in place. Pull lightly on the front of the spiral to ensure it is locked in place.

Product Spacers - 5 Selection Shelf A product spacer is used to reduce the width of the product area. This feature should be used on any 5-selection single spiral snack shelf where the product width is 4" or less. Spacers should fit within 1/8" of the product but should not fit tight against the product. There are three positions in each snack space where these spacers can be placed. To install the spacer, align the lock ears (on the lower edge of the spacer) with one of the three sets of slots (one front and one rear). (see Figure 4.) Push the spacer to the rear to allow the ears to enter the slots, then allow the spacer to move forward. Be sure the ears are in the same set of slots, front and rear (see Figure 4). Continue loading all spirals; adjust spacers where needed in the top shelf. Return the top shelf to the vend position and follow this procedure to load the remainder of the large spiral shelves.

Figure 3: Removing and installing spiral.

GPL 6500 V2.0 0108 1.05

Installation

Loading Main Product Candy Shelves

The 10-selection (candy type) shelves are loaded similarly to the 5-selection shelves except that the bottom of the product sits on the shelf in front of the spiral wire (see Figure 5). These products must also fit properly, and the product should fit freely: do not force product into spiral.

Product Spacers-10 Selection Shelf The 10-selection shelves are equipped with a product spacer (see Figure 6) that can be pivoted from the right side of every other product space. These spacers should be pivoted out to hold the product upright, but not tight against the product. Leave about 1/8" clearance between the spacer and the product.

Figure 5: Placement of product on candy shelves and front end position of spiral.

GPL 6500 V2.0 0108 1.06

Figure 6: Candy shelf product spacer positioned to hold candy upright.

Installation

Product Pushers

Included with the machine are enough pushers for you to install a pusher on each candy spiral. This plastic part is designed to push the top of the product forward while it is vending, helping it fall from the shelf. It can also be used with products that have the wrapper end flap on the outside of the package. In this case, the pusher prevents these products from hanging on the spiral by spreading the flap. The pusher should be installed at approximately the 1 o’clock position on the spiral with the tab extending forward (see Figure

7). Locate the pusher in its proper position, hold it against the spiral wire and push the semi-circular part around the spiral wire. Black pushers (#440215) are used on left hand spirals and white pushers (#44014-1) are used on right hand spirals. Black pushers are used on left hand spirals Note: Not every selection spiral will need a product pusher. (Example - Box Items.)

Figure 8: Fold bagged items bottom edge forward and up.

Figure 7: Location of product pusher on spiral.

Bagged or Boxed Items

Vending small bagged items in the 10-selection shelves if not loaded properly could be a problem. The sealed edge of the bag may get under the spiral wire causing the product to hang up after it has been vended. It is recommended that the lower edge of these types of product be folded forward and up (see Figure 8) next to the product before inserting into the spiral space. It is also recommended to use a slightly larger count spiral for bagged items because of the product settling to the bottom of the package.

GPL 6500 V2.0 0108 1.07

Cigarette Vending From the Fusion

Cigarettes can be vended from the candy shelves using a (15 capacity) spiral for the soft pack regular, king, 100 MM or 120 MM packs. A (12 capacity) spiral should be used for (box) packs.

Lock Product Shelves When all of the product has been loaded be sure all shelves are returned to their vend position behind the front roller guide.

Scrolling Price Tabs

Adjust the new scrolling price roles for each selection in the machine.

Installation

Cleaning

The Fusion will do the best merchandising job for you if it is kept clean. The display window can be cleaned with any good glass cleaner. The exterior and interior surfaces should be cleaned with warm water and mild detergent. Rinse thoroughly and dry all surfaces.

CAUTION: Do not use any cleaners containing silicon as this could cause electrical failures.

The main product shelves can be best cleaned with the spirals and product spacers removed. Refer to page 1.05 for removal of spirals and removal of the product spacers.

Clean the acceptor on the coin mechanism or bill validator frequently as accumulated dirt in this area can cause poor acceptance on coins or bills. Follow recommended cleaning procedures as described by the coin mechanism or bill validator manufacturer.

GPL 6500 V2.0 0108 1.08

Optional Equipment

Dual Spiral Motors (Part # 360240)

Snack shelves can be set up to have dual spiral selections. The dual spirals will help vend specialty items better. These motors are available through

aftermarket parts only.

Half Cycle Motors (Part #360241)

The half cycle motors are used to vend thin items. This motor is used with a product divider that is positioned down the center of the coil. The product is placed on both the left and right hand side of the coil. When the motor turns, it turns only 180 degrees (half revolution) rather than 360 degrees (full revolution). These motors are available through

aftermarket parts only.

Touch Memory Harness

The touch memory harness (Part # 16800013) is used in conjunction with the touch memory button (CHIP) available separately (Part # 17500003). This harness will allow you to download all settable data, with the exception of the time and date. Once CHIP is programmed you can take it to as many machines as you wish to upload the information stored in CHIP. CHIP can be programmed from a machine that is already set up and then used to set up other machines that are to be programmed identically. For more information see Mode 30.

GPL 6500 V2.0 0108 2.01

Refrigeration

The Refrigeration Unit

The Refrigeration Unit is comprised of a 1/3 horsepower compressor and is a hermetically sealed system (no service ports). The refrigerant used in the refrigeration system is 134a and the charge is 9.8 ounces. The refrigeration system is controlled by the Refrigeration Driver Board. The Fusion glassfront merchandisers are designed to operate at ambient temperature of 55ºF to 100ºF (13ºC to 38ºC).

Refrigeration Processing:

The Refrigeration Driver Board (P/N 80492751) maintains the temperature as measured by the solid state temperature sensor. The refrigeration unit will be turned on at the Set Temperature plus 3ºF and will be turned off at the Set Temperature minus 3ºF. A minimum of 1 minute is required for both the cycle-on and cycle-off time of the relay. This insures the compressor is not cycled on and or off too rapidly.

Defrost Cycle

Independent of the temperature, the relay, therefore the compressor, will be turned off for a defrost cycle after 120 minutes of compressor run time. The defrost cycle will last a minimum of five minutes or until the temperature of the cabinet exceeds 45°F (5.5°C). The power for the evaporator fan motor is constant and continues to operate during a defrost cycle.

Settable Temperature Range

The temperature for this machine when dispensing perishable food is set automatically to 36°F when “Food” is chosen as the machine type. When selling non-perishable products and the machine type is set to “Zone”, the settable temperature range is from 37ºF to 80ºF (3ºC to 27ºC). The recommended temperature when the machine is equipped with bottle shelves is 42°F (5.5°C). When using the machine to dispense typical candy and confectionary products, the recommended temperature is 65ºF (18ºC).

Setting the Temperature

Refer to Service Mode 40 for the procedure to set the temperature.

Checking the Current Temperature

The temperature inside the machine can be viewed from the outside by pressing and holding the * key for degrees °F or # key for degrees °C.

Refrigeration Driver Board (RDB)

The Refrigeration Driver Board (P/N 80492751) is located inside the power supply box. The RDB has the capability to maintain two temperatures, however in this design, only the lower zone is monitored. Power and communication to operate the RDB is supplied via the MDB connector on the logic board using a communications cable. Power to operate the refrigeration unit is supplied to the Refrigeration Driver Board immediately after the EMI filter and is switched on and off by a relay on the Refrigeration Driver Board.

Temperature Probe

The temperature probe (P/N 13600001-01) is located in the cabinet below the bottom shelf on the right hand side, just below the evaporator coil. The probe is connected to JP3 on the RDB. An unplugged or open temperature sensor probe will display as -9ºF (-9ºC). A shorted probe will display as 99ºF (37ºC).

For complete pin-outs of the Refrigeration Driver Board, see the Troubleshooting Section of this manual.

Health Control Check

Use this procedure to verify proper health control operation.

1. Setup temperature. Note: Changing the setting in Mode 40 to food will insure this is done correctly.

2. Turn on Health Shutdown in Mode 42, be sure to set all selections in the machine to on by pressing 1** in the selection field.

3. Unplug the door switch from P2 of the logic board to simulate door closure.

4. Close the door and allow the temperature in the machine to stabilize. If the machine was at temperature this will take a minute or less.

5. Once temperature has stabilized, open the door and power down the machine. Note: the evaporator fan will continue to run.

6. Leave the door open and let the machine warm up for 6 minutes. Note: Do not leave the machine powered down for more than 10 minutes.

7. Power the machine back up and within 3 minutes the machine should go into health shutdown. The display should now show “Selection 1XX Out of Service”.

8. Reset the temperature setting in Mode 40, if it was changed in step 1.

9. Reset the Health Shutdown settings in Mode 42, if they were changed in step 2.

10. Plug in the door switch and clear the error.

GPL 6500 V2.0 0108 2.02

Hosting

The Fusion Machine may be used to host a 137/937 MultiMate machine. The following steps should be followed.

1. Check the software version of the MultiMate driver board. For the MultiMate to work properly with a Fusion machine the driver board software must have Revision 9 or greater. Arrow A in the diagram below.

2. Set the cabinet jumper to cabinet 2. Jumper B in diagram below.

3. Plug the communications cable directly into the MDB plug on the Fusion control board.

4. Set the PosiVend selection in Mode 21 if applicable.

5. Set prices in Mode 20.

137/937 Instructions

GPL 6500 V2.0 0108 2.03

Components

Power Supply The 120 VAC power cord from the wall outlet enters the machine and plugs into the bottom of the main junction box located on right side of the cabinet. The junction box contains the power distribution components, consisting of the control board, filter, circuit breakers and the transformer. The voltage outputs from the junction box to the board are 24 volts and 8 volts and plugs into the (P3 position) of the Logic Board.

Lighting System The Fusion machine features a new low voltage LED color corrected lighting system. This system consists of a 9.4VDC regulating power supply and 12 – 1 Watt LED’s producing 60 lumens of light.

Flexi Shelves The Fusion machine features the new Flexi Shelf. With the new Flexi Shelf all of the selection dividers are removable allowing the shelf to be configured to vend wide products such as submarine type sandwiches. There are either five or six main product shelves per machine. Each selection has its own motor mounted to the back of the shelf. Every shelf has its own harness and plug for connecting to the remainder of the circuit through the cabinet receptacle, located in the rear right of the cabinet. It is possible to exchange a five selection shelf with a ten selection shelf or visa versa. The tracks in the back of the cabinet permit the vertical movement of the shelves in one inch intervals. To do this the shelf should be removed and the cabinet back harness receptacle lowered or raised along with the right & left shelf tracks.

Note

♦ When exchanging the shelves, you will not need

any parts but you will have to reprogram the machines prices.

Pairable Motor Shelf

The Fusion models permit the pairing of two sequential motors on a shelf. This feature allows 2 candy selections to be converted to a dual spiral snack selection, by removing the product divider between the spirals, and pairing the motors electronically. See Mode 23 for additional information on pairing motors.

Bottle Shelf

The Fusion model includes up to 3 – 8 select bottle shelves. The bottle shelves can be raised or lowered to vend up to 24 ounce bottles.

Delivery Bin This is located below the display window on the door and is mechanically operated.

GPL 6500 V2.0 0108 3.01

Figure 11: Power Supply Box.

Components

Vend Motors

The vend motors used in the Fusion machines have been specifically developed to operate with the GPL Control System. One primary difference that distinguishes the new motors from previous motors is the presence of an eight sided star at the drive hub of the motor. This permits the stopping position of the spiral to be customized by the operator to ensure the best possible delivery of product. Motors are of the fast trac style, with all electronics required to correctly operate the motor contained inside the gear case or the motor housing and no external control board. Each of the motors used with the Fusion Control System will have two terminals. The two terminals continue to be used to identify the shelf and column (selection) to be vended.

Each motor requires two wires to operate correctly. These wires are: shelf common, and selection.

Each selection on a shelf will have the same common shelf wire - all shelf harness use wire #12 as a shelf common. This corresponds to the selected shelf wire in the cabinet harness. The terminal for the shelf common in the harness is the smaller of the two.

Selection numbers are assigned from left to right, starting with selection 0. Each selections number corresponds to the number of the wire for that selection.

Selection numbers in the Fusion Machines support a three digit selection system. The first digit indicates the cabinet number, the second digit is the shelf number and the third digit is the selection number on that shelf.

O O O O O O O O O O

0 1 2 3 4 5 6 7 8 9

SHELF WIRING DIAGRAM

Part # Case Color code Description 360275 1/2 blue, 1/2 white, 8 point star drive CW food/Snack

360276 1/2 blue, 1/2 grey, 8 point star drive CCW Food/Snack

360240 1/2 blued, 1/2 white, 8 point star drive Dual spiral 360241 1/2 white, 1/2 brown, 8 point star drive 1/2 cycle motor

Motors highlighted in bold are standard production motors.

All other motors are available through aftermarket parts

Fusion Motors.

only.

Selection Wire Number

Shelf Common Number

motor

8 POINT STAR DRIVE

Shelf Common

GPL 6500 V2.0 0108 3.02

Components

1 2

5 6

7 9

Logic Board & Display

The control board contains all of the decisionmaking and display controls. All peripherals plug into the controller. The all new Fusion display contains 2 display lines each with a maximum of 20 characters. All Credit, Price, Diagnostic Information and Options (In Service Mode) will be displayed on this display.

A new feature added to the Fusion Machines is a real time clock. This addition will allow the programming of timed events such as discounts and shutdowns (see the programming guide in this manual for more details).

Keypad The Selection keypad is located on the door directly below the display. The Selection Keypad is used as an input source for settable data while in the Service Mode. The keypad is only active for service functions when the door is open, so even in the event of vandalism to the control bezel; no access to the control functions is permitted.

Coin Mechs, Validators and Card Readers The Fusion Machines support MDB protocol only. The maximum number of MDB payment peripherals is one coin mechanism, one bill validator, and two card reader systems.

The Fusion will automatically determine at power up which peripherals are connected and configure itself accordingly.

Mars

CoinCo

Conlux

Contact your coin mechanism and validator

supplier for additional models.

MDB Coin Mechanism

TRC-6510 TRC-6512 VN-4510 CF7512 9302-GX, USQ-G701 USQ-G703 USQ-L701 USLZ-004-01F CCM 5 G

MDB Bill Validator

VN2502-U5M

VN2602-U5M

BA32R BA52R MAG32 MAG52 USLZ-004-01F

Fusion keypad.

GPL 6500 V2.0 0108 3.03

PosiVend™

GPL PosiVend™ Guaranteed Delivery System

Modes of Operation for the Fusion

Introduction

The premise behind the development and introduction of PosiVend (PV) was to improve customer (machine user) satisfaction by guaranteeing delivery of the product they have selected. In addition to increasing customer satisfaction and loyalty, the guaranteed delivery of products reduces operational costs and increases efficiencies, therefore making the operator more profitable.

An average service call costs between $65 and $100. PosiVend reduces these costly calls for product hang-ups and missed vends. PosiVend also eliminates the time and costs associated with credit vouchers due to missed vends. Lastly, operators may risk losing an account if product vend failure occurs on a repeated basis.

While careful and consistent loading of products helps to ensure a positive vend, PosiVend provides a positive vend solution that takes these variables out of the equation, and works efficiently and effectively to deliver the product.

Function

The GPL PosiVend Guaranteed Delivery System consists of a series of 12 infrared pulsed beams that create a web of interlaced beams just above the opening of the delivery bin in our glass front machines. When any one of these infrared beams is broken by a product falling into the delivery bin during a vend, the PV sensors transmit a signal to the Logic Control Board that the vend occurred successfully, and payment is collected, and change is returned, if required. If the product is not delivered successfully, the credit reappears on the display and allows the customer to choose an alternate item, or press the coin return to receive their money back.

Modes of operation

The PV system has three selectable modes of operation: Off, Home, or Drop. The operator has the option to choose any of these four modes, and once a mode of operation is selected, choose which selections in the machine will be monitored by PV.

Off Mode

When PV is set to Off, the PV system is disabled, and all selections in the machine will run one time only.

Home Mode

When PV is set to Home, and the customer makes their selection, the selection motor begins its cycle,

and the PV sensor begins watching for a product to fall into the bin. The selection motor makes a complete revolution, returns to the home position, and pauses for 2 seconds. If no product is detected,

the selection motor then runs a second complete cycle attempting to deliver the product.

The motor pauses a second time, and if no product was detected during this vend, the motor runs a third complete cycle. If a product is delivered during any of the three cycles, the purchase is completed, and any change required is returned. If no product was delivered during any of the three cycles, an error is created (see PosiVend Errors below). The credit reappears on the display and allows the customer to choose an alternate item, or press the coin return to receive their money back.

Drop Mode

When PV is set to Drop and the customer makes their selection, the selection motor begins its cycle, while PV sensor begins watching for a product to fall into the bin. The selection motor makes a complete revolution, returns to the home position, and pauses for 2 seconds. If no product is detected, the selection motor begins a second cycle, and if a product interrupts the sensor beams, the selection motor stops immediately, leaving the motor in an off home position. If no product is detected during the second cycle, the motor runs a third cycle, and stops immediately upon detection of the product dropping in the bin. If the motor is stopped in an “off home”, position, the next time this item is vended, the motor returns to home and pauses. If a product is detected during this partial cycle, the motor remains at home, and the transaction is complete. If no product is detected, the motor begins a second cycle, and if a product falling into the bin is detected, the motor stops immediately, and the transaction is complete. If no product was delivered during any of the three cycles, an error is created (see PosiVend Errors below). The credit reappears on the display and allows the customer to choose an alternate item, or press the coin return to receive their money back.

