Craftsman 917.274953 User Manual

Owner’s Manual
CRBFTSMBN*
GARDEN TRACTOR
21.0 HP, 46" Mower Electric Start 6 Speed

Model No.

917.274953

CAUTION:

Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am • 5 pm, Mon - Sat
TABLE OF CONTENTS
Warranty Safety Rules
Product Specifications.....................
Assembly/Pre-Operation Operation
Maintenance Schedule
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10 16
2 3 6 7
Maintenance Service and Adjustments...
Storage..................................
Troubleshooting
Repair Parts
Sears Service......................... .. Back Cover
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16 20 28 29 34
WARRANTY
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the
two full years. During the first 30 days of purchase, there will be no charges to service
the product at your home for issues covered by this warranty. (See exclusions below).
For your convenience, IN HOME warranty senrice will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited
to blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by Improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing detemnines the
battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT^ This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
^Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERTIi! YOUR
SAFETY IS INVOLVED. ^ CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
A CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
A
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
AwaRNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro ductive harm.
^kwARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive
harm. Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow ail
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., whic^ could be picked
up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without elfoer the entire grass catcher or the guard In place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unload ing the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of­contro) and tipover accidents, which can re sult in severe Injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
SAFETY RULES
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift whiie on the slope.
• Follow the manufacturer’s recommenda tions for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area
and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seiiousty injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• fslever tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer’s recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
SAFETY RULES
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15“ Max),
not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you wilt not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and Type: Oil Type
(API-SF-SJ):
Oil Capacity:
Spark Plug:
(Gap: .030")
Ground Speed
(MPH):
Reverse:
Tire Pressure:
Charging
System:
Battery:
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. VVe have competent, well-trained techni cians and the proper tools to sen/ice or repair this tractor.
5 Gallons
Unleaded Regular
SAE 10W30
(above Зг^Е)
SAE 5W-30
(below 32"F)
W/ Filter 4.5 Pints W/0 Filter: 4.0 Pints
Champion RC12YC
Lo: Hi:
0.7 1.7
1.4 3.3
2.3 5.4
0.9 2.1
Front: 14PS1 Rear: 10PSI
15 Amps @ 3600 RPM
Amp/Hr: 35
Min. CCA: 280
Case size: U1R
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor property. Always observe the “SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this owner’s manual.
^^WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine’s exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
UNASSEMBLED PARTS
Video Cassette
(1) Oil Drain Tube
For Future Use
Slope Sheet
Keys
(2) Keys
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory. Review the video cassette before you begin.
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.
3. Check for any additional loose parts or cartons and remove.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid. CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging
instructions).
ADJUST SEAT
1. Raise seat and loosen adjustment knobs.
2. Lower seat into operating position and sit in seat.
3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
4. Get off seat without moving its adjusted position.
5. Raise seat and tighten adjustment knob securely.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
Adjustment
Knob
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
AwarninG: Before starting, read,
understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress ciutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch^rake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
10. Tum ignition key to "STOP" position.
Continue with the instructions that follow.
8
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS" section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be property leveled. See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
^CHECKUST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product. Please review the following checklist: / All assembly instructions have been
completed. ✓ No remaining loose parts in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and
tightened securely. ✓ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is property leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling). / Check mower and drive belts. Be sure
they are routed property around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are stili secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important items:
/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,
regular unleaded gasoline. ✓ Become familiar with all controls, their
location and function. Operate them
before you start the engine. / Be sure brake system is in safe
operating condition.
OPERATION
These symbols may appear on your tractor or In literature supplied with the product.
Learn and understand their meaning.
a;
O
A
a :
BATTERY CAUTION OR REVERSE FORWARD
WARNING
STOP
©
ENGINE ON
fi l\l
FUEL
ENGINE OFF OIL PRESSURE UGHTSON OVER TEMP
CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
i* R N H L ®|1
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
FAST
01
SLOW
LIGHT
I
PARKING BRAKE
ATTACHMENT
IGNmON
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR
10
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
0
FREEWHEEL
(Automatic Models only)
KN0WY0UR7RACTDR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiaiize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH POSITION: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. G^RSHIFT LEVER: Selects the speed and direction of the tractor.
RANGESHIFT LEVER: Allows high (H) and low (L) speed for all fonward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).
PARKING BRAKE; Locks clutch/brake into the brake position.
11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOWTO USEYOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.
Push-In to
Choke N. Switch Pull Out To Control “Engage"
Throttle^ Control
“Brake' Positt
Clutch/ / / \ “Engaged“ Brake Pedal /“Disengaged" ^Position “Drive” / Position Gear Shift
Position Height .
ri«,.uuM Lever
“Disengaged" Attachment Clutch
Parking Brake
STOPPING
MOWER BLADES -
• To stop mower blades, push attach
ment clutch switch to disengaged position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal alt the way down.
• Move gearshift lever to neutral (N)
position.
ENGINE-
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “STOP" position
and remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than “STOP” wilt cause the battery to discharged, and go dead. NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. AcAUTION: Always stop tractor completely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK WARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired direction.
• Turn knob clockwise to raise cutting height.
• Turn knob counterclockwise {^) to lower cutting height.
12
The cutting height range is approximately
1-1^" to 4-1/2'. The heights are mea sured from the ground to the blade tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 locknut and tighten securely.
3. Repeat for opposite side, installing gauge wheel in same adjustment hole.
Gauge Wheel Mounting' Bracket
3/8-16
Locknut
Shoulder Bolt
3/8 Washer-
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Switch Puii Out To
“Engage ^
Push In To “Disengage"
Attachment Lift Lever
High Position ,
® , y Low
r .^Position
Defiector
■ ' Shield
TO OPERATE ON HILLS ACAUTION: Do not drive up or down
hills with slopes greater than 15" and do not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before start ing up or down hills.
Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle con trol lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi
tion and engage parking brake.
• Move gearshift lever to 1 st gear and range
shift lever to low (L) position. Be sure you have allowed room fortractorto roll slightly as you restart movement.
• To restart movement, slowly release park
ing brake and clutch/brake pedal.
• Make all turns slowly.
Gauge Wheel
13
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) posi tion.
• Do not push ortowtractor at more than five
(5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL VISCOSITY CHART in the Mainte nance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
A CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating In
temperatures below32”F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
A CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine fix the first time or if the erigine has run out of fu^, it win take extra cranking time to move fuel fiom the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disen gaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and
ccki starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, puli the choke control out and retry.
WARM WEATHER STARTING (50“ F and above)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
14
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50“ F and
below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept smail changes in speed and load, until the choke control is fuliy in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the controi
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the
temperature.
• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.
NOTE; If at a high attitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
r
/
■ L
____________
c
m
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used.
______
'
)
J
/
MOWING TIPS
• Tire chains cannot be used when the mower housing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.
• When mowing targe areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished .
15
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
MAINTENANCE
Check Brake Operation Check Tire Pressure Check Operator Presence and
Interlock Syatema Check lor Loose Fastenara SharperVReplaco Mower Blades Lubdcahon Chart
Check Bstlery Level
Clean Batleiy and Terminals Check TtansaxlB Cookttg Check V-BeltB
Check Engine Oil Level Change Engine OH (with oH fitter) Change Engine Ok (without oH Alter)
Clean Air Fitter Clean Air Screen
Inspect Mutfler/Spark Arrester
Replaoe Oil FWar (H equipped) Ctean En^ne Coottng Fins
Replace Spark Plug
Replace Air Fitter Paper Cartridge
Replace Fuel RKer
1 - Change more ollan when opaiaUng und«c a heavy load or
In high amblenl temiMraluree.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in №is manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1.
Check engine oil level.
2.
Check brake operation.
3.
Check tire pressure.
4.
Check operator presence and interlock systems for proper operation.
5.
Check for loose fasteners.
✓ ✓ ✓ 's
✓ ✓ 4
✓ ✓
✓ s
✓ s
✓ ✓ a
3 • Replace blades more often when mowing In sandy soil. 4 • Not required if equipped wHh makiterwwe-free battery. 5 ‘ Tighten front axle pM boH to 35 fL-bs. maxinrium.
Do rwt overtighten.
LUBRICATION CHART
® Tie Rod Ball Joints
® Spindle
Zerk
©Front Wheel
Bearing
Zerk
©Steering
Sector Gear
Teeth
CECheck/
Add Transaxle
Fluid ® SAE 30 or 10w30 motor oil
© General Purpose Grease ® Refer to Maintenance “ENGINE" Section ® Spray silicone lubriant (Move Boots to
Lubricate)
IMPORTANT; Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
16
✓ ✓
(2) Spindle
Zerk
©Front Wheel
Bearing Zerk
© Engine
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad
justed. (See TO ADJUST BRAKE” in the
Service and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in ail tires (See “PRODUCT SPECIFICATiONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tiro punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the brake pedal Is fully depressed and attachement clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking
brake should shut off the engine.
• When the engine is ainning and the
attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrei assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Trailing^. Blade
EdgeUpV> i
Flat WasheKT^'^^ïb^ ^
HolP Mandrel
Lock Washers^^
^ Blade B^^^^
*A Grade B heat treated bolt can be identified
by six lines on the bolt head.
^ (Grade)* ^
TO SHARPEN BLADE
NOTE: We do not recommend shaqjen­ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a fiie or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hoid
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.
17
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak” power.
1. Remove terminal guard.
2. Disconnect BLACK battery cabie first
then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro leum jelly.
6. Reinstall battery (See “REPLACING BATTERY“ in the SERVICE AND
ADJUSTMENTS section of this
manual).
TRANSAXLE COOUNG
Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing
hub bolts.
3. Remove filler plug from transaxle. Oil
level must be even with plug threads. If necessary, fill with SAE 30 motor oil,
API SF-SJ. Replace filler plug.
4. Reassemble wheel to hub.
Transaxle Filler
Plug
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API senrice classification SF-SJ.
Select the oil’s SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY QRAOES
M I M I I
TEMPERATURE RAMPE AKTtCIPATCD BEFOBE NEXT OIL CHANQE
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API senrice classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
3. Unlock drain valve by pushing upward slightly and turning counterclockwise.
4. To open, pull down on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
upward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto to the end of the drain valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFiCATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil
at “FULL” line on dipstick. Tighten cap
onto the tube securely when finished.
18
Oil Drain Valve
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