Crane Merchandising Systems 650, 680 Installation Manual

Tag 680-4 Printed in USA © 1004

Gooseneck

Gooseneck

Faucet

Faucet

WWall Mount

all Mount

Faucet

Faucet

Lavatory

Lavatory

Faucet

Faucet

650/680 SERIES

650/680 SERIES

INST

INST

ALLA

ALLA

TION INSTRUCTIONS

TION INSTRUCTIONS

THE CHICAGO FAUCET COMPANY

2100 S. Clearwater Drive Des Plaines, IL 60018-5999

Phone: [phone] Fax: [phone]

www.chicagofaucets.com

Trademarks

The Galileo 650/680 Series faucet spout design is licensed
under U.S. patent number D446,843 S and foreign counterparts.
U.S. patents pending on the Galileo 650/680 Series faucet
infrared electronics design. Synapse Commander and Synapse
Infrared are trademarks or registered trademarks of their
respective holders.

Copyrights

© 2003 Chicago Faucets Co. All rights reserved. The informa­tion in this manual is subject to change without notice.

Notice to Installers

Please leave this manual with the facility manager after complet­ing the faucet installation. This document contains information
necessary for routine maintenance and servicing.

TABLE OF CONTENTS

Product Overview.....................................................................2

Available Faucet Options.........................................................2

Common Replacement Parts...................................................2

How to Order.............................................................................2

Care and Maintenance .............................................................2

Technical Support ....................................................................2

Safety Information ....................................................................3

Pre-Installation Setup...............................................................3

Model Identification..................................................................3

Component Identification ........................................................4

Las instrucciones en espanol comienzan en la pagina ................................................18

Les instructions en francais commencent a la page ....................................................36

Installation.................................................................................5

Gooseneck Faucet-Single Hole & Cover Plate..................5

Gooseneck Faucet-Wall Mount..........................................6

Lavatory Faucet .................................................................7

Solenoid and Optional Valves............................................8

Electronics Assembly (AC) ................................................9

Electronics Assembly (Battery Operated)........................10

Completed Installations....................................................11

Faucet Operation ....................................................................12

Changing Faucet Operation ..................................................12

Troubleshooting .....................................................................13

Warranty ..................................................................................16

ADA Compliant

Printed in USA © 1004

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650 / 680 SERIES

Installation & Maintenance Instructions

AVAILABLE FAUCET OPTIONS

4" and 8" (Centerset) Cover plate
(not available with wall mount versions)

Adjustable mechanical side-mix valve
– Catalog number 123-CP

Multi-unit hardwire transformer option for
Galileo 650/652/653 Series, handles up to eight units
– Catalog number 128-NF

Single unit plug-in transformer option for
Galileo 650/652/653 Series
– Catalog number 126-NF

CARE AND MAINTENANCE

All Chicago Faucets fittings are designed and engineered to
meet or exceed industry performance standards. Care
should be taken while cleaning this product.

• Use of abrasive cleaners, chemicals or solvents can
damage the faucet surface.

• Use mild soap with warm water for cleaning and pro­tecting the life of the Chicago Faucets fittings. Make
sure the sensor eyes are kept clean and free of
obstructions.

• The solenoid assembly includes a strainer to catch par­ticles in the water. Periodically clean the strainer to
keep it from clogging.

PRODUCT OVERVIEW

The Galileo 650/680 Series state-of-the-art motion sensing
faucet systems are designed to make life safer and easier.
The hands-free, touchless convenience produces a more
sanitary environment and promotes water conservation.
This user-friendly patented system adjusts automatically to
the environment. The craftsmanship and electronics design
make these faucets the best value in the market.

Mixing “Y”
– Catalog number 560-045KJKRBF

Thermostatic mixing valve (requires only a single supply
connection to the base fitting), handles up to 5 faucets
– Catalog number 119-NF

Stop Valve (supply-stop valves and check valves must be
used when hot and cold supplies are mixed ahead of the
solenoid valve) (with non-mixing valve models)
– Catalog number 441-LKC

For more information regarding faucet options, visit our web­site at www.chicagofaucets.com.

COMMON REPLACEMENT PARTS

Spout Assembly, Lavatory 570-001KJKCP

4" Cover Plate Assembly 570-003KJKCP

8" Cover Plate Assembly 570-008KJKCP

Sensor Collar Assembly 570-012KJKCP

Partition Assembly, DC 570-032KJKNF

Partition Assembly, AC 570-033KJKNF

Solenoid Wire Harness Assembly 570-039KJKNF

Electronics Box Assembly, DC 570-059KJKNF

Electronics Box Assembly, AC 570-060KJKNF

Gasket Kit 570-097KJKNF

Screw Kit 570-098KJKNF

Washer Kit 570-099KJKNF

4" Cover Plate Assembly
w/Side Mix Valve 570-071KJKCP

8" Cover Plate Assembly
w/Side Mix Valve 570-135KJKCP

Solenoid Assembly (Deck Mount) 570-144KJKRBF

Solenoid Assembly (Wall Mount) 570-145KJKRBF

Solenoid Rebuild Kit 570-344KJKNF

Wall Collar and Elbow Assembly 570-158KJKCP

HOW TO ORDER

Contact your local Chicago Faucets dealer or visit our web­site at www.chicagofaucets.com

- Close the supply lines and remove the filter nut.