PosiVend Errors

One of the critical new features of PosiVend is an increase in the number and type of diagnostic errors available to the technician to assist them in determining the cause of a PV error. The table below explains each of these available errors. More detailed information on these errors is available in the Troubleshooting section of this manual.

GPL 6500 V2.0 0108 3.04

PosiVend™

POSIVEND XXX FAILED

After any selection motor (XXX) runs three times without PV detecting a product, an error is posted, and that selection is disabled from vending. If three different selections are disabled with PV errors, then a PV Disabled error is posted, and PV for the entire machine is disabled, and all selections operate as if PV was set to Off. For machines set to Home, this disabled condition remains until the machine door is opened and closed. For machines set to Drop the “C” key on the keypad be pressed before closing the door to return disabled selections to operation. The errors will remain until they are cleared.

Three items missed by the

GOLDENEYE XXX FAILED

CABx GOLDENEYE ERROR

CABx TRAN + REC BAD

CABx RECEIVER Y BAD

CABx TRANSMTR Y BAD

CABx TRN Y TO REC Y

Choosing Between Drop vs. Home

Please consider the information below when deciding which mode of PosiVend to use:

1) If a machine is set to the Drop mode, the “automatic motor scan upon door closure to restore all the motors to their home position” is disabled. To perform a motor scan and cycle all motors to their home position, you must first press the “C” key on the Key Pad before closing the door. This trademark feature of GPL equipment since 1985 is a valuable diagnostic tool and it will also warn a route service person if they have not pushed all the shelves back into their normal position after servicing. Utilizing the drop mode disables the automatic function of this important feature. Route service personnel should be instructed to press Mode Switch and the door switch to home all the motors before filling the machine.

2) If a machine is set to the Drop mode, and a route service person ignores the errors stored, and closes the door without pressing the “C”

PosiVend Sensor. XXX indicates which selection. Three different selections in a cabinet missed by the PosiVend Sensor. X indicates which cabinet All Transmitters and Receivers bad - X indicates which cabinet. Receiver (Sensor) Y failed, Y indicates the number of the Sensor, X indicates which cabinet Transmitter (LED) Y failed, Y indicates the number of the LED, X indicates which cabinet Transmitters Y not seen by Receiver Y, X indicates which cabinet

key, they will leave the previously disabled selection still disabled, even though they may have cleared any product jams or misloads, and refilled the selection.

3) The Drop mode may leave some selections in an “off home” spiral position. Historically, GPL snack machine spirals self-home, so it is possible that route service personnel and/or consumers may question a selection’s off home spiral appearance. Consumers may avoid that selection, or the machine altogether, thinking that something is “wrong” with it. This may lead to an unnecessary service call. When using the either of the Drop modes you may want to reassure your client that spirals in an “off home” position are normal and will produce a positive vend

4) The Home mode keeps the “motor scan upon door closure to restore all the motors to their home position” automatically enabled.

5) The Home mode will always leave selections in their home spiral position.

6) PosiVend could deliver a second product on a failed vend. However, the extra occasional product cost is well worth the savings of a service call due to a product hang-up or missed vend.

GPL 6500 V2.0 0108 3.05

PosiVend™

R12

G/Eye

R11 R10

R9 R8 R7 R6 R5 R4 R3 R2 R1

Fusion Delivery Bin – drawn to scale For scale, circle at left represents a US dime and quarter.

PosiVend® sensor coverage looking down into the delivery bin.

Front of Machine - Glass

Inside of Machine

Rxx = Receiver number Txx = Transmitter number

Cabinet 2

Cabinet 1 G/Eye Connection

T2 T3 T4 T5 T6 T7 T8

T9 T10 T11 T12

Cabinet 2 G/Eye Connection

GPL 6500 V2.0 0108 3.06

Operating System

Power Up State

Following a power-up or reset condition, the display will show “AUTOMATIC PRODUCTS“on the top line and “GPL / CMS” with three bouncing dots on either side on the bottom line.

Motor Scan

Upon closing the door the display will show the firmware revision level (see Figure 11), perform a diagnostic routine that will scan and home the motors determining what motors exist in the configuration. After completion of this scan, the status of all the motors will be reported on the display (see Figure 12).

Standby

In Standby, the operator selected message will appear on both the top and bottom line. The factory default messages are “Have a nice day” on the top line, and “Credit .00” on the second line. See the Operating system, Mode 60 for details on how to change the standby message. As soon as credit is deposited, the accumulated credit will be shown on the bottom line until a selection is made.

Keypad echo

When the first numeric key is pressed the display will show the selection number in the third leftmost digit. This character will remain for 5 seconds or until another key is pressed. Once all 3 keys are pressed, the selection will be shown on the display for one second and then the associated price for the product will display. If the selection is disabled or shut down (using the Shutdown pins) the display will show “Invalid selection” for 5 seconds or until a new selection key is pressed. If the selection is enabled but not functioning properly (not present or not home) the display will show “Make Another Selection” for 5 seconds or until a new selection key is pressed.

Credit Accumulation

Credit may be accumulated through a coin changer, bill acceptor or card reader. A non-revaluing card reader credit cannot be mixed with coin and/or bill credit during a single transaction or vend. If card reader revalues the coin & bill credit goes to the card, and then a vend may still be attempted. Credit acceptance will be disabled when the accumulated credit equals or exceeds the highest priced item. Credit accumulation from any source is disabled or escrowed if change is not available. If the amount of card reader credit available exceeds the maximum displayable credit, the maximum credit will be displayed.

GPL 6500 V2.0 0108 4.01

Field A

MOTORS BEING SCANNED

P07 L00.21 C1-- C2--

Field B

Field C

FIGURE 11

Field A is the informational heading. Field B is the microprocessor version

number.

Field C is the software version number. Field D is the software version in the

temperature control board for cabinet 1. Field E Is the software version in the temperature control board for cabinet 2.

Field A

Field E

Field D

NO SHELF X

GD=XXX BD=XXX NP=010

Field B

Field C

FIGURE 12

Field A shows the lowest shelf number not found during the automatic scan of motors.

Field B is the number of good motors. Field C is the number of bad motors. Field D is the number of motors not present.

Field D

Operating System

Vend Process

After a keypad entry is made the logic board determines if sufficient credit is available for the selection attempted. If the credit is greater than or equal to the selection price, a vend attempt will be made for that selection. During this time, the selection will be shown on the display. If credit is less than the selection price, the correct price and current credit amount will be displayed for 5 seconds or until a new selection key is pressed.

Change Payment

Change will be returned during the vend process as soon as it is determined that the motor has moved off of the home position. This will change if PosiVend is active. When PosiVend is active, the transaction is not completed until the PV sensors confirm delivery of the product. The amount of change to be returned will be displayed until all coinage is paid back. The least amount of coins available will be paid back for all credit returns.

Use Correct Change

If the level of the changer's least value coin tube is below the lowest sensor, the "Use Correct Change" message will be shown on the display. If the machine is unable to vend the selected item because of low change, the display will show “Use Correct Change” for 5 seconds or until a new selection key is pressed.

Make Another Selection

If the machine is unable to vend the selected item, the “Make Another Selection " message will be displayed for 5 seconds or until a new selection key is pressed.

Token Vends

Following the acceptance of a token, the display will show "FREE". Further credit acceptance is disabled and a single item may be selected to vend for the token credit. See the Operating Section Mode 29, for instructions on setting up and choosing which selections will work with tokens.

Accountability Information

All MIS data is stored as both resettable and nonresettable with the exception of Machine Identification Number, Machine Serial Number, Software Version Number, Number of MIS Resets, Number of Machine Resets and Door Open History, which are stored as non-resettable only. All vend counters will roll over at 7 digits (9,999,999). All cash counters will roll over at 8 digits including the decimal point (999,999.99). Vend accounting (MIS) is updated as shown in Table 1.

GPL 6500 V2.0 0108 4.02

Vend Type

Field

#VENDS

$VENDS (Sale Price)

#/PROD

$/PROD (Sale Price)

#/TESTVEND

# /FREE

$ /FREE # /TOKEN $ /TOKEN

Table 1: MIS Field Update Chart

X - Indicates which field is updated for a given

Shutdowns

There are 2 options available to shutdown the Fusion machine.

1. The Fusion machine is capable of having timed shut down periods. More information can be found in the programming section Mode 51.

2. The control board on the Fusion machine can be shutdown by creating a closed circuit between pin 3 & pin 4 on the service connecter P2. This shutdown type will lock out selections entered into mode 32. When in this shutdown type and a shutdown selection is entered the display will show “Invalid Selection” for 5 seconds or until a new selection key is pressed.

Token Vend Testvend Freevend

X X

0 X

X X

0 X

X X

X X X

vend type.

Caution: Do not apply Voltage to these pins! Damage to the Board will result!

DEX/UCS

The Fusion supports DEX/UCS Communications Protocol - NAMA Vending Industry Data Retrieval Standard. The machine will automatically recognize the DEX/UCS device when it is plugged into the control board and will recognize when the device initiates the communication protocol. The transmission/reception of data to the device will then take place automatically. See the next page of this manual for definitions of the DEX/UCS download protocol.

See Page 5.31 for information regarding the

setting of a Serial Number, Machine ID and Location ID.

Operating System

ID4*2*1*0

# of positions to right of decimal pt*Country

(ITCC)*Currency in use

ID5*050510*122708

System Date

YYMMDD*Time

HHMM

ID7***APi

***Manufacturer Code

CB1*API33221144556699887*ST/130*0001

Control Board Serial Number*Model*Software revision

CA9*0*0

Value of Vends while in exact change

interval*Value of Vends while in exact change

historical

CA10*0*0

Value of all cash added since last reset*Value of all cash added since initialization

CA15*1225

Value

of coin tubes

BA1*29821563422*SPRINTR*504

Bill Validator Serial Number*Model*Software revision

DA1*0*0*0

Cashless 1 Serial Number*Model*Software revision

DA2*0*0*0*0

Cashless 1 Historical Vends*Historical Cash*Interval Vends*Interval Cash

DA4*0*0

His

torical Value credited to Cashless 1*Interval Value credited to Cashless 1

PA1*CAN

Can Sales Header

PA2*4294919762*550

Historical Vends

Cans*Historical Cash

Cans

PA1*110*50*110*0 (See Note 1)

Selection ID*Vend price*Product code*Spiral Count

Sales Selection 110

The MIS data stored by the machine for a DEX/UCS download is as follows:

DEX/UCS Output Definition

ID1*API74563219087456123*STXXX*0010* 98765432198765432**12345678901234567

VA1*1200*18*300*5*0*18*0*5 Total Sales Historical Amount*Total Vends Historical Count*Total Interval Sale Amount*Total Interval

VA2*0*2*0*0 Historic Value Test Vends*Historic Test Vends*Interval Value Test Vends*Interval Test Vends VA3*0*0*0*0 Value –Free Vends Historical*Count -Free Vends Historical*Value -Free Vends Interval*Count -Free

TA2*0*0*0*0 Value -Token Vends Historical*Count -Token Vends Historical*Value -Token Vends Interval*Count -

CA1*0*0*0 Serial Number*Model*Software revision CA2*1200*18*300*5 Total Cash Historical*Total Cash Vends Historical*Interval Cash*Interval Vends CA3*350*0*150*2*1350*0*850*5*200*500 Interval cash received*Interval Cash to Cashbox*Interval Cash to tubes*Interval Value of

CA4*50*0*1150*1100 Interval cash dispensed*Interval cash dispensed manually*Historical cash dispensed*Historical cash

CA7*0*0*5*18 Interval Value cash discounts given*Historical Value cash discounts given*Interval Number cash

Machine S/N*Machine Model*Machine Revision*Location ID**Machine ID #

Vends*Historical Value of All Discounted Paid Vends*Historical count of All Discounted Paid Vends*Interval Value of All Discounted Paid Vends*Interval Count of All Discounted Paid Vends

Vends Interval

Token Vends Interval

Bills*Historical Cash received*Historical Cash to Cashbox*Historical Cash to Tubes*Historical Value of Bills*Interval Value of Bills

dispensed manually

discounts given*Historic Number cash discounts given

PA2*0*0*0*0 (See Note 1)

PA4*0 (See Note 1) PA5*050510*122708 (See Note 1)

EA1*EGS*000000*000008*00 EGS(Door Opening History)*Date YYMMDD*Time HHMM*Duration (minutes) EA2*EGS*1*4**1 EGS*Interval Door Openings*Historical Door Openings*Current Status 1 = Door open EA1*EJB*000000*000008*00 EJB (Motor Errors)*Date YYMMDD*Time HHMM*Duration (minutes) EA2*EJB*60*194**1 EJB*Interval Motor Errors*Historical Motor Errors**Current Status 1 = Motor Error exists EA1*ELA*000000*000008*00 ELA (Product Delivery Errors*Date YYMMDD*Time HHMM*Duration (minutes) EA2*ELA*0*0**0 ELA*Interval Product Delivery Errors*Historical Product Delivery Errors**Current Status 1 = Detector

EA1*EJH*000000*000008*00 EJH (Health Code Errors)*DateYYMMDD*Time HHMM**Duration (minutes) EA2*EJH*0*0 EJH*Interval Health Code Errors*Historical Health Code Errors**Current Status 1 = Detector OK EA1*OA1E*000000*000008*00 0A1E (Date & Time Resets)*Date YYMMDD*Time HHMM**Duration (minutes) EA2*OA1E*0*0 OA1E*Interval Date & Time Resets*Historical Date & Time Resets**Current Status Always = 0 EA3*2********2*2 Number Of Reads With Reset Since Initialization********Number Of Reads Since Initialization*Number

EA4*000000*000008 (Initialization Timestamp)YYMMDD*hums EA5*000000*000008 (Price Setting Timestamp)YYMMDD*hums EA7*0*2 Power up/down cycles since last reset*Power up/down cycles since initialization

Historical Vends Selection 110*Historical Cash Selection 110*Interval Vends Selection 110*Interval

Historical Free Vends Selection 010 Date & Time of last vend for this selection

of Resets since Initialization

GPL 6500 V2.0 0108 4.03

Operating System

CA304

Value of Bills In Since Last Reset

all sources

CA305

Value of Cash In Since Initialization

all sources

CA308

Value of Bills In Si

nce Initialization

all sources

CA310

Value of Bills In Since Initialization

all sources

MA5606

Value of All Bills Dispensed or Moved from the Recycler Since Initialization

MA5608

Valu

e of All Bills Dispensed Manually from the Recycler Since Initialization

MA5610

Value of All Bills Manually Stacked from the Recycler Since Initialization

MA5701

Value of Coins in Coin Tubes

MA5702

Value of Bills in Recycler

MA5802

Value of

Bills to Recycler in Manual FILL Mode Since Initialization

DEX/UCS Output Definition

CA403 Value of Cash Dispensed Since Initialization CA404 Value of Cash Manually Dispensed Since Initialization

CA1501 Value of Tube Contents MA5508 Value of Bills to Stacker Since Initialization MA5510 Value of Bills to Recycler Since Initialization

MA5603 Value of All Coins Dispensed Since Initialization

Note: PA1, PA2, PA4 and PA5 Fields repeat for each valid selection.

Table 2: DEX/UCS Information.

GPL 6500 V2.0 0108 4.04

Programming

01 MOTOR DIDN’T HOME

Service Modes

The table on the right side of this page is a copy of the decal found on the left side of the barrier inside the Ultra Flex machines. This decal provides a list of the service modes described in the following pages.

Access to the Service Mode, is granted upon opening of the main door. If a period of no activity occurs for 5 minutes, the controller will automatically revert to the Operate Mode. Entrance to the Service Mode clears any current credit. If no errors are present the following display will appear (Figure 13).

PRESS C FOR MODES

FIGURE 13: Initial Service Mode Screen

To enter the Service Modes (see Figure 15) press the C key or use the numeric key pad to enter the Service Mode number.

If errors are present the error reporting screen will be displayed (see Figure 14). Use the ◄ and ► keys to scroll through the errors listed. Press the # key followed by the * key to clear the errors. To enter the Service Modes (see Figure 15) press the C key or use the numeric key pad to enter to the Service Mode number.

Field A

112 08/22 12:00

Field C

FIGURE 14: Initial Service Mode Screen when

Field A is the sequential number of the error. Field B is the error description field. Field C is the motor number if applicable. Field D is the date of the error. Field E is the time of the error.

See the Troubleshooting Section of this

manual for specific information regarding the errors being reported.

NO ERRORS

when no errors are present.

Field B

Field E

Field D

errors are present.

To coin test the machine with the door open

either press the Service Switch (see Figure 16) or unplug the door switch from the control board.

GPL 6500 V2.0 0108 5.01

Programming

Figure 15 shows the first screen encountered after pressing the C key in either of the previous two screens (Figure 13 and Figure 14). Use the ◄ or ► keys to scroll sequentially through the modes or use the numeric key pad to enter the Service Mode number.

Entering one of the Service Mode numbers shown on the following pages allows you to access that Service Mode. Example: entering 20 will take you

into the Price Assignment Mode.

Figure 16: Location of Service Switch.

Field A

HIST ACCOUNTABILITY 01 PUSH # TO ENTER

Field B

FIGURE 15: First Service Mode

Number Screen.

