Craftsman 917.27499 User Manual

Owner's Manual

ICRAFTSMAWI

23.0 HP
ELECTRIC START

50" MOWER (OPTIONAL ACCESSORY -

NOT INCLUDED WITH TRACTOR)

6 SPEED

GARDEN TRACTOR

Model No.

917.274990

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179
Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mort - Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
productis in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.

• "13rereplacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-8O0-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other rights which
may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

MPORTANT: Th s cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

sedous injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are
familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up

and thrown by the blade.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely
necessary. Always look down and behind

before and while backing.

• Be aware of the mower discharge
direction and do not point it at anyone. Do

not operate the mower without either the
entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unat-
tended. Always turn off blades, set

parking brake, stop engine, and remove
keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before remo'i=ng grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under
the influence of alcohol or drugs.

• Watch for trafficwhen operating near or
crossing roadways.

• Use extra care when loading or unloading
the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large
percentage of dd[ng mower-related

injuries. These operators should evaluate
their ability to operate the ridingmower

safety enough to protect themselves and

othersfrom senousinjury.

• Keep machine free of grass, leaves or
other debds build-upwhich can touch
hotexhaust/ engine parts and bum. Do
notallow the mower deck to plow leaves
or other debris whichcan cause build-up
tooccur.Clean any oil or fuel
spillagebefore operating or stodng the

machine. Allow machine to cool before
storage.

II. SLOPE OPERATION
Slopes are a ma orfactor related to loss-of-

control and tipoverasc dents, whch can re-
sult in severe inury or death. AJIslopes

require extracaut on. ft you cannot back up
the slope or if you feel uneasy on it, do not

mow _t.

DO:

• Mow up and down slobes, not across.

• Remove obstacles such as rocks,tree

limbs,etc.
Watch for holes, ruts, orbumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so
thatyou will nothave tostop or shift

while on the slope,
Follow the manufacturer's recommenda-

tions forwheel weights or counter-
weightsto improve stability.

Use extra care withgrass catchers or
other attachments. These can change

the stabilityof the machine.

Keep all movement on the slopes slow
and gradual. Do not make sudden

changes in speed or direction.
Avoidstartingor stoppingon a slope. If
tires lose traction, disengage the blades

and proceed slowly straightdown the
slope.

DO NOT:

• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.

• Do not mow near drop-offs, ditches, or
embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliffor ditch, or if an edge
caves in.

• Do notmow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your feet on the ground.

• Do notuce grass catcher on steep

slopes.

nl. CHILDREN
Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the

machine and the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry chitdren. They may fall off
and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the
machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel
with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed
area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
ether debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspectthe equipment if you
strike an object. Repair, if necessary,
before restarting.

• Never make adjustments or repairs
with the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.
Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area,

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-
lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children.

• Mow up and down slopes (15° Max),

notacross.

• Remove obstacles such as rocks, tree

limbs,etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

4

• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the
blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse
and back down slowly.

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-

ally downhill, if possible.
ALook for this symbol to point out
important safety precautions. It means

CAUTIONIH BECOMEALERTlll YOUR

SAFETY IS INVOLVED.

• I.CAUTION: In order to prevent acci-
dental starting when setting up, trans-
porting, adjusting or making repairs,

always disconnect spark plug wLra and
place wire where it cannot contact spark

,_._,UTION: Do not coast down a hill in
neutral, you may lose control of the

tractor.

_CALITION: Tow onlythe attachments
that are recommended by and comply

with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest

possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. "l]res can lose traction with
the ground and cause you to lose control
of your tractor.
AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer

and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals and
related accessories contain lead and

lead compounds, chemicals known to the
State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

5

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED
ANDTYPE: REGULAR

)ILTYPE SAE 10W30
API-SF-SJ): (ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

_)ILCAPACITY: W/FILTER: 4.5PINTS

W/OFILTER: 4.0PINTS

SPARK PLUG: CHAMPION

GAP: .030") RC12YC

GROUND SPEED LO: HI:

(MPH): 0.7 1.7

1.4 3.3

2.3 5.4

REVERSE: 0.9 2.1

TiRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 15AMPS @ 3600RPM
SYSTEM:

BA'I-FERY: AMP/HR: 35

MIN. CCA: 280
CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give

you the best possible dependability and
performance.

Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or

repairthis tractor.

Please read and retain this manual. The

instructionswilt enable you to assemble

and maintain your tractor properly.
Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears
store for details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-
ing, caring for and using your tractor.

• Follow the instructionsunder =Mainte-
nance" and =Storage" sectionsof this

owner's manual.

AWARNING: Thistractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with

a spark arrester meeting applicable local
or state laws (ifany). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the
California Public Resources Code).
Other states may have similarlaws.

Federal laws apply on federal lands. A
spark arrester for the muffler is available

through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

6

Steering Wheel

Steering

Wheel Insert

(2)Flanged

Pins

(1)Front Plate
Assembly

@i"

Steedng Sleeve

Seat

(1)Washer

_17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Mower

Gauge Wheels

(2) Centedcck Nuts

(5) Retainer Spdngs

(2) Retainer Springs

single loop)

(2) Washers 3/8 x 3/4 x 14 Ga.

VideoCassette For Future Use

Key€

(2) Keys

7

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.

(1) 9/16"wrench (1) Pliers
(1) 1/2"wrench (1) Utility knife

(1) 3/4" socketwith

drive ratchet

(1) "nre pressure gauge

When rightor left hand is mentioned in

this manual, it means, from your point of
view, when you are in the operating

position(seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON
UNPACK CARTON

1. Remove all eccessible loose parts
and parts cartons from carton.

2. Cut, from top to bottom, along lines on
all four corners of carton, and lay

panels flat.

3. Remove mower and packing materi-

als.

4. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

ATrACH STEERING WHEEL

1. Remove hex bolt, lock washer and

large flat washer from steering shaft.

2. Position front wheels of the tractor so
they are pointing straight forward.

3. Slide the steering sleeve over the
steering shaft•

4. Align tabs and press steering sleeve

extension into bottom of steering
wheel.

5. Positionsteering wheel so cross bars

are horizontal (left to right) and slide
onto steering wheel adapter.

6. Secure steering wheel to steering

shaft with hex bolt. lock washer and

large flat washer previously removed.
Tighten securely.

7. Snap steedng wheel insed into center
of steering wheel.

8. Remove protective materials from
tractor hood and grill

_---_ _Steedng

S,o°r,ng 'a'

_fSteering Wheel

Steering

Sleeve ___::=:_Tabs

Extension I

SteenngShaft _ /° -_'-"z,-'5," %',,

Steenng_-,-_-_ ,_, ',,,

sleeve /_,'_'IJ_'_.,'.., , ,,,

IMPORTANT; Check for and remove any
staples in skid that may puncture tires

where tractor is to rolloff skid.
HOW TO SET UP YOUR TRACTOR

CHECK BA'I-rERY

1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label

(label located between terminals) charge
battery for minimum ofone hour at 6-10

amps. (See "BA'FI'ERY" in Maintenance
section of this manual for charging

instructions).

_;:;_;-"" _,...... :

,,,'_'" ,.-" ,,, Label

8

Ho2:',ose°

LockWasher

_-_ Adapter

_* ,4 - u

INSTALL SEAT
Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and fiat

washer securing seat to cardboard
packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the
cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage
shoulder bott in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.

6. Lower seat into operating position and
sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press
clutch/brake pedal all the way down.

8. Get off seat without moving its
adjusted position.

9. Raise seat and tighten adjustment
knob securely.

FlatWas_r

AdJoU_trnent-_"_ _

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid.

Seat

Shoulder Bolt

TO ROLLTRACTOR OFF SKID (See

Operation section for location and
function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest
position.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place gearshift lever in neutral (N)
position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See
Operation section for location and

function of controls)
AWARNING: Before starting, read,

understand and follow all instructionsin

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of

other people and objects.

t. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Siton seat in operating position,

depress clutch/brake pedal and set
the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise
attachment lift lever to its highest
position.

6. Start the engine. After engine has
started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move

gearshift fever to 1st gear.

8. Slowly release clutch/brake pedal and

slowlydrive tractor off skid.

9. Apply brake to stop tractor, set parking

brake and place gearshift lever in
neutral position.

10.Turn ignitionkey to "OFF" position.

Continue with the instructions that follow.

9

INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking
brake.

1. Cut and remove ties securing anti-
sway bar and belts. Swing anti-sway

bar to left side of mower deck.

2. Slide mower under tractor with
deflector shield to right side of tractor.

IMPORTANT; Check belt for proper

routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment
lift control.

5. Install belt into electric clutch pulley
groove.

6. Place the suspension arms on
outward pointing deck pins. Retain
with double loop retainer spring with

loops up as shown.

7. Install front plate assembly to tractor

suspension brackets and retain with
single loop retainer springs as shown.

8. Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and
insert flanged pins. Secure pins with
double loop retainer springs between

the plate and mower brackets.

Chassis Front Electric

Double Loop Suspension Front Pulley
Retainer Arms Bracket

Bracket Suspension Clutch

Sho_der
Bolt Wheel

NOTE; To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move

mower side-to-side to give space
between plate and mower brackets.
IMPORTANT; Check belt for proper
routingin an mower pulley grooves.

9. Connect anti-sway bar to chassis
bracket under left footrest and retain

with double loop retainer spring.

10.If equipped, turn height adjustment
knob clockwise to remove slack from

mower suspension.

11. Raise deck to highest position.

12.Assemble gauge wheels as shown

using long shoulder bolts, 3/8
washers, and 3/8-16 center Iocknuts.

Tighten securely.

13.Adjust gauge wheels before operat-
ing mower as shown in the Operation

section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-
poses. Correcttire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

Mower Brackets

Front Plate

3/8
Washer

3/8-16 Double

Center Loop
Locknut Retainer

Spring Bar

Use PliersFor I DoubleLoop

I

(Outwardpointing

RetainerSprings I RetainerSpring

deck pins)

LoopUp

10

Single

Loop
Retainer

Springs

Deflector

CHECK MOWER LEVELNESS

For best cutting results, mower should be
properly leveled. See 'q'O LEVEL

MOWER HOUSING" in the Service and
Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS
See the figures that are shown for

replacing motion, mower drive, and
mower blade drive belts in the Service

and Adjustments section of this manual.
Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM
After you learn how to operate your

tractor,check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments
section of this manual.

I/CHECKLIST

Before you operate and enjoy your new

tractor,we wish to assure that you receive
the best performance and satisfaction

from this quality product.
Please review the following checklist:
4+ All assembly instructionshave been

completed.

,/No remaining loose parts in carton.
,/Battery is propedy prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-reer for best cutting
results. (Tires must be properlyinflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly
clamped.