- Wash or brush the strainer until clean.

- Do not overtighten the strainer when replacing.

• If water conditions are harsh, clean the solenoid and
outlet (spout).

TECHNICAL SUPPORT

For additional technical assistance, visit our website at
www.chicagofaucets.com, or call

1-800-TEC-TRUE (1-800-832-8783)

In addition, the Galileo 650/680 Series faucets support an
optional handheld maintenance tool called Geberit
Commander™. The patented Geberit Commander™ sys­tem uses wireless technology to communicate with the
faucet to provide troubleshooting and maintenance informa­tion along with faucet history and status, and for making
faucet adjustments.

For more information on the Geberit Commander™ system,
please contact your local Chicago Faucets dealer, or
www.chicagofaucets.com.

Required Tools and Supplies

Your Galileo faucet comes with all the components needed
for installation, however, tools and some supplies must be
furnished by you.

NOTE: Teflon tape is the recommended sealant.

CAUTION

Do not use pipe dope on faucet and supply
connections. Possible solenoid contamination could
occur and will void any warranty.

Printed in USA © 1004
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650 / 680 SERIES
Installation & Maintenance Instructions

SAFETY INFORMATION

• Read this entire instruction sheet to ensure proper
installation.

• Compliance and conformity to local codes and ordi­nances is the responsibility of the installer.

• Flush all the water supply lines before making con­nections.

• File these instructions with the owner or mainte­nance department.

CAUTION indicates a practice or condition that

MAY result in damage to the equipment if the instruc­tion or notice is ignored.

PRE-INSTALLATION SETUP

CAUTION

Make sure that water supply is completely off before
beginning installation.

Galileo 650 Series (AC) Faucets

The installation site should have access to an electrical box
with 120 volt AC, 60 Hz cycle for input to a transformer.
When installing the 126-NF transformer, the electrical box
should be within 6' of the sink. When installing the 128-NF
transformer, the electrical box should be within 50' of the
sink, if 18-gauge cable is used.

IMPORTANT: DO NOT attempt to operate multiple
faucets using a single-fitting transformer. Always use
128-NF transformer for multiple units.

Two types of transformer are available:

• Single fitting, plug-in
– Catalog number 126-NF

• Single fitting or multiple fittings (one to eight) hardwire
– Catalog number 128-NF

Galileo 680 Series Battery Powered (DC) Faucets

The faucets are powered by four “AA” alkaline batteries
(included).

Lavatory-style faucets are shipped with the spout, collar and
cover plate assembled.

Drill w/7/32" drill bit

Adjustable Locking Pliers

Basin Wrench

1/8" Hex Key (supplied)

Teflon Tape

Flat Blade Screwdriver

MODEL IDENTIFICATION

Gooseneck Faucet – Surface Mount

Model 652 Single Hole AC
Model 652-123 w/Side Valve AC
Model 652-4 w/4" Cover Plate AC
Model 652-4-123 w/4" Cover Plate & Side Valve AC
Model 652-8 w/8" Cover Plate AC
Model 652-8-123 w/8" Cover Plate & Side Valve AC
Model 682 Single Hole DC
Model 682-4 w/4" Cover Plate DC
Model 682-8 w/8" Cover Plate DC
Model 682-8-123 w/8" Cover Plate & Side Valve DC

Gooseneck Faucet – Wall Mount

Model 653 Single Hole AC
Model 683 Single Hole DC

Lavatory Faucet

Model 650 Single Hole AC
Model 650-4 w/4" Cover Plate AC

Model 650-8 w/8" Cover Plate AC
Model 650-8-123 w/8" Cover Plate & Side Valve AC
Model 680 Single Hole DC
Model 680-4 w/4" Cover Plate DC
Model 680-4-123CP w/4" Cover Plate & Side Valve DC
Model 680-8 w/8" Cover Plate DC
Model 680-8-123 w/8" Cover Plate & Side Valve DC

Side Mix Valve

(not available with wall mount)

Model 123-CP

Mixing Y-Valve

Model 560-045KJKRBF

Thermostatic Mixing Valve

Model 119-NF

Transformers

Model 126-NF, Plug-In
Model 128-NF, Hardwire

Replacing An Existing Faucet

Remove existing faucet, handles and supply lines from the
sink and supply stops.

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650 / 680 SERIES

Installation & Maintenance Instructions

COMPONENT IDENTIFICATION

Care should be taken when unpacking shipping carton to avoid damage to unit and the following components enclosed. If any
parts are missing or damaged, contact your local Chicago Faucets dealer.