Field A is the mode name. Field B is the mode number. Field C is the mode entering instructions. Use the ◄ or ► keys to scroll sequentially through the mode numbers.

Field C

GPL 6500 V2.0 0108 5.02

Programming

Field C

the total value

field.

Mode 01 – Historical Accountability

Mode 01 is used to view the historical accountability. To access this mode, press 01 on the numeric keypad.

Pressing either the ◄ or ► key will sequence you through the historical accountability fields in the order shown in the table below. To exit this mode, press the C key or press the Service Switch.

FIELD A

The display will show

HIST PAID SALES #0000000 $0000000.00

HIST NUMBER TESTS #0000000 HIST FREE VENDS #0000000 $0000000.00 HIST CASH VENDS #0000000 $0000000.00 HIST VALUE BILLS $000000 HIST VALUE CASH $0000000.00 HIST VALUE TUBE $0000000.00 HIST VALUE BOX $0000000.00 HIST VALUE DISP $0000000.00 HIST VALUE MDISP $0000000.00 HIST VALUE ECV $0000000.00 VALUE TUBE COINS $0000.00 HIST TOKEN VENDS #0000000 $0000000.00 HIST CASHLESS VENDS #0000000 $0000000.00 HIST CAN VENDS #0000000 $0000000.00 HIST CAB 1 VENDS #0000000 $0000000.00 HIST CAB 2 VENDS #0000000 $0000000.00 GOLDEN EYE REVISIONS CAB1 00 CAB2 00 HIST NUMBER GE #0000000

Table 4: Historical accountability fields.

GPL 6500 V2.0 0108 5.03

DESCRIPTION

Total Value of Sales

# of Test Vends

Free Vends

Cash Sale

Value of Bills Stacked

Value of Cash In

Value of Coins to Tubes

Value of Coins Routed to Cash Box

Value of Cash Dispensed

Value of Cash Manually Dispensed

Value of Exact Change Vends

Current Value of Coins in Tubes

Token Vends

# of Cashless Vends

Can Vends

Cab 1 Vends

Cab 2 Vends

PosiVend Software Revision

# OF PosiVend Spiral Turns

#XXXXXXX $XXXXXX.XX

indicates a vend counter. When the data field begins with a $ sign this indicates a cash value.

Field A is the accountability name field. Field B is the total vend count field.

When a data field begins with a # symbol this

Field A

SEE TABLE 4

Field B

Mode 01 – Historical Accountability

Field C

Programming

Mode 02 – Historical by Selection

Mode 02 is used to view the historical accountability by selection. To access this mode, press 02 on the numeric keypad.

Pressing either the ◄ or ► key will sequence you through the selections or use the numeric key pad to enter a selection number into Field A. Field B shows date and Field C shows you the time of the last vend for the selection shown in Field A. Field D shows you the number of vends and Field E shows you the total dollar value of vends for the item in Field A. To exit this mode, press the C Switch.

All time based information is dependent upon

the clock on the control board being set correctly, see Mode 50.

Mode 03 – Interval Accountability

Mode 03 is used to view the interval accountability. To access this mode, press 03 on the numeric keypad.

Pressing either the ◄ or ► key will sequence you through the interval accountability fields in the order shown in the table below. To exit this mode, press the C key or press the Service Switch.

All interval data is reset to zero under the following two conditions.

1. A successful DEX download is performed, or

2. Mode 05 is used to clear the Interval data.

This also applies to the Interval data in Modes 04 and 06.

GPL 6500 V2.0 0108 5.04

key or press the Service

Field A

H XXX MM/DD/YY HH:MM

#XXXXXXX $XXXXXX.XX

Field D

Mode 02 – Historical by Selection

Field A is the item number. Field B is the date of the last vend for the

item in Field A. Field C is the time of the last vend for the item in Field A. Field D is the number of vends for the item in Field A Field E is the historical dollar value of all vends for the item in Field A.

Field A

#XXXXXXX $XXXXXX.XX

Field B

Mode 03 – Interval Accountability

Field A is the accountability name field. Field B is the interval vend count field. Field C is the interval dollar value field.

Field B

Field C

Field E

SEE TABLE 5

Field C

Programming

Mode 04 – Interval by Selection

Mode 04 is used to view the interval accountability by selection. To access this mode, press 04 on the numeric keypad.

Pressing either the ◄ or ► key will sequence you through the selections or use the numeric key pad to enter a selection number into Field A. Field B shows date and Field C shows you the time of the last vend for the selection shown in Field A. Field D shows you the number of vends and Field E shows you the dollar value of vends for the item in Field A. To exit this mode, press the C Switch.

When the security option in Mode 35 is enabled only Modes 01 through 04 will be accessible without a password. Attempting to access any other Mode will prompt the operator to enter the correct password.

FIELD A

The display will show

INTR PAID SALES #0000000 $0000000.00

INTR NUMBER TESTS #0000000 INTR FREE VENDS #0000000 $0000000.00 INTR CASH VENDS #0000000 $0000000.00 INTR VALUE BILLS $000000 INTR VALUE CASH $0000000.00 INTR VALUE TUBE $0000000.00 INTR VALUE BOX $0000000.00 INTR VALUE DISP $0000000.00 INTR VALUE MDISP $0000000.00 INTR VALUE ECV $0000000.00 VALUE TUBE COINS $0000.00 INTR TOKEN VENDS #0000000 $0000000.00 INTR CASHLESS VENDS #0000000 $0000000.00 GOLDEN EYE REVISIONS CAB1 00 CAB2 00 INTR NUMBER GE #0000000

Table 5: Interval accountability fields.

GPL 6500 V2.0 0108 5.05

key or press the Service

DESCRIPTION

Total Value of Sales

# of Test Vends

Free Vends

Cash Sale

Value of Bills Stacked

Value of Cash In

Value of Coins to Tubes

Value of Coins Routed to Cash Box

Value of Cash Dispensed

Value of Cash Manually Dispensed

Value of Exact Change Vends

Current Value of Coins in Tubes

Token Vends

# of Cashless Vends

PosiVend Software Revision

# OF PosiVend Spiral Turns

Field A

I XXX MM/DD/YY HH:MM

#XXXXXXX $XXXXXX.XX

Field D

Mode 04 – Interval by Selection

Field A is the item number. Field B is the date of the last vend for the

item in Field A. Field C is the time of the last vend for the item in Field A. Field D is the number of vends for the item in Field A Field E is the dollar value of the vend for the item in Field A.

Field B

Field C

Field E

Programming

Mode 05 – Clear Interval Data

Mode 05 is used to clear the interval data. To access this mode, press 05 on the numeric keypad.

Upon entering the display will show “CLEAR INTERVAL DATA”. Pressing the # key followed by the * key will clear all interval data. To exit this mode without clearing the data, press the C key or press the Service Switch.

Mode 06

Mode 06 is used to transmit the MIS information to a printer. To access this mode, press 06 on the numeric keypad.

Press the # key to send all historical and interval accountability including data by selection. Use the * key to send all historical and interval data but not send the data by selection, for specific details of what is included in each list see Table 6. To exit this mode, press the C key or press the Service Switch.

Table 6 Notes

♦ An (H) at the end of the definition means

historical data.

♦ An (I) at the end of the definition means Interval

data.

♦ The column heading titled F is the full list. ♦ The column heading titled S is the short list. ♦ Fields highlighted in bold are repeated for each

valid selection in the machine.

See Page 5.31 for information regarding the

setting of a Serial Number, Machine id and Location id.

GPL 6500 V2.0 0108 5.06

– Print out Accountability

Field A is the mode identification field. Field B is the instruction field.

Field A shows the transmission

characteristics for the printer. Field B is the short list download instruction field. Field C is the full list download instruction field.

Field A

CLEAR INTERVAL DATA

PRESS # * TO CONFIRM

Field B

Mode 05 – Clear Interval Data

Field A

TRANSMIT 9600 N-8-1

* = SHORT # = FULL

Field B

Mode 06 – Print out Accountability.

Field C

Programming

Table 6: MIS Definitions.

Mode 06 - Continued

Field Definition F S

ID101 Machine Serial # X X ID102 Machine ID # X X ID103 Machine Version # X X ID104 Machine Location X X ID106 Machine Asset # X X ID501 System Date X X ID502 System Time X X ID703 Manufacturer Code X X CB101 LCB Serial # X X CB102 LCB ID # X X CB103 LCB Software Version X X ID401 Decimal Point Position X X ID402 Country Code X X ID403 Currency Code X X VA101 Value of all Paid Sales (H) X X VA102 Number of all Sales (H)_ X X VA103 Value of all Paid Sales (I) X X VA104 Number of all Sales (I) X X VA105 Value of Discounted Sales (H) X X VA106 Number of Discounted Sales (H) X X VA107 Value of Discounted Sales (I) X X VA108 Number of Discounted Sales (I) X X VA201 Value of Test Vends (H) X X VA202 Number of Test Vends (H) X X VA203 Value of Test Vends (I) X X VA204 Number of Test Vends (I) X X VA301 Value of Free Vends (H) X X VA302 Number of Free Vends (H) X X VA303 Value of Free Vends (I) X X VA304 Number of Free Vends (I) X X BA101 Bill Validator Serial Number X X BA102 Bill Validator ID Number X X BA103 Bill Validator Software Version X X CA101 Coin Changer Serial Number X X CA102 Coin Changer ID Number X X CA103 Coin Changer Software Version X X CA201 Value of Cash Sales (H) X X CA202 Number of Cash Sales (H) X X CA203 Value of Cash Sales (I) X X CA204 Number of Cash Sales (I) X X CA308 Value of Bills Stacked (H) X X CA304 Value of Bills Stacked (I) X X CA305 Value of Cash in (H) X X CA301 Value of Cash in (I) X X CA307 Value of Coins to Tubes (H) X X CA303 Value of Coins to Tubes (I) X X CA306 Value of Cash to Cashbox (H) X X CA302 Value of Cash to Cashbox (I) X X CA3010 Value of Bills Stacked (H) X X CA309 Value of Bills Stacked (I) X X CA403 Value of Cash Dispensed (H) X X CA401 Value of Cash Dispensed (I) X X

CA404

Value of Cash Manually Dispensed (H)

X X

Field Definition F S

CA402

CA702 Value of Cash Dispensed (H) X X CA701 Value of Cash Dispensed (I) X X CA704 Number of Cash Dispensed (H) X X CA703 Number of Cash Dispensed (I) X X CA902 Value of Exact Change Vends (H) X X CA901 Value of Exact Change Vends (I) X X CA1002 Tube Fill Value (H) X X CA1001 Tube Fill Value (I) X X CA1501 Current Value of Coins in Tubes (H) X X MA501 Combo Vend Header X X

MA502

MA504

MA503 Number of Combo Vends (H) X X MA505 Number of Combo Vends (I) X X MA502 Value of Winner Vends (H) X X MA504 Value of Winner Vends (I) X X MA503 Number of Winner Vends (H) X X MA505 Number of Winner Vends (I) X X TA202 Number of Token Vends (H) X X TA204 Number of Token Vends (I) X X TA201 Value of Token Vends (H) X X TA203 Value of Token Vends (I) X X DA101 Cashless Serial Number X X DA102 Cashless ID Number X X DA103 Cashless Software Version Number X X DA201 Value of Cashless Vends (H) X X DA203 Value of Cashless Vends (I) X X DA202 Number of Cashless Vends (H) X X DA204 Number of Cashless Vends (I) X X PA101 Can X X PA202 Value of Can Vends (H) X X PA201 Number of Can Vends (H) X X

PA103 Selection Number Header X X PA102 Price X X PA107 Selection Status X X PA202 Value of Vends by Selection (H) X PA204 Value of Vends by Selection (I) X PA201 Number of Vends by Selection (H) X PA203 Number of Vends By Selection (I) X

PA401

PA501 Time and Date of Last Vend (H) X PA502 Time and Date of Last Vend (I) X

LE101 Loop Trailer X X EA301 Number of Reads with Reset X X EA309 Number of Reads X X EA3010 Number of MIS Resets X X EA401 Date of Initialization X X

Value of Cash Manually Dispensed (I)

Value of Discount for Combo Vends (H) Value of Discount for Combo Vends (I)

Number of Free Vends by Selection (H)

EA402 Time of Initialization X X

* Items highlighted in bold repeat for each valid selection.

X X

GPL 6500 V2.0 0108 5.07

Programming

Mode 10 – Tube Fill

Mode 10 allows you to fill the coin mech and the logic board will count the money as it goes in and continually track the coin mech inventory. This is the count the board uses when you choose tube leveling as the payout type in Mode 31.To access this mode, press 10 on the numeric keypad.

Upon entering the tube fill mode the controller will display the current status of the coin tubes. As coins are inserted into the top of the changer, the display will show the tube the coin was saved to in Field A, the value of all coins in that tube in Field B and the total dollar amount of coins in the changer in Field C. Coins may be dispensed by using the switches on the coin mech. To exit this mode, press the C key or press the Service Switch.

Before using the machine for the first time,

the coin mech must have a minimum of $5 in the coin tubes to permit the acceptance of bills.

Mode 11 – External Accountability

Mode 11 is used to permit you or your customer, via a password, to review the total vend count and total cash accepted by the machine. To access this mode, press 11 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the external accountability setup mode, the display will show the current external accountability state. Use the numeric key pad to set a 4 digit security code in field A. Toggle to field B use the # key to turn the external accountability function on (Y) or off (N). To exit this mode, press

key or press the Service Switch.

the C

Note ♦ If enabled, instruct the customer/contact to

enter 8 and then the 4 digit code. The display will show the total vend count in Field C and the total value in Field D.

Field A

Field B Field C

TUBE 0 .00 ∑ .00

INSERT / DISPENSE COIN

Field A is the tube number the coin was saved to. Field B is the value of coins in the tube identified in Field A. Field C is the total value of coins in the changer.

Mode 10 – Tube Fill

Field A

Field B

ACCOUNTING 81111 N

Mode 11 – External Accountability

Field A is the security code field. Field B is the feature on/off field.

Field C

Field D

# XXXXXXX $XXXXXX.XX

HIST PAID SALES

Mode 11 – Customer Viewable Data

Field C is the total vend count field. Field D is the total value field.

GPL 6500 V2.0 0108 5.08

Programming

Mode 20 – Price Assignment

Mode 20 is used to assign the standard price for all selections in the machine. To access this mode, press 20 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Use the numeric keypad to enter the price in Field A, then toggle to Field B to assign the current price to a selection. To exit this mode, press the C press the Service Switch.

Note ♦ The maximum price allowed is $99.99.

Special Actions ♦ Setting selections with a blank price disables

that selection which means DEX information will no longer be transferred or displayed for items disabled in this way. The blank price is set by depressing the # Key.

♦ The * key can be used as a wildcard in Field B

to set entire rows (12*) or the entire machine (1**).

♦ After assigning the prices, make sure you adjust

the scrolling price tabs to reflect the current or new price.

You can use the ◄ or ► key while in the

operate mode with the door open to check the prices in the machine.

Mode 21

Mode 21 is used to set up the PosiVend Guarantee Delivery System. To access this mode, press 21 on the numeric key pad.

– PosiVend Enable Setup

Upon entering the PosiVend setup mode, the display will show the current PosiVend state in Field A. Toggle between the available options in Field A by using the # key. Each selection affected by the setting in Field A are shown in sequence in Field B, use the ◄ or ► key to scroll through these selections. Use the numeric key pad to add selections in Field B. To remove a selection from Field B, press the # key while the selection number is displayed. To exit this mode, press the C key or press the Service Switch.

GPL 6500 V2.0 0108 5.09

key or

GOLDEN EYE DROP SELECTION 100

PRICE .50

SELECTION 12*

Mode 20 – Price Assignment

Field A is the price setting field. Field B is the selection assignment field.

Mode 21 – PosiVend Enable Setup

Field A is the PosiVend option setting

field.

Field B is the selection assignment field.

Field A

Field B

Field A

Field B

Programming

Mode 21 - Continued

Available Options Drop – The motor will stop as soon as the product is detected after the first complete revolution.

Home – The motor will home before stopping. Off – PosiVend is disabled, the motor will stop as

soon as it reaches home whether a product has been delivered or not.

See page 3.04 for a complete description of the function of the PosiVend Guaranteed Delivery System.

Special Actions ♦ The * key may be used as a wildcard to set

the entire rows (12*) or the entire machine (1**).

♦ To delete all selections press the # key then

the * key in sequence.

To home motors left off home in the DROP

mode, open the door and press the C key, then close the door.

Mode 22 – Bill Escrow Setup

Mode 22 is used to set the bill escrow option. To access this mode, press 22 on the numeric keypad.

Upon entering the bill escrow set up mode, the display will show the current bill escrow state in Field A. Use the # key to toggle between the available options in Field A. To exit this mode, press the C key or press the Service Switch.

Available options First – The machine will hold the first bill deposited in escrow until a vend is initiated. Once a vend is initiated the bill must be stacked before the product will be dispensed. In this mode only one bill will be accepted. If the coin return is depressed, the bill will be returned to the customer. Last – The machine will accept bills to the highest vend price. If the coin return is depressed the last bill inserted will be returned and all previous bills inserted will be returned in change. Off – All bills accepted will be stacked immediately. If the coin return is depressed, change will be paid back.

GPL 6500 V2.0 0108 5.10

ESCROW LAST

Field A is the escrow setting field.