While learning how to use your tractor,
pay extra attention to the following

important items:
,/Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls- their

locationand function. Operate them
before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

11

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

WARRING

E.e,NEO.ENG...OFFO,L.RESSUe.LIG..SO.O%_.P T

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

_)_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZAROS

IGNITION CLUTCH DISENGAGED

LOCKED

H L

(SEE SAFETY RULES SECTOR)

®3[

PARKING BRAKE

4,

eANGER, :KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutOmatic Models only)

12

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of
variouscontrols and adjustments. Save this manual for future reference.

Ignition
Switch Position

Throttle Control

Clutch/Brake

Pedal_ Attachment

Control

Height

Adjustment

Knob

Gear Shift Lever

It Switch

Clutch Switch

Lift Lever

Plunger

Lift Lever

Parking Brake

e Shift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATrACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other
attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off.
THROTTLE CONTROL: Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.

CHOKE CONTROL: Used when starting
a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cuttingheight.

GEARSHIFT LEVER: Selects the speed
and directionof the tractor.

RANGESHIFI" LEVER: Allows high (H)
and low (L) speed for all forward and

reverse gears.
ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other
attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release
attachment liftlever when changing its

position.

IGNITION SWITCH: Used for startingand

stopping the engine.
AMMETER: Indicates battery charging (+)

or discharging (-).
PARKING BRAKE: Locks clutch/brake

intothe brake position.

13

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.

HOW TO USEYOURTRACTOR
TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first settingthe

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

"BRAKE" position and hold.

2. Place parking brake lever in "EN-

GAGED" position and release
pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"
position. Make sure parking brake wil_

hold tractor secure.

Push-Into AttachmentClutch

Choke " SwitchPullOutTo

Key

Brake

"Engaged"

Brake Peda Posit]on

"Drive" Position Gear Shift

Posit]on Lever

Adjustment Knob

STOPPING
MOWER BLADES -

• TO stop mower blades, move attach-

ment clutch switch to "DISENGAGED"
position.

GROUND DRWE -

• To stop ground ddve, depress clutch/
brake pedal into full =BRAKE" position.

• Move gearshift lever to neutral (N)
position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttlecontrolto
slow positionand allowing engine to idle

before stoppingmay cause engine to

"backfire".

• Turn ignition key to "OFF" position end
remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch

in any position other than "OFF" will
cause the battery to be discharged,

(dead).
NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.

• I,CAUTION: Always stop tractor
completely, as described above, before

leaving the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full
throttle reduces the battery charging

rate.

• Full throttle otters the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a coldengine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACK-
WARD

The directionand speed of movement is
controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal
depressed and gearshift lever in

neutral (N) position.

2. Move gearshift and range shift levers
to desired position.

3. Slowly release clutch/brake peda_to
start movement.

IMPORTANT: Bring tractor to a complete
stop before shiftingor changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CU'I-rlNG HEIGHT
The cutting height is controlledby turning

the height adjustment knob in desired

direction.

• Turn knob c_ockwise((_) to raise

cutting height.

• Turn knob counterclockwise (=,_)to

14 lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip

with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.

• The average lawn should be cut to
approximately 2-1/2 inches during the

cool season and to over 3 inches
during hot months. For healthier and

better looking lawns, mow often and
after moderate growth.

• For best cutting performance, grass
over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted
when they are slightlyoff the ground

when mower is at the desired cutting

height in operating position. Gauge
wheels then keep the deck in proper
positionto help prevent scalping in most

terrain conditions.
NOTE; Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting
height.

2. Lower mower with lift control. Re-

move rear retainer spring and clevis

pin which secure each gauge wheel.

3. Lower gauge wheels to ground.

Raise gauge wheels slightly to align
holes in bracket and gauge wheel bar
and insert clevis pins. Gauge wheels
should be slightly off the ground.

4. Replace retainer springs into clevis
pins.

Clevis Pin

w.ee,

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt by
the operator to leave the seat with the

engine running and the attachment clutch
engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift
control.

3. Start mower blades by engaging
attachment clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control.

_CAUTION: Do not operate the mower
without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.
AttachmentClutch HghPosion

SwitchPull OutTo z Low
"Engage_.._ _ S_ Position

(f_/_ _ Deflector
V _/' _ \ "\ Shield

TO OPERATE ON HILLS
_,CAUTION: DO not drive up or down

hills with slopes greater than 15° and do

notdrive across any slope. Use the slope
guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowingis necessary, move throttlecon-

trol lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-
tion and engage parking brake.

• Move gearshiftlever to 1stgear and range

shiftleverto tow(L) position. Be sureyou

havealowed room fortrectortorollsightly
as you restart movement.

• To restartmovement, slowlyreleaseparko
ing brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position
with attachment lift control.

• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) posi-
tion.

• Do notpushortow tractoratmorethan five
(5) MPH.

NOTE: TOprotect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropnate

means of tying hood to tractor (rope, cord,
etc.).

AttachmentLift Lever

15

TOWING CARTS AND OTHER A'I-rACH-

MENTS

Tow only the attachments that are

recommended by and comply with
specificationsof the manufacturer of your

tractor.Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. "13rescan lose traction with
the ground and cause you to lose control
of your tractor.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been

shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Unthread and remove oil fill cap/

dipstick;wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.

Do not overfill.

• For coldweather operation you should

change oilfor easier starting (See "OIL
VISCOSITY CHART" inthe Mainte-

nance section of this manual).

• To change engine ell, see the Mainte-

nance section in thismanual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gaseline with a minimum of
87 octane. (Use of leaded gasoline

will increase carbon and lead oxide
deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in
quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in
temperatures below 32°F(O°C), use fresh,
clean winter grade gasoline to help

insure good cold weather starting.

_,WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an
engine while in storage. To avoid engine

problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starling the engine forthe f_ time or if
the engine has run out of fuel,_tw_lltake extra

crankJr_timeto movefuel from the tankto
the engine.

1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

2. Piece gear shift lever in neutral (N)

position.

3. Move attachment clutchto "DISEN-

GAGED" position.

4. Move throttle COntrolto fast position

5. Pull choke control out for a cold

engine start attempt. For a warm

engine start attempt the choke control
may not be needed.

NO'I'£: Before starting, read the warm and

cold sta_ng procedures belc_v.

6. Insert key into ignition and turn key
clockwise to "START" positionend

release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does notstart after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the

choke control out and retry.
WARM WEATHER STARTING (50°F and
above)

7. When engine starts, slowly push

choke control in untilthe engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightlyfor a few seconds

and then continue to push the control
in slowly.

16

• The attachments and ground drive can •
now be used. Ifthe engine does not
accept the load, restart the engine and
allow it to warm up for one minute

using the choke as desodbedoabove.

COLD WEATHER STARTING (50 Fand
below)

7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to

push the choke control in small steps
aUowing the engine to accept small
changes in speed and load, until the •

choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine •

warm-up period from several seconds

to several minutes, depending on the

temperature.

• The attachments can be used during =
the engine warm-up period and may
require the choke control be pulled out

slightly.

NOTE; If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to

be adjusted for best engine performance. •

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. Bee "TO
LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual,

• Use the runner on the right side of the

mower as a guide. The blade cuts
approximately an inch outside the

runner.

• The left hand side of mower should be
used for trimming.

Drive so that clippings are discharged
onto the area that has been cut. Have

the cut area to the right of the tractor.

This wilt result in a more even distribu-
tion of clippings and more uniform

cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,

driveways, etc. After one ortwo
rounds, mow in the opposite direction

making lett hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and

possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

Always operate engine at full throttle
when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as

the quality of cut desired.

When operating attachments, select a
ground speed that will suit the terrain

and give best performance of the
attachment being used.

l

J

17

MAINTENANCE SCHEDULE /_/'_@/_/_a _,/_._'_ "_

R_GUL_R _E RV,CE __/_.,,I_ SERVICE DATES

C_d_B_ak°O_r=ion V' I/ I

C;_ck _m Pre_ure _ _/

T Interlock Systems I_

Operator PreseP_e _nd

_q

R CheckforLooseFasteners I_ li//7 I1_

A Shmpep/Repla_ Mower Blades V4

T LubricationChart _ tf

0 CheckBattep/Lev_ I_=

R Clea,_ _tterj lind Telmkr,_s V /

Ch4_k TrarJ_ Cooling

Adjust Blade Belt(s) TenSion II_'_

Adjust Motion Odve B4_lt (s) TenSion _s

CheCk En_ne 0_1LeVel (p_ I_

E Clean AJrF3tter If=

N Ctean Air Screen t/_

i G Inspe_ Mu_ef/_l:_rk ,_'rester I_

| Repl_ O_1 F_lter (If _:luipp4_*d I i I_L;

iN Clean Engine Coo_ing Fm8 Ibm2

Replace Spark Plug II_ t_'
Replace Air F_lter paper Cartridge I fl_2
Replace Fue_ Filter fl_

1. Cha_t_ morn o#en when ooeml_r,g urger • hesvt I_d = In h_gh •mbl=,m temp:_re_re=. 5. If _qu_pped w_th =dj=_s_bl= =,y=em,

2.8•_k_ more off_ wl'.e_ o_=n=zk_g k__ _ _u_y COndiZkc*_=. 6. NoZ requbred _=Klulpped _ith m•_r_er_rme_ bl*ttery+

4. R_plU b_s more ohen wh=_ r_,_bng bn=ar_y _,11+ DO not ove_tb_hl=n.

GENERAL RECOMMENDATIONS
The warrantyon thistractor does not cover

itemsthat have been subjected to operator
abuse or negligence. To receivefull value
fromthe warranty, operator must maintain

tractoras instructed inthis manual.
Some adjustments wi, need to be made
periodically to propedy maintain your

tractor.

A_Iadjustments in the Service and
Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the
spark plug, clean or replace air filter, and

check blades and belts for wear. A new
spark plug and clean air filter assure

prober air-fuel mixture and help your
engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlocksystems for proper operafion.

5. Check for loose fasteners.

_Fmnt Wheel

_)CheckJ

Add
Transaxle
Fluid

_) General Purpose Grease
@ Spray silicone lubriant (Move Boots to

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,
powdered graphite type lubricant

18sparingly-

LUBRICATION CHART

® "13eRodBallJoints

Zerk Zerk

Bearing

Zerk

Gear

Teeth

SAE 30 or 10w30 motor oil

Refer to Maintenance =ENGINE" Section
Lubricate)

Bearing Zerk

TRACTOR
Alwaysobserve safety rules when

performing any maintenance.

BRAKE OPERATION
If tractorrequires more than six (6) feet

stoppingdistance at high speed in
highestgear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this
manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may

cause tire damage.