Gooseneck Faucet (shown w/cover plate) – Surface Mount

Lavatory Faucet (shown with cover plate) Electronic Box, Solenoid & Side Mix Valve

Gooseneck Faucet – Wall Mount

Spout

Spout

Spout Outlet

(Female)

Spout Outlet

(Female)

Spout Nut

Collar Elbow

Spout Nut

Spout Shank

Cover Plate

(4" or 8")

(if equipped)

Sensor Collar

Collar Gasket

Sensor Collar

Screw

Stilt Washer

Stilt Washer

Shank Washer

Shank Washer

Locking Nut

Locking Nut

Spout Outlet

(Male)

Stilt Washer

Shank Washer

Locking Nut

Sensor Collar

Collar Gasket

Spout

Cover Plate

(4" or 8")

(if equipped)

Screw

Baseplate

Partition Assembly

Electronics

Cover

123 Side Mix Valve

Screw

Screw

Screw

Collar &

Gasket

Outer Strain

Relief Bracket

Solenoid

DIN Connector

Stainless Steel

Flexible Hose

Cable

(Collar Assembly)

Cable

(Solenoid Assembly)

Printed in USA © 1004
Tag 680-4

5

650 / 680 SERIES
Installation & Maintenance Instructions

INSTALLATION – GOOSENECK FAUCET – SINGLE HOLE & COVER PLATE

1 2

3

4

7

5

6

8

Remove the locknut (1), washer (2), stilt washer (3) from
the spout shank (4). Remove shank from cover plate (if
supplied).

Install stilt washer (1) all
the way up onto shank,
crown side up. Position
sensor cable (2) through
one of the rounded slots
in the stilt washer (1).

If faucet was installed with
cover plate, secure cover
plate with basin washers (1),
flat washers (2) and locknuts
(3).

Install the shank washer (1) and locknut (2) onto faucet
shank. Tighten locknut securely to prevent collar and spout
from rotating. If necessary, support spout base from above
to prevent twisting.

Install spout nut (1) onto the
spout.

For swivel mount, only install
two plastic split washers (2).

For rigid mount, only install
1/8" thick plastic washer (3).

Mount the spout completely
into the base and securely
tighten the spout nut (1).

Attach the outlet assembly (1) and
aerator gasket (2) to the spout.
The outlet assembly is equipped
from the factory with a 0.5 GPM
cartridge (white screen). To config­ure the outlet with the 2.2 GPM
cartridge (yellow screen) see step

8.

If 0.5 GPM spout is to be used,
skip step 8 and proceed to

Installation - Solenoid and
Optional Valves, page 8.

To convert outlet assembly to

2.2 GPM:

1. Disassemble outlet assem­bly using key (1).

2. Remove the 0.5 GPM car­tridge (white screen) and
replace it with the 2.2 GPM
cartridge (2).

3. Install the rubber washer
(3), adapter (4) and aerator
gasket (5).

Proceed to Installation ­Solenoid and Optional
Valves, page 8.

Install faucet assembly into deck hole.

Use plumbers putty to seal faucet to deck.

4

3

2

3

1

1

1

2

3

4

5

2

2

2

2

1

3

1

1

1

2

Be careful not to
nick or cut the sen­sor cable during
installation.

)

)

CAUTION

Flush water lines before performing this step.

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650 / 680 SERIES

Installation & Maintenance Instructions

INSTALLATION – GOOSENECK FAUCET – WALL MOUNT

1 2

3

Remove the locknut (1), washer (2), stilt washer (3) from
the shank (4).

Install the shank washer (1) and locknut (2) onto faucet
shank. Tighten locknut securely to prevent spout
from rotating. Install elbow (3) using Teflon tape on threads.

NOTE: Make sure collar is not resting on cable while tight­ening. Support wall collar assembly while tightening elbow.

Install the sensor collar
assembly into the wall hole.

Install stilt washer (1) all the
way up onto shank, crown
side in. Position sensor
cable (2) through one of the
rounded slots in the stilt
washer

4

3

2

1

1

2

Be careful not to nick or cut the sensor cable during installation.

3

2

1

5

1

2

6

4

Install spout nut (1) onto the
spout.

For swivel mount, only install
two plastic split washers (2).

For rigid mount, only install
1/8" thick plastic washer (3).

Mount the spout completely
into the base and securely
tighten the spout nut (1).

1

1

3

4

5

2

3

2

Attach the outlet assembly (1) and
aerator gasket (2) to the spout. The
outlet assembly is equipped from the
factory with a 0.5 GPM cartridge
(white screen). To configure the outlet
with the 2.2 GPM cartridge (yellow
screen) see step 6.

To convert outlet assembly to 2.2
GPM:

1. Disassemble outlet assembly
using key (1).

2. Remove the 0.5 GPM cartridge
(white screen) and replace it
with the 2.2 GPM cartridge (2).

3. Install the rubber washer (3),
adapter (4) and aerator gasket
(5).

If 0.5 GPM is to be used, proceed to Installation ­Solenoid and Optional Valves, page 8.

)

Proceed to Installation - Solenoid and Optional
Valves, page 8.

)

CAUTION

Flush water lines before performing this step.