Field A

Mode 22 – Bill Escrow Setup

Programming

Mode 23 – Motor Pairing

Mode 23 is used to pair an even numbered motor with the next sequential odd numbered motor. To access this mode, press 23 on the numeric keypad.

Upon entering the motor pairing set up mode, the display will show “100 PAIRED TO”. Use the numeric key pad to enter the even numbered motor to be paired in Field A. The odd numbered motor next in sequence will automatically appear in Field B. Use the ◄ or ► keys to scroll through the list of paired motors. Use the # key to remove a previously paired combo. To exit this mode, press the C press the Service Switch.

Notes ♦ Only motors in the same row of a machine may

be paired.

♦ All pricing, discounting and vending options are

set using the selection number of the left motor in the pair.

♦ Any even number motor may be paired to the

next odd numbered motor in sequence. (e.g. 110 will always be paired with 111, 112 with 113, etc)

Mode 24 – Winner Mode

Mode 24 is used to set the frequency that free items will be awarded during cash vends only. To access this mode, press 24 on the numeric key pad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the Winner Mode, the display will show the current winner setting in Field A. Use the numeric key pad to enter the number of vends between winners up to 9999, then toggle to Field B, use the # key to turn the Winner Mode on (Y) or off (N). To exit this mode, press the C Service Switch.

When a customer wins, the credit will be returned the beeper will sound 5 times and the display will show “WE HAVE A WINNER!!”.

Notes ♦ Vends made while on free vend, test vend or

the second vend of a combo vend are not counted for the purpose of determining the winner.

♦ Setting the number to 0000 will result in every

vend being a winner.

GPL 6500 V2.0 0108 5.11

key or press the

key or

Field A is the number of vends between winners.

Field B is the winner on/off field.

Field A Field B

100 PAIRED TO XYZ

PRESS # TO REMOVE

Field C

Mode 23 – Motor Pairing

Field A is the even motor number to be

paired. Field B is the odd number motor to be paired this number will automatically appear once a selection is entered in field A. Field C is the instructions to remove a previously set motor pair.

Field A

WINNER XXXX N

Field B

Mode 24 – Winner Mode

Programming

Mode 25 – Force Vend Setup

Mode 25 is used to set the force vend option. To access this mode, then press 25 on the numeric keypad.

Upon entering the force vend mode, the display will show the current force vend state. Use the # key to toggle between on and off in Field A. To exit this mode, press the C key or press the Service Switch.

Available options On – The customer must purchase an item before any credit will be returned. Off – The customer may receive their money back at any time.

Notes ♦ Force vend does not apply to the use of debit

cards or to bills held in escrow, only to non-tube coins.

Mode 26 –Multi-vend Setup

Mode 26 is used to set the multi-vend option. Multivend allows the customer to make an additional selection using the change amount due from the prior vend. To access this mode, 26 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the multi-vend mode the display will show the current multi-vend state. Use the # key to toggle between on and off, then toggle to Field B to change the time-out setting, the default setting is 30 seconds if a larger time-out setting is desired use the numeric key pad to enter the larger time. To exit this mode, press the C Switch.

Available options On – Allows customer to make additional selections as long as sufficient credit exists to purchase the lowest priced item in the machine. The customer may establish additional credit at any time when in this mode. If the customer presses the coin return lever, or the amount of available credit drops below the lowest price in the machine or the time-out expires, change is returned regardless of the state of multi-vend.

Off – Change will be returned immediately after the sale.

key or press the Service

FORCE VEND ON

Mode 25 – Force Vend Setup

Field A is the force vend on/off field.

MULTI-VEND ON

SECONDS 030

Mode 26 – Multi-vend Setup

Field A is the multi-vend on/off field. Field B is the time-out field; the default

time is 30 seconds. The available range is 5 to 90 seconds.

Field A

Field B

GPL 6500 V2.0 0108 5.12

Programming

COMBO VEND N TIME SS

field.

Mode 27 – Combo Vend Setup

Mode 27 is used to set the combo vend feature. A combo vend allows you to set up a selection to be offered in conjunction with another selection. To access this mode, press 27 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the combo vend mode the display will show the current combo vend state. Use the # key to toggle between on (Y) and off (N) in Field A, then toggle to Field B use the numeric key pad to set the time out value in seconds. The time-out value is the number of seconds the customer has to add additional credit in order to purchase a combo vend combination. Then toggle to Field C to set a unique number for the combination, this number is settable from 0 to 9 allowing for 10 different combinations at any 1 time. Then toggle to Field D and use the numeric key pad to set the item that is to be selected by the customer, then toggle to Field E and use the numeric key pad to select the item to be offered in combination with the customer selected item. Then toggle to Field F and use the numeric key pad to set the discount amount of the combination item. Then toggle to Field G and use the # key turn the selected combination vend on (Y) or off (N). To exit this mode, press the C key or press the Service Switch.

Notes ♦ Setting the discount amount in Field F to $99.99

will allow the discounted item to be vended for free.

♦ Wild carding with the * key is not allowed in the

combo vend.

♦ When combo vend is active, the display will

scroll the message “FEATURED ITEM *** BUY XXX AND SAVE $ ON YYY”.

Mode 28

Mode 28 is used to set the free vend option. To access this mode, press 28 on the numeric keypad.

Upon entering the free vend option mode the display will show the current free vend state. Use the # key to toggle the free vend on or off in Field A. To exit this mode, press the C key or press the Service Switch.

Note

♦ Free vend applies to the entire machine.

– Free Vend Option

use the # key

Field A

Field B

00 XXX-YYY .00N

Field D

Field C

Mode 27 – Combo Vend Setup

Field A is the global combo vend on/off

field. Field B is the time-out field measured in seconds. Field C is the number assigned to the combo vend. Field D is the item selected by the customer. Field E is the item to be vended in combination with the customer selected item. Field F is the discount amount of the combination item. Field G allows the user to turn the combination item on or off, but leave the rest of the combination vends in use.

Field E

Field A

Field F

Field G

FREE VEND ON

Mode 28 – Free Vend Option

Field A is the free vend option on/off

GPL 6500 V2.0 0108 5.13

Programming

Field C

is the upload from

CHIP

function.

Mode 29 – Free Vend Coupon

Mode 29 is used to set the free vend coupon or token option. To access this mode, press 29 on the numeric keypad.

Upon entering the free vend coupon mode the display will show Free Vend Coupon XXX in Field A, where XXX is the selection enabled for the free vend coupon. Each selection enabled for the free vend coupon is shown in sequence in Field A by depressing the ◄ or ► key. Use the numeric key pad to add selections. To remove a selection, press the # key while the selection number is displayed. To exit this mode, press the C Service Switch.

Special Actions

♦ The * key may be used as a wildcard to set

entire rows (12*) or the entire machine (1**).

Mode 30 – Chip Retrieve/Store Mode

Mode 30 is used to retrieve or store information from the touch memory button (CHIP). To access this mode, press 30 on the numeric keypad.

To store all programmable information to CHIP press the * key as shown in Field B. To upload information previously stored on a CHIP press the # key as shown in field C. To exit this mode, press the

C key or press the Service Switch.

To make sure that the information being transferred from the CHIP is compatible the software revision numbers will be compared before the transfer. If the version on the CHIP is not compatible the transfer is canceled and the display will show “CHIP NOT COMPATIBLE”.

key or press the

FREE VEND COUPON XXX

PRESS # TO REMOVE

Field B

Mode 29 – Free Vend Coupon

Field A is the selection enabled field. Field B is the selection remove field.

Field A

CHIP STORE/RETRIEVE

* STORE # RETRIEVE

Field B Field C

Mode 30 – Chip Retrieve/Store Mode

Field A is the name of the mode. Field B is the download to CHIP function.

GPL 6500 V2.0 0108 5.14

Programming

Mode 31 – Change Payback Type

Mode 31 is used to set the change payback option. To access this mode, press 31 on the numeric keypad.

Upon entering the change payback mode, the display will show the current change payback state in Field A. Use the # key to toggle through the available options. To exit this mode, press the C key or press the Service Switch.

Available options LEAST – The least amount of coins will be paid back. LVL3 – The coin changer makes the payback decision based on how much money it thinks is in each tube. You should use the “Tube Fill” menu item (Mode 10) when you use this option.

Mode 32 – Selection Lockout

Mode 32 is used to lock selections from use in conjunction with an external switch. To access this mode, press 32 on the numeric keypad.

Upon entering the lockout mode the display will show LOCK SELECTION XXX in Field A. Where XXX is the selection enabled for lock out. Use the ◄ or ► key to scroll through each selection affected by the lockout. Use the numeric key pad to add selections. Use the # key while the selection number is displayed to remove selections. To exit this mode, press the C

Special actions

♦ The * key may be used as a wildcard. ♦ If all selections are disabled the lights will turn

off and no money will be accepted.

Note

♦ The mechanical lockout of selections is done

by adding an external key switch or other switch across pins P2-3 & P2-4 on the logic board.

♦ The machine will not function properly in

shutdown when the door is open. The machine must not have the shut down switch active while the door is open.

key or press the Service Switch.

Caution: Never apply voltage to these pins.

CHANGE PAYBACK LEAST

Field A is the payback option selection field.

LOCK SELECTION XXX

PRESS # TO REMOVE

Field A is the selection disable field. Field B is the selection remove field.

Field A

Mode 31 – Change Payback Type

Field A

Field B

Mode 32 – Selection Lockout

GPL 6500 V2.0 0108 5.15

Programming

Mode 33 – Set Spiral Count

Mode 33 is used to set the Spiral Count. Spiral Count allows you to program the number of spaces in each spiral. When a selection has vended all product out of the individual spiral, the display will show ‘SOLD OUT”. To access this mode, press 33 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the set spiral count mode the controller will display SPIRAL CNT OFF/ON in Field A. Use the # key to toggle between OFF/ON. If Field A is set to off no further action is needed.

If Field A is set to ON, Toggle to Field C and use the numeric key pad to enter the spiral count. Then toggle back to Field B and enter the selection numbers that correspond to the spiral count set in Field C. Repeat the above steps for each selection. To exit this mode, press the C Service Switch.

When Spiral Count is ON (Field A), each time the main cabinet door is opened, the display will prompt “STOCK MACHINE –Y”. Pressing the # key with the Y showing will reset the spiral counts. Closing the door without pressing the # key, the sold out status of each spiral remains.

Special actions ♦ The * key can be used as a wildcard in Field B

to set entire rows (12*) or the entire machine (1**).

♦ To disable a selection from spiral count set Field

C to 0.

Note ♦ If this function is enabled, route service

personnel must be instructed in its correct operation. Failure to correctly reset the counts will result in a full machine from vending properly.

key or press the

SPIRAL CNT OFF

SELECTION XXX CNT 00

Field A is the spiral count on/off field. Field B is the item selection field. Field C is the spiral count field.

Field A

Field B

Mode 33 – Set Spiral Count

Field C

GPL 6500 V2.0 0108 5.16

Programming

Mode 34 – Speech / Chime

Mode 34 is used to set the Speech/Chime options. To access this mode, press 34 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the speech/chime options mode, the controller will display the current SPEECH setting in field A and the current CHIME setting in Field B. The # key is used to toggle between on and off for each field. To exit this mode, press the C press the Service Switch.

Notes ♦ Turning the chime off will disable the beep from

sounding in all conditions, except for the health code warning set in Mode 42.

♦ When speech is on, all messages in the service

mode will be transmitted via the DEX port for use with an audio interface.

♦ When speech is on, the DEX/UCS port can no

longer be used for any other communication.

Mode 35 – Security

Mode 35 is used to set the Security options. To access this mode, press 35 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the security mode, the current security settings will be displayed. Use the numeric key pad to set the desired security code in Field A, then toggle to Field B, use the # key to toggle between on (Y) and off (N). To exit this mode, press

key or press the Service Switch.

the C

With the security code, the service person will only be allowed access to Modes 01 to 04. Trying to enter any other modes will change the display to “ENTER SECURITY CODE”. Once the proper code has been entered all modes in the machine will be accessible until the service mode is exited.

Note

♦ Factory default settings are off (N) and a

security code of 1111.

Once the service mode as been exited, the code must be re-entered to access Modes 05 through 84.

key or

CHIME ON

Field A is the speech option field. Field B is the chime option field.

SECURITY CODE 1111 N

Field A is the security code entry field. Field B is the security on/off field.

Field A

SPEECH OFF

Field B

Mode 34 – Speech/Chime

Field A

Field B

Mode 35 - Security

GPL 6500 V2.0 0108 5.17

Programming

Mode 36 – Space to Sales

Mode 36 is used to set two columns to run together in a Space to Sales manner. To access this mode, press 36 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the Space to Sales mode, the display will show the current Space to Sales settings. Use the # key in Field A to turn the Space to Sales feature on (Y) or off (N). Toggle to Field B and use the # key to set a unique number for the space to sales combination. This number is settable from 0 to 9 allowing for 10 different Space to Sales combinations at any one time. Toggle to Field C and use the numeric key pad to set the first item number to be vended in a space to sales manner, then toggle to Field D and use the numeric key pad to set the second item number to be vended in a space to sales manner. Toggle to Field E, and use the # key to turn the selection numbers set in Field B to on (Y) or off (N). To exit this mode, press the C press the Service Switch.

Space to sales allows you to program two selection spirals to operate as one in an alternating method. For example if selection 110 is entered into Field C and selection 112 is entered into Field D, every time selections 110 or 112 are selected the product will be vended from spiral 110 one time and 112 the next time. It is important that any selections enabled in this mode contain the same product. The goal of space to sales is to increase the capacity of an individual item while preventing the inevitable empty spiral from occurring on a fast moving product.

Mode 37

Mode 37 is used to set the Maximum Payout options. To access this mode, press 37 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the maximum payout mode, the controller will display the current max payout setting. Toggle to Field A use the numeric key pad to set the maximum value of coins to be returned, then toggle to Field B and use the # key to turn on (Y) or off (N) the option. To exit this mode, press the C key or press the Service Switch.

Note

– Set Max Payout Mode

♦ When turned on (Y), if the credit after the sale is

greater than the Max Payout set point in Field A, the machine will go into an automatic multi-vend (mode 26).

GPL 6500 V2.0 0108 5.18

key or

priced identically.

SPACE TO SALES N

00 SELECTS 000-000 N

Field B

Field C

Mode 36 – Space to Sales

Field A is the space to sales on/off field. Field B is the product type number field.

Field C is the first selection setting field. Field D is the second selection setting

field. Field E is the product type on/off field

Caution – Space to Sales items must be

Field A

MAX PAYOUT 99.99 N

Mode 37 – Set Max Payout

Field A is the maximum coin payout field. Field B is the maximum coin payout on/

off field.

Field A

Field D

Field E

Field B

Programming

Mode 40 – Set Temperature

Mode 40 is used to set the Temperature of the cabinet(s). To access this mode, press 40 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering mode 40, the display will show the current temperature range setting. Field A is the cabinet selection field, use the # key to choose between 1 (cabinet 1) or 2 (cabinet 2). Toggle to Field B to choose the temperature range option see below for the available options. Then toggle to Field C to set the temperature for the chilled cabinet. Use the 1 key to raise or the 2 key to lower the temperature. Then toggle to Field E; use the # key to choose between Fahrenheit (F) and Celsius (C) temperature scales. To exit this mode, press the C key or press the Service Switch.

Field B Temperature Range Options AMBIENT – No temperature control. Field C will show ------ F. ZONE – The target temperature in Field C for each zone in the machine is settable from +36° to +80° F (4° to 21°C). This setting is only available if Field A is set to cabinet 1, and should only be used when selling non-perishable products. See page 2.02 for additional information. FOOD – The target temperature in Field C is fixed at +36° F (2°C). This setting is used when the whole cabinet or a portion of it contains perishable product. When used in a GPL6500 with a barrier, shelves located lower than the barrier must be enabled for Health Code in Mode 42 – see page 5.20 FROZEN – The target temperature range in Field C is settable from -15° to +10° F (-12° to -26°C) – Only applies to an external cabinet (AP960 or AP320)

All temperature ranges have a + or – range of 3° F (2°C).

The temperature inside the machine can be viewed from the outside by pressing and holding the * key for °F or # key for °C.

GPL 6500 V2.0 0108 5.19

All items located above the barrier assembly must be non-perishable!

Field A

Field B

CAB 1 ZONE L-- / H-- F

1 = TEMP UP 2 = TEMP DOWN

Field F

Mode 40 – Set Temperature for Cabinet 1

Field A is the cabinet selection field. Field B is the temperature range selection field. Field C is the temperature setting field for the

cabinet in the GPL6500. Field D is only used on a dual zone machine, and is not used in the GPL6500 Field E is the temperature scale field, F for Fahrenheit or C for Celsius. Field F is the instructions for raising and lowering the temperature.

Field B

Field A

CAB 2 FROZEN -10 F

1 = TEMP UP 2 = TEMP DOWN

Field F

Mode 40 – Set Temperature for Cabinet 2

Field A is the cabinet selection field. Field B is the temperature range selection field. Field C is the temperature setting field. The

default setting for frozen is -10°F. Field D is the temperature scale field, F for Fahrenheit or C for Celsius. Field F is the instructions for raising and lowering the temperature.

Field C Field E

Field D

Field E

Field C

Programming

Mode 41 – Defrost

Used on Models 320/960 only!

