Crane Merchandising Systems 636 Installation Manual

This machine has been engineered to our own rigid safety and performance standards. It has been designed to comply with sanitation and health guidelines recommended by the Automatic Merchandising Health-Industry Council (AMHIC) and it conforms with all other NAMA safety recommendations.
This machine has been manufactured in accordance with the safety standards of both Underwriter’s Laboratories and the Canadian Standards Association. To maintain this degree of safety and to continue to achieve the level of performance built into this machine, it is important that installation and maintenance be performed so as to not alter the original construction or wiring and that replacement parts are as specified in the Parts and Service Manual. Your investment in this equipment will be protected by using this Operator’s Guide and the Parts and Service Manual in your operation, service and maintenance work. By following prescribed procedures, machine performance and safety will be preserved.
EURODRINK OPERATOR'S GUIDE
TABLE OF CONTENTS
Specifications ............................................................................................................... iv
Major Parts ................................................................................................................... vi
Controls and Indicators ................................................................................................ x
I. LOCATION PREPARATION..................................................................................... 1
Electrical Power Requirements ............................................................................. 1
Water Requirements .............................................................................................. 2
II. POSITIONING THE MERCHANDISER................................................................... 3
III. CONNECTING EVERYTHING................................................................................ 3
Connect the Merchandiser to the Water Supply................................................... 3
Connect the Merchandiser to the Electrical Power Supply .................................. 3
IV . FINAL MECHANICAL PREPARATION .................................................................4
1. Level the Merchandiser .................................................................................... 4
2. Mount the Base Plate........................................................................................ 5
3. Install the Water Filter Cartridge ....................................................................... 6
4. Load the Optional Filter Paper.......................................................................... 9
5. Install the Optional Coin Box Lock ................................................................. 11
6. Set Up and Load the Coin Mechanism .......................................................... 12
7. Fill the Tank...................................................................................................... 14
8. Fill the Canisters.............................................................................................. 14
9. Load Cups ....................................................................................................... 15
10. Tell the Machine About the Cup Sizes ......................................................... 15
11. Test the Machine ........................................................................................... 17
V. ADJUSTMENTS AND MINOR MAINTENANCE .................................................. 18
1. Empty the Bill Stacker ..................................................................................... 18
2. Adjust the Water Valves .................................................................................. 18
3. Adjust the Air Pressure.................................................................................... 19
4. Install Canisters............................................................................................... 19
5. Adjust the Cup Mechanism............................................................................. 20
6. Set Up the Menu Assembly ............................................................................ 21
TABLE OF CONTENTS
PROGRAMMING THE EURODRINK......................................................................... 23
Getting around ............................................................................................................ 2 3
The Service Keypad............................................................................................. 23
The Selection Switch Panel ................................................................................. 23
The Displays ......................................................................................................... 2 5
The Function Keys ............................................................................................... 26
Other Keys............................................................................................................ 26
Control Panel Switch Functions Explained................................................................ 27
Programming Flowcharts ............................................................................................ 28
Programming Procedures .......................................................................................... 36
The Supervisor Mode........................................................................................... 36
Gain Access to the Supervisor Mode ............................................................... 37
Enter a New Supervisor Code .......................................................................... 37
Enter a Freevend Code .................................................................................... 37
Lock or Unlock Mode or Payout Keys.............................................................. 38
Set Printer or Dex Options................................................................................ 38
Lock or Unlock Data Clearing Access .............................................................. 39
Select Display Language ..................................................................................... 39
Select Coin Mechanism and Options .................................................................. 40
Select Bill Validator and Options.......................................................................... 40
6360052 Page - i July, 2001
EURODRINK OPERATOR'S GUIDE
