Craftsman 917.27481 User Manual

Page 1
Owner's Manual
CRAFTSMAN°
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.274810
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual,
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Page 2
Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
Assembly/Pre-Operation ........................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States. This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
Maintenance ......................................... 17
Service and Adjustments ...................... 21
Storage ................................................. 27
Troubleshooting .................................... 28
Repair Parts .......................................... 32
Sears Service ......................... Back Cover
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_IWARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_IWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_IWARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor. _,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to come to a complete stop before clean-
ing the machine, removing the grass catcher, or unclogging the discharge
guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious
injury.
Followthe manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
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II. SLOPE OPERATION Slopesarea majorfactorrelatedto lossof
controlandtip-over accidents,whichcan resultinsevereinjuryordeath. Opera-
tion on allslopes requiresextracaution. If you cannotback upthe slopeor if youfeel
uneasyon it, do not mow it.
Mowup anddownslopes,notacross.
Watchfor holes,ruts, bumps,rocks,or other hiddenobjects. Uneventerrain
couldoverturnthe machine.Tallgrass canhide obstacles.
Choosea lowgroundspeedso that youwill nothaveto stoporshiftwhile on the slope.
Do notmowonwetgrass.Tiresmay
losetraction.
Alwayskeepthemachinein gear when going downslopes.Donot shiftto
neutralandcoastdownhill.
Avoidstarting, stopping,orturning on
aslope. Ifthe tireslosetraction, dis- engagethe bladesand proceedslowly straightdownthe slope.
Keepallmovementon theslopesslow and gradual. Donot makesudden
changesin speedor direction,which couldcausethe machineto roll over.
Useextracarewhileoperatingma-
chinewithgrasscatchersor otherat- tachments;they canaffectthestability of themachine.Do nouse on steep
slopes.
Do not try tostabilizethe machineby puttingyourfooton the ground.
Do notmowneardrop-offs,ditches,
or embankments.The machinecould suddenlyroll overif awheel isoverthe
edgeor if the edgecavesin.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
Tow only with a machine that has a hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Followthe manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when filling.
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Removegas-poweredequipmentfrom thetruckor trailerand refueliton the
ground.Ifthis is not possible,then refuelsuchequipmentwith aportable container,ratherthanfrom agasoline dispensernozzle.
Keepthenozzlein contactwiththe rim ofthefuel tankor containeropeningat alltimesuntilfuelingis complete.Do notusea nozzlelock-opendevice.
Iffuel isspilledon clothing,change clothingimmediately.
Neveroverfillfuel tank.Replacegas capandtightensecurely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi-
tion.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who
have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 2.0 Capacityand Unleaded
Type: Regular OilType SAE30 (above32°F)
'API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed (MPH):
Tire Pressure: Front: 14 PSI
Charging System: 3 Amps Battery
Battery: Amp/Hr: 28
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
Forward:
1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3
Reverse: 1.5
Rear: 10 PSI
5 Amps Headlights
Min. CCA: 230 Case Size: U1R
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Page 7
Steering
Wheel Insert
Steering
Steering Wheel
(1) Large Flat Washer
Wheel Adapter
Steering
Boot
(1) Hex Bolt R
5/16-18 x 4
(1) 5/16 Lock Washer
Ld
Seat
(1) Washer
_ 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
Slope Sheet
For Future Use
Keys
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Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
i_ 5/16 Hex Bolt __------ 5/16 Lock Washer
are listed below. (1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in
the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR
Adapter_ Extension
jJ Shaft
, J
Lower - --- ,_Leennu / --_-
Shaft _ IN "_ .... ",
I ' I
II \_ 0 /' /
Tab
Slots
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
1. Slide extension shaft onto lower steer- ing shaft.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as- semble adjustment knob and flat
washer loosely. Do not tighten.
Page 9
6. Lowerseat intooperatingpositionand sit inseat.
7. Slideseat until a comfortableposition isreachedwhichallowsyou to press clutch/brakepedalallthe waydown.
8. Getoff seatwithout movingits ad-
justedposition.
9. Raiseseat and tightenadjustment knobsecurely.
Seat
Seat
Bolt
Flat Washer
\
Adjustment Knob
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge
battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
Label
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls) _WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear-
shift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Page 10
CHECKTIRE PRESSURE
The tires on your tractor were overin- flated at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
J CHECKL IS T
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
¢" Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
¢" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline. ¢" Become familiar with all controls - their
location and function. Operate them
before you start the engine. ¢" Be sure brake system is in safe oper-
ating condition. ¢" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
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Page 11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW
IGNITION SWITCH
G G
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
t
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
oi
OVER TEMP
LIGHT
BATTERY REVERSEFUEL OIL PRESSURE
FORWARD MOWER HEIGHT MOWER LIFT
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LIGHTS ON
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
NOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
Page 12
KN OW YOU R TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
ROS "ON" Position
Lift Lever Plunger
Ammeter
Light Switch _
Attachment Clutch Lever
Ignition Switch
Throttle/Choke
Control
Clutch/Brake Pedal
Attachment Lift Lever
o Height
Adjustment
Indicator
Parking Brake Lever
Gearshift Lever
02817
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER- Locks clutch/
brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of mower deck or other powered attachment
while in reverse. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.
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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever
Throttle/ Choke Control
"Brake" "Engaged"
Position
Clutch/ "Disengaged" Brake Position
Pedal
STOPPING
MOWER BLADES -
To stop mower blades, move attachment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when
leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
"Engaged Position
nition Key
/'Disengaged"
Position
Parking Brake Position
Gearshift
Lever
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
,_CAUTION: Always stop tractor com- pletely, as described above, before leaving
the operator's position. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
13 often and after moderate growth.
Page 14
Forbestcuttingperformance,grassover 6inches in heightshouldbe mowed twice. Makethefirst cutrelativelyhigh; thesecondtodesiredheight.
TOADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten securely.