Mode 41 is used to set the Defrost schedule and to start a Manual Defrost on 320/960 cabinets(s) only. The defrost on the Fusion is automatic; for more information on the Fusion defrost refer to the refrigeration process page 2.02. To access this mode, press 41 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the Defrost setup mode, the display will show the current defrost settings. Field A is the cabinet selection field, use the # key to choose between cabinet 1 (1) or cabinet 2 (2). Then toggle to Field B, use the # key to set the defrost start time, in the 24 hour format. Then toggle to Field C, use the # key to choose between 6 or 8 hour time intervals between defrosting. To start an immediate defrost push the * key, the display will show “Defrost Starts in 2 Minutes”. To exit this mode, press the C key or press the Service Switch.

Mode 42 – Health Shutdown

Mode 42 is used to set the health shutdown options for the cabinet(s). To access this mode, press 42 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the health shutdown mode, the display will show the current health shutdown state. Use the numeric key pad to enter the selection numbers to be “health controlled” in Field A. Toggle to Field B, use the # key to turn the health shutdown on or off for the selected items. Repeat the above steps for each selection. If you would like a chime to sound when a health shutdown has occurred toggle to Field C, use the # key to turn the chime on or off. To exit this mode, press the C Service Switch.

Special actions ♦ The * key can be used as a wildcard in Field A

to set entire rows (12*) or the entire machine (1**).

If shelf is out of order due to health code, no

message is posted until a selection is made. Once selection is made the display will say “Make Another Selection”.

If the machine detects a Health Code error

and the chime feature is ON the control board will sound a double beep every 30 seconds until the Health Code error is corrected.

GPL 6500 V2.0 0108 5.20

key or press the

Field A

CAB 1 06:00 AT 6 HRS

PUSH * TO DEFROST

Field A is the cabinet selection field. Field B is the time in the 24 hour format

to start the defrost cycle. Field C is the interval in hours between each defrost cycle settable to 6 or 8. Field D is the information to start an immediate defrost cycle.

Field A

HEALTH XYZ OFF

Mode 42 – Health Shutdown

Field A is the item selection field. Field B is the health shutdown on/off

field. Field C is used to turn on/off the health shutdown notification chime.

Field B

Field D

Mode 41 - Defrost

CHIME OFF

Field C

Field B

Programming

Mode 50 – Current Time

Mode 50 is used to set the current time date, date format and daylight saving options. To access this mode, press 50 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the Current Time mode, the display will show the current time (in 24 hour military time) and date settings. Use the numeric key pad to change the hour setting in Field A, then toggle to Field B and use the numeric key pad to set the minutes. Press the # key to set the time. Toggle to Field C, use the numeric key pad to set the month, then toggle to Field D, use the numeric key pad to set the day, then toggle to Field E, use the numeric key pad to set the year. Use the # key to save the date. Toggle to Field F; use the # key to choose the date format from the available options shown below. Toggle to Field G to change the daylight savings time zone setting using the available options shown below. To exit this mode, press the C the Service Switch.

You must press the # key each time to save any changes to the time or date!

Field F available options MONTH/DAY – This option will show the date in the Month/Day/Year format (mmddyy). DAY/MONTH – This option will show the date in the Day/Month/Year format (ddmmyy).

Field G available options

OFF – Does not follow daylight savings time. N.AMER – Will automatically adjust to North

American daylight savings time with a 1 hour increase on the 2nd Sunday in March and a 1 hour decrease the 2nd Sunday in November. UK/EUR – Will automatically adjust to European daylight savings time with a 1 hour increase on the last Sunday in March and a 1 hour decrease on the last Sunday in October. AUSLIA – Will automatically adjust to Australian daylight savings time with a 1 hour increase on the last Sunday in October and a 1 hour decrease on the last Sunday in March.

North American Daylight Savings Time was

changed in revision 20 software to follow the new daylight savings times enacted in 2007.

key or press

TIME 00:00 00/00/00

MONTH/DAY DST N. AMER

Field A is the hour setting field (24 hour military time).

Field B is the minute setting field. Field C is the month setting field. Field D is the day setting field. Field E is the year setting field. Field F is the date format field. Field G is the daylight savings selection

field.

Field B Field D

Field F

Mode 50 – Current Time

It is recommended that the battery be replaced every 5 years.

Field G

Field E Field A Field C

GPL 6500 V2.0 0108 5.21

Programming

Use of low energy or total shutdown

in any machine with perishable

Mode 51 – Timed Shutdown

Mode 51 is used to set timed machine shutdown periods. The shutdown periods affect the ability of the machine to vend and the appearance of the machine. To access this mode, press 51 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the timed shutdown mode, the display will show the current shutdown setting. Use the # key in Field A to set the shutdown period number; this number may be set from 1 to 4 allowing for up to 4 different shutdown time periods per week. Toggle to Field B using the numeric key pad set the beginning hour then toggle to Field C and set the beginning minute (using 24 hour military time). Toggle to Field D using the numeric key pad set the ending hour then toggle to Field E to set the ending minute (using 24 hour military time). Toggle to Field F use the ◄ or ► keys to scroll between the days of the week, choosing which days the shutdown will occur on, use the # key to turn the days on (UPPERCASE) or off (lowercase). Toggle to Field G press the # key to reach screen 2. Field A on screen 2 references Field A on Screen 1 and should not be changed. Toggle to Field H use the # key to turn the shut down period on (Y) or off (N). Toggle to Field I use the # key to set the shutdown type from the available options shown below.

Field I available options LIGHTS OFF – this option is used to shut down the lights only. The machine will function in all other ways. VEND OFF – this option shuts down the lights, disables vending by selection and if all selections are disabled credit acceptance will also be disabled . LOW ENERGY – this option will shut down the lights, vending will be allowed. In cabinets without health control enabled the temperature will be allowed to rise 5 degrees above the set point during the shut down period. TOT SHTDWN – this option will shut down the lights, compressor (in non health control machines), vending, credit acceptance and the display.

Toggle to Field J use the numeric key pad to enter the selection number the shutdown applies to, toggle to Field K and use the # key to change the N to Y, then toggle back to Field J and enter the remaining selections. You may use the # key while in Field J to scroll through the previous set selections. Field L may be used to return to Screen

1. To exit this mode, press the C Service Switch.

Special Actions

♦ The * key can be used as a wildcard in Field J to

set entire rows (12*) or the entire machine (1**).

GPL 6500 V2.0 0108 5.22

key or press the

SHUT 01 00:00 – 00:00

S M T w t f s NEXT

Field F

Mode 51 – Timed Shutdown Screen 1

Field A is the shutdown number selection field. Field B is the shutdown starting hour set field. Field C is the shutdown starting minute set field Field D is the shutdown ending hour set field. Field E is the shutdown ending minute set field. Field F is the day of the week selection field. In

this example Sunday, Monday and Tuesday are ON and Wednesday, Thursday, Friday and Saturday are OFF.

Field G is the move to the next screen field.

Field A

SHUT 01 N LIGHTS OFF

SELECTION 100 N BACK

Mode 51 – Timed Shutdown Screen 2

Field A is a reference to Field A on screen 1 and

should not be changed.

Field H Is the shutdown on/off field. Field I is the shutdown type field. Field J is used to select item numbers for the shutdown. Field K is used to add/remove items from the

shutdown.

Field L is used to return to screen 1 in mode 51.

Field B Field D

Field F

Field H

Field J

Field K

products is not allowed.

Field E Field A Field C

Field G

Field I

Field L

Programming

ON state

OFF state

Mode 51 – Continued

Note ♦ When the shutdown activates and only a portion

of the machine is shut down, the display will scroll the message “SELECTION XXX XXX XXX NOT AVAILABLE” where XXX are the selections shut down, only 10 selections can be displayed if there are more than 10 a + sign will be added.

♦ In the Vend Off mode, if all selections are

disabled the display will read “MACHINE USE NOT ALLOWED UNTIL HH:MM” where HH:MM is the time the shutdown is scheduled to shut off in Field B.

♦ Shutdown times in Field B and C must stay

within a 24 hour clock: 00:00 to 23:59.

Mode 52

Mode 52 is used to set timed discounts. To access this mode, press 52 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle between the fields. Upon entering the timed discount mode, the display will show the current timed discount settings. Use the # key in Field A to set the discount time period number; this number may be set from 1 to 4 allowing for up to 4 different discount periods per week. Toggle to Field B using the numeric key pad set the beginning hour then toggle to Field C and set the beginning minute (using 24 hour military time). Toggle to Field D using the numeric key pad set the ending hour, then toggle to Field E to set the ending minute (using 24 hour military time). Toggle to Field F, using the ◄ or ► keys to scroll between the days of the week, choosing which days the discount will occur on, use the # key to turn the days on (UPPERCASE) and off (lowercase). Toggle to Field G press the # key to reach screen 2. Field A on screen 2 references Field A on Screen 1 and should not be changed. Toggle to Field H use the # key to turn the discount period on (Y) or off (N). Toggle to Field I, and use the numeric key pad to set the discount dollar amount. Toggle to Field J use the numeric key pad to enter the selection number to be discounted, toggle to Field K and use the # key to change the N to Y, then toggle back to Field J and enter the remaining selections. You may use the # key while in Field J to scroll through the previous set selections. Field L may be used to return to Screen

1. To exit this mode, press the C Service Switch.

Special Actions ♦ The * key can be used as a wildcard in Field J to

set entire rows (12*) or the entire machine (1**).

– Timed Discount

key or press the

Field F

Mode 52- Timed Discount Screen 1

Field A is the timed discount number selection

field.

Field B is the timed discount starting hour set field. Field C is the timed discount starting minute set

field

Field D is the timed discount ending hour set field. Field E is the timed discount ending minute set

field. Field F is the day of the week selection field. In this example Sunday, Monday and Tuesday are ON and Wednesday, Thursday, Friday and Saturday are OFF. Field G is the move to the next screen field

SELECTION 100 N BACK

Mode 52 – Timed Discount Screen 2

Field A is a reference to Field A on screen 1 and

should not be changed.

Field H is the timed discount on/off field. Field I is the discount amount field. Field J is used to select item numbers for the timed discount. Field K is used to add additional selection

numbers to the timed discount list.

Field L is used to return to screen 1 in mode 52.

Field B

DISC 01 00:00 – 00:00

S M T w t f s NEXT

Field F

Field H

Field A

DISC 01 N .00

Field J

Field K

Field E Field A Field C

Field D

Field G

Field I

Field L

GPL 6500 V2.0 0108 5.23

Programming

ON state

OFF state

Mode 52 – Continued

Note ♦ When the discount period becomes active, the

display will scroll “SAVE $.XX ON YYY YYY YYY” where xx is the dollar amount set in Field H and YYY is the items selected in Field I. A maximum of 10 selections will be displayed if more than 10 items a + will be added.

♦ Shutdown times in Field B and C must stay with

in a 24 hour clock: 00:00 to 23:59.

Mode 53

Mode 53 is used to set timed user messages. To access this mode, press 53 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the timed user message mode, the display will show the current timed user message state. Use the # key in Field A to set the timed user message period number; this number may be set from 1 to 5 allowing for up to 5 different timed message periods per week. Toggle to Field B using the numeric key pad set the beginning hour then toggle to Field C and set the beginning minute (using 24 hour military time). Toggle to Field D using the numeric key pad set the ending hour then toggle to Field E and set the ending minute (using 24 hour military time). Toggle to Field F using the ◄ or ► keys to scroll between the days of the week, choosing which days the message will occur on, use the # key to turn on (UPPERCASE) or of (lowercase) the desired days. To exit this mode, press the C

Note ♦ The times in Field B and C must stay with in a

24 hour clock (00:00 to 23:59).

♦ A user message must be set in Mode 60 before

a timed message can be set. If no user messages are set, the default user message described in Mode 60 will be displayed.

Mode 60 – User Message

Mode 60 is used to set a user message. To access this mode, press 60 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to toggle back and forth between the fields. Upon entering the user message mode, the display will show the current user message state. Use the # key in Field A to select the user message number; this number may be set from 1 to 4 allowing for up to 4 programmable user messages. Toggle to Field B to select which line your message will be displayed on. Use the # key to choose from one of the available options shown below.

– Timed Messages

key or press the Service Switch.

MSG 01 00:00 – 00:00

S M T w t f s

Field F

Field A is the message select field. Field B is the starting hour in 24 hour

military time. Field C is the starting minute in 24 hour military time. Field D is the ending hour in 24 hour military time. Field E is the ending minute in 24 hour military time. Field F is the day selection field. In this example Sunday, Monday and Tuesday are on and Wednesday, Thursday, Friday and Saturday are off.

ENJOY A SNACK DURING LUNCH!

USER MSG 01 OFF EDIT

Mode 60 – User Message Screen 1

Field A is the user message select field. Field B is the display location selection

field.

Field C is the enter edit screen field.

Field B Field D

Field F

Mode 53 – Timed Messages

One Possible Timed Message

Field A

Field C

Field B

Field E Field A Field C

GPL 6500 V2.0 0108 5.24

Programming

Mode 60 – Continued

Field B available options 1 – Your message will be displayed on the top line of the display. 2 – Your message will be displayed on the bottom line of the display. OFF – Your message will not be displayed.

Toggle to Field C use the # key to enter the editing screen. Upon entering the edit screen the cursor will be flashing Field D. Field E is the edit instruction field use the keys shown, see below for additional information. When done editing press the # to save the message to memory. To exit this mode, press

key or press the Service Switch.

the C

Edit Keys KEY 1 = to scroll up through the available characters. KEY 2 = to scroll down through the available characters. KEY 4 = will insert a duplicate of the currently selected character (flashing) and shift all characters to the right by one. KEY 5 = will delete the currently selected (flashing) character and shift all characters to the left by one. KEY 6 = will insert a flashing blank space to the left of the currently selected (flashing) character and shift all characters to the right by one.

Note

♦ User message numbers 1 thru 4 are user

programmable and each can be 100 characters in length.

♦ User message number 5 is the time and date

message. This message cannot be changed.

♦ User message number 6 is the factory default

message. This message cannot be changed.

♦ If more than 1 user message is programmed for

the same line, the message with the higher number will be displayed.

♦ When line 2 is not assigned to any message, it

will show the message Credit .00, amount of deposited coins.

THIS IS LINE 1 THIS IS LINE 2

1▲ 2▼ 4INS 5DEL 6SPC

Field D represents the flashing cursor this is the position where characters will be added or deleted. Field E is the editing instruction field.

Number Message

01 HAVE A NICE DAY 02 HAVE A GREAT DAY 03 HAVE A GREAT DAY 04 Have a nice day 05 Current time/date setting 06 HAVE A NICE DAY

The } character may be used as an end of

message character in any text message greater than 10 characters in length.

To save time scrolling through the available

letters, insert an M then use the 4 key to insert several duplicate M’s. This will give you a starting point in the middle of the alphabet.

Field D

Field E

Mode 60 – User Messages Screen 2

Default User Messages

GPL 6500 V2.0 0108 5.25

Programming

Mode 61 – After Sale Message

Mode 61 is used to customize the message that appears after each vend. To access this mode, press 61 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to scroll through the current message. Upon entering the after sale message mode, the display will show the current message along with a flashing character in Field A. Field B is the edit instruction field, use the keys shown, see below for additional information. When done editing press the # key to save the message to memory. To exit this mode, press the C

Note ♦ The after sale message may contain up to 80

additional characters.

♦ The after sale message will be appended for

food/frozen machines with “PRESS COIN RETURN TO REOPEN DOOR”

Mode 62

Mode 62 is used to add additional information to the Out of Service message to aid your customers in the event a machine is out of order. To access this mode, press 62 on the numeric keypad.

Pressing either the ◄ or ► key will allow you to scroll through the current message. Upon entering the out of service message mode, the display will show the current out of service message along with a flashing character in Field A. Field B is the edit instruction field. Use the keys shown, see below for additional information. When done editing press the # key to save the message to memory. To exit this mode, press the C key or press the Service Switch.

key or press the Service Switch.

– Out of Service

THANK YOU VERY MUCH

Field A represents the flashing cursor this is the position where characters will be added or deleted. Field B is the editing instruction field.

THANK YOU FOR USING ABC VENDING

1▲ 2▼ 4INS 5DEL 6SPC

Field A represents the flashing cursor this is the position where characters will be added or deleted.

Field B is the editing instruction field.

Field A

1▲ 2▼ 4INS 5DEL 6SPC

Field B

Mode 61 – After Sale Message

**** THANK YOU VERY MUCH****

Default After Sale Message

One Possible After Sale Message

Field A

**** OUT OF SERVICE

Field B

Mode 62 – Out of Service

GPL 6500 V2.0 0108 5.26

Programming

ALT LANG OFF

Mode 62 – Continued

Note ♦ The out of service message may contain up to

80 additional characters.

♦ The out of service message will only be

displayed if the entire machine is out or service or if no motors or cabinets are available.

Mode 63 – Alternate Language

Mode 63 is used to set an alternate language. To access this mode, press 63 on the numeric keypad.

Upon entering the alternate language mode, the display will show the alternate language state. Press the # key to toggle between on and off. With the alternate language mode turned on all messages will be displayed in the alternate programmed language. To exit this mode, press the C press the Service Switch.

Mode 80 – Test Vend

Mode 80 is used test vend the machine. To access this mode, press 80 on the numeric keypad.

Upon entering the test vend mode the display will show select. Use the numeric key pad to enter the selection in Field A (this field will be blank until a numeric key is pressed). If the selection motor tests ok the display will read “TEST PASSED” in Field B, if the motor failed the display will read “MTR ERROR” in Field B. To exit this mode, press the C key or press the Service Switch.

key or

PLEASE CALL 555-5555 FOR SERVICE

One Possible Out of Service Message

Field A is the on/off field.

