Craftsman 917.275013 User Manual

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Page 1

Owner’s Manual

GARDEN TRACTOR

23.0 HP, 48" Mower Electric Start 6 Speed

Model No.

917.275013

This product has a low emission engine which operates

differently from previously built engines. Before you start the en

gine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:

www.sears.com/craftsman

For answers to your questions

about this product, Call;

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty

Safety Rules Product Specifications Assembly/Pre-Operation. Operation

Maintenance Schedule ...

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2 3 Service and Adjustments... 6

8 10 16

Maintenance

Storage.................................

Troubleshooting

Repair Parts

Sears Sen/ice

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.. Back Cover

16 20 28 29 34

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the proauct at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts

man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or epair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to obsen/e the following safety instructions could result in

serious injury or death.

kLook for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

, CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

A. CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

A CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

^^WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro

ductive harm.

^WARNING: Batteiy posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unload

ing the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can re sult in severe injury or death. All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

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SAFETY RULES

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommenda tions for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often iittracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

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SAFETY RULES

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

Page 6

PRODUCT SPECIFICATIONS

Gasoline Capacity

and Type: Oil Type

(API-SF-SJ):

Oil Capacity:

Spark Plug:

(Gap: .030")

Ground Speed

(MPH):

Reverse:

Tire Pressure: Front: 14 PSI

Charging

System; 15 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Blade Bolt Torque: 45-55 R. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possibie dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor.

5 Gallons Unleaded

Regular

SAE 10W30

(above 32°F) SAE 5W-30

(below 32°F) W/ Filter: 4.5 Pints

W/O Filter: 4.0 Pints Champion RC12YC

Lo: Hi:

0.7 1.7

1.4 3.3

2.3 5.4

0.9 2.1

Rear: 10 PSI

Min. CCA: 280 Case size: U1R

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

^^WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar taws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

Page 7

UNASSEMBLED PARTS

Video Cassette

□

(U)

(n)

Mower Leveling Wrench

Bubble Level

(1) Oil Drain Tube

For Future Use

Slope Sheet

Keys

Page 8

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory . Review the video cassette before you begin.

When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

2. Remove packing materials.

3. Remove protective materials from tractor hood and grille.

IMPORTANT: Check for and remove any

staplesin skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps, (See "BATTERY" in Maintenance section of this manual for charging instructions).

1. Raise seat and loosen adjustment

knobs. Lower seat into operating position

and sit in seat. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its

4. adjusted position.

Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction beiow to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

2. Release parking brake by depressing

3. Place gearshift lever in neutral (N)

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and function of controls)

^WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a welt-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps

2. Check engine oil level and fill fuel

3. Sit on seat in operating position,

4. Place gear shift lever in neutral (N)

5. Press lift lever plunger and raise

6. Start the engine. After engine has

7. Depress clutch/brake pedal into full

8. Slowly release clutch/brake pedal and

Adjustment

Knob

attachment lift lever to its highest position.

clutch/brake pedal.

position.

have been completed. tank with gasoline.

depress clutch/brake pedal and set

the parking brake.

position. attachment lift lever to its highest

position. started, move throttle control to idle

position.

"BRAKE" position and hold. Move gearshift lever to 1 st gear.

slowly drive tractor off skid.

Page 9

9. Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and mower blade drive belts in the Service

and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See ‘TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

y^CHECKUST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist: / All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed property around pulleys

and inside all belt keepers.

y Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor,

pay extra attention to the following important items:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

Page 10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

Q A

BATTERY

CAUTION OR

WARNING

REVERSE FORWARD

a| ©1

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

ixi

FUEL

i* R N H L ©)|I

ATTACHMENT REVERSE

CLUTCH ENGAGED

CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

NEUTRAL HIGH LOW

UNLOCKED MOWER LIFT

FAST

LIGHT

SLOW

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

if"

FREE WHEEL

(Aulomatic Models only)

èn

Page 11

KNOWYOURTHACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH; Used

to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the

headlights on and off.

THROTTLE CONTROL: Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB; Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER; Used to

raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

slopping the engine.

AMMETER: Indicates battery charging (+)

or discharging {-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

Page 12

The operation of any tractor can result in foreign objects thrown into the

. 1 eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the

way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will

hold tractor secure.

Push-ln to “Disengaged”

Choke

Control

Throttle^^"^

Control

“Brake”

Positi

Clutch/ / / \ “EngagedBrake Pedal /“Disengaged” N^Posiuon

Pos't'Ofi Gear Shift

Attachment Clutch Switch Pull Out To “Engage”

Brake

A^sLntKnob

STOPPING

MOWER BLADES -

• To stop mower blades, move attach

ment clutch switch to disengaged position.

GROUND DRIVE-

• To stop ground drive, depress clutch/

brake pedal ail the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than “STOP” will cause the battery to discharged, and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

^CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACK WARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

2. Move gearshift and range shift levers to desired position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired

direction.

• Turn knob clockwise to raise

cutting height.

• Turn knob counterclockwise {^) to

lower cutting height.

Page 13

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea sured from the ground to the biade tip

with the engine not running. These

heights are approximate and may vary depending upon soii conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

* For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to desired cutting height(See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels

should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer r Spring

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging

attachment dutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch Switch Pull Out To “Engage

Push In To “Disengage”

Attachment Lift Lever

High Positi'

Low

¿'^Position

Deflector

' ' Shield

TO OPERATE ON HILLS ^CAUTION: Do not drive up or down

hills with slopes greater than 15“ and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle con trol lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi tion and engage parking brake.

• Move gearshift lever to 1 st gear and range shift lever to low (L) position. Be sure you have allowed room for Iractorto roll slightly as you restart movement.

• To restart movement, slowly release park ing brake and clutch/brake pedal.

• Make alt turns slowly.

Clevis Pin

Page 14

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) posi

tion.

• Do not push ortow tractor at more than five

(5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL

VISCOSITY CHARr in the Mainte nance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce vaive life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in

temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has mn out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to disen gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starling, read the warm and

cold starling procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly.

Page 15

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50° F and

below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may

require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Sen/ice and Adjustments section of this

manual.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clip

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See TO

LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by turning to the right so that clippings wilt

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished .

It;

Page 16

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and Interlock Systems

Check lor Loose Fasteneis

Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check V-Belts

Check Engine OH Level Change Engine Oil (with oil filler) Change Engine Oil (without oil filter)

Clean Air Filler

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace OH Filler (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Fitter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ami"- ' remperatures.

2 ■ Service more often when operating in dirty or dusty conditions.

✓ ✓

✓

T7-

✓ ✓ ✓ 4

✓ ✓ ✓

✓

✓ 2 ✓

✓

3 - Replace blades more often when mowing in sandy soil. 4 - Not required If equiioped with maintenance-free battery. 5 - Tighten front axle pivot boll to 35 ft.-lbs. maximum.

✓ s

✓ 2

✓ ✓

✓ 2

±L

Do not overtighten.

DATES

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

@ Tie Rod Ball Joints

® Spindle

Zerk

(2) Front Wheel

Bearing

(D Spindle

Zerk

®From Wheel

Bearing Zerk

Zerk

©Steering

Sector

Gear

Teeth

©Check/

@ Engine

Add Transaxle Fluid

® SAE 30 or 10w30 motor oil ® General Purpose Grease (2) Refer to Maintenance “ENGINE” Section @ Spray silicone lubriant {Move Boots to

Lubricate)

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

Page 17

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated. ^ ,

Blade Bolt (Special)

Cénter'

Hole

Mandrel

Assembly

Star

TO SHARPEN BLADE

NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter clockwise.

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

Page 18

• Keep battery and terminals clean. « Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub bolts.

3. Remove filler plug from transaxle. Oil

level must be even with plug threads. If necessary, fill wtHr SAE 30 motor oil,

API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

Transaxle Filler

Plug

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

3. Unlock drain valve by pushing upward

slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

Page 19

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

3. Check rubber seal for damage and

proper position around stud. Replace if necessary.

4. Reassemble air cleaner, cartridge

plate, and nut.

5. Reinstall air cleaner cover and secure

by tightening knob.

Foam Pre-Cleaner

Cartridge Plate

Knob

Cartridge

Rubber Seal

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due

to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Clamp.

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo

tive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

Page 20

SERVICE AND ADJUSTMENTS

WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TFIACTOR

TO REMOVE MOWER

Place attachment clutch In “DISEN

1. GAGED” position.

If equipped, turn height adjustment knob to lowest setting. Lower mower to its lowest position.

Remove retainer spring holding anti sway bar to chassis bracket and disengage anti-sway bar from bracket.

Remove four retainer springs from

front plate assembly and remove

plate. Remove retainer springs from suspension arms at deck and disen gage arms from deck.

Raise attachment lift to its highest position.

8. Slide mower forward and remove belt

from electric clutch pulley.

9. Slide mower out from under right side

of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Swing anti-sway bar to left side of

mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

Electric Clutch Pulley

Page 21

5. Install belt into electric clutch pulley

groove.

6. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown.

7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

8. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move mower side-to-side to give space be

tween plate and mower brackets.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

10. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

11. Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground such as a carport or garage. Make sure tires are properly

inflated (See “PRODUCT SPECIFICA

TIONS” section of this manual). If tires are

over or underinflated, you will not properly adjust your mower.

Bubble Between Lines

Brake Pedal

Bubble Level

Level Decal

Lift Link Adjustment Nut

Yellow

Cap

ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL

NOTE: If necessary, check side-to-side

surface below tractor for levelness with a long board and the bubble level.

• Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground.

• From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated.

• Mower is level side-to-side when bubble is between the two lines in the bubble level.

• If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level.

• Remove bubble level from mower and store in a safe place.

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-

to-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" tower than the rear tip when the mower is

in its highest position.

A CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade with heavy cloth.

Page 22

Check adjustment on right side of tractor.

Position any blade so the tip is pointing straight forward. Measure distance "B" at

front and rear tip of blade

• Before making any necessary adjust

ments, check that both front links are

equal in length.

• if links are not equal in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut “C” on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will

change dim. “B” by approximately 3/16“.

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D”

from trunnion on both front links. Tighten nut “C” on both front links an

equal number of turns.

• When distance “B" is 1/8" to 1/2" lower at front than rear, tighten nut “D" against trunnion on both front links.

* Recheck side-to-side adjustment.

Blade

BOTH FRONT LINKS MUST BE EQUAL

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake.

2. Lower mower to its lowest position.

3. Remove screws from R.H. mandrel

cover and remove cover.

4. Remove any dirt or grass clippings which may have accumulated around

mandrels and entire upper deck surface.

5. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring.

6. Carefully roll belt over the top of R.H. mandrel pulley.

8. Remove belt from idler pulleys.

9. Check primary idler arm and two

idlers to see that they rotate freely.

10. Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

11. Install belt in both idlers.

12. Install new belt onto electric dutch

pulley.

13. Carefully roll belt into upper groove of

R.H. mandrel pulley.

14. Carefully check belt routing making

sure belt is in the grooves correctly.

15. Reconnect R.H. suspension arm to

rear deck bracket with retainer spring.

16. Reassemble R.H. mandrel cover.

Page 23

TO REPLACE MOWER BLADE (SEC>

ONDARY) DRIVE BELT

Park the tractor on level surface. Engage parking brake.

1. Remove mower (See TO REMOVE

MOWER” in this section of manual).

2. Remove screws from R.H. and L.H.

mandrel covers and remove covers.

REMOVE MOWER DRIVE BELT (Refer to‘TO REMOVE MOWER DRIVE

BELT illustration in this section of manual).

3. Carefully roll belt over the top of R.H.

mandrel pulley.

4. Remove belt from idler pulleys.

5. Check primary idler arm and two

idlers to see that they rotate freely.

6. Be sure spring is securely hooked to

primary idler arm and spring arm.

REMOVE MOWER BLADE (SECONDARY) DRIVE BELT

7. Carefully roll belt off L.H. mandrel

pulley.

8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley.

9. Remove any dirt or grass which may

have accumulated around mandrels

and entire upper deck surface.

10. Check secondary idler arm and idler

pulley to see that they rotate freely.

Secondary ,

L.H. \ Pulley Mandrel

Idler Arm

11. Be sure spring is hooked in secondary

idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT

12. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and

center mandrel pulley as shown.

13. Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly.

REINSTALL MOWER DRIVE BELT (Refer to TO REMOVE MOWER DRIVE

BELT illustration in this section of manual).

14.Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack.

15. Reinstall mandrel covers and securely

tighten all screws.

16. Carefully check belt routing making sure belt is in all grooves correctly.

17. Reinstall mower to tractor (See TO INSTALL MOWER” in this section of manual).

Secondary Spring Arm

Mower Blade (Secondary) Drive Belt

Center

Mandrel

R.H. Mandrel

Page 24

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years

of service. The clutch has a built-in brake that stops the pulley within 5 seconds.

Eventuaily, the internal brake will wear

which may cause the mower blades to

not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center.

1. Make sure attachment ciutch and

ignition switches are in “OFF” position.

2. Adjust the three nylon locknuts until space between clutch plate and rotor

measures .012" at all three slot locations cut in the side of brake plate.

NOTE: After installing a new electric

ciutch, run tractor at fuii throttle and engage and disengage electric ciutch 10 cycles to wear in clutch plate.

___Rotor ._.

Clutch Plate

.012"

NylonP^ Slot (3)Locknut (3)

Brake

Plate

TO ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the ieft side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a ievei dry concrete or paved surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut “A” on brake rod.

3. If distance is other than 1-3/4", loosen jam nut and turn nut “A” until distance

becomes 1-3/4". Retighten jam nut against nut “A”.

4. Road test tractor for proper stopping

distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center.

With Parking Brake “Engaged”

TO REPLACE MOTION DRIVE BELT

Park the tractor on ievei surface. Engage parking brake. For ease of sen/ice there is a beit installation guide decal on bottom of left footrest. It is not necessary to remove mower.

BELT REMOVAL-

1. Engage parking brake (creates slack

in belt).

2. Remove mower drive belt from electric clutch pulley only (See “TO REPLACE MOWER DRIVE BELT in this section of this manual).

3. Roll motion drive belt off transaxle

pulley.

4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler

pulley.

5. Pull belt out of all belt keepers. BELT INSTALLATION -

1. Place V part of belt into grooves on engine puiley and front V-idler,

making sure to route beit inside of belt keepers.

2. Put belt coming from V-idier above midspan belt keeper, then onto

clutching idler pulleys as shown.

3. Make sure V part of belt engages V-

idler.

4. Place belt around transaxle pulley,

beginning at top. V part of belt should engage transaxle pulley.

5. Place long lower section of belt

through loop in midspan belt keeper.

6. Check to be sure belt is on proper

side of ali belt keepers.

7. Reinstall mower drive beit onto

electric clutch pulley.

IMPORTANT: Check Brake Adjustment.

Page 25

Clutching Flat Idler^ Clutching Idler

^ . Above Midspa? Engine Belt Keeper

V-ldler \^C+1

Belt Keeper

Transaxle

Pulley

Keeper

V-ldler

As Viewed from Bottom

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbar horizontal. Tighten securely.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2. Measure distance between wheels at front and rear of tires (dimensions “A” and “B”).

• Front dimension “A” should be 1/8" to

1/4" less than rear dimension “B”.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL-

1. Block up axle securely.

2. Remove axle cover, retaining ring

and washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover. REAR WHEEL -

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow

wheel removal.

3. Repair tire and reassemble. Replace

and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Retaining

Ring '

TO ADJUST TOE-IN-

1. Loosen jam nuts at adjustment sleeves on tie rod.

2. Adjust tie rod until dimension “A” is

1/8" to 1/4" less than dimension “B”.

3. Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred to affect the front wheel camber,contact a Sears or other qualified service center.

FRONT OF TRACTOR

TO START ENGINE WITH A WEAK

^TTERY

^^WARNING: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

Page 26

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE {-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battety.

2. RED cable last from both batteries.

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

Weak or Dead

Battery

-ully Charged

Battery

REPLACING BATTERY

^CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift hood to raised position. Remove terminal guard.

Disconnect BLACK battery cable then

RED battery cable and carefully remove battery from tractor.

Install new battery with terminals in

4. same position as old battery.

Reinstall terminal guard.

First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.

Keps Nut

Terminal Access' Door

Terminal

Guard

Positive (Red) Cable

Negative (Black) Cable

Hex Bolt

TO REMOVE HOOD AND GRILL AS

SEMBLY

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor. When replacing hood, be sure to

4. reconnect the headlight wire connec-

Maintenance, repair, or replacement of

the emission control devices and sys

tems, which are being done at the customers expense, may be performed by any non-road engine repair establish

ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever to fast position.

Page 27

2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Idle Fuel Adjusting Needle

Idle Speed Adjusting Screw

Throttle Control Cable

Stop Screw.

Choke Control Cable

Clamp Screw'

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw

securely.

4. Reassemble air cleaner.

Closed for Full

TO ADJUST CARBURETOR

The carburetor has been present at the factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/ air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight. PRELIMINARY SETTING -

1. Be sure you have a clean air fitter, and the throttle control cable is adjusted

properly (see “TO ADJUST

THROTTLE CONTROL CABLE" in the

Service and Adjustments section of

this manual).

2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger

tight and then turn out (counterclock

wise) 1 turn.

FINAL SETTING-

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct

idle is attained.

3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise)

until engine speed decreases and

then turn out (counterclockwise) approximately 3/4 turn to obtain the

best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST-

5. Move throttle control lever from slow to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact Sears or other qualified service center, which has proper equip ment and experience to make any necessary adjustments.

0-7

Page 28

STORAGE

Immediately prepare your tractor for storage at the end of the season or If the tractor will not be used for 30 days or

more.

^CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Mainte

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMI

NALS” in the Maintenance section of

this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUELSYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also,

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or

storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oi! (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT; Never cover tractor while

engine and exhaust areas are still warm.

Page 29

TROUBLESHOOTING CHART: See appropriate section in manuai uniess directed to Sears service center

PROBLEM CAUSE

wm not start

1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED”

properly.

3. Engine flooded.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air filter.

6. Dirty fuel filter. 6. Replace fuel filter. 7 Water in fuel. 7. Drain fuel tank and

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

CORRECTION

2. See “TO START ENGINE”

in Operation section.

3. Wait several minutes

before attempting to start.

5. Clean/replace air filter.

carburetor, refill tank with fresh gasoline and replace fuel filter.

9. See “To Adjust Carburetor” in Service and Adjustments section.

10. Contact a Sears or other

qualified service center.

Hard to start 1. Dirty air filter. 1. Clean/replace air filter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring. 7, Carburetor out of adjustment. 7. See “To Adjust Carburetor"

8. Engine valves out of

adjustment.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill

with fresh gasoline.

6. Check all wiring.

in Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

Engine will not

turn over

Engine ciicks but

will not start

1. Clutch/brake pedal not

depressed.

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter.

1. Depress clutch/brake

pedal.

2. Disengage attachment

clutch.

3. Recharge or replace

battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8, Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

4. Check/replace solenoid or

starter.

Page 30

TROUBLESHOOTING CHART:

See appropriate section in manuai uniess directed to Sears service center

PROBLEM

Loss of power

CAUSE

1. Cutting too much grass/too fast.

2. Throttle in “CHOKE”

position.

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12.Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

CORRECTION

1. Set in “Higher Cut" position/ reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oii level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with

fresh gasoline.

9. Drain fuel tank and carbure tor, refill tank with fresh

gasoline and replace fuel

filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See ‘To Adjust Carburetor

in Service and Adjustments section.

15. Contact a Sears or other qualified sen/ice center.

Excessive vibration

Engine continues to run when operator

leaves seat with

with attachment clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety presence control system. connections. If not

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower. housing.

4. Bent blade mandrel.

5. Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part{s).

Replace damaged parts.

1. Check wiring, switches and

contact a Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

4. Contact a Sears or other

qualified sen/ice center.

5. Clean around mandrels to open vent holes.

Page 31

TROUBLESHOOTING CHART:

See appropriate section in manuai unless directed to Sears service center

PROBLEM

Mower blades will not rotate

Poor grass

discharge

CAUSE

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air

pressure.

Worn, bent or loose blade.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used. 11 .Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

CORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

1. Place throttle control in

“FAST” position. Shift to slower speed. Allow grass to dry before mowing.

Level mower deck.

Check tires for proper air pressure.

Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

Battery wili not

charge

Engine “backfires”

when turning engine “OFF”

1. Switch is “OFP.

2. Bulb(s) or lamp(s) burned out

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec

tions.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.

Page 32

SERVICE NOTES

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.275013

IGNITION SWITCH

POSITION CIRCUIT ‘■MAKE"

M + Q + A1 NONE

OFF

ON + UGHTS B + A1 L +A2

ON B +A1 NONE

START B + S + A1

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

NONE

“30

RELAY

REMOVABLE

CONNECTIONS

POSITION

OFF

NON-REMOVABLE

CONNECTIONS

CIRCUIT

HEADLIGHTS

C + G, B + H

C + F, 8 + E. A + D

6 F C

D n l^il

g g

D A

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.275013

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275013

KEY PART

NO.

1 144927

74760412

2 8 7603J 10 145211

11 150109 12 145769

153664

16 21 175688 22 4152J 25 150755

108824X Fuse

73510400

170697

160784

30 175566

33 140403

40 170238

42 154336

122822X

174652 Switch, PTO

52 141940

175242

109748X Relay Asm.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Battery Bolt Hex Head 1/4-20 x 3/4 Tray. Battery Bolt 1/4-20 X 7.5 Zinc Hold down Battery Dash Mount

Nut Push Nylon 1/4"

Switch Interlock Push-In

Harness Socket Light W/4152J Bulb Light Cable, Battery.Red .31"

Nut Keps Hex 1/4-20 Unc Cable, Ground Switch. Plunger Switch, Ign

Key, Ignition Harness Ign. Cover, Terminal Ammeter

Protection Wire Loop Buibholder Asm. Incan descent

Page 36

TRACTOR - • MODEL NUMBER 917.275013

CHASSIS AND ENCLOSURES

Page 37

TRACTOR-

MODEL NUMBER 917.275013

CHASSIS AND ENCLOSURES

PART

KEY

PART

NO.

1 180372

175282

73680700 5 163976X428 DashYTGT2Cyt 68 17490508 6 157882 Dash, Lower Vgt One Piece 7

17720408

145166 Support, Battery 86 74780716

175259X558 Hood Asm

16 121794X 17 17060612 Screw 3/8-16 X 3/4 Zc 18 174515X558 19 19131312 Washer 13/32x13/16x12 Ga. 137 20 74760616 Bolt Fin Hex 3/8-16 X 1 138 21 STD541437 24

179717X558 Footrest, RH 140 163806 Magnet YTGT

28 179716X558 Footrest, LH

145051X014

30 31 161419 Bracket Support 1-pc 144 32 161327 33 161326 Bracket, Pivot Chassis Rh 34 177018 35 19111116 36 17060512 37

179772X558 Ferxler

175278 Bracket, Axle Front 43 136939 44

136940 45 176018 Bracket Chassis

50 175476 5658176016

175315 60 17060620

DESCRIPTION

Rail, Frame RH Drawbar, Gt 66 Nut, Crownlock Hex 7/16-14U NC 67

Screw, Thd Cut 1/4-20 x 1/2

Cover, Access

Grille

Nut Crownlock 3/8-16 Unc

Saddle, SIkscr Vgt

Bracket, Pivot Chassis Lh 148

Plate Asm Engine Chassis 152 Washer 11 /32x11 /16x16 Ga. 153 Screw 5/16-18 X 3/4

Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh

Bracket, Chassis Front Bracket Asm., Susp Chassis Lh Bracket Fender Screw Thdrol. 3/8-16x1-1/4

KEY

NO.

NO. DESCRIPTION

63 19131614 Washer 13/32 x 1 x 14 Ga.

17490608 156973 Guide, Belt Gear Drive

70 177679 85 144911

88 STD551143 Washer, Lock Hvy Hid Spr 7/16

180366

122 161464

130 164863

74780716

179125X428

139 171873 Bolt Shoulder5/16-18TT

141 163805 Striker Plate YTGT 142 161897 Bracket Dash Rh

161900 Bracket Dash Lh 164655 Extrusion Bumper

150 161237 Duct Heat Hood

177956 Shield Browning 179761

156 17000512 Screw 5/16-18 X 3/4. BIk 157

161840 Lens Bar

158

17670608 Screw Thdrol. 3/8-16x1/2 159 17000612 160

17060508 Screw 5/16-18x1/2 161

179612X428 Console Fuel Window 162 142432

NOTE: All component dimensions given in U.S. inches

1 inch1 = 25.4 mm

Screw 3/8-16 X 1/2

Screw Thdrol. 5/16-18 x 1/2 Beit Keeper VGT Ground Drive Bracket, Support Transaxle Bolt Fin Hex 7/16-14 UNC X1

Rail, Frame Lh Screw Hex Wshd 8-18 x 7/8 Screw HWHD Hi-Lo #13-16x3/4 Bolt Fin Hex 7/16-14 x1 Gr. 5 CupholderYTGT

Light Box Asm w/Lens

Screw Hex wsh 3/8-16 x 3/4

Screw Hex Wsh Hi-Lo 1/4-1/2

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275013

Page 39

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275013

KEY PART

NO. NO.

3 7563R 4 17490508

STD541437 Nut, Crownlock 3/8-16 40 178575

STD561210

6 7

149176 12000034 Klip, Ring 46 145170 Retainer, Spring

140080 Bolt, Hub

9 10 142509 11 136927

12 73750800 13 139419 14 138901

STD551037

143012 Set, Screw 1/4-28 x 3/4 55 105706X

16 17 126909X Spring 56 137153 V-Belt

137104 Lever, Brake 57

18 19 136926 Cam, Brake Disc 59

21 23260412 Screw, Flat Head 1/4-28 x 3/4 60 122268X Spring Clip, Connecting Link

633A109 Gearshift, Lever Assembly 61 23 106932X Knob 62 STD551143 Washer, Lock 7/16 24

136925 Support, Puck Brake 63 74760720 Bolt Fin Hex 7/16-14 X 1-1/4

25 136923 Puck, Brake Top 64 154752

137552 Spring, Return

26 27

17490528 Screw, Hex Wsh Thd. 66 140296 Washer, Hardened

28 73350600 Nut, Hex Jam 3/8-16 29 137213 Э0 19131616 34 71673

137648

35 36

149412

37 121749X

DESCRIPTION NO. NO.

Washer, Thrust, Axle 38 150035 Nyliner Screw Thdrol 5/16-18x3/4 39 74321016 Screw, Fin. #10-24x1

Pin, Cotter 41 73931000 Nut Centeriock #10-24 Wheel, Hub Assembly

Disc, Brake 48

Yoke, Brake Disc 50 131494 Pulley, Idler, Flat

Nutlock 1/2-20 Unf 51 STD541437 Nut Crownlock 3/8-itUNC

Washer, Special 52 139123 Pulley, Idler, Grooved

Bushing 53 207J Washer, Hardened

Washer 13/32x13/16 x 16 Ga.

5/16-18 X 1-3/4 67 19131312 Washer, Flat

Brake, Rod Washer 13/32 x 1 x 16 Ga. Cap, Plunger 150 9858M1 Key, Woodruff Rod, Parking Brake Spring, Drive Ground Washer 25/32 x1-1/4 x 16 Ga.

KEY PART

DESCRIPTION

Actuator, Interlock Switch

8883R

138228

72110612

161590 Clutch, Arm Assembly

141756 122253X

137524

65 67609 Bolt, Shoulder

5142H

68 69 136327 Hub, Cover 117 73900600 Nut, Lock Fig. 3/в-1в Unc

NOTE: All component dimensions given In U.S. inches

1 inch = 25.4 mm

Cover, Pedal

Clutch Rod Bolt, Carr. 3/8-16 X 1-1/2 Gr. 5

Bearing, Idler

Bracket, Shift Rod, Hl-Lo Shift Rod, Hi-Lo

Pulley, Transaxle

Shaft, Ciutch/Bidke Pedal

Pin, Roil

Page 40

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275013

Page 41

STEERING ASSEMBLY

KEY NO.

1 2 178557 3 4

5 6 6266H 7 8

9 121232X

10 74781044

13 121749X

15 STD541537

16 145103 Shaft Asm., Steering

18 175572 Draglink, Vgt

19 156011

23 152927 Screw

25 STD523710

28 17000612

35 138059

TRACTOR - - MODEL NUMBER 917.275013

PART NO. DESCRIPTION

159944X428 Wheel, Steering

6855M Fitting, Grease

161849 Spindle Asm, LH 161848 Spindle Asm., RH

121748X 12000029 Ring, Klip #T5304-75

136518 Spacer Bearing Axle Front

73901000 Nut, Lock Flange 5/8-11 Unc

STD551137

137347

163887X428 Boot, Steering 159945 155105 Bushing, Strg. BIk

159946X428 Cap, Wheel Steering

3366R Bearing, Col. Strg.

104239X 138136 Bushing, Nyliner Snap

19111610 Washer 11/32 x 1 x 10 Ga. STD551131 Washer, Lock Hvy Hid Spr 5/16 STD523107

137156 Tie Rod 73360600

109850X 73700600

109851X

155246 Bracket Switch interlock VGT 97

17490508

160135X428 Extension, Steering

19132411

Axle Asm., Front

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Cap, Spindle

Bolt, Fin Hex 5/8-11 x 2-3/4

Washer 25/32 x M/4 x 16 Ga. Washer, Lock Hvy HIcI Spr 3/8

Nut, Lock Center 3/8-24 UNF

Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)

Support Asm., Steering Vgt

Adapter, Wheel Steering

Bolt, Fin Hex 3/8-16 x 1 Gr. 5

Screw 3/8-16x3/4 Bearing, Flange

Bolt, Hex Hd 5/16-18x3/4 Gear, Sector Steering

Jam Nut RH Thread Joint Asm. Ball RH Thread Jam Nut LH Thread Joint Asm. Ball LH Thread

Screw Thdrol 5/16-18 x 1/2 Tyt

Washer 13/32 x 1-1/20 x 11 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR • • MODEL NUMBER 917.275013

KEY PART NO.

NO. DESCRIPTION

—...

149783

121361X

177748

1752*7

174605

143996

179115 16 109227X 17

106082X 18

179124X428 20

177328X428 21

164863 22 175441X428 24

STD551237 25 73920600 26

3645J 27

139277 28

7834R

137180 35

10010500

Engine (See Breakdown) Kohler Model No. CV674-75544 Muffler Pulley V-!dler Keeper Asm. Belt Engine Bushing Clutch Electric Pulley Engine VGT Elect Clutch

Tank Fuel Rear 5.0 Yt/Gt

Pad Spacer Pad Spacer Cap Asm Control Throttle Screw HWHD Hi-Lo #13-16x3/4 Control Choke

Washer Ext Tooth 3/8

NutKeps3/8-24UNF

Bushing Stem Tank Fuel

Fuel Line

Spark Arrester Kit Washer Split

SPARK ARRESTER KIT

KEY PART

NO.

NO. DESCRIPTION

123487X

17490636

40 17490664

126197X

STD551143

179953

175288

146629 69 24-041-02 70

175545

175546

74 162295

M73030800

148456

82 148315

171877

84 17060624

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Clamp Hose Screw TT 3/8-16 X 2-1/4 UNC

Screw TT 3/8-16 X 4 UNC Washer 1-1/2 OD x 15/32 ID x

.250

Washer Lock 7/16

Bolt Hex 7/16 - 80 X 3 3/4 Ga 5 Bushing Shield Heat Muffler Gasket Tube Exhaust LH Tube Exhaust RH

Elbow Street Brass

Nut Flange Tube Drain Oil Easy

Plug Oil Drain Easy Bolt 5/16-18 UNC X 3/4 W/ Sems Screw 3/8-16 X 1-1/2

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275013

KEY PART NO. NO.

180598

2 180166

140675

5 145006 6 STD541437 7 1241SIX 8 171877

10 180186 Pan, Seat 12

121246X

1314121248X

72050412

15 121249X

DESCRIPTION

Seat 16 123740X Spring, Cprsn Bracket, Pivot Seat Strap. Fender Clip, Push In, Hinged Nut, Crownlock 3/8-16 Unc Spring, Seat Cprsn 21 171852 Bolt 5/16-18Uncx 3/4 w/Sems

Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20 X 1-1/2 Spacer, Split

KEY PART

NO.

17 123976X 18 19171912 Washer 17/32x1 -3/16x12 Ga. 19 166369

124238X

22 STD541431

DESCRIPTION

Nut, Lock 1/4 Lge Fig Gr. 5

Knob, Seat Cap, Spring Seat Bolt, Shoulder 5/16-18

Nut, Crownlock 5/16-18 Unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917.275013

KEY

PART

NO. NO. DESCRIPTK)N 1

177375 Decal, Dash Panel, Lower 13 164884 2 164085 3 171702 4

171703 5 177415 6 133644 7

178482 6 177416 9 163204 10

156439 Decal, Fender Danger

11 181249 12 146047

Decal, Dash Decal, Hood, RH 15 181498 Decal, Hood, LH Decal. Hood Side Panel 18 164065 Decal, Maintenance 19 138047 Decal, Deck Hvy Dty 23 106202X Decal, Engine Decal, Fender, Craftsman

Decal. Clutch/Brake Decal, V-Belt Drive Schematic

WHEELS & TIRES

KEY PART

NO. NO.

175291

149516

- -

138311

- -

179768X428

- -

179769X428

- -

181131 181132

KEY PART NO. NO.

59192

65139

106228X427

8134H

106230X

278H

9040H

104757X428

105588X

7184.]

106277X428

6856M

144334

NOTE; All component dimensions given In U.S. inches

1 inch = 25.4 mm

DESCRIPTION Decal, Blower Hou$ing

Decal, V-Belt Schematic Decal, RepI Pan^ Decal, Battery pnge/Poi Decal, Insert SÚg Decal, Battery Reflector, Talllight Decal, Handle Ltt Height

Adjust (Lift Hanr^ek

Pad, Footresl,LH Pad, Footrest,RH

Manual, Owrier'a (Eng) Manual, Owner's (Span)

DESCRIPTION

Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front Tube, Front (Service item Only) Tire, Front

Fitting, Grease (Front Wheel

Only)

Bearing, Flange (Front Wheel

Only)

Cap, Axle (Front Wheel Only) Tire, Rear Tube, Rear (Service Item Only)

Rim Assembly, Rear

Fitting, Grease

Sealant, Ttre (10 oj. Tube)

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275013

KEY

PART

NO. NO.

1 121006X 2 180045 3 159189 4

12000022

5 19292016

71110624

6 7 175830 8 175831

2876H

11 175375

12 163552 23

STD624008

73350800

73680800

150233

110807X

19131016

137150

STD560907

137167

KEY PART

DESCRIPTION

Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16 unc xl-1/2 Grip, Handle Fluted Button, Plunger Spring 2-1/8" Link Lift Retainerspring Retainer, Spring Nut, Jam Hex 1/2-13 Unc Nut, Crownlock 1/2-13 Unc Trunnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32 X 1/2 Rod, Adj Lift 1 inch = 25.4 mm

NO. NO.

35 138057 38 155097 39 123935X 40

17060516 Screw 5/16-18 x 1

41 175994

19112410

43 123934X 70 145212 72 110452X 73

73350600 Nut Hex Jam 3/8-16 Unc

175802

175805 Plate Asm Susp. Front 76 175560 77

176205 78 175689 79 175378 80 126684X

DESCRIPTION

Knob, Inf 3/8-16 Unc Pointer, Height Indicator Plug, Hole

Nut, Lift Link 7/16-20 Washer 11/32 x 1-1/2 xIO Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil

Arm Susp. RR. RH

Pin Flange T runnion Susp. Arm Trunnion Susp. Front Arm Susp. RR. LH Washer Shim 1/4 x 5/8 x .062

NOTE: All component dimensions given in U.S. inches

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.275013

116

Page 47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.275013

KEY PART NO. NO.

180359

178915 5 4Э39М 6 178024

8 174365 11 180054 13 175147 14 174358

110485X

15 16 174493 17 72110610

72140505

132827

19 20 174378 21 73680500 24 105304X Cap, Sleeve

178102

110452X Nut. Push

26 27 180655X428 Deflector Shield 126 174372

19111016 Washer 11/32 x 5/8 x 16 Ga. 130 17000616 Screw 3/8-16 xl.O.BIk

28 29 131491 Rod, Hinge 131 19131606 Washer 13/32 x 1/4 x 16 Ga.

173984

31 129963 Washer, Spacer Mower Vented 184 173979 Keeper Belt Idler

32 177865 Pulley, Mandrel

33 178342

36 19131316

37 177968 Pulley, Idler, 48” Primary

39 174375 Pulley, Idler, Driven

4243165723

174373

DESCRIPTION

Deck Weldment Mower 48 Bracket Asm., Sway Bar Retainer Spring Arm, Suspension, Rear{Sway Bar)

Bolt 7/16 Asm. Blade Blade

Shaft Asm. w/Lower Bearing 56

Housing Mandrel Bearing, Ball, Mandrel Stripper Mandrel Deck 98 179479 Bolt RDHD Sq Neck 3/8-16 x

1.25 Bolt, Carriage 5/16-18x5/8 110 175016 Bolt, Hex Hd, Shoulder 5/16-18 111 174610 Arm Spring Fixed Tension Baffle, Vortex Mower 116

Nut, Crownlock 5/16-18 UNC

Spring, Torsion

Screw, Thdroll 133 72110506

Nut, Fig. Top Lock Cntr. 9/16 Washer 13/32 x 13/16 x 16 Ga,

Spacer, Retainer Arm, idler Secondary

KEY PART NO. NO. DESCRIPTION

45 174343 46 137729 Screw, Thdroll. 1/4-20 x 5/8 47 180808 V-Belt, Mower, Secondary 48 174368 V-Belt, Mower, Primary

73680600

49 50 72110612 Bolt, Carr. 3/8-16 X 1-1/2 Gr. 5 52 175820 Pulley Idler Flat

155986X431 Bar Pnt Adj. 57 156941 Pin Head Rivet 97

133943 WasherHardened

99 181775

100 72110616 Bolt RDHD Sqnk 3/8-16 UNC x2

137644 Bolt, Shoulder

117

174873 Gauge Wheel

118 73930600 Nut, Centeriock 3/8-16 UNC

19121414 Washer 3/8 x 7/8 x 14 Ga.

119 121 174371 Spring Secondary Drive

- -

181704

- -

174357

Cover, Mandrel Deck

Nut, Crownlock 3/8-16 UNC

Spring Primary Drive Pulley IdleriV

Arm Spring Secondary

Arm, Idler, Primary Deck

Bolt 5/16-18 X 3/4

Replacement Mower, Complete Mandrel Asm. Service (Includes

Key Nos. 13-15)

NOTE; All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 48

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.275013

r’

Page 49

TRANSAXLE

KEY PART NO. NO.

4197R

12000034

4199R

4216R

4215R

4217R

174728

74020652

7392M

137261

4985R

6266H

4212R

137125

6276H 633A63

16 17

8118M 8740H1

122238X

4218R

6252H1

7810H

6262H

7393R

992R1

139111

4986R 122254X

6269H

5855H

30 31

174731

6277H

4225R

7396H

4198R 4200R

36 37

7395H

160789

38 39

174729

13320400

17580520 6271H

45 46

13060200

4895H

4222R 1529R

TRACTOR - - MODEL NUMBER 917.275013

PART

KEY

DESCRIPTION

Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier Axle Thrust Washer Bolt, Hex Head 3/8-24 x 3-1/4

(1" Thread Length) Steel Ball Spring Shift Fork Detent

Shift Fork, High-Low Range Thrust Bearing Race 4th Reduction Pinion

Shaft, Brake

Snap Ring, Crescent Type

High-Low Range Gears

Needle Bearing

Sintered Iron Bearing

Shift Fork Shaft, High-Low Range

Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3/8-24 Shift Fork, R.H.

Oil Seal

Sintered Iron Bearing Shift Fork Shaft Shift Fork, L.H. Shift Shaft, High-Low Range Oil Seal Pressure Relief Valve Gearcase, Reverse Idler Shaft and Bearings, R.H. (Includes Key No.'s 17,18, 25, 33, 50, 63, 77 and 82)

Dowel Pin

Needle Bearing Thrust Bearing Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race

Gate, Lower, Shift

Gearcase and Bearings, L.H.

(Includes Key umbers 18, 25, 49,

50 (2), 51 and 52)

Pipe Plug 1/2-14 N.P.T.

Bolt, Hex 5/16-18 UNC x 1-1/4

Oil Seal

Pipe Plug 1/4-18 N.P.T.

Needle Bearing Needle Bearing Needle Bearing

NO. NO.

8119M Needle Bearing

52 53 4220R 54 4209R 55 4213R 56 4442R 57 4195R 2nd Reduction Gear Shaft 58 4214R

59 4194R 60 7528R 61 4208R

62 4207R

63 7398H

4203R

65 4204R Reverse Gear

66 2898J

67 12000033 Klip Ring

68 4205R Intermediate Speed Gear

69 4206R

70 1370H Thrust Bearing Race

633A69

72 139120 Input Shaft

73 4201R Low Speed Pinion

74 12000008

75 1153R Reverse Idler Gear 77 6803J 79 1167R 80 73360700 81 6270H Oil Seal 82 136984 Reverse Idler Shaft 84 5384J Gearshift Lever, Bent 85 2978J Gearshift Cap 86 633A85 Gearshift Ball Cover and Pin 87 8739H1 Shift Lever Guide Ball, Keyed

4924H Spring

88 89 19151516

110542X

91 19181511 Washer 9/l6 x 15/I6 x 12 Ga. 92

75J Gearshift Gate and

6274H Shift Ball Cover Gasket

93 94 76020412 Cotter Pin 1/8 X 3/4 96 159783 97 633A109 Gearshift Lever Assembly 98 174741 T ransaxle, 6 Speed, Complete

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

DESCRIPIKm

Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear 3rd Reduction Pinion Spacer

Final Drive Pinion

1 St Reduction Gear Shaft

1 st Reduction Shaft Spacer 3rd Reduction Pinion High 2nd Reduction Gear

Needle Bearing Low Speed Gear and 2nd

Reduction Pinion Cluster

Key, Hi-Pro 1/8x17/32

High Speed Gear

Intermediate and High Speed

Cluster Pinions

E-Ring

Needle Bearing

Sealing Washer

Nut, Hex, Jam 7/16-20

Washer 15/32 x 15/16 x 16 Ga.

Shift Mechanism Seal

Reinforcement

Screw, Hex, Washer, HD.

Assembly

Page 50

TRACTOR - - MODEL NUMBER 917.275013

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CYLINDER HEAD, VALVE AND BREATHER |

^ I

V t:

-M

f \»1

*0 \

T-

-10

1^14

f /*

J—13

□

-IS

,18

CRANKCASEj

*1-

o-M

O—1*

-1T

-eg)

ft—«

O O

Page 51

TRACTOR - - MODEL NUMBER 917.275013

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

HEADA/ALVE/BREATHER

KEY PART

NO. NO.

1 24-033-03-S

24-041-23-S 24- 096-59-S

M-645020-S

X-75-23-S

25- 351-01-S 24-755-66-S

DESCRIPTION

Kit, breather cover w/

Screw, hex. flange M6x1.0x20 (4) Plug, alien hd. 1/8' Lifter, valve (4)

Kit, valve tram (Includes 8,

11, 12)

24-411-05-S

24-041-40-S

24- 318-70-S

25- 186-01-S 24-599-01-S

M-640034-S

13 14 24-072-09-S

24 468 16-S

15 16

24 100 10-S 17 24-75B-74-S 18 24-153-16-S

19 24-086-32-S

20 24-445-01-S 21 24-016-01-S

24-016-02-S

22 24-017-01-S

24-017-02-S

23 24-032-05-S 24 235011-S 25 24-089-02-S 26 12-173-01-S 27 12-756-03-S 28 24-318-67-S 29 24-75B-76-S

30 25-313-02-S 31 24-755-57-S

32 M-545016-S 33

24-44B-02-S 34

24-126-44-S 35 24-112-12-3

36 24-294-06-S 37 24-326-13-S 38 24-326-14-S 39 25-237-14-S

Rod, push (4)

Gasket, cylinder head (2)

Head assembly, #2 cylinder

Arm, rocker (4)

Pivot, rocker arm (4) Screw, hex. flange M6x1.0x34 (4) Stud, cyiinder head M8x1.25x20, Ml0x1.5x33,

105 mm iong (8)

Washer, flat 8 mm (8)

Nut, hex. flange M8x1.25

(2)

Kit, valve cover - piain (inciudes 18, 19) 0-Ring Screw, shouider (4) Strap, lifting

Valve, exhaust (Std.) (2)

Valve, exhaust (.25) (2) Valve, intake (Std.) (2) Valve, intake (.25) (2) Seal, valve stem (2) Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (lncl.18, 19, 30) Grommet, rubber Kit, breather separator (Includes 30, 32-35) Screw, hex. flange M5x0.8x16 (2) Strap, breather Bracket, breather

separator

Spacer Fitting Hose, breather Hose, breather Clamp, hose (2)

asket (Includes 2, 3) iasket, breather Cover, breather

CRANKCASE KEY PART

NO. NO.

24-032-01-S

24-294-13-S 24-380-13-S

24-067-13-S

24-067-14-S 24-874-09-S

-874-10-S

-874-11-S

-874-15-S

-108-08-S

-108-09-S

24 24

-108-10-S

8 9

13 24-018-04-S 14 24-402-05-S 15 12-153-01-S 16 24-126-19-S 17 12-123-04-S 18 M-545016-S

21 24-755-46-S 22 12-153-03-S 23 24-018-09-S 24 M-931010-S 25 28-032-09-S 26 24-468-15-S 27 24-144-33-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

-018-01-S

-422-09-S

12 12

-422-13-S

-422-07-S

-422-08-S

-422-10-S

-422-11-S

-422-12-S

-012-10-S

24 52

139-09-S

545010-S

12-153-02-S

24-038-04-S

DESCRIPTION

Seat, oil front Crankcase (USE: Miniblock 24 782 14)

Fitting Pin, dowel locating (6) Connecting Rod (^d.) (2) Connectirig Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7, 8) Piston w/Ring Set (.25) (2) Piston w/Ring Set (.50) (2) Kit, piston wmng set (.08)

Ring Set Std.) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston pin (4)

Shim, camshaft A.R.) Shim, camshaft A.R.) Shim, camshaft i A.R.) Shim, camshaft A.R.) Shim, camshaft

Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft Plug, cup Screw, hex. flange M5x0.8x10 (2)

Retainer, reed (2) Reed, breather |2)

0-Ring, lower off fill tube

Bracket, oil fill Ilibe Tube, oil fill Screw, hex. flanfle

M5x0.8x16 0-Ring, upper off fill tube

Dipstick assenff)ly (Includes 21, 22)

Kit, oil fill cap (Includes 22)

O-Ring, dipstk»

Ring, retained Washer, nyloit ((op)

Seal, governor cross shaft

Washer (bottom)

Shaft, governor cross

Page 52

TRACTOR - - MODEL NUMBER 917.275013

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITION/ELECTRIC AL

’•-ft

BLOWER HOUSING AND BAFFLES

0—1

S'*

ia^

IS— >

1 '

AIR INTAKE

.18

Page 53

TRACTOR - - MODEL NUMBER 917.275013

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITION/CHARGING KEY PART

NO. NO.

54-755-15-S

M-403025-S

X-25-92-S

24- 112-04-S

25- 086-47-S

24-157-03-S

12-086-14-S 12-468-03-S

X-42-15-S

24- 025-04-S

25- 403-03-S

X-25-92-S 24-086-18-S

13 14

236602-S

54-755-09-S

12-132-06-S

M-548025-S

48-154-02-S

X-25-63-S

24-584-01-S

M-545020-S

22 235173-S

DESCRIPTION Kit, grass screen

(Includes 2-4,and 24 113 18-S) Screw, hex. cap M4x0.7x25 (4) ,

Washer, plain 5/16" (4) Spacer, grass screen (4) Bolt, shoulder (4) Fan Screw, hex. flange Ml 0x1.5x46 Washer, plain 3/8‘ Key Flywheel

Rectifier-regulator Washer, plain 3/16" (2) Screw, Phillips hd. 11-16x7/

8(2)

Connector (3 contact)

Kit, 15 amp stator

(includes 24 126 71-S)

Spark Plug (2)

Screw, hex, cap

M5x0.8x25 (2)

Clip, cable Washer, plain 1/4"

Moduie, ignition (2)

Screw, hex flange

M5x0.8x20 (4)

Clip, cable

BLOWER HOUSING & BAFFLES

KEY PART NO. NO.

1 24-027-20-S 2

24-100-01-S

3 25-139-16-S

24-100-02-S

5 M-545020-S 6 M-545016-S 7 M-551016-S 8 M-645016-S 9 24-146-16-S

10 24-146-20-S 11

24-063-20-S

24-063-14-S

13 24-063-58-S 14 24-063-23-S

15 M-545010-S

NOT ILLUSTRATED

24-096-66-S Cover, control 24-086-06-S Screw, phillips hd. 11-16x3/

AIR INTAKE/FILTRATION

DESCRIPTION Housing, blower (Includes

2-4) Nut, plastic (3) Plug, button 9/16" Nut, plastic (2) Screw, hex. flange M5x0.8x20 (4) Screw, hex. flange M5x0.8x16 (3) Screw, hex. flange M5x0.8x16 Screw, hex. flange M6x1.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley - #2 side

Baffle, cylinder barrel-# 1

side

Baffle, valley - #1 side

Screw, hex. flange

M5x0.8x10 (2)

4- (2)

NOT illustrated

24-126-71-S X-22-11-S Washer, lock 1/4" 24-176-82-S Harness, wiring

24-113-18-S 25-454-03-S Tie, wire (3)

Bracket, stator wire

Lead, black (rect.-reg. 6" - 2

12 gauge insulated grip barrel eyelets) 4

Decal, grass screen 5

KEY PART

NO. NO. 1

24-164-06-S

M-651055-S

3 24-041-01-S

24-041-14-S

24-094-18-S 6 24-041-13-S 7 24-109-09-S 8

24-083-03-S 9

24-083-05-S

10 231032-S

24-096-01-S 12 12-100-01-S 13 24-096-73-S 14

54-755-01-S 15 25-341-03-S

16 24-153-20-S 17

24-063-51-S NOTE: Alt component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

Manifold, intake Screw, hex. flange M6x1.0x55 (4)

Gasket, intake manifold (2)

Gasket, air cleaner base Base, air cleaner Gasket, fuel spitback cup Cup, fuel spitback Element, air cleaner Precleaner, element Seal, breather Cover, inner air cleaner Wing Nut Cover, air cleaner Kit, knob with seal (Includes 15 & 16) Knob, cover 0-Ring Baffle, spitback cup

Page 54

TRACTOR - - MODEL NUMBER 917.275013

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING tySTEM I

ENGINE CONTROLS

■

e—I

OIL PAN / LUBRICATION

•—3

it^

Page 55

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING SYSTEM

TRACTOR - - MODEL NUMBER 917.275013

KEY PART

NO. NO.

M-839080-S Screw, hex. flange 25-098-08-S Starter, solenoid shift M-841080-S Nut, hex. flange M8x1.25

25-435-04'S Kit, solenoid

25-755-33-S Kit, pinion drive (Includes

25-141-05-S Ring

25-221-01-S Kit, brush

ENGINE CONTROLS KEY PART

NO. NO.

24 211 03-S

24-090-33-S M-641060-S

3 4

24- 089-01-S

25- 158-08-S

24- 079-04-S

25- 158-11-S

M-545016-S

13 14

16 17 18 19

23 24 25 26 27

M-547050-S 24-089-03-S 24-126-56-S

M-645016-S

12-237-01-S 24-086-43-S

24-090-07-S

X-20-1-S

M-541050-S

24-468-01-S

24-089-45-S

M-446030-S

24-090-13-S

M-545020-S

24-089-51-S

24-090-05-S

41-468-03-S

M-403025-S

24-079-05-S

DESCRIPTION

M8x1.25x80 (2) (Includes 4-7)

DESCRIPTION Bolt, round head square

neck Lever, governor Nut, hex. flange M6x1.0 Spring, linkage Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage Screw, nex. flange

M5x0.8x16 Nut, hex. lock M5x0.8

Spring, choke return

Bracket, control Screw, hex. flange M6x1.0x16 (4) Clamp, cable (2) Screw, hex. flange M5x0.8x16 (2) Lever, throttle actuator

Washer, lock 1/4”

Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor Nut, hex M4x0.7 Lever, throttle control Screw, hex. flange M5x0.8x20 Spring, throttle limiter Lever, choke Washer, spring 1/4" Screw, hex. cap M4x0.7x25 Linkage, choke

OILPAN/LUBRICATION

KEY PART

NO. NO.

24-199-07-S

M-645025-S M-631005-S

3 4

24-393-08-S 24-123-05-S

5 6

24-162-26-S

24-043-12-S

12-380-01-S

52-448-02-S

12-144-02-S

24-153-08-S

X-75-32-S

24-136-01-S

52-050-02-S

52-032-08-S 24-086-17-S

16 17 24-086-16-S 18 X-75-10-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

DESCRIPTION Pan, oil assembly

includes 2-10) Screw, hex. flange M6x1.0x25 (2) Washer, plain 6 mm (2) Oil pump assembly (Includes 5) Tube, oil pickup Screen, oil

Kit, governor gear w/pin

(Includes 8)

Pin, governor regulating

Tab, locking

Shaft, governor gear O-Ring Plug, hex. ctsk. 3/8" Nipple, oil filter Filter, oil Seal, oil (PTO end) Screw, hex. flange M8x1.25x45 Screw, hex. flange M8x1.25x45 (9) Plug, sq. hd. solid 3/8" N.P.T.F.

Page 56

TRACTOR - - MODEL NUMBER 917.275013

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CRANKSHAFT

FUEL system!

EXHAUST I*

2—©I

—1

11 ^

Page 57

TRACTOR - - MODEL NUMBER 917.275013

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CRANKSHAFT KEY PART

NO. NO.

1. 24-014-72-S Crankshaft (Includes 2)

2. 52-139-09-S Plug, cup

EXHAUST KEY PART

NO. NO.

1. 24-041-02-S Gasket, exhaust (2)

2. 25-072-04-S Stud, M8x1.25x33 (4)

PA-75544 Replacement Engine 24 782 14 Miniblock 24 755 108-S Gasket Set

DESCRIPTION

FUEL SYSTEM KEY PART

NO. NO.

1. 24-853-61-S

24-041-15-S

2. 24-053-61

24 041 14-S

M-629095-S

M-641060-S

47-154-01-S

52-353-22-S

25-237-14-S

9. 24-086-12-S

10.

11.

24-393-16-S

12.

24-100-01-S

24-353-03-S

13.

15-353-04-S

14. 24-050-02-S

15.

NOT ILLUSTRATED

- - 24 757 36-S Kit, choke repair

- - 24 757 38-S Kit, gasket repair

DESCRIPTION Kit, carburetor w/gaskets

(Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Service with Kits 24 757 36-S, 24 757 38-S) Gasket, air cleaner base

Stud, M6x1.0x95 (2) Nut, hex. flange M6x1.0 (2) Clip, cable Line, fuel 12” Clamp, hose (6) Screw, hex. cap. M6x1.7x18 (2)

Pump, fuel - pulse Nut, plastic (2) Line, fuel 10-5/8" Line, fuel 11-1/2” Filter, fuel

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 58

SERVICE NOTES

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

vvvtvytvvyyvv>vv>-vyvvvvmv>>virvyvyvv>vyvt»vyvYmmyvvmvvvvttv»vvH'V>vvvvvvwwvvvwvvvvvvfVYmyvvvmmv»Vfmwy>v>vi-vvytrtyyvmy»v»viryyff1

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 ctegrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 60

Get it fixed, at your home or ours!

For repair of major brand appliances In your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOMEf® Anytine, day or night

(1-8(XHee^i663) (U.SA and Canada)

www.seer8.com

www.seersjca

For repair of cany in products iike vacuums, lawn equipment, ^

^ectronics, call for the nearest Sears Parts шк1 Repair Center.

1*800-488-1222 Anytime, day or night (U.SA onl^

wwwjsearsxom

For the re|:^acement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirect^^l

1-800-366-PART

(1-000366-7278)

wwwAeaiB«om/))artsdüBct

6am.-11pm, 7d£ysaweek

(U.SAonly)

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement

1-800-827-6655 (U.SA)

1-800-361-6665 (Canada)

7 am. -5 pm., CST, Moa -Sat

Para pecir sen/icio de reparación a

domidb, y para ordenar piezas:

1-88еб1ЖОСАП^

(1-888-78Ф6427)

® Registered Trademartt / ™ Trademark / Service Mark of Sears, Roebuck and Co, ® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.

Marque de commerce / Marque déposée de Sears, Roebuck and Co.

181131 Rev. 1 2.25.02 RD

9 am. - 8 p.m. EST, M - F, 4 p.m. Sat

Au Canada pour service en français:

l-eaW-BFOYER“®

(1-80063S69Q7)

www.searaca

Printed in U.S.A.

Craftsman 917.275013 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Owner’s Manual

23.0 HP, 48" Mower Electric Start 6 Speed

CAUTION:

UNASSEMBLED PARTS

Video Cassette

Slope Sheet

ASSEMBLY/PRE-OPERATION

UNPACK CARTON

CHECK BATTERY

OPERATION

a| ©1

STOPPING

TO USE THROTTLE CONTROL

TO USE CHOKE CONTROL

TO ADJUST MOWER CUTTING HEIGHT

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TO TRANSPORT

ADD GASOLINE

MAINTENANCE

BRAKE OPERATION

TIRES

OPERATOR PRESENCE SYSTEM

BLADE CARE

BLADE REMOVAL

TRANSAXLE COOLING

LUBRICATION

ENGINE OIL FILTER

CLEAN AIR SCREEN

MUFFLER

IN-LINE FUEL FILTER

SERVICE AND ADJUSTMENTS

TO REMOVE MOWER

TO INSTALL MOWER

TO LEVEL MOWER HOUSING

TO REPLACE MOWER DRIVE BELT

TO ADJUST ATTACHMENT CLUTCH

TO ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

FRONT WHEEL CAMBER

TO REPLACE HEADLIGHT BULB

INTERLOCKS AND RELAYS

TO ADJUST CHOKE CONTROL

TO ADJUST CARBURETOR

STORAGE

SCHEMATIC

REPAIR PARTS

ELECTRICAL

GROUND DRIVE

ENGINE

DECALS

WHEELS & TIRES

MOWER DECK

TRANSAXLE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Get it fixed, at your home or ours!

www.seer8.com