3. Repeat for opposite side, installing gauge wheel in same adjustment hole.
Gauge Wheel
Mountin( Bracket
3/8-16 Locknut
3/8 Washer Shoulder
Gauge Wheel Bolt
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_,CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
o\
Lift
Lever High Position
Clutch Lever "Engaged'
"Disengag
Position
OPERATING IN REVERSE
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position.
_IbWARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing up.
4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
,,!,-'_-"-_-Low
,"," Position
//
_& Shield
\
Engine "ON" Position (Normal Operating)
14
Page 15
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
15
Page 16
.
Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur- ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
f
1
J
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
16
Page 17
FILL IN DATES
REGULAR SERVICE
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
T ROS Systems If R Check for Loose Fasteners If I_s if
A Sharpen/Replace Mower Blades 1_3 C Lubrication Chart I_ I_
0 Check Battery Level 1_4 a Clean Battery and Terminals If If
Check Transaxle Cooling v'
Check V-Belts I_ Check Engine Oil Level I_ If
Change Engine Oil (with oil filter) 1_1,2 If
E Change Engine Oil (without oil filter) 1_1,2 I_ N Clean Air Filter lI_'2
G Clean Air Screen 1_2
Inspect Muffler/Spark
E Replace Oil Filter (If equipped) _1,2
Clean Engine Cooling Fins If 2 Replace Spark Plug _ If
Replace Air Filter Paper Cartridge v'.
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
Arrester
/ J ' /SERVlCEOATES
3 - Replace blades more often when mowing in sandy soil, 4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive
@ SF -- @ Spindle Zerk Zerk
full value from the warranty, operator must maintain tractor as instructed in this
manual. Some adjustments will need to be made
periodically to properly maintain your
@Front Wheel , _ @Front Wheel
Bearing Bearing Zerk
Zerk
tractor.
At least once a season, check to see if
you should make any of the adjustments
(gPEngine .
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help
_SAE 30 or 10w30 Motor Oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Section
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
17
LUBRICATION CHART
i
' "_Gearshift
I
' _ o_-- ', Pivots
Page 18
TRACTOR Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual). TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ig- nition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should shut off the engine.
ROS "ON" Position
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch is engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated. Trailing Mandrel As,,
Edge Up_ Blade
Lock Washer-.-_
5_-Blade Bolt
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts. TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with
18
balancer.)
Engine "ON" Position (Normal Operating)
Cente
Page 19
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If blade is balanced, it should remain in a
horizontal position. If either end of the blade moves downward, sharpen the
heavy end until the blade is balanced.
Blade
5/8" Bolt or Pin
Center Hole
BATT E RY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or petro- leum jelly.
5. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjust- ments section of this manual).
TRANSAXLE COOLING Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if
necessary. The belts are not adjustable. Re- place belts if they begin to slip from wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES t
oN vJ_ _a_tf e
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level. TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SG-SL
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Oil Drain Valve
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the
19 pin is in the locked position as shown.
4_
I
Page 20
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub- born dried gum fibers.
AIR FILTER
Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
1. Pull up on air filter cover handle and rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and pre-cleaner from base.
4. Clean base carefully to prevent debris
from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5. Place new pre-cleaner and cartridge
firmly in base.
6. Align tabs on cover with slots in blower housing and replace cover.
7. Hook handle on cover and push down
on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio-
ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge.
_jHandle
Cover
@/'Cartridge
Pre-cleaner .............._ _"
Bas _Tabs
Slots
ENGINE COOLING SYSTEM Debris may clog the engine's air cool-
ing system. Remove blower housing and clean area shown to prevent overheating and engine damage.
Clean out chaff
and debris
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S) Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu- retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
20
p_ Clamp
Clam 67
I Filter
Page 21
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto- motive type wax.
SERVICE OR ADJUSTMENTS:
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch in "DISEN- GAGED" position.
2. Move attachment lift lever forward to lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.
7. Disconnect suspension arms from rear deck brackets by removing retainer
springs.
8. Disconnect front links from deck by removing retainer springs.
9. Raise lift lever to raise suspension arms. Slide mower out from under trac-
tor.
Small Retainer S
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will
shorten the useful life of your tractor.
Use compressed air or a leaf blower to remove grass, leaves and trash from
tractor and mower.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the tractor, remove the front links and hook
the clutch spring Into square hole in frame. TO INSTALL MOWER
1. Raise attachment lift lever to its highest position.
2. Slide mower under tractor with deflec- tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and secure with retainer springs.
5. Connect suspension arms to rear deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis bracket and secure with retainer spring.
7. Push clutch cable housing guide into bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small retainer spring.
9. Install belt onto engine pulley.
Clutch Spring
Flat Washe_
Anti-Sway
Housing
Large Retainer Spring Bracket
'ISuspension-" Square Hole
Arms _-_i
Engine Pulley
Front Link
Springs
(Both Sides)
Deflector Shield
Page 22
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust- ment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge Bottom edge of
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num- ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.
_ Mandrel
I"D.... D" l:q_%__
Both Front, Unks Should beEIual in Length
;fromO_e_ F..... roo_e/_ grou nd
Arm
Lift Link N_
Adjustment
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust- ments, check that both front links are equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut"E" on both front links an equal number of
turns.
,_E _
Trunnion
Front Links
TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys and idler pulleys
2. Make sure belt is in all pulley grooves and inside all belt guides.
3. Install mower (See "To Install Mower" in this section of this manual).
22
Page 23
Mandrel With Parking Brake "Engaged"
Idler Pulleys
Nut "A"
\ Jam Nut
Mandrel Pulley
TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper- ating arm and nut "A" on brake rod.
3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut against nut "A".
4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
5. Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll around the top groove of engine pulley.
4. Install belt through stationary idler and clutching idler.
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
23
Page 24
Engine
Center
Clutching
Stationary Idler
Transaxle
TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset
at the factory; however, if adjustment is needed, proceed as follows:
1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the right rear wheel.
3. Position the gear shift lever in the neu- tral (N) position.
4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed
to get to adjustment bolt, move mower deck height to the lowest position.
Neutral Lock Gate
Gearshift
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are
positioned straight forward, remove steer- ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAM BER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
Keeper
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle
Cover
Square Key _ (Rear Wheel Only) v
TO START ENGINE WITH AWEAK BAT- TERY
_,WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame
and smoking materials away from bat- teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground,
away from fuel tank and battery.
24
Page 25
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
02614
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
WARNING" Do not short battery
terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
4. Install new battery with terminals in same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.
7. Connect BLACK grounding cable to negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten securely
8. Close terminal access doors.
9. Close hood.
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS Loose or damaged wiring may cause
your tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS- SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re- connect the headlight wire connector.
Hood
Headlight Wire Connector
O2495 "
Hex Bolt
'e0s L
Terminal _;_:-- -] ::: -::_('"-_ _] Lj_
Access -.._.-.... ..,.... ..,_ _=__ J
Door /
I r_._ositive
,-" _ _I --(Red)
_.... ! _ _ Cable
Terminal ;_.,.,. _Neaative
Guard (-4£/_'/ (Black)
Cable
25
Page 26
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be nec-
essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever from slow to choke posi-
tion. Slowly move lever from choke to fast position.
2. Check that holes "A" in governor control lever and hole in governor plate
line-up. If holes "A" are not aligned, loosen clamp screw and move throttle
cable until holes are aligned. Tighten clamp screw securely.
TO ADJUST CARBURETOR
Governor Control Lever Governor
Holes Throttle
Clamp Cable Screw
NOTE: The carburetor on this engine is low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap, which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out
(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air
mixture.
Plate
IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments.
2. Be sure the throttle control cable is adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun- terclockwise until engine runs rough.
Turn valve to a point midway between those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
Idle Speed [- _ .... Throttle
Screw Lever
With Limiter
26
Page 27
Immediately prepare your tractor for stor- age at the end of the season or if the trac-
tor will not be used for 30 days or more. _ICAUTION: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in
the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.
Empty the fuel tank by starting the en- gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car- buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s)into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro- tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
Page 28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
CAUSE
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
3ORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas- oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service and Adjustments
section.
10. Contact a Sears or other qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other qualified service center.
Engine will not
turn over
Engine clicks but
will not start
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
28
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
Page 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM
CAUSE
CORRECTION
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas- oline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other qualified service center.
Excessive
vibration
Engine dies when 1. Reverse operation system 1. Turn ignition key to
tractor is shifted (ROS) is not "ON" while ROS "ON" position.
into reverse mower or other attachment See Operation section.
Engine continues
to run when
operator leaves
seat with attach-
ment clutch
engaged
Poor cut - uneven
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
is engaged.
1. 1.
Faulty operator-safety
presence control system.
.
Worn, bent or loose blade.
Mower deck not level.
2.
3.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
4.
5.
Clogged mower deck vent
holes from buildup of grass, leaves, and trash around mandrels.
1. Replace blade. Tighten blade bolt.
2. Contact a Sears or other qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and connections. If not corrected,
contact Sears or other qualified service center.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
29
Page 30
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Mower blades will not rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Remove obstruction•
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
Poor grass discharge
Headlight(s) not working (if so equipped)
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11
Clogged mower deck vent holes from buildup of grass,
leaves, and trash around mandrels.
1. Light switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to
open vent holes.
1. Turn Light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Engine "backfires" when turning
engine "OFF"
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
Engine throttle control not set between half and full speed (fast) position before stopping engine.
30
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
Move throttle control
between half and full speed (fast) position before
stopping engine.
Page 31
SCHEMATIC
02831 193372
TRACTOR - - MODEL NUMBER 917.274810
BATTERY
m
o11o
SOLENOID STARTER
AMMETER FUSE
(OPTIONAL)
WHITE
BLACK _m CL_JPqEDAL UP)
!
41
.....t
BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM
FUEL SHUT-OFF / ( // RGING
r RED SOLE N LOI_NTING SYSTEM OU_TP_UT__ _ _ j_L_ j _! _ , Y I 5 AMP AC @ 3600 RPM DIODE ALTERNATOR I
_/_ O- T _ O _ _A_'_'_j ...............................
i i J
LIGHT SWITCH
LIGHT SWm 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
BLACK B]AOK
REVERSESWITCH
r ff T I
NOTIN REVERSE B_CK
IGNITION SO_S_ _AFtKGAPPLUGS
UNIT (2 PLUGS 0
BLUE HOUR
METER
(OPTIONAL)
3AMP DC @3600 RPM
SHORTING CONNECTOR
ON TWIN CYL. ENGINES)
CNA SYSTEM
DISCONNECTED)
GRAY
41
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
_UN/OVERRID[ B+A1
RUN B+A1 L+A2
START B + S + A1
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE
BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
02831
31
HEADLIGHTS
©
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
Page 32
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.274810
/
26
!
/
/!
29
32
Page 33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.274810
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 uric x 3/4 8 176689 Box Battery
16 176138 Switch, interlock Push-in
21 183759 Harness Light Socket (W/4152j) 22 4152J Bulb Light #1156
24 4799J Cable Battery 25 193149 Cable Battery
26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc
28 4207J Cable Ground 29 192749 Switch Seat DP w/Ramps
30 193350 Switch Ign 33 140403 Key Molded Craftsman
34 110712X Switch Light 40 193372 Harness Ign
41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 1/2 42 131563 Cover Terminal
43 178861 Solenoid 45 121433X Ammeter Rectangular 6 Amp
52 141940 Protection Wire Loop 90 180449 Cover Terminal Battery
92 193465 Harness Pigtail Reverse Switch 93 192540 Screw
94 191834 Module Reverse Ros
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
33
Page 34
TRACTOR - - MODEL NUMBER 917,274810
CHASSIS AND ENCLOSURES
259
260
258
273
39
208
58
31
209
208
278
/
207
209
6O
2_
74
206
209
38
_37
208
chassis-Laser-It=stlt 45
34
Page 35
TRACTOR - - MODEL NUMBER 917,274810
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
1 174619
2 176554 5 155272
9 193511X013
10 STD533710 11 174996
13 172105X010 14 17490608
17 184272X615 18 184921
26 STD541437 28 184259
30 192393X615 31 139976
37 17490508 38 175710
39 174714 58 184270
60 STD533707 64 154798
74 STD541437
114 158112 142 175702
143 186689 144 175582
145 156524 148 17490620
159 155123X428
206 170165 207 17670508
208 17670608 209 17000612
211 145212 258 184264X599
259 184263X599 260 184262X428
263 184265 264 184266
272 184269X428 273 184268X428
274 184260X428 275 184261X428
278 191611
-- 5479J
-- 187801
NOTE: All component dimensions given in U. S.
DESCRIPTION
Chassis Assembly
Drawbar Bumper Hood/Dash
Dash Bolt, Carriage 3/8-16 x 1
Panel, Dash, L.H. Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2
Hood Assembly Bumper Hood
Locknut, Hex, with Insert 3/8-16 uric
Grille/Lens Asm (Includes key nos. 258, 259, 260, 263, 264, 274, 275 & 278)
Fend/Ftrest Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2
Pivot Bracket Assembly Bracket Pivot
Air Duct
Bolt Rdhd Sqnk 3/8-16 unc x 3/4 Dash Lower STLT
Nut Crownlock 3/8-16 uric Keeper Belt Rear LH
Plate Reinforcement STLT Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood Screw Thdrol 3/8-16 x 1-1/4 Cupholder
Bolt Shoulder 5/16-18 TT Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2 Screw Hex Wsh Thdr 3/8-16 x 3/4
Nut Hexflange Lock
Lens Laser RH
Lens Laser LH Cover Lens Laser
Bezel Grille LH
Bezel Grille RH Vent Hood Laser Ill RH
Vent Hood Laser Ill LH
insert Grille LH
insert Grille RH Screw 10 x 3/4 Single Lead-Hex
Plug BTN .359 Dia.
Plug Dome Plastic
inches 1 inch = 25.4 mm
35
Page 36
GROUND DRIVE
197
84
TRACTOR - - MODEL NUMBER 917.274810
37
26
27
drive-fender.stir 38
75
36
Page 37
TRACTOR - - MODEL NUMBER 917,274810
GROUND DRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 Transaxle Peerless 206-545C 62
(See Breakdown) 63
2 146682 Spring, Return, Brake 64 3 123666X Pulley, Transaxle 65
4 12000028 Ring, Retainer 66
5 121520X Strap, Torque 69 6 17060512 Screw 5/16-18 x 3/4 70 8 192502 Rod Shifter Fender STLT 74
10 STD561210 Pin, Cotter 75 11 105701X Washer, Shift Plate 76
13 74550412 Bolt 1/4-28 unfW!Patch Gr. 8 77 14 10040400 Washer Lock Hvy Helical 78 15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 79
16 73800500 Nut Lock Hx W/Ins 5/16-18 80 18 STD523710 BoltFinHex3/8-16uncxlGr. 5 81
19 STD541437 Nut 82 21 106933X Knob 83 22 130804 Rod, Brake 84
24 STD541237 Nut 85 25 106888X Spring, Brake Rod 89
26 STD551037 Washer 96 27 STD561210 Pin 112
28 175765 Rod, Parking Brake 113 29 71673 Cap, Parking Brake 116 30 169592 Bracket, Transaxle 120 32 STD523107 Bolt 150
34 175578 Shaft Assembly, Foot Pedal 151 35 120183X Bearing, Nylon 156 36 STD551062 Washer 158 37 STD571810 Roll Pin 159
38 179114 Pulley, Composite, Flat 161 39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 162
41 175556 Keeper, Belt, idler 163 47 127783 Pulley, Idler, V-Groove, Plastic 165
48 154407 Bellcrank Clutch Grnd Drv Stl 166 49 123205X Retainer, Belt 168
50 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 169 51 STD541437 Nut Crown Lock 3/8-16 unc 170
52 STD541431 Nut Crown Lock 5/16-18 unc 198 53 105710X Link, Clutch 202
55 105709X Spring, Clutch Return 212 56 17060620 Screw 3/8-16 x 1-1/4
57 130801 V-Belt, Ground Drive 59 169691 Keeper, Belt, Center Span
61 17120614 Screw 3/8-16 x .875
8883R Cover, Pedal 175410 Pulley, Engine
173937 Bolt, Hex 7/16-20 x 4 Gr. 5 STD551143 Washer
154778 Keeper, Belt, Engine, Fool-Proof 142432 Screw Hex Wsh Hi-Lo 114-112 unc
134683 Guide, Mower Drive Belt, R.H. 137057 Spacer, Axle
121749X Washer 25132 x 1-1/4 x 16 Ga. STD581075 E-Ring
123583X 121748X
STD580025 145090
165592 165711
19171216 166231
150360 192388X428 Console, Shift, STLT
STD624003 19091210
127285X 72140608
73900600 175456
19133210 166002
165589 183900 72140406
73680400 74780416
165623 17490510
165492 165580
187414 169593
72110614 145212
Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Ga.
Key Woodruff
Arm, Shift
Shaft Asm Cross Tapered Spring, Torsion Washer 17/32 x 3/4 x 16 Ga. Link Transaxle
Nut, Nylock
Retainer Spring Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1
Nut Lock Fig. 3/8-16 Spacer Retainer Washer 13132 x 2 x 10 Ga. Washer Srrted 5116 ID x 1.125
Bracket Shift Mount Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 uncx 1 Gr. 5 Bracket Pivot Lever
Screw 5t16-18 x 5t8 Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt Keeper Belt Transaxle Gear
Washer Nylon Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5
Nut Hex Fig. Lock
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
37
Page 38
STEERING
/ / I \ \
121_?,
3'-----4_3'
I
TRACTOR - - MODEL NUMBER 917,274810
/I
88
15 15 29
steering put 57
67 67
46
13
65
82
10
38
Page 39
STEERING
TRACTOR - - MODEL NUMBER 917,274810
KEY PART NO. NO. DESCRIPTION
1 186093X428 Steering Wheel 2 184706 Axle Assembly
3 169840 Spindle Assembly, L.H.
4 169839 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25132 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip 10 175121 Draglink
11 STD551137 Washer, Lock 13 136518 Spacer, Bearing, Axle
15 145212 Nut, Hexflange Lock 17 190753 Shaft Assembly, Steering
26 126847X Bushing 28 19131416 Washer 13/32 x 7/8 x 16 Ga.
29 17000612 Screw 3/8-16 x 3/4 30 76020412 Pin Cotter 1/8 x 3/4
32 130465 Rod, Tie 34 10040500 Washer Lock Hvy HLCL Spr. 5/16
36 155099 Bushing, Steering 37 152927 Screw
38 186095X428 Insert, Steering Wheel
40 73540600 Nut Crownlock 3/8-24 41 186737 Adaptor, Steering Wheel
42 145054X428 Boot, Steering Shaft 43 121749X Washer 25132 x 1-1/4 x 16 Ga.
44 190752 Extension Shaft Steering 46 184946X505 Cap, Spindle
65 160367 Spacer Brace Axle 67 72110618 Bolt RDHD SQNK 3/8-16 x 2-1/4
68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front
87 173966 Washer Flat .781 x 1-1/2 x .14 88 175118 Bolt shoulder 7/16-20
91 175553 Clip Steering 95 188967 Washer Hardened
97 74780564 Bolt 5/16-18 x 4 Gr. 5
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
39
Page 40
ENGINE
TRACTOR - - MODEL NUMBER 917,274810
72 /
62
29
78 <
33
38
23
14
81
78
13
4
/
KEY PART NO. NO.
1 170545
2 17720408 3
4 137352
13 165291 14 148456
23 169837 29 137180
31 185534 32 140527
33 123487X
OPTIONAL EQUIPMENT
Spark Arrester
KEY PART
DESCRIPTION NO. NO.
Control, Throttle/Choke 37 137040 Screw, HexThd Cut 1/4-20 x 1/2 38 181654
Engine, B&S, No. 31P777-0299-E1 44 17670412 (See Breakdown) 45 17000612
Muffler Exhaust 46 19091416 Gasket, Muffler 62 10010500 Tube Drain Oil Easy 72 71070512
Shield, Brn/Dbr Guard 78 17060620
Arrestor, Spark 81 73510400
Tank, Fuel Cap Fuel
Clamp, Hose
NOTE: All component dimensions given in U. S.
4O
engine-bs, lcyl 48
DESCRIPTION
Line, Fuel Plug, Oil Drain Easy Screw Hexwsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh 3/8-16 x 3/4
WEasher 9/32 x 7/8 x 16 Ga. Washer Split Screw Hex Head Cap 5/16-18 x 3/4
Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 Starter Nut
inches 1 inch = 25.4 mm
Page 41
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917,274810
\
8
J
/
/
//
/
25
17
seat _Lknob 1
KEY PART
NO. NO.
1 188719
2 140551 3 71110616
4 19131610 5 145006 6 STD541437
7 124181X 8 17000616
9 19131614
10 182493 11 166369
12 174648
11
12
KEY PART
DESCRIPTION NO. NO.
Seat 13 121248X Bracket, Pivot, Seat 14 72050412
Bolt 15 134300 Washer 13/32 x 1 x 10 Ga. 16 121250X
Clip, Push-In Hinged 17 123976X Nut 21 171852
Spring, Seat 22 STD541431 Screw 3/8-16 x 1-1/2 24 19171912
Washer 13/32 x 1 x 14 Ga. 25 127018X Pan, Seat
Knob Seat Bracket, Switch Mounting
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
41
\
DESCRIPTION
Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Split .28 x .88 Spring
Locknut, Flange 1/4 Gr. 5 Bolt, Shoulder 5/16-18 uric
Nut Washer 17/32x1-3i16x12Ga.
Bolt Shoulder 5/16-18 x .62
Page 42
DECALS
TRACTOR - - MODEL NUMBER 917,274810
10
6
\
/
8 7
2O
19
\
13
15
KEY PART NO. NO.
1 156439 2 189020 Decal
3 186366 Decal 5 186367 Decal
6 133644 Decal 7 189088 Decal
8 193564 Decal 9 186572 Decal
10 164065 Decal 11 193308 Decal
13 146046 Decal
DESCRIPTION Decal Fender Danger Sears
WHEELS AND TIRES
5,8
7
KEY PART
NO. NO.
15 160396 Engine 19 138047 Hood, R.H./L.H. 20 172331
Hood Side Panel 21 179128 Maintenance 22 149516
Lower Dash - - 138311 Rplcmnt - - 184310X428
Fender, Craftsman White - - 184311X428 Sting Whl Domed - - 193302
Fender STLT Oper Inst E/S - - 193303
V-Belt Dr Sch Tractor
KEY PART
NO. NO. DESCRIPTION
1
59192 Valve Cap, Tire
2
65139 Stem, Valve
3
4,10
3,9
11
wheel 1
106222X Tire, Front
4
59904 Tube, Front Tire (Not Provided,
5
106732X624 Rim, Front
6
278H Fitting, Grease (Front Wheel Only)
7
9040H Bearing, Flange (Front Wheel
8
106108X624 Rim, Rear
9
138468 Tire, Rear
10
7152J Tube, Rear Tire
11
104757X428 Cap, Axle
-=
144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
42
DESCRIPTION
Decal, Mower Drive Schematic Decal, Battery Diehard Sears
Decal, Deck Sears Decal, Deck
Decal, Battery Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT
Owner's Manual, English Owner's Manual, Spanish
Service Item Only)
Only)
(Not Provided, Service Item Only)
Page 43
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.274810
7
11
19
32
13
3
2
5
4
13
20
161718 20
19 _ 1531 \
lift-rh=lpiece 3
KEY PART NO. NO. DESCRIPTION
1 159460 Wire Asm Inner/Sprg W/plunger LT
2 159471 Shaft Asm Lift RH w/Inf 3 105767X Pin Groove 1 500 Zinc
4 12000002 E Ring #5133-62 5 19211621 Washer 21t32 x 1 x21 Ga.
6 120183X Bearing Nylon BIk 629 Id
7 125631X Grip Handle
8 122365X Button Plunger Yellow
11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length
13 4939M Retainer Spring 15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 unc 17 175689 Trunnion BIk Zinc
18 73800800 Nut Lock w/Wsh 1t2-13 unc 19 139868 Arm Suspension Rear
20 163552 Retainer Spring 31 169865 Bearing Pvt Lift
32 73540600 Nut Crownlock 3/8 - 24
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
43
Page 44
MOWER DECK
TRACTOR - - MODEL NUMBER 917,274810
113 111 21
119"
118_
5
6
1J 21
42 D man-t-path silt 3
2 I
16
14--
13_
29
27
18
18
\i
117
116
44
Page 45
TRACTOR - - MODEL NUMBER 917,274810
MOWER DECK
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
1 165892 Mower Deck Assembly, 42" 52 139888 2 STD533107 Bolt 53 184907
3 138017 Bracket Assy., Sway Bar, Front 54 178515
4 165460 Bracket Sway Bar 38/42" Deck 55 155046
5 STD624008 Retainer Spring 56 165723 6 178024 Bar Sway Deck 59 141043
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 149846 9 STD551137 Washer, Lock 68 144959
10 140296 Washer, Hardened 92 STD541437
11 138971 Blade, 42" Hi-Lift 112 179293
-- 134149 Blade, 42" Mulching Std 116 4898H
- - 139775 Blade, 42" Mulching Premium 118 73930600
13 137645 Shaft Assembly, Mandrel, Vented 129 19131312 14 128774 Housing, Mandrel, Vented 130 STD523710
15 110485X Bearing, Ball, Mandrel 131 STD533710 16 174493 Stripper, Mower Deck 142 165890
18 72140505 Bolt, Carriage 5/16-18 x 5/8 143 157109 19 132827 Bolt, Shoulder 144 158634
20 159770 Baffle, Vortex 145 165888 21 STD541431 Nut Crownlock 5/16-18 unc 146 171977
23 177563 Bracket, Deflector 147 131335 24 105304X Cap, Sleeve 148 169022
25 123713X Spring, Torsion, Deflector 149 165898 26 110452X Nut, Push 150 19091210
27 130968X428 Shield, Deflector 152 169676 28 19111016 Washer 11/32 x 5t8 x 16 Ga. 158 17720408
29 131491 Rod, Hinge 159 STD533717 30 173984 Screw Thdrol Washer Head 184 19131410
31 187690 Washer, Spacer 185 188234 32 153535 Pulley, Mandrel -- 130794
33 178342 Nut, Toplock, Flanged 34 STD533717 Bolt
36 131494 Pulley, Idler, Flat
40 73900600 Nut Lock Fig. 318-16 unc - - 169583 44 140088 Guard, Mandrel, L.H.
45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1t4-20 x 5t8
48 133944 Washer, Hardened
(The following blades are available) 111 179292
(For bagging or discharging) 113 17060512
(For mulching mowers only) 117 188606
(For better wear when mulching 119 STD551037
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
DESCRIPTION
Bolt, Shoulder 5/16-18 unc
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, idler
Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt
Nut Bracket Wheel Guage LH Bracket Wheel Guage RH
Screw 5116-18 x 3/4 Bolt, Shoulder
Wheel, Gauge Nut, Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Ga. Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5 Bolt, Rdhd Sqnk 318-16 unc x 1
Arm Spring Brake Mower
Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley idler Flat
Bolt Carriage idler Spring Extension
Spring Return idler Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 In
Screw HexThd Cut 1/4-20 x 1t2 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Washer 13/32 x 7/8 x 10 Ga. Head Asm. Cable Clutch Mandrel Assembly (includes Housing, Shaf and Shaft
Hardware Only-Pulley not included) Replacement Mower, Complete
(Std. Deck-Order separately guage wheel components key
nos. 116- 119).
45
Page 46
TRACTOR - - MODEL NUMBER 917,274810
PEERLESS TRANSAXLE--MODEL NUMBER 206-545C
35A
67
83
82
11
18
4
47
15
41A
4PA
MODEL and SERIAL
NUMBERS HERE
Model et S_riel
Chiffre Ici I
46
Page 47
TRACTOR - - MODEL NUMBER 917.274810
PEERLESS TRANSAXLE--MODEL NUMBER 206-545C
REF PART
NO. NO. DESCRIPTION
1 772147
2 780086A 3 770128
4 776395
5 776409 6 778364
6A 778369 7 778330
8 792180
8A 792047 9 784352
10 784378 11 778334
12 778309 13 778368
14 778368
15 778370 17 786188
18 786102 20 792077A
21 792078 22 792079
25 792073A 25A 792177
26 792125 27 792035
28 788040 29 780072
29A 780160
29B 780051
29C 780199 30 780108
31 780001
31A 780195 32 788083
34 780194 35 780193
35A 780197 36 790075
37 790007 38 799021
39 786026 40 792076A
Transaxle Cover
Needle Bearing 5/8" 42 792073A Transaxle Case
Countershaft 43 792075 Qutput Shaft 44 790025
Spur Gear (38 teeth) 46 786086 Spur Gear (15 teeth) 47 774690
Spur Gear (11 teeth) 48 774691 Shift Key 49 778356
Woodruff Key #9
Shift Collar Shift Rod & Fork 51 778354
Bevel Gear (30 teeth) 52 778352 Input Bevel Pinion (13 teeth) 53 778350
Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337
Bevel Pinion (13 teeth) 58 778353 (Include. 13) 59 778351
Ring Gear (43 teeth) 60 778349 Drive Pin
Spacer 1.130 X .695 61 778345 Ball 5/16" dia 65 780189
Set Screw 3/8 - 16 x 3/8" 66 776422
Spring .310 OD x ,625 L 67 776396 Screw 1/4 - 20 x 1-1/4" 69 792170
Screw 1/4-20 x 1-3/8" 70 786187 Retaining Ring (pkg of 2) 71 788069
Retaining Ring 76 780090 Retaining Ring
Thrust Washer .627 ID x .031W 79 792144
Thrust Washer .762 ID x
.031W
Thrust Washer .762 ID x
.031W
Anti-Rotation Washer .632 85 792154
Cup Washer 1.127 ID x
.032W
Flat Washer .750 ID x .056W 157 788088A (Use As Needed) 180 730229A
Flat Washer .750 ID x .062W 900 794712 Oil Seal 5/8"
Bushing .563 Flanged Bushing 5 / 8" ID
Flanged Bushing .751 Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2) Dowel Pin
Flat Washer .312 ID x .059W
REF PART NO. NO.
41A 790079
42A 792085A
45 786066
50 778338
54 778346
71B 788092
77 788078A
82 778333
83 778338
87 788089A
150 788093A
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
DESCRIPTION
Brake Lever Screw 1/4 - 20 x 1-1 /4" Screw 1/4 - 20 x 2 1/4"
Locknut 5 / 16 - 24
Brake Pad Holder Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15 / 16" Long)
Axle (16 - 1 / 2" long) S,_ur Gear (29 teeth) S]ur Gear (27 teeth)
S _ur Gear (23 teeth) S _ur Gear (19 teeth)
S _ur Gear (16 teeth) S _ur Gear (15 teeth)
S_ur Gear (11 teeth) S_ur Gear (13 teeth)
Sour Gear (17 teeth) S _urGear (21 teeth)
S _urGear (24 teeth) Spur Gear (25 teeth)
Flat Washer .563 ID x .062W Input Shaft
Shifter & Brake Shaft
Retaining Ring Spacer .890 Square Cut Ring
"O" Ring Fiat Washer 1,128 tD x
.058W
Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear
(30 & 13 teeth) Spur Gear (27 teeth)
Oil Fill Plug
Oil Seal 9 / 16" Liquid Gasket RTV Silicone
Oil Seal 3/4" Gear Oil 80W90
Replacement MST- 206-5450 Transaxle
47
Page 48
TRACTOR - - MODEL NUMBER 917.274810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0378-E1
%
664_11_ 434_
584_
142
1091
o_
lO6
127 G
_1°4%J
24o_
137 ....
307
358 ENGINE GASKET SET
1264 _
1264 /_- __J"_'_
668
943 O
24
146 e I I
741
118
6170,022_
691 @
842_
I 1019 LABEL KIT I 15e
I 1068OwNER'SMANUALI _ 224
I 1036 EMISSION LABEL I
I 46 SHORT BLOCK ]
[ 1330 REPAIR MANUAL ]
I 1329REPLACEMENTENGINE I
1270 I_
121 CARBURETOR OVERHAUL KIT
04 _ 634A_ 987_
I@1
I Ol
750,_
105_]137d_276_ r_l
03_106_ _ 634m1266tjI
95_ 117 _ 142 _ 6170 1266A C_ >
977 CARBURETOR GASKET SET
137 C_> 276@
1266AC_>
276@ 1127L:_
200 60_
947_
1027
48
Page 49
TRACTOR - - MODEL NUMBER 917,274810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0378-E1
1095 VALVE GASKET SET
1022
801
1022
1022
54'_
53
238
868 _)
35
6170
654@
_ 544_
803 _ 310 I
311
579 ,_ _ 503_
462
802 @
305A _(_
1267
968
305%
643
1040
729
697 _
1005
363 1044_
763®
_ lO5%
74
1070
49
Page 50
TRACTOR - - MODEL NUMBER 917.274810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0378-E1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174 Cylinder Assembly 106 690577 O Seat-Inlet
2 399265 Kit-Bushing/Seal (Magneto 108 690464 Valve-Choke (Manual Choke)
Side) 108A 692344 Valve-Choke (Choke A Matic) 3 391086 Seal-Oil (Magneto Side) 117 694352 O Jet-Main (Standard) 4 697188 Sump-Engine 118 697228 Jet-Main (High Altitude) 5 698147 Head-Cylinder 121 697241 Kit-Carburetor Overhaul 7 699168 °+ Gasket-Cylinder Head 125 697190 Carburetor
9 697109 ° Gasket-Breather 127 695005 Plug-Welch
11 697113 Tube-Breather 130 691750 Valve-Throttle 12 697110 ° Gasket-Crankcase 131 494379 Kit-Throttle Shaft
13 690360 Screw (Cylinder Head) 133 494381 Float-Carburetor 15 690946 Plug-Oil Drain 137 281165 O$ Gasket-Float Bowl
16 697127 Crankshaft 141 495097 Kit-Choke Shaft
20 690947 ° Seal-Oil (PTO Side) (Manual Choke) 22 692125 Screw (Crankcase Cover/Sump) 141A 495931 Kit-Choke Shaft
23 693557 Flywheel (Choke A Matic) 24 222698 Key-Flywheel 142 697140 O Nozzle-Carburetor
25 699052 Piston Assembly (Standard) 146 691639 Key-Timing
-- 699054 Piston Assembly 186 698174 Connector-Hose
(.020" Oversize) 187 699331 Line-Fuel
26 699051 Ring Set (Standard) 188 691693 Screw (Control Bracket)
-- 697559 Ring Set (.020" Oversize) 192 691986 Adjuster-Rocker Arm 27 698469 Lock-Piston Pin 202 691841 Link-Mechanical Governor
28 697099 Pin-Piston 209 692208 Spring-Governor 29 697126 Rod-Connecting (Standard) 216 691840 Link-Choke
-- 697263 Rod-Connecting 222 694042 Bracket-Control
(.020" Undersize) 227 691374 Lever-Governor Control
32 692852 Screw (Connecting Rod) 232 691842 Spring-Governor 33 695760 Valve-Exhaust 238 691843 Cap-Valve
34 695761 Valve-Intake 240 394358 Filter-Fuel 35 691279 Spring-Valve (Intake) 265 691024 Clamp-Casing
36 691279 Spring-Valve (Exhaust) 267 695134 Screw (Casing Clamp) 37 697108 Guard-Flywheel 276 692255 O$ Washer-Sealing
42 690964 Retainer-Valve 304 699829 Housing-Blower 43 691968 Slinger-Governor/Oil 305 697102 Screw (Blower Housing)
45 690564 Tappet-Valve 305A 697103 Screw (Blower Housing) 46 790400 Camshaft 306 697107 Shield-Cylinder 48 697762 Short Block 307 691003 Screw (Cylinder Shield)
50 690193 Manifold-Intake 309 693551 Motor-Starter 51 692137 ,O_+ Gasket-Intake 310 690323 Bolt (Starter Motor) 53 690227 Stud (Carburetor) 311 497608 Brush Set
54 691148 Screw (intake Manifold) 333 492341 Armature-Magneto 73 697133 Screen-Rotating 334 691061 Screw (Magneto Armature) 74 697897 Screw (Rotating Screen) 78 691003 Screw (Flywheel Guard) included in Engine Gasket Set, Key. No. 358 89 690283 Plug-Oil O included in Carburetor Overhaul Kit, Key. No.
93 690602 O Bushing-Throttle Shaft 121 94 498030 Kit-Idle Mixture $ included in Carburetor Gasket Set, Key. No.
95 691636 Screw (Throttle Valve) 977 98 495800 Kit-Idle Speed + included in Valve Gasket Set, Key. No. 1095
104 690525 O Pin-Float Hinge 105 231855 O Valve-Float Needle NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
50
Page 51
TRACTOR - - MODEL NUMBER 917,274810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0378-E1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
337 691043 Plug-Spark 868 690968 358 697191 Gasket Set-Engine 914 691108 363 19203 Flywheel Puller 943 690589 383 89838 Wrench-Spark Plug 947 694393
404 691691 Washer (Governor Crank) 965 499613 431 697122 Elbow-Intake 967 697015
445 697153 Filter-Air Cleaner Cartridge 968 699848 462 691261 Washer (Starter Cable) 975 495933
474 696459 Alternator 977 690192
503 691532 Strap-Starter 987 691326 505 691251 Nut (Governor Control Lever) 1005 699043
510 693699 Drive-Starter 1017 690770 513 692024 Clutch-Drive 1019 697143
523 699908 Dipstick 1022 272475 524 691032 Seal-Dipstick Tube 1023 692492 525 697085 Tube-Dipstick 1024 499054
544 692034 Starter-Armature 1026 692003
552 697144 Bushing-Governor Crank ...... 692011
562 691119 Bolt (Governor Control Lever) 1027 696854 579 691029 Nut (Starter Cable) 1029 691751 584 697112 Cover-Breather Passage 1034 690822 601 95162 Clamp-Hose 1035 693784
614 691620 Pin-Cotter 1036 790464 616 692012 Crank-Governor 1040 699852
617 692138 O SeaI-O Ring (Intake Manifold) 1044 698139 634 690801 O Spring/Seal Assembly 1051 691265
(Manual Choke) 1058 275935
634A 690802 O Spring/Seal Assembly 1059 698516
(Choke A Matic) 1070 691058
635 691909 Boot-Spark Plug 1090 691293 643 698401 Retainer-Air Filter 1091 691333
654 690958 Nut (Carburetor) 1095 690190 684 697157 Screw 1119 691183
691 692407 Seal-Governor Shaft 1263 697124 697 690372 Screw (Drive Cap) 1264 697104 718 690959 Pin-Locating 1266 691917
729 691224 Clip-Wire 1266A 697123 741 697128 Gear-Timing 1267 697424 750 691033 Screw (Oil Pump Cover) 1270 697156 757 697607 Link-Counterweight 1329 758 697134 Counterweight 1330
759 697392 Pin-Counterweight 783 693713 Gear-Pinion
789 698329 Harness-Wiring O 797 693167 Nut (Brush Retainer)
801 691283 Cap-Drive 802 691286 Cap-End 803 693757 Housing-Starter + 830 691095 Stud (Rocker Arm) 842 691031 SeaI-O Ring (Dipstick Tube) NOTE:
847 790442 Dipstick/Tube Assembly 851 692424 Terminal-Spark Plug
(Breather Passage Cover) 1127 691657
31Q777-0036 Replacement Engine 272147 Repair Manual
Included in Engine Gasket Set, Key. No. 358 Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No. 977
Included in Valve Gasket Set, Key. No. 1095
All component dimensions given in U.S. inches
1 inch = 25.4 mm
+ Seal-Valve Screw (Rocker Cover)
SeaI-O Ring (Oil Pump Cover) Solenoid-Fuel
Cover-Oil Pump Filter-Pre Cleaner
Cover-Air Cleaner Bowl-Float Gasket Set-Carburetor
O Seal-Throttle Shaft
Fan-Flywheel Screen-Oil Pump
Kit-Label
+ Gasket-Rocker Cover Cover-Rocker Arm
Pump-Oil Rod-Push (intake) Rod-Push (Exhaust) Filter-Oil
Arm-Rocker
Guide-Push Rod Shaft-Pump
Label-Emission Plate-Trim
Screw (Flywheel) Ring-Retaining
Owner's Manual Kit-Screw/Washer
Screw (Flywheel Fan) Retainer-Brush
Cap-Limiter Gasket Set-Valve
Screw (Alternator) Screw (Float Bowl)
Reed-Breather Screw (Breather Reed)
O SeaI-O Ring (Intake Elbow)
O SeaI-O Ring (Intake Elbow)
Latch-Blower Housing Plug-AVS Counterweight
515253
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(_ O1
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
//VE
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
15 DEGREES MAX.
_ ARNING: To avoid serious injury, operate your tractor up and
1, Fotd this page a_ong dotted Iine indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
3. Sight across the fotd in the direction of hiti stope you want to measure.
4. Compare the angte of the fotd with the slope of the hitl.
down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
trunk or other upright structure.
Page 56
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Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR sM
Au Canada pour service en fran(;ais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca
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_._EA RS 02410
© Sears, Roebuck and Co. ® Registered Trademark / TM Trademark / SMService Mark of Sears, Roebuck and Co.
® Marca Registrada / TM Marca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co. MCMarque de commerce / MDMarque deposee de Sears, Roebuck and Co.
193302 Rev. 4 9.21.04 MH/RD Printed in U.S.A.
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