SELECT XXX TEST PASSED

Field A is the item selection field. This field will be blank until a numeric key is pressed. Field B is the pass/fail field. If the motor passed it will read TEST PASSED if the motor failed it will read MTR ERROR.

****OUT OF SERVICE****

Default Out of Service Message

Field A

Mode 63 – Alternate Language

Field A

Mode 80 – Test Vend

Field B

GPL 6500 V2.0 0108 5.27

Programming

Field E

is the time of the event.

Table 7: Event list.

Mode 81 – Sequential Event Log

Mode 81 is used to view the sequential event log. In this mode you are able to review the last 25 events that took place in the machine. To access this mode, press 81 on the numeric keypad.

Upon entering the sequential event log, the display will show the last event that took place in the machine. Field A is the sequential event number. Field B is the event that took place (for an explanation of the abbreviation see table 7). Field C shows the selection number the event corresponds to (if applicable). Field D shows the date of the event. Field E shows the time of the event. Use the ◄ key to scroll through the previous sequential events (maximum of 25). Press # then the * key to clear the sequential event log. To exit this mode, press the C

The chime will sound 3 times when there are no more items to display.

key or press the Service Switch.

DISPLAY EVENT CAB1 DR OPEN CAB1 DR CLS CAB2 DR OPEN CAB2 DR CLS PWR UP MTR XYZ GE TRIG DEX BAF OPEN BAF CLSD EVNT CLEAR ERROR CLEAR MOTOR ERROR PRICE SET TIME/DATE SET RESET ACCOUNT HEALTH ERROR COMM ERROR C1 DEFROST C2 DEFROST

Cabinet 1 Door Open Cabinet 1 Door Closed Cabinet 2 Door Open Cabinet 2 Door Closed Power UP Run Motor XYZ PosiVend Triggered Machine Dexed Baffle Door Open Baffle Door Closed Event Log Cleared Error Log Cleared Motor Error Price Set Time Date Set Reset Accountability Health Error Communication Error Cabinet 1 Defrost Cabinet 2 Defrost

Field A

Field B

EVENT-00 CB1 DR OPEN 000 07/15 12:56

Field C

Field D

Mode 81 – Sequential Event Log

Field A is the sequential event number. Field B is the event name. Field C is the selection number the event

corresponds to if applicable.

Field D is the date of the event.

Field E

GPL 6500 V2.0 0108 5.28

Programming

Mode 82 – Service History

Mode 82 is used to view the service history. To access this mode, press 82 on the numeric keypad.

Upon entering the service history mode, the display will show a service event in Field A. Field B shows you the duration time of the event if applicable; Field B may also show the selection number if applicable to the event in Field A. Field C shows you the time of the event. Field D shows the date of the event. Pressing either the ► key allows you to scroll through the service history events. To exit this mode, press the C

The service history events will be displayed in the following order.

1. The last 5 Cabinet 1 Door Openings, starting with the most recent.

2. The last 5 Cabinet 2 Door Openings, starting with the most recent.

3. The last 5 Motor Errors, starting with the most recent.

4. The last 5 Product Fall Errors, starting with the most recent.

5. The last 5 Health Errors.

6. The last 5 MIS Resets.

7. The last 5 Time/Date sets.

8. The last 5 Price Settings.

9. The last 5 Power Outages.

10. The last 5 Defrost Events.

The chime will sound 3 times when there are

no more items to display.

key or press the Service Switch.

Field A

C1 DR OPEN1 D00:00

08:39 07/18/05

Field C

Mode 82 – Service History

Field A is the event field. Field B is the duration or selection field. Field C is the time field. Field D is date field.

Field B

Field D

GPL 6500 V2.0 0108 5.29

Programming

Mode 83 – Temperature Log

Mode 83 is used to view the temperature log. To access this mode, press 83 on the numeric keypad.

Upon entering the temperature log mode, the display will show the current temperature. Field A shows the cabinet and zone the data is referencing (in this example C1L is the lower zone of a refrigerated machine). Field B is the total minutes since the temperature was last taken. Field C shows the temperature. Field D shows the status of the refrigeration unit at the time the temperature was taken. See the list below for the available options for Field D.

Available Options

R – Refrigeration was on. D – Defrost was on. O – Refrigeration was off.

Use the ◄ key to view the previous temperature samples which have been taken in 1 minute intervals. When the last sample is reached the display will show ‘NO MORE TEMPS” in the first line and Field E will scroll the message “TO CLEAR TEMPS PUSH # THEN * TO RUN REFRIDGERATION TEST PUSH 1”. To clear the temperature log press # then *. To run the refrigeration test push the 1 key. The display will change to “REF TEST ACTIVE”. Upon completion of the test the display will show either

“REFER TEST PASS” or “REFER TEST FAIL”. To exit this mode, press the C Switch.

The chime will sound 3 times when there are

no more items to display.

Mode 84 – Baffle Door Test

Mode 84 is used to test the baffle doors. To access this mode, press 84 on the numeric keypad.

In Field A use the # key to select which cabinet to perform the baffle test on. Press the 0 key to open the baffle door shown in Field B. Press the * key to close the baffle door shown in Field C. To exit this mode, press the C key or press the Service Switch.

key or press the Service

TEMP C1L - 000M 00’F O “TO CLEAR TEMPS PUSH…”

Field A is the cabinet and zone indicator. Field B is the total minutes since the

temperature was last taken.

Field C is the temperature. Field D is the status of the refrigeration

unit at the time the temperature was recorded. Field E is the scrolling instruction field.

BAFFLE – CAB1

0=OPEN *=CLOSE

Field A is the cabinet selection field. Field B is the open baffle door key. Field C is the close baffle door key.

Field B Field D

Field A

Field E

Mode 83 – Temperature Log

Field A

Field B

Mode 84 – Baffle Door Test

Field C

GPL 6500 V2.0 0108 5.30

Programming

field.

Mode 85300 – Set Serial Number

Mode 85300 is used to set a serial number for retrieval during a print out or in the DEX data information. To access this mode, press 85300 on the numeric keypad.

Upon entering the set serial number mode, the display will show the current set serial number. Use the numeric key pad to set a serial number (up to 17 characters in length). When done editing, press # to save the number to memory. To exit this mode, press the C

This field appears in a DEX file as ID101

Mode 86200 – Set Machine ID

Mode 86200 is used to set a serial number for retrieval during a print out or in the DEX data information. To access this mode, press 86200 on the numeric keypad.

Upon entering the set machine ID mode, the display will show the machine ID number that is currently set. Use the numeric key pad to set a machine ID number up to 20 characters in length. When done editing, press the # to save the number to memory. To exit this mode, press the C key or press the Service Switch.

This field appears in a DEX file as ID106

Mode 87400

Mode 87400 is used to set a location ID number for retrieval during a print out or in the DEX data information. To access this mode, press 87400 on the numeric keypad.

Upon entering the location ID mode, the display will show the current location ID number. Use the numeric key pad to set a location ID number up to 20 characters in length. When done editing, press the # to save the number to memory. To exit this mode, press the C key or press the Service Switch.

This field appears in a DEX file as ID104

key or press the Service Switch.

– Set Location ID

SERIAL NUMBER

API00000000000000000

Field A

Mode 85300 – Set Serial Number

Field A is the serial number set field.

MACHINE ID

00000000000000000000

Field A

Mode 86200 – Set Machine ID

Field A is the machine ID number set

LOCATION ID

00000000000000000000

Field A

Mode 87400 – Set Location ID

Field A is the location ID number set

GPL 6500 V2.0 0108 5.31

Programming

Mode 88123456790 – Factory Test

Mode 88123456790 is used to run a factory test. To access this mode, press 88123456790 on the numeric keypad.

After entering the factory test mode, the machine will automatically test the first vend motor, you must than press the # key to advance to the next motor to be tested. If a vend motor is not present or is bad, the test will stop and the display will flash in Field B one of the following: MISSING, OVER CURRENT or TIMEOUT. To continue with the test press the # key. Once the test is complete all options and prices will be reset to factory defaults.

Using this mode on a machine full of

product will cause one of each item to vend.

Field A

Field B

SELECT XXX YYYYYYYY ONE MOTOR SHOULD BE RU

Field C

Mode 88123456790 – Factory Test

Field A is the vend motor that is being

tested.

Field B is the test information field. Field C is the scrolling information field.

GPL 6500 V2.0 0108 5.32

Programming

This page intentionally left blank.

GPL 6500 V2.0 0108 5.33

Parts

6.04

the machine breakdown above. Each assembly breakdown contains an item

Determine part number(s) needed by referring to drawing of part. Locate item number

call

, email or mail

Door – Inside Front

6.02

Cabinet

6.06

Power Supply Box

6.08

Control Board

6.10

Shelf Accessories

6.18

1. Refer to description and page location in this parts manual.

2. from drawing and refer to item number, part number and description.

3. Complete your parts order, double check part numbers and quantities. Include a back number in the event there is a question regarding your order. Fax your order to your authorized GPL distributor or GPL.

5 Select Flexi Shelf

6.12

Delivery Bin

6.20

HOW TO ORDER PARTS

10 Select Flexi

Shelf

Refrigeration Assembly

6.22

8 Select Bottle Shelf

6.16

GPL 6500 V2.0 0108 6.01

Door Inside Front

GPL 6500 V2.0 0108 6.02

Door Inside Front

Key Description Part Number

1 Door Weldment 65505010033 2 PCB Asm - 20 Char Display 13600032

3 Bezel, Selector Asm 16600378 3a Display Window - ST 14400095 3b Bezel, 15 Key select, ST Black 14400092 3c Key Pad, 15 Key Numeric, Euro Gray 14400033-01 3d Switch, Selection 15 Key 13800001 3e Window, POS 14400094

3f POS Insert PosiVend 80388666001

3g GPL Logo Plate, Euro Gray 80182411001

4 Button, Coin Return Euro Gray 440289-5

5 Validator Filler Asm, Black 660580

6 T-Handle Asm 80152619011 6a Bolt, 10-24 X 3/4 Carriage Bolt Zn 118-10-12 6b Nut, 10-24 Keps Zn 438-10

7 Cover, Lock Handle 80182366001

8 Coin Return Asm, Complete 16600431 8a Bracket, Coin Return 12000794-01 8b Actuator, Coin Return 12000807 8c Link, Coin Return 12000796-01 8d Spring, Coin Return 400007 8e Bushing 14400122

8f Screw, 8-32 x 3/8 PN/NIBS HD 276-8R6

9 Coin Chute Asm 16600477 10 Window MNDR, Glass Pack, CMB 44.584 x 27.558 x .75 80510015001

Window MNDR, Glass Pack, Heated 115v* 80510022011

Note: Replacement Glass Must be Hard Tempered 11 Clamp, Window, Locking Top Door 65505009003 12 Clamp, Window, Locking Bottom Door 65505011003 13 Clamp, Window, Bottom 65505007013 14 Clamp, Window, Top 65505008003 15 Clamp, Window, Hinge 65505039003 16 Gasket, Main Door 80182365001 17 Screw, 4-24 x 1/4 PH TYP AB 216-4R4 18 Bracket, Switch Actuator 65505015013 19 Screw, SL Hex Wash 8-32 x .500 Pluto 80030457001 20 Nut, 1/4 Self Threading, Pal 18443 21 Nut, 8-32 Keps Nut Zn 438-8 22 Asm, LED Lights Power Supply 80492752011 23 Asm, LED Light Strip 80492753001 24 Padding, Harness CMB 80182369001 25 Screw, 6-32 x 3/8 Phl Swg Frm 80030425001 26 Bracket, Bin Support, Left and Right 65505028013 27 Trim, Coin Cup, Black 16600403 28 Coin Return Cup 440413 29 Chute, Cash Box 440414 30 Bracket Asm, Cash Box Mounting 16600150 31 Cash Box, Plastic 14400047 32 Asm, Hinge Bottom 65505060003 33 Screw, 1/4-20 x 1/2 FL, Torx Tap 13100035-01 34 Pad, Delivery Port 80330187011 35 Asm, Delivery Port See Page 6.20 for itemized breakdown 65505070013

* Optional Items

GPL 6500 V2.0 0108 6.03

Cabinet

5 9

GPL 6500 V2.0 0108 6.04

Cabinet

Key Description

1 Cabinet Asm 65506010 2 Asm, Evaporator Drain Pan 80182416001 3 Hose, Drain 80190492001 4 Clamp, Drain Hose 80090327001

5 Bracket, Foam Barrier 65507000013

6 Barrier, Foamed Panel Right 65502100033 7 Plate, Washer Barrier top & bottom 65507011003 8 Screw, 10-32 X 1.50 HH WA 53100025 9 Bracket, Door Switch 65507013013

10 Switch, Door 380258

Harness, Door Switch 680632 11 Bracket, Power Dist Box 65503001013 12 Junction Box, See page 6.10 for itemized breakdown 13 Brkt, Shelf Support Front Right 65507003053

Brkt, Shelf Support Front Left (not shown) 65507001033 14 Cord, Line, 14-3 GFIC 80492726001 15 Bushing, Strain Relief SR-7W-2 380052-2 16 Screw, 10-24 X 3/8 Hex Wash Head Mach 80020275 17 Asm, Shelf Cabinet Track, Right 16400075 18 Asm, Shelf Cabinet Track, Left 16400077 19 Rail Insert, Left or Right 14400128 20 Screw, Undercut Flat Head for Shelf Rail 13100060 21 Asm Complete, Harness Cabinet Back` 16600456

Harness Only, Cabinet Back 16800155 22 Mounting Bracket Only, Cab Back Harness 12000863 23 Screw, 8-32 X 3/8 13100064 24 Insulation, Shelf 80130832011 25 Bracket, Insulated Shelf, Right 65507024013 26 Bracket, Insulation, Front 65507023003 27 Bracket, Insulated Shelf, Left 65507025013 28 Screw, R, 1/4-20 x .75 HWH DLW 80030531001 29 Standoff, 1/4-20 THD x 1.50 LG 80190498001 30 Seal, Barrier CMB 80130839001

Part Number

GPL 6500 V2.0 0108 6.05

Cabinet

GPL 6500 V2.0 0108 6.06

Cabinet

Key Description Part Number

1 Asm, Cabinet Shell 6556010 2 Hinge, Bottom Bracket 65500370003 3 Leg, Asm Front and Rear 600195 4 Screw, Hex 5/16-18 X 3/4 420187

5 Leg Leveler 300103

6 Clamp, Cable 9/16 90090227001 7 Panel, Vandal RT 65506002003 8 Rivet, Lrg Flange Head .125 x .313 Long 80110085001

9 Hinge, Asm, Top MNDR w/pin 65505050003 10 Bolt, Carriage, 1/4-20 UNC 2A 80020247011 11 Screw, S.T. 1/4-20 X 1 80030426001 12 Nut, KEPS 1/4-20 80080157001 13 Plug, Hole 1-1/8 Black 80181969001

14 Plug, Insulation 80182370

15 Bracket, Refrigeration Rear 65504008023 16 Bracket, Evaporator Mounting 65504001003 17 Screen, Vent .125 Perf Base 12000401 18 Spring, Vent Screen 460704 19 Gasket, Polyurethane Foam 80330182021 20 Duct, Refrigeration, Short 65506004003 21 Gasket, Air Duct 80200162001 22 Channel, Rear 65507004023 23 Brkt, Shelf Support Rear 65507002023 24 Brkt, Shelf Support Front Left 65507001003

NS Brkt, Shelf Support Front Right (not shown) 65507003053

25 Asm, Receptacle Door Lock 65507010013 26 Bracket, Roller 65507012023

Screw, Phillips Pan Head 10-32 x 1/2 80030413001 27 Pin, Roller 80050378001 28 Roller, Main Door 90180620001 29 Nut, Push Retaining 90090090001 30 Screw, Phillips Pan Head 10-32 x 1/2 80030413001 31 Panel, Foamed Barrier Bottom 65502090033 32 Knob, Pull 80152620001 33 Asm Screen Ingress CMB 65500360013 34 Screw, SL HEX Wash 8-32 X .500 80030457 35 Screw, 8-32 X 1/2 HH ZP F SD WA 13100034 36 Wire Saddle, Locking Top Large 13100062 37 Screw, 10-24 X 3/8 SL HXWSH TYPF 80030496001 38 Panel, Vandal Left 65506003003 39 Clamp, Split Cable 13100071 40 Deflector, Air Rear 65507026013 41 Screw, 8-18 x .50 Unslot HWH Tek 80030451001 42 Gasket, Ingress 80330188001 43 Knob, Barrier Mounting 80152621001 44 Leveler, R 5/8-11 x 6.125 LG 80050410001 45 Cover, Strain Relief 202442-1 46 Harness –Board/light (Not shown) 80492739041

GPL 6500 V2.0 0108 6.07

Power Supply Box

GPL 6500 V2.0 0108 6.08

Power Supply Box

Key Description

1 Power Box assembly, Without Control Board 65500020013 65500010013

Junction Box Weldment ST/130 12000800 12000800 2 Transformer 120v/230v ST 13900006 13900006 3 Screw, Pan Head, 1/4 x 1/2 216-41R8 216-41R8 4 Circuit Breaker 3 Amp 380241 380241 5 Switch Rocker 380243 380243 6 Filter-Light 380303 380303 7 RFI Filter-Line 380304 380304 8 Snap Bushing 1/2 Hole 420040-2 420040-2 9 Harness Junction Box 16800139 16800144