Select Monetary Options...................................................................................... 42
Set declining balance ........................................................................................ 42
Set currency acceptance on low change .......................................................... 43
Set overbuy options........................................................................................... 43
Set last bill stacking options .............................................................................. 43
Select Card Reader Options................................................................................ 44
Set Up Winner Mode ............................................................................................ 45
Set Up the Mug Discount ..................................................................................... 46
Set the Printer Baud Rate .................................................................................... 46
Lock or Unlock Selections ................................................................................... 46
Set Drink Sizes ..................................................................................................... 47
Set the Dry Product Throw Times........................................................................ 48
Set the Sugar Throw Times.................................................................................. 48
Set the Lightener Throw Times............................................................................ 48
Set the Sugar Substitute Throw Times (If Present) ............................................ 49
Set the Water Throw Times..................................................................................49
Set the Steep Times ............................................................................................. 49
Set the Air Compressor Running Times .............................................................. 5 0
Set End-of-Vend Delay Time................................................................................ 50
Set Whipper Options ............................................................................................ 51
Adjust the Water Tank Temperature Setpoint...................................................... 51
Set the Ratio of Chocolate in Cappuccino .......................................................... 52
Set the Brewer Rinse Time Interval..................................................................... 52
Set the Mixing Bowl Rinse Time and Interval ...................................................... 53
Set the Machine Configuration Code (Supervisor Mode Only).......................... 54
Set Up Active Selections (Supervisor Mode Only) ............................................. 56
Set Up the Cup Only Option (Supervisor Mode Only)........................................56
Set Up Whip Options (Supervisor Mode Only) ................................................... 5 7
Set Up Delivery Door Options (Supervisor Mode Only) ..................................... 57
Setting Throws...................................................................................................... 58
Collecting Dry Product Gram Throws............................................................... 59
Dry Product Weight and Throw Time Factory Default Settings....................... 60
Cappuccino Recipe ........................................................................................... 62
Caffeé Latte Recipe .......................................................................................... 66
European Cappuccino Recipe ......................................................................... 67
Collecting Water Throws...................................................................................68
Water Throw Default Times and Volumes ........................................................... 69
Set Prices for Individual Selections ..................................................................... 70
Set the Price for a Cup Only ................................................................................ 71
Set One Price for the Entire Machine.................................................................. 71
Set One Price for All Regular Size Drinks........................................................... 72
Set One Price for All Large Size Drinks............................................................... 72
Set the Time.......................................................................................................... 73
Set the Day of the Week ...................................................................................... 73
Set the Date and Year .......................................................................................... 7 3
Set Time-of-Day Inhibited Vending ...................................................................... 74
Set Time-of-Day Free Vending ............................................................................ 74
Set Time-of-Day Discount Vending ..................................................................... 74
Time Interval Editing............................................................................................. 75
Select a Standby Message .................................................................................. 77
Select an Out-of-Service Message ..................................................................... 7 7
Select a Freevend Message................................................................................ 78
Edit Custom Messages ........................................................................................ 79
Test Vend Selections and Verify Credit Added.................................................... 81
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EURODRINK OPERATOR'S GUIDE
Test the Display .................................................................................................... 81
Test the Cup Mechanism ..................................................................................... 8 2
Test the Automatic Door (Optional)...................................................................... 82
Test the Whippers ................................................................................................. 8 2
Test the Air Compressor ....................................................................................... 8 3
Test the Brewer..................................................................................................... 83
Rinse All Mixing Bowls ......................................................................................... 84
Rinse the Brewer .................................................................................................. 8 4
Fill the Tank ........................................................................................................... 85
Test Various Sensors and Switches .................................................................... 8 5
Payout Coins ........................................................................................................ 8 6
Set Freevend Options .......................................................................................... 86
View Machine ID Number .................................................................................... 87
View Nonresettable Sales and Vend Data .......................................................... 87
View Data Three Different Ways.......................................................................... 87
View Total Paid Sales ........................................................................................... 88
View Card Reader Paid Sales ............................................................................. 8 8
View Total Paid Vends.......................................................................................... 88
Clear All Resettable Data..................................................................................... 88
Clear Paid Sales Data Only ................................................................................. 89
View Amount in Coin Box (Not Shown If Zero) ................................................... 89
View Amount in Validator (Not Shown If Zero) .................................................... 89
View Freevend Sales by Time Interval (Not Shown If Zero)............................... 90
View Discount Sales by Time Interval ................................................................. 90
View Free Vends (Not Shown If Zero) ................................................................. 90
View Winners (Not Shown If Zero) ...................................................................... 91
View Time Data..................................................................................................... 91
View Total Unpaid Sales....................................................................................... 92
View Total Unpaid Vends ..................................................................................... 93
View Number of Test Vends (Not Shown If Zero)................................................ 93
View Sales Data by Price..................................................................................... 93
View Diagnostic Messages .................................................................................. 94
Change Machine ID Number ............................................................................... 97
View the Water Tank Temperature....................................................................... 97
View the Current Software Version Number ....................................................... 9 7
View the Machine Configuration Code ................................................................ 97
View the Selection Configuration......................................................................... 98
View Cup Only Status .......................................................................................... 98
View the Selected Whipping Option .................................................................... 98
View the Automatic Delivery Door Option ........................................................... 98
SANITATION ............................................................................................................... 9 9
Basics ................................................................................................................... 99
Sanitation Procedures ........................................................................................ 10 1
Overall Cleaning ................................................................................................. 102
Preventive Maintenance Cleaning ....................................................................102
APPENDIX A. THE OPTIONAL PRINTER ............................................................... A1
APPENDIX B. THE INFRARED MUG/CUP SENSOR............................................. B1
APPENDIX C. DEX/UCS INTERFACE OPERA TION............................................... C1
APPENDIX D. MODIFY CANISTER TO VEND 12 OZ. CUPS................................ D1
APPENDIX E. CLEAN THE HOT WATER TANK ..................................................... E1
APPENDIX F . THE FREEVEND KEYSWITCH OPTION.......................................... F1
6360052 Page - iii July, 2001
EURODRINK OPERATOR'S GUIDE
SPECIFICATIO N S CO M MO N TO ALL MACH INES
DIMENSIONS 72" (183 cm) high
WEIGHT 475 lbs (215.5 kg)
WATER R EQUIR EM EN TS Minimum: 20 psi (137.8 kPa)
AM B IEN T TEM PERATURE Minimum: 41° F (5° C)
SPECIFICATIONS
OPERATING
ENVIRONM ENT
CUP CAPACITIES (APPROXIMATE)
CANISTER CAPACITIES (APPROXIMATE)
32" (81 cm) wide
28.5" (72 cm) deep
M aximum: 80 p s i (55 1 .2 k P a )
M aximum: 90° F (3 2 ° C )
F o r in d o o r u s e o n ly
5 oz cups - 840 7 oz cups (squat) - 700
8.25 oz cups - 640 9 oz cups (squat) - 670 10 oz cups - 600 12 oz cups - 575
Fresh brew coffee - 13 lbs (Model 634 only) Free ze dry coffee - 2 lbs Fresh brew decaf - 9 lbs (M odel 634 only) Freeze dry decaf - 2 lbs Tea (fre eze dry) 1.5 lbs Choc olate - 10 lbs So up (o r s ugar sub stitute) - 6. 7 lbs ( 4 lbs ) Sugar - 11 lbs Lightener - 4 . 5 lbs
PRODUC T OPTION S
Model 634 Fresh Brew Sta nda rd C onfiguration:
Model 636 Freeze Drie d Sta nda rd C onfiguration:
Fresh brew coffee (pre-ground) Fresh brew O R freeze dry decaf Freeze dry tea Espresso , cap puccino , hot choco late, and "cup o nly" selections O p tio n a l C o n fig u r a t io ns : Hot water selection Soup selection OR Su gar su b stitute c ond iment
Free ze dry coffee Freeze dry decaf Freeze dry tea Espresso , cap puccino , hot choco late, and "cup o nly" selections O p tio n a l C o n fig u r a t io ns : Hot water selection Soup selection OR Su gar su b stitute c ond iment
July, 2001 Page - iv 6360052
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6360052 Page - v July, 2001
EURODRINK OPERATOR'S GUIDE
MAJOR PARTS
The diagrams on the following pages will acquaint you with the major parts of the EuroDrink merchandiser. For more detailed information, please consult your PARTS MANUAL. If you do not have a PARTS MANUAL, contact National Vendors Parts Department.
MAJOR PARTS
MENU ASSEMBLY
POINT OF PURCHASE PHOTO
˜
EXTERIOR DOOR ASSEMBLY
˜
CRANE
NATIONAL VENDORS
LOCK
FRONT OF MERCHANDISER
July, 2001 Page - vi 6360052
EURODRINK OPERATOR'S GUIDE
CUP MECHANISM TURRET ASSEMBLY AND MOTOR AND PCB ASSEMBLY
DELIVERY DOOR
LOCK BAR ASSEMBLY
BACK SIDE OF MERCHANDISER DOOR
6360052 Page - vii July, 2001
EURODRINK OPERATOR'S GUIDE
RINSE
HOSE
ASSEMBLY
SUGAR
CANISTER
LIGHTENER
CANISTER
TWO INGREDIENT
CHUTE CHOCOLATE
CANISTER
SOUP OR SUGAR
SUBSTITUTE
CANISTER
DRINK WHIPPER
ASSEMBLY
FILTER & VALVE
HEAD ASSEMBLY
WATER FILTER
CARTRIDGE
CUP DELIVERY
ASSEMBLY
WATER TANK
ASSEMBLY
SERVICE LIGHT
ASSEMBLY
CANISTER
F.D. TEA
( OPTIONAL )
F.B. DECAF
CANISTER
F.B. COFFEE
CANISTER
NATIONAL VENDORS
CRANE
MONETARY PANEL ASSEMBLY
CABINET
( OPTIONAL )
F.D. CANISTERS
C
C
D
D
O
O
E
E
F
F
C
C
F
F
A
A
E
E
F
F
E
E
BILL ACCEPTOR (OPTIONAL)
BREWER (OPTIONAL)
COIN MECHANISM
GROUNDS PAIL
LIQUID WASTE PAIL
LEG, HINGE, &
LEVELER ASSEMBLY
COIN BOX
ASSEMBLY
POWER CORD
&
PLATE ASSEMBLY
LEG & LEVELER
ASSEMBLY
MERCHANDISER CABINET INTERIOR
July, 2001 Page - viii 6360052
EURODRINK OPERATOR'S GUIDE
MAIN
CONTROLLER
I
O
PCB ASSEMBLY
INTERFACE
BOARD
EXHAUST FAN BRACKET ASSEMBLY
˜
˜
OVERFLOW SWITCH ASSEMBLY
OPTIONAL INFRARED
CUP/MUG SENSOR
POWER PANEL ASSEMBLY
MERCHANDISER CABINET INTERIOR
6360052 Page - ix July, 2001
EURODRINK OPERATOR'S GUIDE
CONTROLS AND INDICATORS
POWER PANEL. You may have one of three power panels, depending upon where you
live. The controls are fundamentally the same, however. Circuit Breakers. Circuit breakers protect the merchandiser against failures in the power
supply or any of the electrical components. If a circuit breaker trips and cannot be reset, consult your troubleshooting manual.
Back Side of U.S./ Canada Power Control Panel. The circuit board mounted on the rear of the U.S. and Canadian power control panel is a dc power supply for the coin mechanism. A fuse protects the board circuitry in the event of a coin mechanism solenoid failure. If the coin mechanism is not working, check this fuse. If the fuse is blown, a bad coin mechanism solenoid could be at fault.
Main Power Switch. This is the main ON/OFF switch for the merchandiser.
CONTROLS AND INDICATOR S
To protect against electrical shocks and possible damage to the machine, turn this switch OFF when performing any mainte­nance on the merchandiser.
WARNING
I
MAIN
POWER
LABEL
O
SWITCH
ELECTRONICS
BREAKER
626P0005
July, 2001 Page - x 6360052
LABEL
EURODRINK OPERATOR'S GUIDE
MAIN
ON
OFF
POWER
SWITCH
MAIN
CIRCUIT
BREAKER
LOW VOLTAGE
CIRCUIT BREAKER
626P0006
POWER CONTROL PANEL
(U.S./CANADA)
TOP
DC POWER
SUPPL Y PCB
FOR 110V COIN MECH
BACK SIDE OF U.S./CANADA POWER CONTROL PANEL
6360052 Page - xi July, 2001
˜
AGC 1
FUSE
1 AMP
EURODRINK OPERATOR'S GUIDE
ON
LABEL
OFF
MAIN POWER
SWITCH
ELECTRONICS
CIRCUIT BREAKER
MOUNTING STUDS FOR MEXICO ONLY
POWER CONTROL PANEL
(U.K. / MEXICO)
July, 2001 Page - xii 6360052
EURODRINK OPERATOR'S GUIDE
MAIN CONTROLLER
PCB ASSEMBLY
LED1LED2
POWER ON
(LED 1)
FLASHING
HEARTBEAT
(LED 2)
MAIN CONTROLLER PCB DISPLAY
Main Controller PCB Display. This display consists of two light emitting diodes (LED) mounted on the controller PCB.
POWER ON When lit, this red LED indicates electrical power is applied to (LED 1) the controller PCB.
HEARTBEAT When flashing, this red LED indicates that the controller PCB is (LED 2) active, and the software is operating.
NORMAL CONDITIONS:
When the merchandiser is operating normally, you should see a steady red POWER ON indicator. The red HEARTBEAT indicator should be flashing with a balanced on/off pattern (on for the same length of time that it is off).
ERROR CONDITIONS:
If an error is present, the red HEARTBEAT indicator will flash with an unbalanced on/off pattern (on longer than it is off). The error(s) can be viewed under the DIAGNOSTICS mode.
6360052 Page - xiii July, 2001
EURODRINK OPERATOR'S GUIDE
HIGH VOLTAGE INTERLOCK SWITCH
MESSAGE
DISPLAY
FREE VEND
KEYSWITCH
(OPTIONAL)
INSTRUCTION
PLATE
LETTERS
A-H,J
NUMERALS
1-9, *,0, #
MONETARY
PANEL
COIN RETURN BUTTON
LOW VOLTAGE DOOR SWITCH
SERVICE KEYPAD
CABINET
SELECTION SWITCH
BILL ACCEPTOR (OPTIONAL)
COIN INSERT
MONETARY PANEL
July, 2001 Page - xiv 6360052
EURODRINK OPERATOR'S GUIDE
High Voltage Interlock Switch (U.S./ Canada). When the cabinet door is open, this
switch turns off the optional fan and bean light (if equipped), and turns on the service light. High Voltage Interlock Switch (International). When the cabinet door is open, this
switch turns off all high voltage to the cabinet. Pulling the switch out restores high voltage for maintenance purposes.
Low Voltage Door Switch. Informs the controller software of the main door open or closed status.
Message Display. This is how the merchandiser communicates with the outside world. Customers can see messages about how much money they have put into the merchan­diser. The message display also tells customers when a selection is sold out and when vending is free, inhibited, or discounted. The message display shows you what you are doing when you program the merchandiser, and can show you what is wrong if there is a failure.
Free Vend Keyswitch. This allows someone (other than maintenance people) to set the merchandiser to free vend without opening the door.
Selection Switch Panel. The customer uses these switches to make selections. Also, maintenance people may use this switch panel during programming and other support modes.
Coin Return Button. Pressing this button returns any coins that have been paid into the merchandiser prior to a vend.
Bill Acceptor (Optional). Accepts bills in various denominations, depending upon the type of bill validator, and how the machine is configured.
Service Keypad. The service keypad is located at the top of the monetary panel. It gives service personnel the means to program, retrieve data from, and view diagnostic information about, the merchandiser.
SERVICE KEYPAD
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July, 2001 Page - xvi 6360052
EURODRINK OPERATOR'S GUIDE
INITIAL SET-UP
I. LOCATION PREPARATION
After your machine is unpacked and placed near its permanent location, you need to make sure you have the proper electrical and water service.
ELECTRICAL POWER REQUIREMENTS
This merchandiser needs electrical power as shown in the following table. NOTE: Each merchandiser should have its own electrical circuit.
Power Requirements
Country Volts Frequency (Hz) Current (Amps)
Canada 115 60 15 France 230 50 10 Germany 230 50 10 United Kingdom 230 50 10 United States 115 60 15
1. Check the Power Outlet
This merchandiser is supplied with a service cord for the country of use and is terminated in a grounding type plug. The wall receptacle used for this merchandiser must be properly polarized, grounded, and of the correct voltage. Operating the merchandiser from a source of low voltage will VOID YOUR WARRANTY. Each merchandiser should have its own electrical circuit and that circuit should be protected with a circuit breaker or fuse conforming to local regulations.
Voltage Check - Place the leads of a voltmeter across the LINE (LIVE) and NEUTRAL terminals of the wall receptacle. The voltmeter should indicate 110-130 volts ac for 120 volt, 60 Hz locations, or 220-240 volts ac for 230 volt, 50 Hz locations.
Polarity Check - Place the leads of a voltmeter across the LINE (LIVE) and GROUND terminals of the wall receptacle. The voltmeter should indicate 110-130 volts ac for 120 volt, 60 Hz locations, or 220-240 volts ac for 230 volt, 50 Hz locations.
Noise Potential Check - Place the leads of a voltmeter across the NEUTRAL and GROUND terminals of the wall receptacle. The voltmeter should indicate 0 volts ac. A measurement greater than 1.5-2.0 volts ac could result in problems for the merchandiser's electronic circuitry caused by electrical noise.
Any deviation from these requirements could result in unreliable performance from your merchandiser.
6360052 Page - 1 July, 2001
EURODRINK OPERATOR'S GUIDE
WATER REQUIREMENTS
The best type of water for coffee brewing is normal hard (tap) water. If your location has chemically softened water, you should do one of the following things:
•Have a non-softened supply line run to the merchandiser
•Contact your local water filter supplier for information and suggestions
Well water can also be used in the EuroDrink Machine. However, you should have it checked for levels of carbonates and alkalies. Contact your water filter supplier if these values are relatively high.
What is the Water Pressure at Your Location?
It should be no less than: 10 psi ( 69.0 KPa) at 1/2 gallon/minute
And no more than: 80 psi (522.0 KPa) at 1/2 gallon/minute
If you're not sure about the pressure and flow rate, check with your water company.
What to do With the Water Supply Line:
Locate the supply line at the rear of your merchandiser. Equip the line with a shut-off valve.
Flush the water supply line before connecting it to the merchandiser. A minimum of five gallons is usually required before connecting the merchandiser to the supply line. DO NOT flush the merchandiser water system. If you do, you might introduce water line contaminants into the merchandiser.
July, 2001 Page - 2 6360052
EURODRINK OPERATOR'S GUIDE
II. POSITIONING THE
MERCHANDISER
You can position this merchandiser anywhere in a bank of machines. It can even be placed on the end flush against a side wall. Be sure you leave enough room in front of the merchandiser for the door to move freely.
BE SURE THE REAR OF THE MERCHANDISER IS AT LEAST 6" AWAY FROM THE WALL. THIS WILL ALLOW WARM MOIST AIR TO BE VENTED OUT OF THE MACHINE'S INTERIOR.
THIS MACHINE IS ONLY RATED FOR INSTALLATION IN AN INDOOR LOCATION.
WARNING:
III. CONNECTING EVER YTHING
1. Connect the Merchandiser to the Water Supply:
a. You will need the following:
• A coil of copper tubing with outside diameter of 3/8 inch (9.5 mm) or greater. The appropriate plastic tubing may be substituted. The tubing must be long enough to reach from the water source to your machine with enough left over to form a loop about 2 feet (60 cm) in diameter. This will allow you to move the machine without straining the water line.
• A 3/8 inch (9.5 mm) flare fitting.
b. Connect the merchandiser to your water supply.
2. Connect the Merchandiser to the Electrical Power Supply:
Power inside the merchandiser is controlled by the main power switch, located on the power panel.
a. Make sure the main power switch is OFF. b. Connect the merchandiser’s power cord to your wall outlet.
6360052 Page - 3 July, 2001
EURODRINK OPERATOR'S GUIDE
IV. FINAL MECHANICAL
PREPARATION
1. Level the Merchandiser:
a. Place a spirit level on the top front edge of the cabinet with the door fully closed.
Adjust the front legs only until the cabinet is reasonably level.
b. Hold the door open about 4 inches.
HAVE AN ASSISTANT HOLD THE MERCHANDISER WHILE YOU ADJUST THE LEG LEVELERS.
c. Adjust the back legs so that the back leg leveler on the hinge side is off the floor
just enough so a piece of paper can slide under it with only a bit of resistance.
d. For proper weight distribution on all four legs, raise the back leg on the hinge
side by unscrewing the leveler 1½ turns.
You may need to use pliers or channel locks to loosen the leg levelers.
WARNING
NOTE
SPIRIT LEVEL
FRONT
LEG
LEFT REAR
LEG
LEG
LEVELER
July, 2001 Page - 4 6360052
1-1/2 TURNS
2. Mount the Base Plate:
EURODRINK OPERATOR'S GUIDE
DO NOT MOVE THE CABINET WHILE HEX HEAD SCREWS AND/OR CARRIAGE BOLTS ARE LOOSENED. THE CABINET WOULD BECOME UNSTABLE AND LIKE­LY TO TIP AND CAUSE INJURY.
a. Remove the pail(s) from the inside of the merchandiser. b. Remove the floor liner from the inside of the merchandiser. c. Remove the two caps as shown. d. Loosen the left leg assembly carriage bolts and nuts to allow mounting a base plate
bracket.
e. Secure one of the base plate brackets to the leg assembly using the two carriage
bolt. Tighten the carriage bolts and nuts.
f. Loosen the right leg assembly hex head screws to allow mounting the other base
plate bracket.
g. Secure the other base plate bracket to the right leg assembly using the two hex
head screws. Tighten the hex head screws.
h. Insert the short arms of the slides into the hinged tabs of the base plate. Position
the slide so the notch near the short arm is on the bottom side. i. Insert the long arms of the slides into the base plate brackets. j. Insert and secure a cotter pin through the hole in the back of each of the slides. k. Push the base plate toward the merchandiser cabinet. The front tabs of the base
plate brackets should seat in the notches in the long arms of the slides. l. Replace the caps, liner, and pail(s) removed previously.
WARNING
CAPS
SLIDE - L.H.
BASE PLATE BRACKET
COTTER PIN
BASE PLATE
ASSEMBLY
SLIDE - R.H.
6360052 Page - 5 July, 2001
EURODRINK OPERATOR'S GUIDE
3. Install the Water Filter Cartridge:
IF YOUR MERCHANDISER HAS THE WATER FILTER OPTION, IT CANNOT BE OPERATED WITHOUT A PROPERLY IN­STALLED WATER FILTER CARTRIDGE. If you do not have the water filter option, continue with "Fill the Tank".
CUNO BRAND ...
Check the water filter installation record. There is a place to write the vend number on the cartridge. The cartridge is effective for a max-
FILTER
LOCKING
TAB
TO INSTALL
THE FILTER:
1. INSERT NEW FILTER, ROTATE COUNTER­CLOCKWISE UNTIL FILTER LOCKING TAB SNAPS INTO GROOVE AS SHOWN.
NOTE
imum of 64,000 7 oz. vends, 56,000 8
oz. vends, 50,000 9 oz. vends, or 37,000
12 oz. vends. Local conditions may
require more frequent replacement.
CUNO FILTER HEAD ASSEMBLY
GROOVE
1. CLOSE THE WATER SHUT
-OFF VALVE BY TURNING THE KNOB TO THE HORIZONTAL POSITION AS SHOWN.
WATER
SHUT-OFF
KNOB
TO REMOVE FILTER:
2. LIFT THE FILTER LOCKING TAB, ROTATE FILTER CLOCKWISE AND PULL DOWN AS SHOWN.
CUNO
FILTER
FILTER
LOCKING
TAB
July, 2001 Page - 6 6360052
EVERPURE BRAND ...
EURODRINK OPERATOR'S GUIDE
Check the water filter installation record. There is a place to write
NOTE
the vend number on the cartridge. The cartridge is effective for a maximum of 26,000 7 oz. vends, 22,000 8 oz. vends, 20,000 9 oz. vends, or 15,000 12 oz. vends. Local conditions may require more frequent replacement.
National Vendors recommends that you do the following procedure the first time you fill the tank in your EuroDrink merchandiser:
a. Remove the small inner "O" ring from the filter cartridge. b. Install the filter cartridge. c. Turn on the water at its source, and perform the tank filling procedure. d. Turn off the water at its source, remove the filter cartridge, and replace the "O"
ring.
e. Install the filter cartridge.
TO INSTALL FILTER:
1. ALIGN RAISED RIB ON FILTER CARTRIDGE WITH MATING SLOT IN HEAD ASSEMBLY.
2. FIRMLY INSERT FILTER CARTRIDGE INTO HEAD ASSEMBLY AND ROTATE COUNTER-CLOCKWISE 1/4 TURN TO THE STOP.
3. OPEN THE WATER SHUT-OFF VALVE BY PUSHING THE HANDLE TO THE HORIZONTICAL POSITION AS SHOWN BELOW.
TO REMOVE FILTER:
1. CLOSE THE WATER SHUT-OFF VALVE BY LIFTING THE HANDLE TO THE VERTICAL POSITION AS SHOWN BELOW.
2. ROTATE THE FILTER CLOCKWISE AND PULL DOWN AS SHOWN.
WATER SHUT-OFF
VALVE HANDLE
WATER SHUT-OFF
VALVE HANDLE
EVERPURE
FILTER HEAD
ASSEMBLY
RAISED
RIB
FILTER HEAD
EVERPURE
FILTER
CARTRIDGE
EVERPURE
ASSEMBLY
6360052 Page - 7 July, 2001
EURODRINK OPERATOR'S GUIDE
HYDROLIFE BRAND
INSTALLATION:
1. Place the filter inside the canister. Be sure the o-ring is seated in the canister just below the threads.
2. Screw the canister and filter assembly onto the filter head until it comes to a stop.
3. Open the water valve on the inlet line by rotating the handle to the vertical position as shown.
REMOVAL
1. Close the valve on the inlet line by rotating the handle into the horizontal position as shown.
2. Relieve water pressure by performing two or three water throws (see the program­ming section).
3. Unscrew the filter and canister assembly from the filter head. Remove the filter from the canister.
OPEN
POSITION
INSTALL
HYDROLIFE
FILTER HEAD
O-RING
REMOVE
OPEN
POSITION
VALVE
CLOSED
POSITION
FILTER
CANISTER
July, 2001 Page - 8 6360052
EURODRINK OPERATOR'S GUIDE
4. Load the Optional Filter Paper:
a. Be sure the main power switch is in the OFF position. b. Remove the cup station and grounds bucket. c. Remove the paper holder cover by turning the fastener a quarter turn to the left. d. Insert a roll of paper into the paper holder. Route the free end of the paper to the
brewer as shown.
e. Replace the cover on the paper holder. Secure it by turning the fastener a quarter
turn to the right.
f. Feed paper over swing arm assembly and underneath pinion gear shaft.
TO BREWER
PAPER
HOLDER
g. Feed paper through the paper guides. h. Raise the basket housing assembly and feed paper over the lip of the paper
mechanism housing.
PAPER
GUIDES
SWING ARM
ASSEMBLY
LIP OF PAPER MECHANISM HOUSING
PAPER
ROLL
COVER
FASTENER
PINION GEAR SHAFT
BASKET HOUSING
ASSEMBLY
PAPER MECHANISM HOUSING
It may be necessary to reach underneath the brewer between the paper mechanism housing and swing arm assembly to push paper over the lip of the paper mechanism housing.
CONTINUED . . .
6360052 Page - 9 July, 2001
NOTE
EURODRINK OPERATOR'S GUIDE
LIP OF PAPER MECHANISM HOUSING
SWING ARM ASSEMBLY
PAPER MECHANISM HOUSING
i. Reach underneath the brewer between the paper mechanism housing and basket
housing assembly and push paper into the top of the paper mechanism housing between paper rollers.
BASKET HOUSING ASSEMBLY
PAPER MECHANISM HOUSING
j. Reach underneath the brewer and pull paper roller to the right. k. Pull paper down between the paper rollers. l. Release the paper roller.
PAPER ROLLER
July, 2001 Page - 10 6360052
EURODRINK OPERATOR'S GUIDE
m. Place the main power switch in the ON position. n. Test the brewer to be sure the paper feeds properly:
1. On the maintenance keypad, press , then press until the
display shows BREW TEST.
2. Press to test each brewer position:
Keep away from the brewer mechanism while it is operating. Coming into contact with moving parts could injure you.
WARNING
BREW 'R BREW The brewer is in the BREW position. BREW 'R FLIP The brewer is in the FLIP position. BREW 'R HOME The brewer is in the HOME position.
3. Make sure the filter paper feeds properly without jamming.
o. Replace the cup station and grounds bucket.
5. Install the Optional Coin Box Lock
a. Install the lock cylinder, washer, and nut in
the order shown. b. Tighten the nut. c. Install the lock bar as shown,
and secure with the screw.
LOCK CYLINDER
LOCK BAR
SCREW
NUT
WASHER
6360052 Page - 11 July, 2001
EURODRINK OPERATOR'S GUIDE
6. Set Up and Load the Coin Mechanism
24 PRODUCTS
Standard Coin Mechanism
18
Setting the Quarter Switch. If your coin
PRODUCTS
mechanism is not a MARS TRC 6000, skip this procedure and begin LOADING THE COIN MECHANISM. a. Flip down the front of the coin mechanism as
shown, and set the quarter switch.
12
PRODUCTS
˜
VEND DOOR
(REF)
Load the Coin Mechanism.
a. Open the cabinet door and the monetary door. b. Insert coins into their respective tubes until each tube has been filled. c. Inspect the tubes for shingled coins and correct if necessary.
MDB Coin Mechanism
Install the coin mechanism as follows:
WARNING
Make sure the main power switch is turned OFF before you work on the merchandiser. Failure to do so could result in death or injury.
a. Turn OFF the main power switch. Refer to the instructions provided with the coin
mechanism and remove the coin validator assembly.
b. Loosen the coin mechanism mounting screws on the merchandiser so they stand
off about 1/8" (0.3 cm).
c. Position the coin mechanism so the three keyed holes fit over the mounting screws.
Pull down on the coin mechanism to seat the screws in the keyways.
d. Tighten the mounting screws and reinstall the coin validator assembly.
July, 2001 Page - 12 6360052
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