Craftsman 917.27499 User Manual

Owner's Manual
ICRAFTSMAWI
23.0 HP ELECTRIC START
50" MOWER (OPTIONAL ACCESSORY -
NOT INCLUDED WITH TRACTOR)
6 SPEED
GARDEN TRACTOR
917.274990
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179 Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mort - Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this productis in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
"13rereplacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.
Maintenance ....................................... 18
Service and Adjustments .................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-8O0-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
MPORTANT: Th s cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
sedous injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up
and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before remo'i=ng grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for trafficwhen operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of dd[ng mower-related
injuries. These operators should evaluate their ability to operate the ridingmower
safety enough to protect themselves and
othersfrom senousinjury.
Keep machine free of grass, leaves or other debds build-upwhich can touch hotexhaust/ engine parts and bum. Do notallow the mower deck to plow leaves or other debris whichcan cause build-up tooccur.Clean any oil or fuel spillagebefore operating or stodng the
machine. Allow machine to cool before storage.
II. SLOPE OPERATION Slopes are a ma orfactor related to loss-of-
control and tipoverasc dents, whch can re- sult in severe inury or death. AJIslopes
require extracaut on. ft you cannot back up the slope or if you feel uneasy on it, do not
mow _t.
DO:
Mow up and down slobes, not across.
Remove obstacles such as rocks,tree
limbs,etc. Watch for holes, ruts, orbumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so thatyou will nothave tostop or shift
while on the slope, Follow the manufacturer's recommenda-
tions forwheel weights or counter- weightsto improve stability.
Use extra care withgrass catchers or other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction. Avoidstartingor stoppingon a slope. If tires lose traction, disengage the blades
and proceed slowly straightdown the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliffor ditch, or if an edge caves in.
Do notmow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your feet on the ground.
Do notuce grass catcher on steep
slopes.
nl. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Never carry chitdren. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or ether debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspectthe equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area,
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max),
notacross.
Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible. ALook for this symbol to point out important safety precautions. It means
CAUTIONIH BECOMEALERTlll YOUR
SAFETY IS INVOLVED.
I.CAUTION: In order to prevent acci- dental starting when setting up, trans- porting, adjusting or making repairs,
always disconnect spark plug wLra and place wire where it cannot contact spark
,_._,UTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
_CALITION: Tow onlythe attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. "l]res can lose traction with the ground and cause you to lose control of your tractor. AWARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive harm. _,WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED ANDTYPE: REGULAR
)ILTYPE SAE 10W30 API-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
_)ILCAPACITY: W/FILTER: 4.5PINTS
W/OFILTER: 4.0PINTS
SPARK PLUG: CHAMPION
GAP: .030") RC12YC
GROUND SPEED LO: HI:
(MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TiRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM SYSTEM:
BA'I-FERY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or
repairthis tractor.
Please read and retain this manual. The
instructionswilt enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructionsunder =Mainte- nance" and =Storage" sectionsof this
owner's manual.
AWARNING: Thistractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (ifany). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similarlaws.
Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service center (See REPAIR PARTS section of this manual).
6
Steering Wheel
Steering
Wheel Insert
(2)Flanged
Pins
(1)Front Plate Assembly
@i"
Steedng Sleeve
Seat
(1)Washer
_17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Mower
Gauge Wheels
(2) Centedcck Nuts
(5) Retainer Spdngs
(2) Retainer Springs
single loop)
(2) Washers 3/8 x 3/4 x 14 Ga.
VideoCassette For Future Use
Key
(2) Keys
7
Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
(1) 9/16"wrench (1) Pliers (1) 1/2"wrench (1) Utility knife
(1) 3/4" socketwith
drive ratchet
(1) "nre pressure gauge
When rightor left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating
position(seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Remove all eccessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four corners of carton, and lay
panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATrACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft•
4. Align tabs and press steering sleeve
extension into bottom of steering wheel.
5. Positionsteering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt. lock washer and
large flat washer previously removed. Tighten securely.
7. Snap steedng wheel insed into center of steering wheel.
8. Remove protective materials from tractor hood and grill
_---_ _Steedng
S,o°r,ng 'a'
_fSteering Wheel
Steering
Sleeve ___::=:_Tabs
Extension I
SteenngShaft _ -_'-"z,-'5," %',,
Steenng_-,-_-_ ,_, ',,,
sleeve /_,'_'IJ_'_.,'.., , ,,,
IMPORTANT; Check for and remove any staples in skid that may puncture tires
where tractor is to rolloff skid. HOW TO SET UP YOUR TRACTOR
CHECK BA'I-rERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum ofone hour at 6-10
amps. (See "BA'FI'ERY" in Maintenance section of this manual for charging
instructions).
_;:;_;-"" _,...... :
,,,'_'" ,.-" ,,, Label
8
Ho2:',ose°
LockWasher
_-_ Adapter
_* ,4 - u
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder bott in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
FlatWas_r
AdJoU_trnent-_"_ _
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
Seat
Shoulder Bolt
TO ROLLTRACTOR OFF SKID (See
Operation section for location and function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls) AWARNING: Before starting, read,
understand and follow all instructionsin
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
t. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Siton seat in operating position,
depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift fever to 1st gear.
8. Slowly release clutch/brake pedal and
slowlydrive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in neutral position.
10.Turn ignitionkey to "OFF" position.
Continue with the instructions that follow.
9
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking brake.
1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with deflector shield to right side of tractor.
IMPORTANT; Check belt for proper
routing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment lift control.
5. Install belt into electric clutch pulley groove.
6. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with
loops up as shown.
7. Install front plate assembly to tractor
suspension brackets and retain with single loop retainer springs as shown.
8. Position front plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between
the plate and mower brackets.
Chassis Front Electric
Double Loop Suspension Front Pulley Retainer Arms Bracket
Bracket Suspension Clutch
Sho_der Bolt Wheel
NOTE; To assist in locating hole in
flanged pin, the hole in pin is inline with
notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower brackets. IMPORTANT; Check belt for proper routingin an mower pulley grooves.
9. Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
10.If equipped, turn height adjustment knob clockwise to remove slack from
mower suspension.
11. Raise deck to highest position.
12.Assemble gauge wheels as shown
using long shoulder bolts, 3/8 washers, and 3/8-16 center Iocknuts.
Tighten securely.
13.Adjust gauge wheels before operat- ing mower as shown in the Operation
section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping pur- poses. Correcttire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
Mower Brackets
Front Plate
3/8 Washer
3/8-16 Double
Center Loop Locknut Retainer
Spring Bar
Use PliersFor I DoubleLoop
I
(Outwardpointing
RetainerSprings I RetainerSpring
deck pins)
LoopUp
10
Single
Loop Retainer
Springs
Deflector
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See 'q'O LEVEL
MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS See the figures that are shown for
replacing motion, mower drive, and mower blade drive belts in the Service
and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
I/CHECKLIST
Before you operate and enjoy your new
tractor,we wish to assure that you receive the best performance and satisfaction
from this quality product. Please review the following checklist: 4+ All assembly instructionshave been
completed.
,/No remaining loose parts in carton. ,/Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-reer for best cutting results. (Tires must be properlyinflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following
important items: ,/Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls- their
locationand function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
WARRING
E.e,NEO.ENG...OFFO,L.RESSUe.LIG..SO.O%_.P T
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
_)_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZAROS
IGNITION CLUTCH DISENGAGED
LOCKED
H L
(SEE SAFETY RULES SECTOR)
®3[
PARKING BRAKE
4,
eANGER, :KEEP HANDS AND FEET AWAY
FREE WHEEL
(AutOmatic Models only)
12
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of variouscontrols and adjustments. Save this manual for future reference.
Ignition Switch Position
Throttle Control
Clutch/Brake
Pedal_ Attachment
Control
Height
Adjustment
Knob
Gear Shift Lever
It Switch
Clutch Switch
Lift Lever
Plunger
Lift Lever
Parking Brake
e Shift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATrACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.
CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cuttingheight.
GEARSHIFT LEVER: Selects the speed and directionof the tractor.
RANGESHIFI" LEVER: Allows high (H) and low (L) speed for all forward and
reverse gears. ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment liftlever when changing its
position.
IGNITION SWITCH: Used for startingand
stopping the engine. AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake
intothe brake position.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USEYOURTRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first settingthe
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release pressure from clutch/brake pedal.
Pedal should remain in "BRAKE" position. Make sure parking brake wil_
hold tractor secure.
Push-Into AttachmentClutch
Choke " SwitchPullOutTo
Key
Brake
"Engaged"
Brake Peda Posit]on
"Drive" Position Gear Shift
Posit]on Lever
Adjustment Knob
STOPPING MOWER BLADES -
TO stop mower blades, move attach-
ment clutch switch to "DISENGAGED" position.
GROUND DRWE -
To stop ground ddve, depress clutch/ brake pedal into full =BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttlecontrolto slow positionand allowing engine to idle
before stoppingmay cause engine to
"backfire".
Turn ignition key to "OFF" position end remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignitionswitch
in any position other than "OFF" will cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas.
I,CAUTION: Always stop tractor completely, as described above, before
leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle otters the best mower
performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a coldengine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK- WARD
The directionand speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake peda_to start movement.
IMPORTANT: Bring tractor to a complete stop before shiftingor changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CU'I-rlNG HEIGHT The cutting height is controlledby turning
the height adjustment knob in desired
direction.
Turn knob c_ockwise((_) to raise
cutting height.
Turn knob counterclockwise (=,_)to
14 lower cutting height.
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip
with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper positionto help prevent scalping in most
terrain conditions. NOTE; Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height.
2. Lower mower with lift control. Re-
move rear retainer spring and clevis
pin which secure each gauge wheel.
3. Lower gauge wheels to ground.
Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground.
4. Replace retainer springs into clevis pins.
Clevis Pin
w.ee,
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place. AttachmentClutch HghPosion
SwitchPull OutTo z Low "Engage_.._ _ S_ Position
(f_/_ _ Deflector V _/' _ \ "\ Shield
TO OPERATE ON HILLS _,CAUTION: DO not drive up or down
hills with slopes greater than 15° and do
notdrive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowingis necessary, move throttlecon-
trol lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshiftlever to 1stgear and range
shiftleverto tow(L) position. Be sureyou
havealowed room fortrectortorollsightly as you restart movement.
To restartmovement, slowlyreleaseparko ing brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) posi- tion.
Do notpushortow tractoratmorethan five (5) MPH.
NOTE: TOprotect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropnate
means of tying hood to tractor (rope, cord, etc.).
AttachmentLift Lever
15
TOWING CARTS AND OTHER A'I-rACH-
MENTS
Tow only the attachments that are
recommended by and comply with specificationsof the manufacturer of your
tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. "13rescan lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/
dipstick;wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.
Do not overfill.
For coldweather operation you should
change oilfor easier starting (See "OIL VISCOSITY CHART" inthe Mainte-
nance section of this manual).
To change engine ell, see the Mainte-
nance section in thismanual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gaseline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(O°C), use fresh, clean winter grade gasoline to help
insure good cold weather starting.
_,WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starling the engine forthe f_ time or if the engine has run out of fuel,_tw_lltake extra
crankJr_timeto movefuel from the tankto the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Piece gear shift lever in neutral (N)
position.
3. Move attachment clutchto "DISEN-
GAGED" position.
4. Move throttle COntrolto fast position
5. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control may not be needed.
NO'I'£: Before starting, read the warm and
cold sta_ng procedures belc_v.
6. Insert key into ignition and turn key clockwise to "START" positionend
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does notstart after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the
choke control out and retry. WARM WEATHER STARTING (50°F and above)
7. When engine starts, slowly push
choke control in untilthe engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightlyfor a few seconds
and then continue to push the control in slowly.
16
The attachments and ground drive can now be used. Ifthe engine does not accept the load, restart the engine and allow it to warm up for one minute
using the choke as desodbedoabove.
COLD WEATHER STARTING (50 Fand below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to
push the choke control in small steps aUowing the engine to accept small changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
The attachments can be used during = the engine warm-up period and may require the choke control be pulled out
slightly.
NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. Bee "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual,
Use the runner on the right side of the
mower as a guide. The blade cuts approximately an inch outside the
runner.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor.
This wilt result in a more even distribu- tion of clippings and more uniform
cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one ortwo rounds, mow in the opposite direction
making lett hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
l
J
17
MAINTENANCE SCHEDULE /_/'_@/_/_a _,/_._'_ "_
R_GUL_R _E RV,CE __/_.,,I_ SERVICE DATES
C_d_B_ak°O_r=ion V' I/ I
C;_ck _m Pre_ure _ _/
T Interlock Systems I_
Operator PreseP_e _nd
_q
R CheckforLooseFasteners I_ li//7 I1_
A Shmpep/Repla_ Mower Blades V4
T LubricationChart _ tf
0 CheckBattep/Lev_ I_=
R Clea,_ _tterj lind Telmkr,_s V /
Ch4_k TrarJ_ Cooling
Adjust Blade Belt(s) TenSion II_'_
Adjust Motion Odve B4_lt (s) TenSion _s
CheCk En_ne 0_1LeVel (p_ I_
E Clean AJrF3tter If=
N Ctean Air Screen t/_
i G Inspe_ Mu_ef/_l:_rk ,_'rester I_
| Repl_ O_1 F_lter (If _:luipp4_*d I i I_L;
iN Clean Engine Coo_ing Fm8 Ibm2
Replace Spark Plug II_ t_' Replace Air F_lter paper Cartridge I fl_2 Replace Fue_ Filter fl_
1. Cha_t_ morn o#en when ooeml_r,g urger hesvt I_d = In h_gh •mbl=,m temp:_re_re=. 5. If _qu_pped w_th =dj=_s_bl= =,y=em,
2.8•_k_ more off_ wl'.e_ o_=n=zk_g k__ _ _u_y COndiZkc*_=. 6. NoZ requbred _=Klulpped _ith m•_r_er_rme_ bl*ttery+
4. R_plU b_s more ohen wh=_ r_,_bng bn=ar_y _,11+ DO not ove_tb_hl=n.
GENERAL RECOMMENDATIONS The warrantyon thistractor does not cover
itemsthat have been subjected to operator abuse or negligence. To receivefull value fromthe warranty, operator must maintain
tractoras instructed inthis manual. Some adjustments wi, need to be made periodically to propedy maintain your
tractor.
A_Iadjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and
check blades and belts for wear. A new spark plug and clean air filter assure
prober air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlocksystems for proper operafion.
5. Check for loose fasteners.
_Fmnt Wheel
_)CheckJ
Add Transaxle Fluid
_) General Purpose Grease @ Spray silicone lubriant (Move Boots to
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry, powdered graphite type lubricant
18sparingly-
LUBRICATION CHART
® "13eRodBallJoints
Zerk Zerk
Bearing
Zerk
Gear
Teeth
SAE 30 or 10w30 motor oil
Refer to Maintenance =ENGINE" Section Lubricate)
Bearing Zerk
Loading...
+ 42 hidden pages