9A Light Relay 16700030 16700030 9B Harness, Light Extension, Power box to Door

(included in part #80492739) 10 Circuit Board Standoff 17100002 17100002 11 Asm, Circuit Board, Dual Temp 80492751011 80492751011

11A Chiller Board to MDB harness 680659-1 680659-1

12 Warranty Label 460339 460339 13 Temperature Probe 13600001-02 13600001-02 14 Standoff Circuit Board 1/4" 17100003 17100003 15 ST Control Board 13600024 13600024 16 Screw, 8-32 x 3/8 Pan Head 276-8R6 276-8R6 17 Control Board Cover Asm ST 16600386 16600386 18 Door Switch Box 12000122 19 Door Switch, Foreign C.T. 380262 20 Wire Saddle Side Entry 380321 21 Cheat Interlock Tool 380263 22 Cable Tie (Not Shown) 380078 23 Decal Voltage Disconnect 460642 24 Mylar Insulation-Contactor 440065 25 Terminal Block 380285 26 Screw, #8x3/8 Pan Head 210-8R6 27 Screw, Pan Head #6 X 1/2 218-6R8 218-6R8 28 Harness DEX/UCS Chassis Mount 16800044 16800044 29 Dome Plug 5/8 Hole (Not Shown) 420040-1 420040-1

30* Harness Touch Memory 16800013 16800013

* Optional items

120V USA

230V

Export

GPL 6500 V2.0 0108 6.09

Control Board

ST/6500

GPL 6500 V2.0 0108 6.10

Control Board

Key Description Part Number

1 Control Board. 13600024 2 Flash Memory Chip. 13700015 3 Battery CR2032. 3 Volt (available locally). 17100007 4 Power Box Harness See page 6.08 5 Power Box Harness See page 6.08 6 Cabinet Back Harness, Assembly Complete, 16600456 7 Harness, Door Switch 680632 8 Display/PV/Keypad/MDB Harness, Assembly Complete. 80492739041

9 Display/PV/Keypad/MDB Harness, Assembly Complete. 80492739041 10 Display/PV/Keypad/MDB Harness, Assembly Complete. 80492739041 11 Touch Memory Harness 16800013 12 13 DEX/UCS Harness Assembly, Chassis Mount. 16800044

DEX/UCS Harness Assembly, Loose 680509

14 Display/PV/Keypad/MDB Harness, Assembly Complete. 80492739041

Fusion Cabinet Back Harness Color Code Chart

GPL 6500 V2.0 0108 6.11

5 Selection Flexi Shelf

GPL 6500 V2.0 0108 6.12

5 Selection Flexi Shelf

Key Description Part Number

Assembly Complete, 5 Select Flexi Shelf w/single blue/white motors (cw) No Spirals

Flexi Shelf, Weldement only, No Dividers Screw, Shelf Roller.

Shelf Roller

Nut, keps (1/4 x 28)

Shelf Motor, CW, (Blue/white)

Spiral Retainer, White, right Hand (RH)

Assembly, complete. Harness with Bracket.

Harness only, 10 Selections 16800050 Screw, Ph. T-23 (8-32 x 5/16)

Assembly, Shelf Spacer

Spring Only, Shelf Spacer

Extension, Shelf Spacer (not shown)

Selection tabs, Pastry, see page 6.18 for itemized breakdown

Price tabs. Scroll from 40 cents to $2.40

Decal, Convertible Shelf Caution

Cap, Protective Shelf Tab

65507050003 16000398 300203 440362 437-41 360275 440405 660435-8

276-8R5 16600416 14400116 202770

17400153 460494 14400132

GPL 6500 V2.0 0108 6.13

10 Selection Flexi Shelf

GPL 6500 V2.0 0108 6.14

10 Selection Flexi Shelf

Key Description Part Number

1 Flexi-Shelf Complete, 10 Select Flexi Shelf, w/o spirals 65507080003

Flexi-Shelf, Weldment Only, No Dividers 16000398 2 Screw, Shelf Roller 300203 3 Shelf Roller 440362 4 Nut, keps (1/4x28) 437-41 5 Vend Motor Complete, Counter Clockwise ccw (blue/gray) 360276 6 Vend Motor Complete, Clockwise cw (blue/white) 360275 7 Spiral retainer. White, Right Hand (RH) 440405 8 Spiral Retainer, Gray, Left Hand (LH) 440406 9 Assembly, Complete. Harness with Bracket 660435-8

Harness Only, 10 Selections 16800050

10 Screw, PH.T-23 (8-32x5/16) 276-8R5 11 Assembly, Slide 16600389 12 Assembly, Shelf Spacer 16600416 13 Spring Only, Shelf Spacer 14400116 14 Decal, Convertible shelf 460494 15 Protective Cap, Shelf Tab 14400132 16 Selection tabs, 10 Item, see page 6.18 for itemized breakdown

17 Price tabs. Scroll from 40 Cents to $2.40 17400153 NS Product Pusher, Right Hand, White 440141-1 NS Product Pusher, Left Hand, Black 440215

GPL 6500 V2.0 0108 6.15

8 Select Bottle Shelf

GPL 6500 V2.0 0108 6.16

8 Select Bottle Shelf

Key Description Part Number

Assembly, complete, 8 Select Bottle Shelf w/single blue/white Motors (cw) No

Spirals Bottle Shelf, Weldment Only Screw, Shelf Roller.

Shelf Roller

Nut, keps (1/4 x 28)

Shelf Motor, CW, (Blue/white)

Spiral Retainer, White, Right Hand (RH)

Assembly, Complete, Harness with Bracket.

Harness only, 10 Selections 16800050 Screw, Ph. T-23 (8-32 x 5/16)

Selection Tabs, 8 Select, See Page 6.18 for Itemized Breakdown

Price tabs. Scroll from 40 cents to $2.40

Cap, Protective Shelf Tab

Rod, Bottle Catch

Tubing, Bottle Catch

Bracket, Bottle Catch

Spiral, 6 Count Bottle, Right hand (not shown)

65507030003

65507040003 300203 440362 437-41 360275 440405 660435-8

276-8R5

17400153 14400132 80140292001 80320044011 65507022003 400167-1

GPL 6500 V2.0 0108 6.17

Shelf Accessories

Shelf Spiral Chart

Paired or Single Candy Spirals

Left Hand

Spiral

Depth

4-1/8” 2-7/8” 14000003-01 2-1/2” 400178-1

1-15/16” 400179-1

1-3/4” 400169-1 1-1/2” 400170-1

1-1/8” 400171-1 15/16” 14000015 11/16” 14000016

1/2”

3/16”

Long Spiral

Part # Count

Right Hand

Long Spiral

Part #

5 ct

14000004-01 4-1/8”

6 ct 7 ct

9 ct 10 ct 12 ct 15 ct 18 ct 24 ct 30 ct 40 ct

400167-1 2-7/8” 400164-1 2-1/2” 400166-1 1-15/16” 400168-1 1-3/4” 400120-1 1-1/2” 400121-1 1-1/8” 400122-1 15/16” 400123-1 11/16” 400135-1 1/2” 400138-1 3/16”

Spiral Depth

Single Large Snack / Food

Spirals

Count

5 ct 6 ct

7 ct 10 ct 12 ct 15 ct 18 ct 30 ct 40 ct

Count

6 ct

GPL 6500 V2.0 0108 6.18

Part # Depth

14000002-01 4-1/8”

400162-1 3-3/32” 400153-1 2-21/32” 400127-1 1-7/8” 400128-1 1-9/16” 400129-1 1-7/32” 400163-1 1” 400136-1 1/2”

400137-1 5/16”

Bottle Spirals

Part # Depth

400167-1 2-7/8”

Shelf Accessories

Key Description Part Number

1 Selection Tabs, Numbers 100-109 10 Select Shelf 17400158

“ “ Numbers 110-119 “ 17400159 “ “ Numbers 120-129 “ 17400160 “ “ Numbers 130-139 “ 17400161 “ “ Numbers 140-149 “ 17400162 “ “ Numbers 150-159 “ 17400163 “ “ Numbers 160-169 “ 17400164

Price Label, Self Coiling, $.40 - $2.40 17400153

Price Label, Self Coiling, $2.40 - $4.35 80388674001 Selection Tabs, Numbers 100-109 5 Select Shelf

“ “ Numbers 110-119 “ 17400166 “ “ Numbers 120-129 “ “ “ Numbers 130-139 “ “ “ Numbers 140-149 “ “ “ Numbers 150-159 “ “ “ Numbers 160-169 “ Selection Tabs, Number 130-137, 8 Select Bottle Shelf

“ “ Numbers 140-147 “ “ “ Numbers 150-157 “ “ “ Numbers 160-167 “ Product Pusher, Right Hand

Product Pusher, Left Hand

17400165

17400167 17400168 17400169 17400170 17400171 80388573011 80388574011 80388575011 80388576011 440141-5 440215

Can Rail - Low Half Cycle Rail Can Rail - High

ST 1 & 5 12000822-01 ST 2, 3 & 4 12000822

Candy Rail Pastry Rail Small Product Rail

Product Rail Chart

ST 1 & 5 12000823-01 ST 2, 3 & 4 12000823

ST 1 & 5 12000824-01 ST 2, 3 & 4 12000824

ST 1 & 5 16600449-01 ST 2, 3 & 4 16600449

GPL 6500 V2.0 0108 6.19

ST 1 & 5 16600451-01 ST 2, 3 & 4 16600451

ST 1 & 5 16600452-01 ST 2, 3 & 4 16600452

Delivery Bin

13 14

Lock Side Hinge Side

GPL 6500 V2.0 0108 6.20

Delivery Bin

Key Description Part Number

1 Asm, Delivery Port Complete 65505070013 2 Asm Complete, Delivery Port, Lock Side 65505080013 Mounting Plate Only 65505130013 3 Asm, Delivery Port, Hinge Side 65505090003 Mounting Plate Only 65505023043 4 Asm, Delivery Door 65505150003 5 Asm, Security Plate 65505100003 6 Screw, 8-32 x 3/8 Pan HD Machine 116-8R6 7 Washer, Bin Door 420282 8 Bearing, Door (not shown) 440129 9 Asm, Drive Linkage 9332045 10 Inner Bin Door Driver 9332042 11 Bin Door Drive Arm 640097 12 Retaining Ring 3/8 751-37

13 PCB Asm, Hi Res PV Led (lock side) 13600022-01 Lens, PosiVend, Lock & Hinge side (not shown) 14400101

Insulator, PosiVend, Hinge side (not shown) 14400097 14 Nut, 4-40 Nylon 13100028 Screw, 4-40 x 3/8 Pan Hd Machine (not shown) 116-4R6 15 PCB, Hi Res PV Sensor (hinge side) 13600020-01 Lens, PosiVend, Lock & Hinge side (not shown) 14400101 Insulator, PosiVend, Lock side (not shown) 14400096

GPL 6500 V2.0 0108 6.21

Refrigeration Assembly

16B

16A

GPL 6500 V2.0 0108 6.22

Refrigeration Assembly

Note: Parts shown for identification without part numbers in columns are not sold separately.

Key Description 117V, 60 Hz

Domestic

1 Refrigeration Asm, Complete 65504000023 2 Base Plate, Refrigeration 65504003013 3 Cover, Refrigeration 65504009023 4 Condenser Asm, Complete w/fan 65504040013

Condenser, Only 80260075001 80250285001

Shroud Only, Condenser 65504004013 5 Screw, 10-32 X 1/2 TCS 80030433001 6 Screw, Hex Washer HD 1/4 -20 X 3/8 Unslotted 80030438001 7 Plug, Compressor Grommet 80100204

8 Drier, .064 Extended Outlet, R134A Outlet, R134A 80240130011 9 End Cap, Bottom Hole Capacitor #4, 5 80250118 80240162001

10 Capacitor, Start 80250221001 80240169001 11 Bracket, Capacitor 80250187001 80240174001 12 Overload, TI 80250210001 80240172001 13 Relay, TI 80250213001 80240170001 14 Cover, Embraco 1.355.504 (Short) 80250186001 80240173001 15 Compressor, 115/60, 1/3 HP 80250174001

Harness, Compressor (not shown) 80492740011

16 Line Asm, Capillary / Suction 65504060 16A Tube, Insulation, 53 inches 90330083011 16B Clamp, Cable 5/16 90090227001

17 Tube, Condenser Outlet 80300064

18 Tube, Low Process 80300065

19 Tube, Discharge 80300066

20 Pan, Drain 80182412011

21 Pad, Evaporation 14600026

22 Clip, Spring 90090188001

23 Grommet, Compressor 90200057001

24 Asm, Evaporator Coil 65504050003

25 Asm, Evaporator Fan 65504010003

26 Motor, Evaporator Fan 80450173001

27 Shroud, Evaporator Fan 80182367001

28 Screw, 8-32 X 2.500 SL Hexwash Steel Zinc 80030524001

29 Fan Asm, Condenser, Motor & Blade 65504070003

Motor Only, Condenser Fan 80450178001 Blade Only, Condenser Fan 80130833001 Silencer 80210045001

Nut, Speed 1/4-20 UNC 80080197001 30 Bracket Only, Condenser 65504005003 31 Screw, 10-32 x 1/2 Phillips Pan Head 80030413001 32 Screw, 8-36 UNF x 3/8, HWH W/Serrations 80030527001

230V, 50 Hz

Export

GPL 6500 V2.0 0108 6.23

Service

GPL6500 Refrigeration unit removal instructions

1) Power off machine, disconnect plug from wall, disconnect the 4 pin connector from the bottom of the power box.

Note: Indicates Instruction Step

2) Empty and remove second shelf up from the bottom of the machine.

3) Loosen and remove the 2 large thumbscrews holding the lower barrier in place. Set barrier and hardware aside.

4) Push back on the tab on the air inlet screen, and remove screen from machine.

5) Disconnect shelf harness from control board.

6) Remove large foam plug from bottom of foam barrier.

7) Reach between rails on right side of machine, and disconnect the 2 pin connector from the evaporator fan. Pull this harness out of the refrigerated compartment through the access hole.

8) Slide the silver temperature probe out of its mounting clamps, and pull completely out of the cabinet. Coil this harness carefully to ensure it does not get damaged during the removal process.

9) Undress the shelf harness and the compressor power harness from the clips on the right side wall.

GPL 6500 V2.0 0108 7.01

Service

10) Cut or remove any tywraps securing the main power cord to the refrigeration tubing.

11) Pull the shelf harness into the cabinet and coil carefully on top of the bottom shelf.

12) Remove the 2 screws securing the compressor asm to the floor of the cabinet.

13) Remove the top center screw on the end of the evaporator coil.

14) Carefully slide the compressor asm forward, at the same time slide the evap coil forward off of its support brackets.

15) Continue sliding both parts forward until the evap coil has cleared the opening in the foam barrier.

16) Carefully support the unit (both the compressor and evaporator coil) until the unit is completely outside the machine.

17) Secure the evaporator coil to the side of the refrigeration unit cover for transport using the 2 screws provided.

GPL 6500 V2.0 0108 7.02

Service

Fusion Paired Motor Shelf Conversion Instructions

These instructions provide the steps to convert two candy selections on a paired motor candy shelf to a single dual spiral snack selection, or visa versa.

Convert Two Candy Selections to One Snack

1) Remove product from 2 adjacent spirals – Left hand motor must be an even number.

2) Remove divider from between the 2 spirals.

3) Remove the selection number tabs from both selections

4) Remove one of the 2 scrolling price tabs rolls

5) Move the remaining scrolling price tab to position C on drawing below.

6) Store removed tabs and scrolling price roll in the service envelope, and retrieve the correctly numbered selection tab from the extras provided in the service envelope.

7) Install the new selection tab on the front of the shelf.

8) Count the number of spaces in each spiral to verify that they are the same. Change spiral if required.

9) Load product in selection.

10) Access Mode 23, and pair the motors

11) Access Mode 20, and set the new price, and adjust the scrolling price tab as required.

12) Test vend with money to ensure correct operation

Convert One Snack to Two Candy Selections

1) Remove product from spirals.

2) Install divider between the 2 spirals, between positions B & C.

3) Remove the selection number tab from the selection.

4) Remove the scrolling price roll.

5) Locate the extra selection tabs and scrolling price rolls in the service envelope, and retrieve the correctly numbered selection tabs and a scrolling price roll from the service envelope.

6) Install the scrolling price rolls in positions B and D.

7) Install the two selection tabs on the front of the shelf in positions A, B and C, D

8) Load product in selections.

9) Access Mode 23, and disable the paired motors.

10) Access Mode 20, and set the new price for both selections, and adjust the scrolling price tabs as required.

11) Test vend with money to ensure correct operation

GPL 6500 V2.0 0108 7.03

Service

Remove the spirals and spiral retainers from

ection motor

position A in the drawing below. Tape and secure

Relocate motor B to position A in the drawing

below. Reinstall the grey spiral retainer on this

Reinstall spiral; count the number of spaces in

are the same.

Remove the selection number tabs in positions A

& C in the drawing below. Turn them around and

Set the 2 outer price scrolls in positions A & C in

ank position. The blank

position is located just before the word stop at the

Access Mode 20, and set the new price, and

Remove the spirals and spiral retainers from

Disconnect wires and remove the selection motor

Tape and

Relocate motor B to position C in the drawing

below. Reinstall the white spiral retainer on this

Reinstall spiral; count the number of spaces in

each spiral to verify that they are the same.