NOTE: To seal tire puncturesand prevent
fiat tires due to slowleaks, tire sealant

may be purchased from your local parts

dealer, Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systems are working properly, if your

tractor does not functionas described,

repair the problem immediately.

• The engine should not start unless the
brake pedal is fully depressed and

attechement clutch control is in the
disengaged position.

• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never
operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replece bent or damaged
blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as
shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer
and fiat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.
torque).

IMPORTANT: Blade bolt is grade 8 heat
treated.

Rat Washer,.

*A Grads8 hesttreated boltcanbe identified

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the

blade is balanced.
Care should be taken to keep the blade

balanced. An unbalanced blade will
cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

• To check blade balance, you will need

NOTE: Do not use a nail for balancing
blade. The lobes ofthe center hole may

appear to be centered, but are not.

• SLide blade on to an unthreaded

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. How-

ever, penodic charging of the battery with

an automotive charger will extend its life.

_l-lsx Bolt(Grade)

by sixlines on thebolthead.

or on a grindingwheel. Do not attempt
to sharpen while on the mower.

a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-

ancer, follow the instructionssupplied
with balancer.)

portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.

If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen

the heavy end until the blade is
balanced,

5/8" Bolt de

Center Hole L_

19

• Keep battery and terminals clean.

• Keep batteryboltstight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: Tne original equipment battery on
your tractor is maintenance free. Do not

attempt to open or remove caps or covers.
Adding or checking level of electrolyte is

not necessary.
TO CLEAN BA'N-ERYAND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. DisconnectBLACK battery cable first
then RED batterycable and remove

battery fromtractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BA'I-FERY"inthe SERVICE AND
ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.
TRANSAXLE COOLING

Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub belts.

3. Remove filler plugfrom transaxle. Oil
level mustbe even with plug threads, if
necessary, fill with SAE 30 motor oil,

API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

.__ Transaxle Filler

Plug

Change the oil after every 50 hours of
operation or at least once a year if the

tractor is not used for 50 hours in one
year.

Check the crankcase oil level before
starting the engine and after each eight

(8) hours of operation, "Sghten oil fill cap/

dipstick securely each time you check the
oil level,

TO CHANGE ENGINE OIL

Determine temperature range expected

beforeoil change. All oil must meet API
serviceclassificationSF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitablecontainer.

1. Remove oil fillcap/dipstick. Be careful

notto allow dirtto enter the engine
when changing oil

2. Remove cap from end of drainvalve
and install the drain tube onto the fitting.

3. Unlock drain valve by pushing upward
slightlyand tuming counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing

upwardand turningclockwise untilthe

pin is in the locked positionas shown.

6. Remove the drain tube and replace the
cap ontoto the end of the drain valve.

7. Refill engine with oil throughoil fill

dipstick tube. Pour slowly. Do not

overfill For approximatecapacity see
"PRODUCT SPECIFICATIONS" section

ofthis manual.

8. Use gauge on oil fiflcap/dipstickfor
checkinglevel. Insert dipstick into the

tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

Oil Drain Valve

ENGINE
LUBRICATION
Only use high quality detergent oil rated

with API service classification SF-SJ.

Selectthe oil's SAE viscosity grade
according to your expected operating

temperature.

DrainTube

Locked Position

2O

CLEAN AIR SCREEN
Air screen must be kept free of dirtand

chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed airto remove dirt and
stubborndried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the

grass screen, cooling fins, and other
external surfaces of the engine are kept

clean at all times.

Every 100 hours of operer=on(more often
under extremely dusty, dirty conditions),
remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary.
Make sure the cooling shrouds are

reinstalled,
NOTE: Operating the engine with a

blocked grass screen, dirty or plugged
cooling fins, and/or coolingshrouds
removed will cause engine damage due
to overheating.

AIR FILTER
Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.
TO SERVICE PRE.CLEANER

2. Slide foam pre-eleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow
it to dry.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to
remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged
oartddge.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.
6, Remove nut and cartridge plate.
7, Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8, Check rubber seal for damage and

proper position around stud. Replace
if necessary.

9. Reassemble air cleaner, cartridge

plate, and nut.

10. Reinstall air cleaner cover and secure

by tightening knob.

Foam
Pre-Cleaner

Cartridge

Cartridge

Rubber

Se_

Nut

ENGINE OIL FILTER
Replace the engine oil tilter every season

or every other oil change ifthe tractor is
used more than 100 hours in one year.

MUFFLER
Inspect and replace corroded muffler and

spark arrester (it equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS

Replace spark plugs at the beginning of
each mowing season or after every 100

hours ot operation, whichever occurs first.

Spark plu,,g,type and gap setting are
shown in ' PRODUCT SPECIFICATIONS"

section of this manual
IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. It fuel filter becomes
clogged, obstructingfuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel fitter in position in fuel
line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks
and clamps are propedy positioned.

4. Immediately wipe up any spillod
gasoline.

FuelNlter_

CLEANING

• Clean engine, battery, seat, finish, etc.
ofall foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-
tive type wax.

We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.

Water in engine can result in a shortened

21engine life.

,_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1, Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in =DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.
5, Make sure the b_ades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug,

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Turn height adjustment knob to lowest
setting.

3, Lower mower to its lowest position.

4. Remove retainer spring holding anti-
swaybar to chassis bracket and

disengage anti-swaybar from bracket.

5. Remove four retainer springs from
front plate assembly and remove
plate.

6. Remove retainer springs from
suspension arms at deck and disen-
gage arms from deck.

7, Raise attachment lift to its highest

position.

8. Slide mower forward and remove belt
from electric clutch pulley.

9. SLidemower out from under right side
of tractor,

TO INSTALL MOWER

Follow procedure described in "tNSTALL

MOWER AND DRIVE BELT" inthe
Assembly section of this manual.

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked

on level ground or driveway. Make sure
tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section ofthis
manual). If tires are over or undednflated,
you wilt not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position,

• Measure height from bottom edge of
mower to ground level at front corners

ofmower. Distance =A"on both sides of
mower should be the same.

• If adjustment is necessary, make
adjustment on one sLdeof mower only.

• To raise one side of mower, tighten lift
linkadjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

Suspension

FrontMower

Bracket

Chassis

Eiectdc

ClutchPulley

Front
Plate

Retainer

Anti-Sway

Bar

(Both Sides)

Springs

Bracket

Retainer Springs

22

NOTE: Each full turn of adjustment nut
will change mower height about 3/16".

• Recheck measurements after adjust-

ing.
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-
side. Ifthe followingfront-to-back

adjustment is necessary, be sure to adjust
both front links equally so mower will stay

level side-to-side.
To obtain the best cuttingresults, the

mower housing should be adjusted so
the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.
Check adjustment on right sLdeof tractor.

Measure distance "F" directly in front of
and behind the mandrel at bottom edge
of mower housing as shown.

• Before making any necessary adjust-

ments, check that bothfront links are

equal in length.

• If links are not equal in length, adjust

one linkto same length as other link.

• To lower front of mower housing,
loosen nut "G" on both front links an

equal number of turns.

• When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut "H"

against trunnion on both front links.

• To raise front of mower housing, loosen

nut"H" from trunnion on both front links.
Tighten nut "G"on both front linksan

equal number of turns.

• When distance "F is 1/8" to 1/2" lower
at front than rear, tighten nut "H"

against trunnion on both front links.

NOTE: Each fullturnof nut "G" will
change dim. "F" by approximately 3/8".

• Recheck side-to-side adjustment.

Bottom Edge of Bottom Edge of

M_rA____toGround Mower toiround

BOTH FRONT LINKS MUST BE EQUAL

IN LENGTH

-Nut "G"

Front Plate Trunnion

Assernbly

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface.
Engage parking brake.

2. Remove screws from L.H. mandrel

cover end remove cover.

3. Roll belt over the top of L.H. mandrel

pulley.

4. Remove belt from electric clutch
pulley.

5. Remove belt from idler pulleys.

6. Remove any dirt or grass clippings
which may have accumulated around

mandrels and entire upper deck

surface.

7. Check primary idler arm and two

idlers to see that they rotatefreely.

8. Be sure spring is securely hooked to

primary idler arm and bolt in mower
housing.

MOWER DRIVE BELT INSTALLATION

9. Installbelt in both idlers. Make sure

belt is in both belt keepers at the idlers
as shown.

10. Install new belt onto electric clutch
pulley.

11. Roll belt into upper groove of L.H.
mandrel pulley.

12.Carefully check belt routing making

sure belt is in the grooves correctly
and inside belt keepers.

13.Reassemble L.H. mandrel cover.

23

L,H. Screws

Mandrel Idler Clutch

Electric

Pulley

Bolt in

L.H, DriveBelt Center

MowerBlade

Mandrel_f._-.._\ Maln_el R.H.Mandrel

:er

Secon_

IdlerArm _ (__[1_'_<_ _J

Mandrel

Mower
D(hte Belt

TO REPLACE MOWER BLADE DRIVE

BELT
Pork the tractor onlevel surface. Engage

parking brake.

1. Remove mower drive belt (See "TO
REPLACE MOWER DRIVE BELT" in

this section of this manual).

2. Remove mower (See "TO REMOVE
MOWER" in this section of this

manual).

3. Remove screws from R.H. mandrel
cover and remove cover. Unhook

springfrom bolt on mower housing.

4. Carefully roll belt off R,H. mandrel

pulley.

5. Remove belt from center mandrel
pulley, idler pulley, and L.H. mandrel

pulley.

6. Remove any dirt or grass which may
have accumulated around mandrels

and entire upper deck surface.

7. Check secondary idler arm and idler
to see that they rotate freely.

8. Be sure spring is hooked in secondary

idler arm and sway-bar bracket.

9. Install new belt in lower groove of L.H.

mandrel pulley, idler pulley, and
center mandrel pulley as shown.

10. Roll belt over R.H. mandrel pulley.
Make sure belt is in all grooves

properly.

11.Reconnect spring to bolt in mower
housing and reinstall R.H. mandrel

cover.

12. Reinstall mower to tractor (See
"INSTALL MOWER AND DRIVE

BELT" in the Assembly section of this

monual).

Reassemble mower drive belt (See

,,TOREPLACE MOWER DRIVE BELT"

in this section of this manual).

Belt
Keepers

SrwaYkBtar id_r_/ // \

Pulley

TO ADJUST ATrACHMENT CLUTCH
The electric clutch should provide years

of service. The clutch has a built-inbrake
that stops the puUeywithin 5 seconds.

Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or, to not stop as required.
Adjustments should be made by a Sears
or other qualified service center.

1, Make sure attachment clutch and

ignition switches are in "OFF" position.

2. Adjust the three nylon Iocknuts until

space between clutch plate and rotor
measures .012" at all three slot

locations cut in the side of brake plata.
NOTE: After installing a new electric
clutch, run tractor at full throttle and

engage and disengage electric clutch 10
cyclesto wear in clutch plate.

Rotor

/ cotehP Ot2

Nylon_ __
Loeknut(3_ B"_rake

_--_. Plate

TO ADJUST BRAKE
Your tractor is equippedwith an adjustable

brake systemwhich is mounted on the left
side ofthe transaxfe.

If tractorrequires more than six (6) feet
stoppingdistance at high speed in highest
gear on a level dry concreteor paved
surface, then brake must be adjusted.

1. Depress clutch/Drake pedal and

engage parking brake.

2. Measure distance between brake
operating arm and nut "A" on brake rod.

3. If distance is otherthan 1-3/4", loosen
jam nut and turn nut "A" until distance

becomes 1-3/4". Retighten jam nut

against nut "A".

24

4. Road test tractor for proper stopping

distanceas stated above. Readjust if
necessary. If stoppingdistance isstill
greater than six (6) feet in highest gear,
further maintenance is necessary.

Contact a Sears or other qualified
service center.

IMPORTANT: Check Brake Adjustment.

ClutchingFlat Idler_Clutch_ I_l_Belt

• AboveBelt Keeper

Engine

With Park,in Brake "Engaged"

I.utoA.

,._.Jam Nut

•Operating

TO REPLACE MOTION DRIVE BELT

Park the tractor on levelsurface. Engage
parkingbrake. For ease of service there

is a belt installation guide decal on
bottomof leftfootrest, tt is not necessary
to remove mower.

BELT REMOVAL-

1. Engage parking brake (creates slack
in belt).

2. Remove mower drive belt from electric
clutch pulley only (See "TO REPLACE

MOWER DRIVE BELT" in this section
of this manual).

3. Roll motion drive belt off transaxle
pulley.

4. Roll belt off clutching idler pulleys,
then off engine pulley and front V-idler

puney.

5. Pugbelt out of all belt keepers.

BELT INSTALLATION -

1. Place V part of belt into grooves on
engine pulley and front V-idler,
making sure to route belt inside of belt
keepers.

2. Put belt coming from V-idler above
midspan belt keeper, then onto
clutching idler pulleys as shown.

3. Make sure V part of belt engages V-
idler.

4. Place belt around transaxle pulley,
beginning at top.
V part of belt should engage transaxle

pulley.

5. Place long lower section of belt
through loop in midspan belt keeper.

6. Check to be sure belt is on proper
side of all belt keepers.

7. Reinstall mower drive belt onto

electric clutch pulley. 25

'_V_' R_t _ I Transaxle

=_.-,i,,L Tt._i_t= -'_.. Pulley

,'t-J ,de Pulle_ Keeper

-_r.}., _... _-V-Idler

TO ADJUST STEERING WHEEL ALIGN-

MENT
If steering wheel crossbars are not

horizontal (left to right) when wheels are
positioned straightforward, remove
steering wheel and reassemble per
instructionsin the Assembly section of

this manual.

FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper

steering operation. Toe-in was set at the
factory and adjustment should not be

necessary. If parts in the front axle or
steering mechanism have been replaced
or damaged, check toe-in and adjust if

necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2. Measure distance between wheels at
front and rear of tires (dimensions "A"

and "B").

• Front dimension "A" should be 1/8" to

1/4" less than rear dimension "B".

TO ADJUST TOE-IN -

1. Loosen jam nuts at adjustment
sleeves on tie rod.

2. Adjust tie rod untildimension "A" is

1/8" to 114= less than dimension "B".

3. Tighten jam nuts securely.

FRONT WHEEL CAMBER
The front wheel camber is not adjustable

on your tractor. If damage has occurred to
affect the front wheel camber,contact a

Sears or other qualified service center.

En0.in ,,w,=aB;, .....'

_i_:_As Viewed from Bottom

Adjustment Sleeves

Jam Nuts

TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL-

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ringsecurely in axle groove.

5. Replace axle cover.
REAR WHEEL -

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow

wheel removal

3. Repair tim and reassemble. Replace
and tighten hub bolts securely.

Retaining j_

Washers

j,ng\ I\ ff' %l

Cover \ J \ lira( ((_ IM_

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.

TO START ENGINE WITH A WEAK

BA'n'ERY

_kCAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery istoo weak to start the
engine, it should be recharged. (See

"BATI'ERY" inthe MAINTENANCE
section of this manual).
If"jumpercables"are usedfor emergency

starting,followthisprocedure:
IMPORTANT: YcdJrtractorisequippedwitha

12 voltnegativegroundedsystorn.The other

vehicalmustaJsobe a 12 voltnegative

grounded system.Donot use yourtractor
batterytostart other vehicles.

TO A'[-i-ACHJUMPER CABLES -

t. Connect each end of the RED cable to

the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.

2. Connect one end of the SLACK cable
to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.
"PosCdve"_Negativs"

(+)-----

REPLACING BA'I-I'ERY
ACAUTION: Do not shortbattery

terminals by allowing a wrench or any

other object to contact bothterminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch
bands, rings, etc.

Positive terminal must be connected first
to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then
RED battery cable and carefully

remove battery from tractor.

4. Installnew battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. Firstconnect RED battery cable to
positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten
securely.

7. Connect BLACK grounding cable to

negative (-Jbattery terminal with

remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

g. Close hood.

26

Hex
Bolt

Guard

Cabte

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pullbulb holder out of the hole in the
backside ofthe grill.

3. Replace bulb in holder and push bulb
holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS
Loose or damaged v_dng may cause your

tractor to run poorly, stop running, or
prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-infuse. The fuse holderis located
behind the dash.

TO ADJUST A'I-rACHMENT LIFT

SPRING

1. White holding spring bushing with

wrench, loosen jam nut.

• Turn adjustment bolt clockwise to

extend spring and reduce lift effortfor

heavier attachments.

• Turn adjustment bolt counterclockwise

for lighter attachments.

2. Retighten jam nut against spring
bushing.

IMPORTANT: Do notadjust for maximum
springtension when using tight attach-

ments such as a mower. Adjust lift lever
springto aid in lifting attachment. Do not
overpower spring. When removing
attachment, always adjust spring tension
to its lowest position.

Bushing

TO REMOVE HOOD AND GRILL AS-

SEMBLY
1, Raise hood.

2, Unsnap headlight wire connector.

3, Stand infront of tractor. Grasp hood at

sides, tilttoward engine and lift off of
tractor.

4. To replace, reverse above procedure.

Headlight Wire

ENGINE
Maintenance, repair, or replecement of

the emission control devices and sys-

tems, which are being done at the

customers expense, may be performed
by any non-rood engine repair establish-
ment or individual. Warranty repairs must

be performed by an authorized engine
manufacturer's service outlet.

TO ADJUST THRO'n'LE CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-

scribed below before loosening cable. If
adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle
control lever to fast position.

2. Check that speed control lever is
against stop screw. If it is not, loosen

casing clamp screw and pull throttle
cable until lever is against screw.
Tighten clamp screw securely.

IdleFuelAdjusting IdlespeedAdjusting
Needle

Thro_le

Control
Cable

N_ _A_achment Uff

Spnng

:hoke

Control

Cable

27 ScreV_lamp

TO ADJUST CHOKE CONTROL
The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de-

scribed below before loosening cable. If
adjustment is necessary, proceed as

follows:

1. With engine not running, move choke
control (located on dash panel) to full
choke position.

2. Remove air cleaner cover, filter and

cartddge plate to expose carburetor
choke (See "AIR FILTER" in the
Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move
choke cable until choke is completely

closed. Tighten casing clamp screw
securely.

4. Reassemble air cleaner.

Closed for Full

TO ADJUST CARBURETOR
The carburetor has been present at the

factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude

or load. If the carburetor does need
adjustment, proceed as follows:

In general, turning the adjusting needles
In (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SE'I-rlNG -

1. Be sure you have a clean air filter, and
the throttle control cable is adjusted
properly(see "TO ADJUST

THRO'I-FLE CONTROL CABLE" in the
Service and Adjustments section of

this manual).

2. With engine off turn idle fuel adjusting
needle In (clockwise) closing it finger

tight end then turn out (counterclock-

wise) 1 turn.

FINAL SETI'ING -

t. Start engine and allow to warm for five

minutes. Make final adjustments with
engine running and shift/motion

control lever in neutral (N) position.

NOTE: The high idle is set at the factory
and cannot be adjusted.

2. Idle sceed setting - With throttle
control lever in slow position, engine

should idle at 1200 RPM. If engine
idles too slow or fast, turn idle speed

adjusting screw in or out until correct

idle is attained.

3. Idl_:fuel needle settine - With throttle
control lever in slow position, turn idle
fuel adjusting needle In (clockwise)
until engine speed decreases end
then turn out (counterclockwise)

approximately 3/4 turn to obtain the
best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST-

5. Move throttle control lever from slow to

fast position. If engine hesitates or
dies, turn idle fuel adjusting needle
out (counterclockwise) t/8 turn.

Repeat test and continue to adjust, if
necessary, until engine accelerates

smoothly.
High speed stop is factory adjusted. Do
not adjust-damage may result.
IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact Sears or other qualified

servicecenter, which has proper equip-
ment and experience to make any

necessary adjustments.

28

Immediately prepare your tractor for
storage at the end of the season or ifthe
tractor will not be used for 30 days or
more.
_kCAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Anow the engine to cool before
storing in any enclosure.

TRACTOR

Remove mower from tractorfor winter

storage. When mower isto be stored for
a period of time, clean itthoroughly,

remove all dirt, grease, leaves, etc. Store
in a clean, dry area.

1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
ofthis manual).

3. Lubricate as shown in the Mainte-
nance section of this manual

4. Be sure that aU nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting,

BATTERY

* Fully charge the battery for storage.

* After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see

"TO CLEAN BA']_ERY AND TERMI-
NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they
cannot come in contactwith battery

terminals.

• If batteryis removed fromtractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE
FUELSYSTEM
IMPORTANT: It is importantto prevent

gum deposttes from forming in essential

fuel system partssuch as carburetor, fuel

hose, or tank during storage. Also,

experiance indicates that alcohol

blended fuels (caned gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can

damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the
fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container, Run

engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDER(S)

1, Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignitionkey to=START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors
and cover itto give protectionfrom dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain
moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and wil( cause your
tractor to rust.

IMPORTANT: Never cover trector while
engine and exhaust areas are stillwarm.

29

TROUBLESHOOTINGCHART

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Englnewgl not
turn over

Engine clicks but
will not start

1. Out of fuel.

2. Engine not "CHOKED"
properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirtyair filtar.

6. Dirty fuel filter.

7 Water in fuel.

8. Loose or damaged widng.

9, Carburetor out of adjustment

10.Engine valves out of
adjustment.

i 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

I514:Dirty fuel fi,ter.

Stale or dirtyfuel.

6. Loose or damaged wiring,

7. Carburetor out of adjustment

8.

Engine valves out of
adjustment.

1.

Clutch/brake pedal not
depressed.

2.

Attachment clutch is
engaged.

3.

Weak or dead battery.

4.

Blown fuse.

5.

Corroded battery terminals.

6.

Loose or damaged wiring.

7.

Faulty ignitionswitch.

8.

Faulty solenoidor starter.

9.

Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged winng.

4. Faulty solenoid or starter.

1. Fill fuel tank.

2. See '7-0 START ENGINE"
in Operation section.

3. Wait several minutes
before attempting to start.

4. Replace spark plug.

5. Clean'replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and
carburetor, refill tank with

fresh gasoline and replace
fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service Adjustments

section,

10.Contact a Sears or other
qualified service center.

I1. Cleardreplace air filter.

2. Replace spark plug.

3. Recharge or replace

battery.

4. Replace fuel filter.

5. Drain fuel tank and refill
with fresh gasoline.

B. Check all wiring.

7. See "To Adjust Carburetor"

in Service Adjustments

section.

B. Contact a Sears or other

qualified service center.

1. Depress clutch,'brake

pedal.

2. Disengage attachment
clutch.

3. Recharge or replace

battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace batter

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

30

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

LOSSof power

Excessive
vibration

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE"

position.

3. Build-up of grass, leaves
and trash under mower.

4. Dirty air filter.

5. Low oil level/didy oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11,Dirty engine air screen/fins.
12,Didy/clogged muffler.
13,Loose or damaged wiring.

14,Carburetor out of

adjustment.

15,Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil _evel/change oil.

6. Clean and regap or change
spark plug.

7. Replace fuel filter,

8. Drain fuel tank and refillwith
fresh gasoline.

9. Drain fuel tank and carbure
tor, refilltank withfresh
gasoline and replace fuel

filter.

10,Connect and tighten spark

plug wire.

11.Clean engine air screen/fins.

12.Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"
in Service Adjustments

section.

15.Contact a Sears or other
qualified service center.

1. Replace blade.
Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged pads.

Engine continues

to run
when operator

leaves seat with
with attachment

clutch engaged
Poor cut - uneven

1, Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

i3. Buildup of grass, leaves,

and trash under mower.

,4. Bent blade mandrel.

5. Clogged mower deck vent

holes from buildup ot
grass, leaves, and trash

around mandrels.

31

1. Check wiring, switches and
connections. If not

contact a Sears or other
qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART

Mowerbledeswlll 1. Obstruction in clutch

lot rotate mechanism,

2. Worn/damaged mower
drive belt.

3. Frozen idler pulley.

• Frozen blade mandrel.

Poor grass
discharge

Headlight(s) not
working
(if soequipped)

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.
4, Mower deck not level.

5. Low/uneven tire air
pressure.

6. Worn, bent or loose blade.

7. Buildupof grass, leaves

and trash under mower.

8. Mower drive belt worn.

19. Blades improperly installed.

10.Improper blades used.

11.Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out,

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in
"FAST" position.

2. Shiftto slower speed,

3. Allow grass to dry before

mowing•

4. Level mower deck.

5. Check tires for proper air

pressure.

6, Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive beet.

9. Reinstall blades sharp edge

down.

10.Replace with blades listed

in thLsmanual.

11.Clean around mandrels to
open vent holes.

1. Turn switch"ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec
tions.

[5. Replace fuse.

Battery will not
charge

Engine "backfires':
whenturning
engine"OFF"

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator
(if so equipped).

4. Faulty alternator.

1. Engine throttle control not
set at "SLOW" position

for 30 seconds before
stopping engine.

32

1. Replace battery.

2. Check/clean all connec
tions.

3. Replace regulator.

4. Replace alternator.

1. Move throttlecontrolto
"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

Tt_AGTOP_"._oDEL HU_6_-P"9"L't',_14990

ELECTRICAL

TRACTOR - -MODEL NUMBER 917.274990

:34

ELECTRICAL

TRACTOR - -MODEL NUMBER 917.274990

KEY PART
NO, NO. DESCRIPTION

1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4

8 7603J Tray, Battery
10 145211 Bolt 1/4-20 x 7.5 Zinc

11 150109 Hold down Battery Dash Mount
12 145769 Nut Push NyJon1/4"

16 153664 Switch Interlock Push-In
21 166184 Harness Socket Light W/4152J

22 4152J Bulb Light
25 150775 Cable, Battery

26 108824X Fuse
27 73510400 Nut Keps Hex 1/4-20 Uric

28 17(;697 Cable,Ground
29 160784 Switch, Plunger
30 175566 Switch, Ign

33 140403 Key, Ignition
40 17(_38 Harness Ign.

42 154336 Cover, Terminal
45 122822X Ammeter

50 174652 Switch, PTO
52 141940 ProtectionWire Loop

79 163996 Bulbholder Asm. lbcan descent
81 109748X RelayAsm.

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

35

TRACTOR--MODELNUMBER917.274990

CHASSISANDENCLOSURES

TRACTOR-- MODEL NUMBER 917.274990

CHASSIS AND ENCLOSURES

KEY PART
NO. NO.

1 175465
2 175282
4 73680700
5 163976X428

6 157882
7 17720408
8 145166
14 175259X558

16 121794X
17 170(_612

18 174515X558

19 19131312

20 $1_523710
21 SllTo414B7

24 145243X558
28 145244X558

30 145051X014
31 161419
3_ 161327

33 161326
34 177016

35 19111116
36 17060512
37 167286X558
39 175278

42 72140608
43 136939
44 136940
45 154913
47 17490608

50 175476
56 154914

DESCRIPTION NO. NO. DESCRIPTION
Rail, Frame RH 58 175315 Bracket Asm., Fender

Dtav/oar, Gt 60 17060620 Screw ThdroL 3/6-16 x 1-1/4
Nut, CrownlockHex7/16-14UNC 63 19131614 Washer 13/32 x 1 x 14 Ga.

Gash YTGT 2 Cyl 67 156973 Guide, Belt Gear Drive

Dash, Lower Vgt One Piece 68 17490508 Screw Thdrol. 5216-18 x 1/2
Screw, Thd Cut 1/4-20 x 1/2 70 177679 Belt KeeperVGTGround Gdve

Support, Batre_y 84 1429_2 Stop, Over Center Mower
Hood Asm 85 144911 Bracket, Support Transaxle
Cover, Access 86 74760716 Belt Fin Hex 7/16-14 UNC x 1
Screw 88 STD551143 Washer. Lock Hvy HIcJSpr 7/16

Gdtle 90 8113551237 Washer, LOck External Tooth 3/8

Washer 13!32x13/16x12 Ga. 91 175464 Rail, Frame Lh

Bolt, FinHex 3/6-16xl 106 138776 Screw, ThdmlHexHeadZincMwr
NutCrownlock 3/8-16Unc 122 161464 ScrewHexWshd8-16xT/8

Footrest, RH 130 164863 Screw HWHG Hi-Lo #13-16 x 3/4
Footrest, LH 137 74780716 Bolt Fin Hex 7/16-14 xl Gr, 5

Saddle, Slkscr Vgt 138 163975X428 CupholderYTGT
Srace, Supt 1-pc VGT Strg 139 171873 Boit Shoulder 5/16-18 I=F
Bracket, Pivot Chassis Lh 140 163806 MagnetYTGT
Bracket, Pivot Chassis Rh 141 163805 Striker Plata YTGT
Plate Asm Engine Chassis 142 161897 Bracket Gash Rh
Washer 11/32x11/16x16Ga. 144 161900 BmcketDashLh

Screw 3/16-18 x 3/4 148 164655 ExtrusionBumper

Fender 150 161237 Duct Heat Hood

Bracket, Axle Front 152 177956 ShieldBrowning
Bolt, Carriage 3/8-16xl 153 16_568 LensAsmHeadlightBar

Bracket, Spnsn Front Lh 157 161840 Lens Bar

Bracket,SpnsnFrontRh 158 17670608 ScrewThdrol. 3/6-16xl/2
Bracket Asm., Susp Chassis Rh

Screw Th_rol 3/8-16 x 1/2
Bracket, Chassis Front NOTE: All component dimensions given i_ U.S. inches
Bracket Asm., Susp Chassis Lh 1 inch = 25.4 mm

KEY PART

37

GROUND DRIVE

39

TRACTOR-- MODEL NUMB ER917.274990

37 6

7

69

36

15

47

12

62

38

TRACTOR- - MODEL NUMBER 917.274990

GROUNDDRIVE

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 9858M1 Key, Woodruff 37 121749X Washer 25/32 x1-1/4 x 16 Ga.

3 75636 Washer, Thrust, Axle 38 150035 Nylinef
4 174905(38 Screw Thdrol 5/16-18 x 3/4 39 74321016 Screw, Fin. #10-24 x 1
5 STD541437 Nut, Ctownleck 3/8-16 40 178575 Actuator, Intedock Switch

6 STD561210 Pin, Cotter 41 739310(;0 Nut, Centedock #10-24
7 149176 Wheel, Hub Assembly 42 8883R Cover, Pedal

8 12000034 Klip, Ring 46 145170 Retainer, Spdng
9 140080 Bolt, Hub 47 138228 Clutch Rod

10 142509 Disc, Brake 48 72110612 Bolt, Cart. 3/8-16 x 1-1/2 Gr. 5
11 136927 Yoke, Brake Disc 50 131494 Pulley, Idler, Flat
12 73750800 Nutlock 1/2-20 Unf 51 STD541437 Nut, Crownlock 3/8-16 UNC

13 139419 Washer, Special 52 139123 Pulley, idler, Grooved
14 138901 Bushing 53 207J Washer, Hardened
15 STD55105"7 Washer 13/32x13/16 x 16 Ga. 54 161590 Clutch, Arm Assembly
16 143012 Set, Screw 1/4-28 x 3/4 55 I05706X Bearing, Idler

17 126909X Spdng 56 137153 V-Belt
18 137104 Lever, Brake 57 141756 Bracket, Shift Rod, HI-Lo

19 136926 Cam, Brake Disc 59 122253X Shift Rod, Hi-Lo

21 23260412 Screw, Fiat Head 1/4-28 x 3/4 60 122268X Spdng Clip, Connecting Link
22 633A109 Gearshift, Lever Assembly 61 137524 Pulley, Transaxle
23 106932X Knob 6_ STD551143 Washer, Lock 7/16
24 136925 SuppOd, Puck Brake 63 74760720 Bolt, Fin Hex 7/16-14 x 1-1/4

25 136923 Puck, Brake Top 64 154752 Shaft, Clutch/Brake Pedal
26 137552 Spdng, Return 65 67609 Bolt, Shoulder
27 17490528 Screw, Hex Wsh Thd. 66 140296 Wssher, Hardened

28 73350600 Nut, Hex Jam 3/8-16 68 5142H Pie, Roll
29 137213 Brake, Rod 69 136327 Hub,Cover

30 19131616 Washer 13/32 x 1 x 16 Ga. 117 73900600 Nut, Lock Fig. 3/6-16 Uric
34 71673 Cap, Plunger

35 137648 Rod, Parking Brake NOTE: Allcomponent dimensions given inU.S. inches
36 149412 Spring,Drive Ground 1 inch = 2.5.4 mm

5/16-18 x 1-3/4 67 19131312 Washer, Flat

39

TRACTOR-- MODEL NUMB ER917.274990

STEERINGASSEMBLY

1_ 45 _ 1

44

34

32

6

27

42

19

27 _

/

j9

78

16

14

4O

TRACTOR- - MODEL NUMBER 917.274990

STEERINGASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 159944X428 Wheel, Steedng

2 178557 Axle Asm., Front
3 5855M Fitting, Grease

4 161849 Spindle Asm, LH
5 161848 Spindle Asm.. RH

6 6266H Beadng, Race Thrust Harden
7 121748;< Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring, Klip #T5304-75
9 121232X Cap, Spindle
10 74781044 Bolt. Fin Hex 5/6-11 x 2-3/4

11 136518 Spacer Bearing Axle Front
12 73901000 Nut, Lock Flange 5/8-11 Unc

13 121749X Washer 25/32 x 1-1/4 x 16 Ga,
14 STD551137 Washer, Lock Hvy Hicl Spr 3/8

15 STD541537 Nut, Lock Center 3/6-24 UN F
16 145103 Shaft Asm., Steedng

17 137347 Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 3640)
18 175572 Braglink, Ball Joint Solid Vgt

19 156011 Support Asm., Steering Vgt
20 163887)<428 Boot, Steering
21 159945 Adapter, Wheel Steedng
22 155105 Bushing, Strg. BIk
23 152927 Screw
25 STD523710 Bolt, Fin Hex 3/8-16 x 1Gr. 5

26 159946X428 Cap. Wheel Steering
27 3366R Boanng, Col. Strg.

28 17000612 Screw 3/6-16 x 3/4
29 10423_X Beadng, Flange

31 138136 Bushing, Nyliner Snap
32 19111610 Washer 11/32 x I x 10 Ga.

33 74780512 Washer, Lock Hvy Hlcl Spr 5/16
34 74780512 Bolt, Hex Hd 5/16-18 x 3/4

35 138059 Gear, Sector Steedng
36 137156 Tie Rod
37 73360600 JamNut RHThread
38 109850X Joint Asm. Ball RH Thread
39 737006_0 Jam Nut LH Thread
40 109851X Joint Asm. Ball LH Thread
41 155246 Bracket Switch Interlock VGT 97

42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyl
44 160135X428 Extension. Steedng

45 19132411 Washer 13/32 x 1-1/20 x 11 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

ENGINE

25

TRACTOR - -MODEL NUMBER 917.274990

69

21 _ 20

71

I

18 15 17

81

84

37

/

39

I SPARK ARRESTER KIT I

%2

29

\

42

ENGINE

TRACTOR - -MODEL NUMBER 917,274990

KEY PART
NO. NO. DESCRIPTION

1 ...... Engine(SeeBreakdown)Kohler

2 149723 Muffler
8 121361X Pul!ey V-Idler

9 177748 Keeper Asm, Belt Engine

10 175287 Bushing
11 170056 Clutch Ek_ctric

12 143996 Pulley Engine VGT Elect Clutch
15 151346 Tank Fuel Rear 3.50 YffGt 96

16 10_227X Pad Spacer
17 106082X Pad Spacer

18 161493 Cap Asm FuelW/Gauge

20 177328)(428 ControIThrott[e
21 164863 Screw HWHD Hi-Lo #13-16 x 3/4
22 175441X428 Contro]Choke
24 STD551237 Washer Ext Tooth 3/8

25 7392C6(_ Nut Keps 3/8 - 24 UNF
26 3645,,I Bushing

27 139277 Stem Tank Fuel

28 7834R FuelLJne
29 137180 Spark Attester Kit

35 10010500 Washer Split

ModelNo,CV674-Y5544

KEY PART
NO, NO. DESCRIPTION

37 123487X C!amp Hose
39 1749(_36 Screw TT 5/8-16 x 2-1/4 UNC

40 17490664 Screw TT 3/8-16 x 4 UNC
41 126'L97X Washer 1-1/20D x 15/32 ID x

42 STD551143 Washer Lock 7/16
43 1_7 Bolt Hex 7/16 o 20 X 4 Ga 5

47 175288 Bushing
62 146629 Shield Heat Muffler

69 24-041-02 Gasket
70 175545 Tube Exhaust LH
71 175546 Tube Exhaust RH

74 162295 Elbow Street Brass

80 M73030800 NutRange
81 148456 Plug Drain Oil Easy

82 148315 Plug Oil Drain Easy
83 171877 Bolt 5/16-18 UNC x 3/4 W/Seres
84 17(T00624 Screw 3/8-16 x 1-1/2

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

.250

43

SEATASSEMBLY

TRACTOR- -MODEL NUMB ER917.274990

8 .::

KEY PART
NO. NO. DESCRIPTION

1 140124 Seat
2 14(_651 Bracket, Pivot Seat

3 140675 SVap, Fender
4 127018)( Bolt, Shoulder 5/16-18 x .62
5 145006 Clip, Push in, Hinged
6 STD541437 Nut, Crownlock 3JS-16Unc
7 124181X Spdng, Seat Cprsn
8 171877 Bolt 5/16-18Uncx 3/4 w/Seres

10 174894 Pan, Seat
12 121246X Bracket, Mounting Switch

13 121248X Bushing,Snap
14 72050412 Bolt, Carriage 1/4-20 X 1-1/2

• I

i

I

KEY PART
NO. NO. DESCRIPTION

15 121249X Spacer, Split
16 123740X Spdng, Cprsn

17 123976X Nut, Lock 1/4 Lge FIg Gr. 5
18 19171912 Washer 17i32xl-3/16x12 Ga.

19 166369 Knob, Seat
20 124238X Cap, Spdng Seat
21 171852 Bolt, Shoulder 5J16-18
22 STC541431 Nut, Crownk)ck 5/16-18Unc

NOTE: All compor_nt clime_sio_s given in U.S. inches

I
I

22

21

1 inch = 25.4 mm

44

DECALS

TRACTOR-- MODEL NUMBER 917.274990

9

K]EY pare"
NO. NO.

1 177375

2 164085
3 171702

4 171703

5 177415
6 133644

8 177416
9 163204
10 156439

11 4900J

12 146047

16 18 2 6 5 15 4

19 17 5_

DESCRIPTION NO, NO. DESCRIPTION

Decal, Dash Panel 13 164884 Decal, Blower Housing
Decal, Dash 15 171813 Decal, Repl Pads

Decal, Hood, RH 16 164065 Decal, Dash Atom Eng.
Decal, Hood, LH 17 149516 Decal, Battery Dnge/Poi
Decal, Hood Side Panel 18 164065 Decal, Ir_sed Strg
Decal, Maintenance 19 138047 Decal, Battery

Decal, Engine 23 106202X Reflector, Taillight
Decal, Fender, Craftsman - - 138311 Decal, Handle Lft Height

Decal, Fender Danger Adjust (Lift Handle)
Decal, ClutcWBrake - - 157199X428 Pad, Footrest
Decah V-Belt Ddve - - 179079 Manual Owner's (Eng)
Schematic - - 179080 Manual, Owner's (Span)

I_EY PART

10

12 1

WHEELS & TIRES

3

K_"Y PART
NO. NO. DESCRIP'nON

1 59192 Cap, Valve,Tire
2 65139 Stem, Valve
3 166_28X427 Rim Assembly, Front

4

10

5

9

4 8134H Tube, Front (Set/ice Item Only)
5 1062.30X 13re.Front

6 278H Fitting, Grease (Front Wheel Only)
7 9040H Bearing, Flange (Front wbeel Only)
8 104757X428 Cap. Axle (Front Wheel Only)
9 105588X Tire,Rear

10 7154J Tube, Rear (Service Item Only)
11 106277X428 Rim Assembly. Rear

12 6856M Fitting, Grease

- - 144334 Sealant, 13re(10 oz. Tube)

NOTE: AJIcomponentdimensions given in U.S. inches

t inch = 25.4 mm

45

LIFTASSEMBLY

TRACTOR -- MODEL NUMBER 917.274990

4O

42 43 38

35 73

34

7

9

3O 10

1

29

23

46

TRACTOR-- MODEL NUMBER 917.274990

LIFTASSEMBLY

KEY PART KEY PART
NO. NO. DESCRiPTiON NO. NO. DESCRIPTION

1 121006X Rod Asm., Lever 26 736808(X) Nut, Crowniock 1/2-13 Unc
2 177535 Shaft Asm., Lift Vgt 29 15_33 Trunnion, _nfioHeight

3 159189 Lever Asm., Lift Rh 30 110807X Nut, Special
4 12000022 E-RiogTruarc#5133-87 31 19131016 Washer 13/32 x 5/8 x 16 Ga.

5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 32 137150 Spnng, Compression Inf Hgt
6 71110624 Bolt, FinRex 3/8-16uncxl-1/2 33 S]1T-_60907 Pin, Cotter 3/32x1/2

7 175830 Grip, Handle Fluted 34 137167 Rod, Adj Lift
8 175831 Button, Plunger 35 138057 Knob, Inf 3/8-16 Unc

9 122364X Plunger, Button 38 155G97 Pointer, Height Indicator
10 2876-t Spring 2-1/8" 39 123935X Plug, Hole

11 146704 Link Lift 40 1706_516 Screw 5/16-18 x 1
12 163552 Retainer, Spring 41 73540600 Nut, Crowniock 3/8-24

13 139_68 Arm, Suspension Vgt 42 19112410 Washer 11/32 x 1-1/2 xl0 Ga.
14 169865 Beadng 43 123934X Scale, [ndioator Height

15 ST[To41437 Nut, Crown]ock 3/8-16 Unc 70 145212 Nut Hex Flange Lock
16 674A247 Spdng Asm., Assist Lift 72 110452)( Nut Push Phos & Oil

18 143363 Bracket, Spring Assist 73 73350600 Nut Hex Jam 3/8-16 UNC
19 STD551037 Washer 13/32 x 13/16 x 16 Ga. 75 175805 Plate Asm Susp Front

20 532.8J Bolt, Adjust Spring Assist 76 175560 PioRange
21 STD_.-_710 Bolt, Fin Hex 3/8-16 x 1 78 175689 Trunnion

23 STD_4008 Retainer, Spdng
24 73350800 Nut, JamHex 1/2-13Unc NOTE: AII component dimensions given in U.S.i_ches

1 inch = 25.4 mm

47

TRANSAXLE

8O

,;:::o"

TRACTOR -- MODEL NUMBER 917.274990

6

2

74

66 65

98 7

73

72

25

24

48

TRANSAXLE

KEY PART
NO, NO.

1 4197R
2 120(X)034

3 4183R
4 4216R
5 4215R
6 4217R

7 174728
8 74020652

9 7392M
10 137261
11 4985R

12 6266H
13 4212R

14 137125
15 6276H
16 633A63
17 8118M

18 8740111
19 l_'Z238X

20 4218R

21 6252H1
22 7810H

23 626211
24 7383R
25 992R1
26 139111
27 4983R

28 122254X
29 6269H
30 5855H
31 174731

32 627714
33 4225R
34 7396H

35 4198R
36 42GOR
37 7395H
38 160789

39 174729

40 183L:_400

41 17580520
45 6271H

46 130602OO
49 48_H
50 4222R
51 1529R

TRACTOR - - MODEL NUMBER 917.274990

DESCRIPTION NO, NO. DESCRIPTION

Axle Shaft 52 8119M Needle Beadng
Retaining Ring 53 4220R Thrust Baadng Race

Final Drive Gear 54 4209t:1 3rd Reduction Pinion, Low
Differential Gear 55 4213R 4th Reduction Gear
Differential Pinion 56 4442R 3rd Reduction Pinion Spacer
Differential Carrier 57 4195R 2nd Reduction Gear Shaft
Axle Thrust Washer 58 4214R Final Ddve Pinlen

Soft, Hex Hd 3/8-24 x 3-1/4 59 4194R I st Reduction Gear Shaft
(1• 33tread Length) 60 7528R 1st Reduction Shaft Spacer

Steel Ball 61 4208R 3rd Reduction Pinion High
Spring Shift Fork Detent 6_ 4207R 2nd Reduction Gear

Shift Fork, High-Low Range 63 7398H Needle Bearing
Thrust Bearing Race 64 4203R Low Speed Gear and 2ed

4th Reduction Pinion ReductionPinion Cluster
Shaft, Brake 65 4204R Reverse Gear
Snap Ring, Crescent Type 66 2898J Key, Hi-Pro 1/8 x 17/32

High-LowRangeGears 67 12000033 Klip Ring

Needle Beadng 68 42_5R Intarmediate Speed Gear
Siotared Iron Bearing 6g 4206R High Speed Gear
Shift Fork Shaft, High-Low Range 70 1370H Thrust Bearing Race

Differential Pioion Spacer 71 633A69 Intermediata and High
Differential Pinion Bushing Speed Cluster Pinions

Griped Centedock Nut 3/8-24 72 139120 Input Shaft
Shift Fork, R,H, 73 4201R Low Speed Pinion

Oil Seal 74 12000008 E-Ring

9intered Iron Bearing 75 1153R Reverse Idler Gear
Shift Fork Shaft 77 6803.1 Needle Beadng

Shift Fork, LH. 79 1167R SealingWasher
Shift Shaft, High-Low Range 80 73360700 Nut, Hex, Jam 7/16-20

OilSeal 81 6270H Oil Seal
Pressure Relief Valve 82 136984 Reverse Idler Shaft
Gearcase, Reverse Idler 84 5384..I Gearshift Lever, Bent

Shaft and Bearings, R.H. 85 2978J Gearshift Cap
(Includes Key NO.'S 17,18, 86 633A85 Gearshift Ball Cover and Pin

25, 33, 50, 63, 77 and 82) 87 8_1 Shift Lever Guide Bali.Keyed

Dowel Pin 88 49_4H Spring
Needle 8eadng 89 19151516 Washer 15/32 x 15/16 x 16

Thrust Bearing Race Gauge

4th Reduction Gear Shaft 90 110542X Shift Mechanism Seal
4th Reduction Gear Spacer 91 19151511 Washer 9/16 x 15/16 x 12

Thrust Bearing Race Gauge
Gate, Lower, Shift 92 75J Gearshift Gate and
Gearcase and Bearings, Reinforcement

L.H. (Includes Key #'s 18, 83 6274H Shift Ball Cover Gasket
25, 49, 50 (2), 51 and 52) 94 76020412 Cotter Pin 1/8 x 3/4
Pipe Plug 1/2-14 N.P.T. 95 10040500 Washer, Lock 5/16
Butt, Hex 5/16-18 x 1-1/4 96 159783 Screw Hex Washer Heed
Oil Seal Machine

Pipe Plug 1/4-18 N.P.T. 97 633A109 Gearshift Lever Assembly
Needle Beadng 96 174741 Transa.xle, 6 Speed,
Needle Beadng Complete Assembly

Needle Baadng

KEY PART

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

49

TRACTOR- - MODEL NUMBER 917.274990

KOHLER ENGINE-MODELNUMBER CV674,TYPE NUMBER75544

CYLINDER HEAD, VALVE AND BREATHER I

I

/1

I-- 0 -7

0--t0

/

m

©
©

m

e._tl

_m15

X

V

11 /

50

TRACTOR-- MODEL NUMBER 917.274990

KOHLERENGINE-MODELNUMBERCV674,TYPE NUMBER75544

HEAD/VALVE/BREATHER

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 24-033-03-S Kit, breather cover w/
2 24-041-23-S Gasket, breather

3 24-096-59-S Cover, breather
4 M-645020-S Screw, hex. flange

5 X-75-23-S Plug, allen hd. 1/8"
6 25-351-01-S Lifter valve !4)

7 24-755-68-S Kit, valve tram nc udes 8,
8 24-411-05-S Rod, push (4)

24-041-40-S Gasket, cylinder head (2)

90 24-318-70-S Head assembly, #2 cylinder

11 25-186-01-S Arm, rccker (4
12 24-599-01-S Pivot, rocker arm (4)

13 M-640034-S Screw, hex. flange
14 24-072-09-S Stud, cylinder head

15 24 468 16-S Washer, flat 8 mm (8)

18 24 100 1O-S Nut, hex. flange M8x1.25
17 24-755-74-S K t, vave cover - plain
18 24-153-16-S _-Ring

19 24-086-32-S Screw, shoulder (4)

20 24-445-01-S Strap, lifting

21 24-016-01-S Valve, exhaust (Std.) 2

24-016-02-S Valve, exhaust (.25) (2)

22 24-017-01-S Valve, intake (Std.) (2)

24-017-02-S Valve, intake .25) (2)

23 24-032-05-S Seal, valve stem 2)
24 23501t-S Retainer, spring 4

25 24-089-02-S Spring, valve (4)
26 12-173-01-S Cap, valve spring (4)
27 12-755-03-S Kit, retainer (4)
28 24-318-67-S Head assembly, #1 cylinder

29 24-755-76-S Kit, valve cover - breather
30 25-313-02-S Grommet, rubber

31 24-755-57-S Kit, breather separator

32 M-545016-S Screw, hex. lange
33 24-445-02-S Strap, breather

34 24-126-44-S Bracket, breather
35 24-112-12-S S acer

36 24-294-06-S F_ng
37 24-326-13-S Hose, breather

38 24-326-14-S Hose, breather
39 25-237-14-S Clamp, hose (2)

gasket (Includes 2, 3)

M6xl.0x20 (4)

11, 12)

M6xt ,0x34 (4)
M8x1.25x20, M10x1.5x33,

105 mm long (8)

2)

Includes 18, 19)

(IncL18, 19, 30)

(Includes 30, 32-35

M5x0.ex16 (2)

separator

CRANKCASE

24-032-01-S

3

24-294-13-S

4

24-380-13-S Pin,
24-087-13-S Connec_n

5

24-067-1_S

6

24-874-09-S

24-874-10-S
24-874-11-S
24-874-15-S
24-108-O8°S

7

24.108-O9-S
24-108-10-S

8

24-O18-Ol-S

9

12-422-09-S
12-422-13-5
12-422-O7-S

12-422°O8-S
12-422-1O-S
12-422-11-S

12-422-12-S

10

24-012-10-S
52-t39-09-S

11

M-545010-S

12

13 24-018-04-S
14 24-402-05-S

15 12-153-01-S
16 24-126-19-S
17 12-123o04-S
18 M-545016-S

19 12-153-02-S

20 24-038-04-S
21 24-755-46*S

22 12-153-03-S
23 24-018-09-S

24 M°931010-S
25 28-032-09-S
26 24-468-15°S

27 24-144-33-S Shaft, governor cross

NOTE: All component dimensions given in U.S.
inches 1 inch = 25,4 mm

Seal, oil front
Crankcase

Includes 7,

Shim,

Shim, camshaft
Shim, camshaft
Shim, camshaft

Shim, camshaft
Shim, camshaft IA:R:I

Shim, camshaft
Camshaft

Plug, cup
Screw, hex. flange

M5xO.8xl0 (2)
Retainer, reed (2)
Reed, breather 2)
O-Ring, lower o il tube
Bracket, oil fill tube

Tube, otl fill
Screw, hex. flange

M5x0.8xl 6
O-Ring, upper oil fill tube

Dipstick assembly (Includes

21, 22)

Kit,oil fill cap (Includes 22)

O-Ring, dipstick

Ring, reta=ner

Washer, nylon (top)

Seal, governor crossshaft

Washer (bottom)

_)

AR

51

TRACTOR - - MODEL NUMBER 917.274990

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

52

TRACTOR- - MODEL NUMBER 917.274990

KOHLER ENGINE-MODELNUMBER CV674,TYPE NUMBER75544

IGNITION/CHARGING
KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 54-755-15-S Kit, grass screen 1 24-027-20-S Housing, blower (includes

2 M-403025-5 Screw, hex. cap M4x0.7x25 3 25-139-16-S Plug, button 9/16"

3 X-25-92-S Washer, plain 5/16" (4) 5 M-545020-S Screw, hex. flange
4 24-112-04-S Spacer, grass screen (4) M5x0.Sx20 (4)

5 25-086-47-S Bolt, shoulder(4) 6 M-545016-S Screw, hex. flange
6 24-157-03-S Fan M5x0.8x16 (3)

7 12-086-14-S Screw,hex. flange 7 M-551016-S Screw, hex. flange
8 12-468-03-S Washer, plain 3/8" 8 M-645016-S Screw, hex. flange

9 X-42-15-S Key M6x1.0x16 (6)

10 24-025-04-S Flywheel 9 24-146-16-S Plate, backing- # 2 side
11 25-403-03-S Rectifier-regulator 10 24-146-20-S Plate, backing - # 1 side

12 X-25-92-S Washer, plain 3/16" (2) 11 24-063-20-S Baffle, cylinderbarrel-# 2
13 24-086-18-S Screw, phillipshd. 11-16x7/ side

14 236602-S Connector (3 contact) 13 24-063-58-S Baffle, cylinder barrel-# 1
15 54-755-09-S Kit, 15 amp stator side

t 6 12-132-06-S Spark Plug(2) 15 M-545010-S Screw, hex. flange
17 M-548025-S Screw, hex. cap M5xO.8x25 M5x0.SxlO (2)

18 48-154-02-S lip, cable NOT ILLUSTRATED

19 X-25-63-S Washer, plain 1/4" 24-096-66-S Cover, control
20 24-584-01-S Module, ignition(2) 24-086-06-S Screw, phillips hd. 11-16x3/
21 M-545020-S Screw, hex flange 4" (2)

(Includes 2-4,and 24 113 2-4)
18-S) 2 24-100-01-S Nut, plastic (3)

(4} 4 24-105-02-S Nut,plastic (2)

M10x1.5x46 M5x0.Sxl 6

8 (2) 12 24-063-14-S Baffle, valley - #2 side

(Includes24 126 71-S) 14 24-063-23-S Baffle, valley - #1 side

M5xO.8_O(4)

22 235173-S Clip, cable AIR INTAKE/FILTRATION

NOT ILLUSTRATED KEY PART

24-126-71-S Bracket, stator wire

X-22-11-S Washer, lock 1/4" NO. NO. DESCRiPTiON
24-176-82-S Harness, wiring 1 24-164-06-S Manifold, intake

24-518-12-S insulated grip barrel 3 24-041-01-S Gasket, intake manifold(2)
24-113-18-S Decal, grass screen 4 24-041-14-S Gasket, air cleaner base
25-454-03-S Tie, wire (3) 6 24-041-13-S Gasket, fuel spitbackcup

Lead, black(rect.-reg. 6" - 2 M-651055-S Screw, hex. flange
12_auge M6x1.0x55 (4)

eyelets)

BLOWER HOUSING & BAFFLES

5 24-094-18-S Base, air cleaner
7 24-109-09-S Cup, fuel spitback

8 24-083-03-S Element, air cleaner

9 24-083-05-S Precleaner, element
10 231032-S Seal, breather

11 24-096-01-S Cover, inner air cleaner
12 12-100-01-S W]ng Nut
13 24-096-73-S Cover, air cleaner
14 54-755-01 -S Kit, knobwith seal

15 25-341-03-S Knob, cover

16 24-153-20-S O-Ring
17 24-063-51-S Baffle, spitback cup

(Includes 15 & 16)

NOTE: All componentdimensionsgiven in U.S.

inches1 inch= 25.4 mm

53

TRACTOR--MODELNUMBER917.274990

KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544

STARTING SYSTEM I

/

O

o--i

E)

ENGINE CONTROLS

i

OIL PAN I LUBRICATION I

tl

i

,_- Z__', _,

I t0/_ 4

(_--11

f}'/_ t4

54

TRACTOR - - MODEL NUMBER 917.274990

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING SYSTEM

KEY PART
NO. NO.

1 M-839080-S
2 25-098-08oS

3 M-841080-S
4 25-435-04-S

5 25-755-33-S
6 25-141-05-S

7 25-221-01-S

ENGINE CONTROLS
KEY PART

NO. NO. DESCRIPTION

24 211 03-S Bolt, round head square

2

24-090-33-S Lever, governor

3

M-641060-S Nut, bex. flange M6x1.0

4

24-08g-01-S Spring, linkage

5

25-158-08-S Bushing, llnka e retaining
24-079-04-S Linkage, thro_

6

7

25-158-11-S Bushin , throttle linkage
M-545016-S Screw,_ex. flange

8
9

M-547050-S Nut, hex. lock M5xO.8

10

24-089-03-S Spring, choke return

11

24-126-56-S Bracket, control

12

M-645016-S Screw, bex. flange

13

12-237-01-S Clamp, cable 2

14

24-086-43-S Screw, hex. flange

15

24-0g0-07-S Lever, throttle actuator

16

X-20-1-S Washer, lock 1/4"

17

M-541050-S Nut, hex. flange M5x0.8

18

24-468-01-S Washer, plain 5.5 mm (3)

19

24-089-45-S Spring, governor

20

M-446030-S Nut, hex M4x0.7

21

24-090-13-S Lever, throttle control

22

M-545020-S Screw, hex. flange

23

24-089-51-S Spring, throttlelimiter

24

24-090-05-S Lever, choke

25

41-468-03-S Washer, spdng 1/4"

26

M-403025-S Screw, hex. cap M4x0.7x25

27

24-079-05-S Linkage, choke

DESCRIPTION NO. NO. DESCRIPTION

Screw, bex. flange
MSx1.25xE0 (2)
Starter, solenoid shift

(Includes 4-7)
Nut, hex. flange M8x1.25
Kit, solenoid
Kit, pinion ddve (Includes

6_ng

Kit, brush

neck

M5xO.8xt6

M6xl.0xl 6 4

M5x0.8x16 (2)

M5x0.8x20

OIL PAN/LUB RICATION

KEY PART

24-199-07-S Pan, oil assembly

M-645025-S _crew, hex. flange
M-631005-S Washer, pan 6 mm (2

24-393-08-S Oil pump assembly
24-123-05-S Tube, Oilp_ckup

24-162o26-S Screen, oil
24-043-12-S Kit, governor gear w/pin

8

12-380-01-S Pin, governor regulating

9

52o448-02-S Tab, locking

10

12-144-02-S Shaft, governor gear
24-153-08oS O-Rin

11
12

X-75-32-S Plug,hex. ctsk. 3/8"

13

24-136-01-S Nipple,oil filter

14

52-050-02-S Filter,oil

15

52-032-08-S Seal, oil (PTO end)

16

24-086-17-S Screw, hex. flange

17

24-086-16-S Screw, hex. flange

18

X-75-10-S Plu , sq. hd. solid3/8"

NOTE: All componentdimensions given in U.S.
inches 1 inch = 25.4 mm

_ncludes 2-10)
M6xl.0x25 2)

(Includes 5)

(Includes8)

g

M8x1.25x45
MSxt.25x45 (9)

N.P_.F.

55

TRACTOR--MODELNUMBER917,274990

KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544

CRANKSHA_]

FUELSYSTEM I

EXHAUST ]

-1

!

I

56

15

TRACTOR- - MODEL NUMBER 917.274990

KOHLEBENGiNE-MODELNUMBERCV674, TYPE NUMBER75544

CRANKSHAFT

KEY PART
NO. NO. DESCRIPTION

1. 24-014-72"S Crankshaft (Includes 2)

2. 52-139-09-S Plug, cup
EXHAUST

KEY PART
NO. NO. DESCRIPTION

1. 24-041-02-S Gasket exhaust (2)

2. 25-072-04-S Stud, M8x1,25x33 (4

PA-75544 Replacement Engine

-- 24 782 14 Miniblock

-- 24 755 108-SGasket Set

FUEL SYSTEM
KEY PART

NO. NO. DESCRIPTION

1. 24-853-61 -S

2. 24-041-15-S

3. 24-053-61

Kit, _arbutetc_ wlgaskets
_ncludes 2-4)

sket, carburetor

Carburetor assembly(For

inforrnalion onlynot
available separately)

(SePAcewith Kits24 757

36-S 24 757 38-S)

4. 24 041 14-S
5, M-629095-S

6. M-641060-S

7. 47-154-01-S

8. 52-353-22-S

9. 25-237-14-S

10. 24-086-12-S

11. 24-393-16-S

12. 24-100-01-S

13. 24-353-03-S

14. 15-353-04-S

15. 24"050"02°S

Gasket, ar cleaner bEse
Stud, M6x1.0x96 (2)

Nut, hex. flange M6xl.0 (2)
Clip, cable

Line, fuel 12"
Clamp, hose (6)

Screw, bex. cap.
M6x1.7x16 2)

Pump fuel - poise
Nut, plastic (2)

Line, fuel 10-5/8"
Line, fuel 11-1/2"

Filter, fuel

NOT ILLUSTRATED

-- 24 757 36-S Kit, choke repair

-- 24 757 38-S Kit, gasket repair

NOTE: All componentdimensionsgiven In U.S.

inches 1 inch = 25.4 rnm

57

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

Operate your Tractor up end down the face of slopes (not I
greater than 15 ), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

I

[

Forrepairofmajorbrandappliancesinyourown home...

nomatterwhomade it,nomatterwhosold

1-800-4-MY-HOME @ Any'dine,dayornight

(1-8(_) (U,S_. and Canada)

V,_YW.Se_l;.¢OI31 WW'_'.._e_U'S.C8

Forrepairofcarry-inproductslikevacuums,lawnequipment,and

electronics,callforthenearestSearsParts and RepairCenter.

1-800-488-1222 Ar_, dayor_ (U.SAody)

www_

Forthe replacementparts,accassodesand owner'smanuals

1-800-366-PART 6a.m.-11 p.m., 7_aysa week

(1-8(X_-366-7278) (U.S.A.only)

www.sems.con_

To purchaseorinquireaboutaSearsServiceAgreement

or SearsMaintenanceAgreement:

1-800-827-6655 (U.SA) 1-800-361-6665 (Canada)

7 a.m.-5 p.m.,CST, Mort.- Sat 9a.m.- 8 p.m. EST, M- F,4 p.m.Sat

Parapedrsewiciode _oaraciSna AuCanadaixx_ ser_ceenfran_:

dom_K_,yparao_enar piezas: 1-800-LE-FOYERMc

1"88B-SU4"IOGARsu (1_(X)-5,33-6937)

(1-888-784-642-/) www.sears_ca

® Registered Trademark / TMTrademark / s_ Ser_ce Mark of Sears, Roebuck and Co.
® Mama Registrada I Ta Mama de F_=bricaI s= Mama de Servicio de Seam, Roebuck and Co.

MCMarque de commerce / MDMarqUe depos6e de Sears, Roebuck and CO.

179079 04.09.01 RH Printed in U.S.A.