Remove the selection number tabs in positions B

& C in the drawing below. Relocate the remaining

selection tab from position A to position B in the

drawing below. Turn the remaining 2 selections

tabs around and reinstall them in positions A & C

Set the 2 outer price scrolls in positions A & C in

the drawing below to the blank position. The blank

position is located just before the word stop at the

Access Mode 20, and set the new price, and

1) Remove shelf from the machine and place on a sturdy surface.

2) Remove the product from 3 adjacent spirals.

3) Remove the dividers from between the 3 spirals, dividers 2 & 3 in the drawing below.

4) If the left most motor of the 3 has a white spiral retainer follow instructions 5 through 14 below. If the left

5) motors A & B in the drawing below.

6) Disconnect wires and remove the sel

these wires.

The Flexi Shelf has the ability to convert 3 candy selections into a single paired motor selection. The instructions to do this are below. When doing this conversion keep in mind the following 3 rules.

1. There must be a grey motor on the left and a white motor on the right.

2. The selection number used will be the lowest even number used in the pairing.

3. The wire number on the left motor must match the last digit of the selection number used.

Convert Three Candy Selections to One Dual Selection

most motor of the 3 has a grey spiral retainer follow instructions 15 through 24 below.

15) motors B & C in the drawing below.

16) from position C in the drawing below. secure these wires.

17)

motor

each spiral to verify that they Change spiral if required.

reinstall them with the blank side out.

10) the drawing below to the bl

beginning of the scroll.

11) Load product in selection.

12) Access Mode 23, and pair the motors.

13) adjust the scrolling price tab as required.

14) Test vend with money to ensure correct operation

motor.

18)

Change spiral if required.

19)

with the blank side out.

20)

beginning of the scroll.

21) Load product in selection.

22) Access Mode 23, and pair the motors.

23) adjust the scrolling price tab as required.

24) Test vend with money to ensure correct operation

GPL 6500 V2.0 0108 7.04

Troubleshooting

LCB BOARD CONNECTIONS

P1 KEYPAD SWITCH LINES

1 Row 1 2 Row 2 3 Row 3 4 Row 4 5 Row 5 6 Key 7 Col 1 8 Col 2 9 Col 3 10 N/C

Switch # Connection A Connection B

1 PIN 1 PIN 7 2 PIN 1 PIN 8 3 PIN 1 PIN 9 4 PIN 2 PIN 7 5 PIN 2 PIN 8 6 PIN 2 PIN 9 7 PIN 3 PIN 7 8 PIN 3 PIN 8 9 PIN 3 PIN 9

* PIN 4 PIN 7 0 PIN 4 PIN 8 # PIN 4 PIN 9

<- PIN 5 PIN 7

C PIN 5 PIN 8

-> PIN 5 PIN 9

P2 SERVICE 1 24VDC 2 UNDEDICATED RELAY OUTPUT 3 SHUTDOWN SWITCH 4 SHUTDOWN SWITCH SCAN 5 KEY 6 DOOR SWITCH 7 DOOR SWITCH SCAN

P3 POWER

1 24 VAC 2 VAC COMMON 3 12 VAC 4 N/C 5 KEY 6 EARTH GROUND

P4 MDB +

1 34VDC 2 PWR GND 3 8 VDC 4 MASTER RXD 5 MASTER TXD 6 COMMUNICATION COMMON

P5 SERIAL INTERFACE 1 MASTER RECEIVE DATA 2 GND 3 MASTER TRANSMIT DATA 4 KEY 5 N/C 6 +5 VOLTS

P6 DC MOTOR DRIVE 1 ROW 1 + 2 ROW 2 + 3 ROW 3 + 4 ROW 4 + 5 ROW 5 + 6 ROW 6 + 7 ROW 7 + 8 ROW 8 + 9 COL 0 10 COL 1 11 COL 2 12 KEY 13 COL 3 14 COL 4 15 COL 5 16 COL 6 17 COL 7 18 COL 819 COL 9 20 KEY 21 ROW 9 22 ROW 10

P7 CHIP

1 INPUT/OUTPUT LINE 2 N/C 3 KEY 4 GND

P8 FLIP

1 VCC 2 ALE 3 TXD 4 RXD 5 PSEN 6 GROUND

P9 BATTERY

1 + 2 -

P10 LIGHT RELAY

1 24VDC 2 LIGHT RELAY CONTROL

P11 POSIVEND/COFFEE SELECTION

1 PV ENABLE 1/DATA OUT 2 PV SIGNAL 1/DATA IN 3 PV ENABLE 2/CLOCK 4 STROBE 5 PV GROUND/GROUND 6 KEY 7 PV POWER/8VDC 8 PV SIGNAL 2 9 GROUND

P12 DISPLAY P12 DISPLAY

1 GROUND 8 DB1 2 5VDC 9 DB2 3 N/C 10 DB3 4 RS 11 DB4 5 WR NOT 12 DB5 6 KEY 13 DB6 7 DB0 14 DB7

GPL 6500 V2.0 0108 7.05

Troubleshooting

Fan.

JP4 MDB +

04-1673-12 V1.01

Fusion Chiller Control Board

JP5 – Secondary Temperature Probe

JP3 & JP5 Readings

Measurements between pins 1 & 2 with P/N 13600001-02 probe No probe connected = 5Vdc 90°F (32°C)= 0.95Vdc 80°F (26°C) = 1.1Vdc 40°F (4.5°C) = 2.1Vdc

Temperature checked by pressing * (°F) or # (°C) button on keypad

Upper Section

P/N 80492751

Board Layout and Connector Function

JP3 – Primary Temperature Probe

Lower Section

JP3

JP5

S949357

JP2

1 – Double Black Wire = Line Voltage in and is piggybacked to evaporator fan motor. 2 – Line Voltage out switched by relay to operate Compressor and Condenser

JP1

JP4

JP1 – 24Vdc Controlled Output for Chiller Fan

1 34 VDC 2 PWR GND 3 Key 4 8 VDC 5 MASTER RXD 6 MASTER TXD 7 COMMUNICATION COMMON 8 SHIELDED WIRE

GPL 6500 V2.0 0108 7.06

Troubleshooting

set threshold

Error on display Definition of Error Possible Solutions

MOTOR ERRORS

MOTOR XXX DIDNT HOME Vend motor Time Out - XXX represents the selection

motor

MOTOR XXX STALLED Vend motor Over Current While the motor was running, the current used by the motor exceeded a pre-

MOTOR XXX OFF HOME Vend motor Not Home After the motor has been scanned by the board, and checked for an “at Home”

BAFFLE x CURRENT Baffle Motor Over Current – X indicates which cabinet The baffle door in the Á LA CARTE has experienced an over current condition

BAFFLE x TIMEOUT Baffle Motor Timeout - X indicates which cabinet Motor left the home position, and never reached the open position in the allotted

LOW VOLTAGE Low voltage was detected during a Vend This error will only appear during a vend. This error indicates that a pre-set low

Motor left the home position, and never returned in the allotted time

• Check for jammed product in spiral

• Check for loose wire on motor

• Check for jammed product in spiral

condition, the motor is still not at home

• Check for a product jam

while attempting to open or close.

• Check baffle door rod for correct adjustment

• Open door and inspect left and right track for dirt – clean as required

• Check harness to motor for loose connections

• Check for obstructions from delivery bin

time, or visa versa

• Check harness to open and closed position switch

• Check switches for proper operation

• Check pin on baffle door motor crank arm

voltage threshold was reached for the motor supply circuit.

• Check the incoming 120Vac supply to the machine – must be within 10% - no lower than 108V

• Check for other machines plugged to the same circuit as this machine – rearrange plugs if possible

GPL 6500 V2.0 0108 8.01

Troubleshooting

CONTROL BOARD & SOFTWARE ERRORS

KEYPAD SW X STUCK Keypad Switch X Stuck down

CABx COMM ERROR Cabinet Communication error The Logic Control Board (LCB) has lost communication to the FDB.

RAM CHKSUM RAM CHKSUM This error will only appear during a power up cycle, and is the result of the

ROM CHKSUM ROM CHKSUM This message will only appear during a power up cycle. The memory contents of

SW TRAP ERROR – XX Software Trap TBD

Code

Key

Code Key

000 1 010 2 020 3 001 4 011 5 021 6 002 7 012 8 022 9 003 * 013 0 023 # 004 < 014 C 024 >

Code Key

Either a key on the keypad is stuck or there is damage to the harness from the keypad to the logic board

• Check the keypad for a broken or damaged button

• Check the harness for a pinched or shorted wire

• Check the communications harness between the two boards for

damage. If any damage is found, harness should be replaced

• Check position of Cabinet Jumper on FDB (C1 or C2) for correct position

• Power down and disconnect any MDB payment peripherals, restore power and see if error repeats.

contents of the flash memory not agreeing with the stored memory contents on the board.

• Inspect the board for any physical damage to the smaller flash chip

• Access the service mode and perform a complete reset of the control

board.

the microprocessor on the board have been corrupted, and are not recoverable. The control board must be replaced.

TIME / DATE / BATT ERROR Time and date have not been set.

Battery has failed.

GPL 6500 V2.0 0108 8.02

Set time and date. Replace battery.

Troubleshooting

TEMPERATURE SENSE ERRORS

HEALTH SHUTDN CAB x Health Shut down - X indicates which cabinet This error indicates that the temperature inside the controlled cabinet has

exceeded the maximum set temperature for a pre-set period of time. Check the Health Code Error for date and time of occurrence, along with duration

and highest temperature reached. TEMP CAB1 L ZN OPEN TEMP CAB1 H ZN OPEN TEMP CAB2 OPEN

TEMP CAB1 L ZN RANG TEMP CAB1 H ZN RANG TEMP CAB2 RANG

TEMP X SENSOR BAD

CABx DEFROST ERROR Defrost Timeout - X indicates which cabinet

CABx SWITCH ERROR Defrost Switch Error-X indicates which cabinet A Switch error will only occur in a frozen Á LA CARTE. This error occurs when

Temperature Sensor CAB X YY ZONE Open X indicates which cabinet YY indicates upper (H ZN) or lower (L ZN)

Temperature Sensor CAB X YY ZONE Out of Range X indicates which cabinet YY indicates upper (H ZN) or lower (L ZN)

Temperature Sensor error detected – X indicates which cabinet

The Refrigeration Driver Board (RDB) or Food Driver Board (FDB) has detected

that the temperature sensor for one of the zones or cabinets is reporting a

temperature reading which indicates the sensor is open

• Check connections to the RDB – sensor should be plugged to board on JP3 for the lower section, and JP5 for the upper section, or P2 on the FDB

The RDB or the FDB has detected that the temperature sensor for one of the zones or cabinets is reporting a temperature reading beyond a normal range

• Check connections to the RDB – sensor should be plugged to board on JP3 for the lower section, and JP5 for the upper section, or P2 on the FDB

• Check the temperature probe harness for damage or a short

This error reports a discrepancy in an Á LA CARTE between the readings of the defrost bimetal and the temperature sensor. If the bimetal is closed, indicating the refrigeration unit is below 40°F, but the temperature sensor is reporting a temperature that is higher, and error is reported. Also would report an error if the opposite is true – the unit temperature is below 40°F, but the bimetal is open. This error can only occur after a health code period has elapsed.

• Check P2 connector on FDB

• Check for physical damage to the sensor, or the harness

• Check the bimetal harness for damage

A defrost error is reported when a defrost cycle in an Á LA CARTE exceeds 30 minutes. The controller has terminated the defrost cycle, recorded the error, and turned the refrigeration unit back on.

• Check defrost heater circuit for voltage and resistance or current draw.

• Check defrost relay for proper operation

• Check the defrost bimetal for proper operation – should open when

temperature inside unit reached 50°F

upon entering a defrost cycle, the bimetal is checked and shows an open status while the temperature being reported is < 20°F. The error is posted, and a fixed 10 minute defrost cycle occurs.

• Check defrost harness for damaged wire

• Verify operation of bimetal defrost sensor

•

GPL 6500 V2.0 0108 8.03

Troubleshooting

POSIVEND ERRORS

GOLDENEYE XXX FAILED 3 Items missed by the PosiVend Sensor. XXX indicates which

CABx GOLDENEYE ERROR Three different selections in a cabinet missed by the PosiVend

CABx TRAN + REC BAD All Transmitters and Receivers bad - X indicates which cabinet. All receivers cannot see any of the transmitters

CABx RECEIVER Y BAD Receiver (Sensor) Y failed, Y indicates the number of the Sensor,

CABx TRANSMTR Y BAD Transmitter (LED) Y failed, Y indicates the number of the LED, X

CABx TRN Y TO REC Y Transmitters Y not seen by a Receiver Y. In a machine with PosiVend, each transmitter sends a beam across the delivery bin to

selection.

Sensor. X indicates which cabinet

X indicates which cabinet

indicates which cabinet

Error would occur is a selection is empty, or if the spiral became disconnected from the motor. This error is reset if the machine door is opened and closed. The error will not be erased until errors are cleared As a result of 3 different selections reporting a PosiVend error, PosiVend has been disabled for the entire machine. This error is reset if the machine door is opened and closed. The error will not be erased until errors are cleared. Errors for each individual selection with a PosiVend error should be also reported.

• Confirm ribbon cable between the two boards on the bin is correctly plugged in.

• Check ribbon cable for damaged wires.

Sensors are numbered on the PosiVend boards. Sensor 1 is closest to the inside of the machine through # 12 which is closest to the glass.

• Check for an obstruction to the specific sensor

• Check for physical damage or moisture to the specific sensor

The transmitter LEDs are numbered on the PosiVend boards. LED # 1 is closest to the glass through LED # 12 which is closest to the inside of the machine.

• Check for an obstruction to the specific LED

• Check for physical damage or moisture to the specific LED

each of the 12 receivers

• Check for an obstruction to the specific sensor or LED

• Check for physical damage or moisture to the specific sensor or LED

GPL 6500 V2.0 0108 8.04

Troubleshooting

COIN MECHANISM ERRORS

DEFECTIVE TUBE SENSOR The changer has detected one of the tube sensors

behaving abnormally CM TUBE JAM A tube payout attempt has resulted in jammed condition CM ROM CHECKSUM ERROR The changers internal checksum does not match the

calculated checksum. COIN JAM A coin(s) has jammed in the acceptance path COIN ROUTING ERROR A coin has been validated, but did not follow the intended

routing. CREDITED COIN REMOVAL There has been an attempt to remove a credited coin.

BILL VALIDATOR ERRORS

BV DEFECTIVE MOTOR One of the BV motors has failed to perform its expected

assignment. BV SENSOR PROBLEM One of the BV sensors has failed to provide its response. BV ROM CHECKSUM ERROR The validators internal checksum does not match the

calculated checksum BILL REMOVED A Credited bill in the escrow position has been removed

by an unknown means. CASH BOX OUT OF POSITION The validator has detected the cash box to be open or

removed.

CASHLESS PAYMWENT SYSTEM ERRORS

CL PAYMENT MEDIA ERROR Cashless Payment media Error CL INVALID MEDIA Cashless Invalid Payment media CL TAMPER ERROR Cashless Tamper Error CL REFUND ERROR Cashless Internal reader credit lost CL COMMUNICATIONS ERROR Cashless Communications Error CL REQUIRES SERVICE Cashless Reader Requires Service CL FAILURE Cashless Reader Failure CL MEDIA JAMMED Cashless Payment media Jammed

Review documentation provided by coin mechanism manufacturer for specific

instructions to resolve these errors

Review documentation provided by bill validator manufacturer for specific

instructions to resolve these errors

Review documentation provided by cashless system manufacturer for specific

instructions to resolve these errors

GPL 6500 V2.0 0108 8.05

Zone Combo – Software Update Instructions

Fusion - Software Update Instructions

Using a new Flash Memory Chip

1. Note any required meter readings or options set.

2. Turn the power switch off.

3. Use a grounding strap and proper anti -static procedures to avoid Electro Static Discharge (ESD) that could damage components on the board.

4. Remove all harnesses from the board except the ribbon cable to the Selection Switches (P1), Display (P12) and Chip (P7).

5. Remove the one screw from the board cover located on the top horizontal edge of the board cover.

6. Remove the board cover by lifting the board cover upward over the latches and pulling forward.

7. Identify the Flash Memory Socket, remove the old software and install the revised software.

NOTE: Pay special attention to the alignment notch when installing the chip to prevent damage to

either the chip or the socket! Three of the corners have square edges and one edge is cut at an

angle, the angled corner lines up with the alignment notch as shown. Press the Flash Memory chip firmly into the socket.

8. Re-install the board cover and all harnesses.

9. Turn the power switch back on.

10. Press the mode button on the board. Enter the reset code 89171819 on the selection keypad, this will reset all options and prices back to factory defaults and reset all accountability back to zero.

11. Press and hold the switch on the top of the door until the “No row * message” appears.

12. Set prices, options, and test.

CAUTION: The system components in this machine utilize static sensitive components. Precautions for handling sensitive devices should be observed when handling these items.

Fusion Board

Shown as installed in machine.

GPL 6500 V2.0 0107 8.06

Schematic

GPL 6500 V2.0 0107 8.06

Crane Merchandising Systems 6500 Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual