Craftsman 917.27475 User Manual

Page 1
Owner's Manual
CRRFTSMRN°
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.274750
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
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Warranty.................................................2
SafetyRules...........................................3
ProductSpecifications............................6
Assembly/Pre-Operation........................8
Operation..............................................11
MaintenanceSchedule.........................17
Maintenance.........................................17
ServiceandAdjustments......................22
Storage.................................................28
Troubleshooting....................................29
RepairParts..........................................34
SearsService.........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthe dateofpurchase,if thisCraftsmanRidingEquipmentis
maintained,lubricatedand tunedupaccordingto the instructionsin the owner'smanual, Searswill repairor replacefree of chargeany partsthatare foundto bedefectivein
materialor workmanshipaccordingto theguidelinesofcoveragelistedbelow.Searswill alsoprovidefree laborforthese applicablewarrantedpartsforthetwo fullyears.During
thefirst 30 daysof purchase,therewill be nochargesto servicethe productat your
homefor issuescoveredby thiswarranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill stillbeavailableafterthefirst 30 daysof pur-
chase, butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhile thisproductis within
the UnitedStates. ThisWarrantydoesnotcover:
Expendableitemswhich becomeworn duringnormaluse,includingbutnot limitedto blades,spark plugs,air cleaners,belts,andoilfilters.
StandardMaintenanceServicing,oil changes, or tune-ups
Tire replacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails, thorns,stumps,or glass.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto, damage causedby towingobjectsbeyondthe capabilityofthe ridingequipment,impacting
objectsthat bendthe frameorcrankshaft,or over-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec- tricaland mechanicaldamagecausedbyimproperstorage,failureto usethe proper
gradeandamountofengineoil,failureto keepthe deckclearof flammabledebris, orfailureto maintainthe equipmentaccordingto the instructionscontainedinthe
owner'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami- natedor oxidized(stale). In general,fuelshould beusedwithin30daysof itspur-
chasedate.
Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety(90)daysfromdate ofpurchase,if anybatteryincludedwith this ridingequip-
mentprovesdefectivein materialor workmanshipandourtestingdeterminesthebattery
will not holdacharge,Searswill replacethebattery atnocharge. Duringthe first30
daysofpurchase,therewill be no chargesto replacethe batteryatyour HOME. After
thefirst 30 days,foryour convenience,IN-HOMEwarrantyservicewill stillbeavail-
ablebut atripchargewillapply. Thischargewillbewaivedifthe Craftsmanproductis droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.
Thisbattery warrantyapplies onlywhile this productis withinthe UnitedStates. Thiswarrantygivesyou specificlegalrights,andyou mayalsohaveotherrights,which
vary,fromstateto state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
d_IbWARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
,_WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause you to lose control of your tractor.
d_IbWARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. _IbWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross- ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
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I1.SLOPE OPERATION Slopesarea majorfactorrelatedto lossof
controlandtip-overaccidents,whichcan
resultinsevereinjuryor death. Opera-
tion on all slopesrequiresextra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain
could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at- tachments; they can affect the stability
of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when
filling.
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Removegas-poweredequipmentfrom thetruckor trailerand refuelit onthe
ground.If this is not possible,then refuelsuchequipmentwith a portable container,ratherthanfrom a gasoline dispensernozzle.
Keepthe nozzlein contactwiththe rim ofthefuel tankor containeropeningat alltimesuntilfuelingiscomplete.Do notusea nozzlelock-opendevice.
Iffuelis spilledonclothing,change clothingimmediately.
Neveroverfillfueltank.Replacegas capandtightensecurely.
GENERAL SERVICE
Neveroperatemachinein aclosedare.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi-
tion.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of by- standers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off
and be seriously injured or interfere with safe machine operation. Chil-
dren who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by
the machine.
Keep children out of the mowing area and in the watchful care of a
responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15°
Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires/ose trac- tion, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless nec- essary, and then, turn slowly and
gradually downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 2.0 Capacity and Unleaded
Type: Regular Oil Type SAE 30 (above 32°F)
'API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Forward: (M PH): 1st 1.2
2nd 1.6 3rd 2.4 4th 3.6 5th 4.6 6th 5.9
Reverse: 1.8
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_bWARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS Congratulations on making a smart pur-
chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Page 7
Steering
Wheel insert
Steering Wheel
Boot
Steering
(1) Hex Bolt _c{
5/16-18 x 4
@)
Extension
Shaft
Steering
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Large Flat Washer
a I I u
Steering Wheel Adapter
(1) 5/16 Lock Washer
Keys
(2) Keys
_(1) Knob
(1) Oil Drain Tube For Future Use
Slope Sheet
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Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
_ _ I _ Insert
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
, _ __/) 115/16 Hex Bolt
Steering , j,
c_ 5/16 Lock Washer
Large Flat
Washer
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in
the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
Steering Boot
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
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7. Slideseatuntila comfortableposition is reachedwhichallowsyouto press
clutch/brakepedalallthewaydown.
8. Getoff seatwithoutmovingits ad- justed position.
9. Raiseseatandtightenadjustment knobsecurely.
Seat
Seat
Shoulder
Bolts
Flat Washer
Adjustment Knob
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
Seat
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls) ,_,WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear- shift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
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CHECK TIRE PRESSURE
The tires on your tractor were overin- flated at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them before you start the engine.
v" Be sure brake system is in safe oper-
ating condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this
manual).
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW
IGNITION SWITCH
6 G
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
t
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
oi
OVER TEMP
LIGHT
BATTERY REVERSEFUEL OIL PRESSURE
FORWARD MOWER HEIGHT MOWER LIFT
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LIGHTS ON
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided
might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
NOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
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KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
ROS "ON" Position
Lift Lever Plunger
Light Switch
Attachment Clutch Lever
Ignition Switch
Th rottle/Choke
Control
Clutch/Brake Pedal
Attachment Lift Lever
Height Adjustment Lever
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor. IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment while in reverse.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever "Enc Position
nition Key
_d"
Position
Control Parking Brake
"Engaged"
"Brake" Position
Gearshift
Lever
Clutch/Brake "Disengaged" Pedal Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
,_CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season and to over 3 inches during hot months.
For healthier and better looking lawns, mow
13 often and after moderate growth.
Page 14
Forbestcuttingperformance,grassover 6inches in heightshouldbe mowed twice. Makethefirst cut relativelyhigh; thesecondto desiredheight.
TOADJUST GAUGEWHEELS
Gaugewheels areproperlyadjusted
whentheyareslightlyoffthe groundwhen
mowerisat the desiredcuttingheightin operatingposition.Gaugewheelsthen keepthedeck inproperpositionto help preventscalpingin most terrainconditions. NOTE:Adjustgaugewheelswith tractor
on a flat levelsurface.
1. Adjustmowerto desiredcuttingheight (See"TOADJUSTMOWERCUTTING HEIGHT"inthissectionofmanual).
2. Withmowerindesiredheightofcut position,gaugewheelsshouldbeassem- bledsotheyareslightlyofftheground. Installgaugewheelinappropriatehole
withshoulderbolt,3/8washer,and3/8-
16Iocknutandtightensecurely.
3. Repeatfor oppositeside,installing gaugewheel insame adjustmenthole.
Gauge Wheel Mounting
Bracket
3/8-16
Locknut
Shoulder
3/8 Washer
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. _,CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Lever High Position
Attachment ( f. ,_ Clutch Lever ,{,_ Low
"Engaged' ,"? Position
//
"Disengag
Position
Shield
REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc-
tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
,_,WARNING: Backing up with the at- tachment clutch engaged while mowing is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the attachment clutch engaged, should only
be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing.
4. Move gear shift lever to reverse (R)
position and slowly release clutch/ brake pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
14
Page 15
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
etc.). TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
15
Page 16
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.
Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur- ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.
Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur- ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
f
T
J
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
16
Page 17
.A,NTENANOESO.EOULE
F,LL, OATES
REGULARSERVICE VICE DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
T ROS Systems li_
R Check for Loose Fasteners I_ I_s li_
A Sharpen/Replace Mower Blades I_s
C Lubrication Chart if if 0 Check Battery Level 1_4
R clean Battery and Terminals if if
Check Transaxle Cooling Check V-Belts t_
Check Engine Oil Level _ tf Change Engine Oil (with oil filter) 11_'1,2 I_
E Change Engine Oil (without oil filter) _1_1, 2 N clean Air Filter 1_2
G clean Air Screen _1_2
N_ Inspect Muffler/Spark Arrester t_ E Replace Oil Filter (If equipped) t_1,2
Clean Engine Cooling Fins _ 2
Replace Spark Plug I_ I_ Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
@ S_ -- @ Spindle Zerk Zerk
@Front Wheel ,-
Bearing
Zerk
@Engine
oi_ - ', Pivots
_SAE 30 or 10w30 Motor Oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
7dered graphite type lubricant sparingly.
1
@Front Wheel
Bearing Zerk
"_Gearshift
Page 18
TRACTOR Alwaysobservesafetyruleswhen per-
formingany maintenance.
BRAKEOPERATION Iftractorrequiresmorethanfive (5)feetto
stopat highestspeedin highestgearon a level,dryconcreteor pavedsurface,then
brakemustbecheckedandadjusted.(See "TOADJUSTBRAKE"inthe Serviceand
Adjustmentssectionofthismanual). TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at-
tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to shift into
reverse should shut off the engine.
ROS "ON" Position
When the engine is running with the ig- nition switch in the ROS "ON" position and the attachment clutch engaged, any at-
tempt by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged
blades. BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
g Blade
Edge
Flat Wash(
Lock WasheE....
Blade Bolt
TO SHARPEN BLADE NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
18
Engine "ON" Position (Normal Operating)
Mandrel As,,;embly
Center
Page 19
balancer.)
NOTE: Do notuse anail for balancing blade.The lobes ofthecenterholemay appearto be centered,butare not.
Slide bladeon to an unthreadedportion ofthe steelboltor pinandholdthe bolt or pinparallelwiththeground. If bladeisbalanced,it shouldremainina horizontalposition. If either end of the blademovesdownward,sharpenthe heavyend untilthe blade danced.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES t
4_
I
Blade
5/8" Bolt or Pin
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or petro- leum jelly.
5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling. V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level. TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Oil Drain Valve
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
19
Page 20
5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after
every 25 hours of operation or every
season. Service paper cartridge every 100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Pull up on air filter cover handle and rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and pre-cleaner from base.
4. Clean base carefully to prevent debris from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5. Place new pre-cleaner and cartridge firmly in base.
6. Align tabs on cover with slots in blower housing and replace cover.
7. Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge.
Handle
Cartridge
"Slots
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stub- born dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool- ing system. Remove blower housing and
clean area shown to prevent overheating
and engine damage.
Clean out chaff
Air Screen and debris
20
Page 21
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto- motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
Clam p_ Clamp
I Filter
21
Page 22
SERVICE OR ADJUSTMENTS:
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch in "DISEN- GAGED" position.
2. Move attachment lift lever forward to lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide collar off and push housing guide out of
bracket.
6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.
7. Disconnect suspension arms from rear deck brackets by removing retainer springs.
8. Disconnect front links from deck by removing retainer springs.
9. Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest position.
2. Slide mower under tractor with deflec- tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and secure with retainer springs.
5. Connect suspension arms to rear deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small retainer spring.
9. Install belt onto engine pulley.
Small
Clutch
Small
Clutch Spring
Retainer S
Anti-Sway Bar
Housing
Bracket
Large Retainer Spring 22
Retainer Springs
Both Sides)
Deflector Shield
Page 23
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both
sides of mower should be the same or within 1/4" of each other.
If adjustment is necessary, make adjust- ment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge Bottom edge of
of mower to r---, _n3ow_er to ground ground \ I (_#C__,/I //
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num- ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
_ Mandrel
Both Front Links Should beEqual in Length
n Arm
Lift Link N_ Adjustment
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust- ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjust- ments, check that both front links are
equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut "E" on both front links an equal number of
turns.
Nut
_E _
Trunnion
Front Links
TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drive belt may be re- placed without tools. Park the tractor on
level surface. Engage parking brake. BELT REMOVAL -
1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys and idler pulleys
2. Make sure belt is in all pulley grooves and inside all belt guides.
3. Install mower (See "To Install Mower" in this section of this manual).
23
Page 24
Mandrel With Parking Brake "Engaged"
Idler Pulleys
Nut "A"
Mandrel Pulley
Jam Nut
TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper- ating arm and nut "A" on brake rod.
3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut against nut "A".
4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a
Sears or other qualified service center.
Arm
00238
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle pulley by deflecting belt keepers.
5. Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll around the top groove of engine pulley.
4. Install belt through stationary idler and clutching idler.
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
24
Page 25
Engine
Center
Clutching
..Span
Keeper
Stationary Idler
Transaxle
TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the right rear wheel.
3. Position the gear shift lever in the neu- tral (N) position.
4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Neutral Lock Gate
Gearshift
...... ...... ,:,.... Adjustment Bolt
y,,-"
TO ADJUST STEERING WHEEL ALIGN-
MENT l
If steering wheel crossbars are no horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle
Cover
Square Key _ _ (Rear Wheel Only) _
TO START ENGINE WITH A WEAK BAT- TERY
_,WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame
and smoking materials away from bat- teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground,
away from fuel tank and battery.
25
Page 26
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
02614
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
d_IbWARNING: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in same position as old battery.
4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS- SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Hood
Headlight Wire Connector
Seat
(Red) Cable
Terminal Cover
Label
)s Nut
Hex Bolt
Negative (Black) Cable 26
Page 27
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized
engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described
below before loosening cable. If adjust- ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position.
2. Check that holes "A" in governor control lever and hole in governor plate
line-up. If holes "A" are not aligned, loosen clamp screw and move throttle
cable until holes are aligned. Tighten clamp screw securely.
TO ADJUST CARBURETOR
Governor Control Lever Governor
Holes Throttle
Clamp Cable Screw
NOTE: The carburetor on this engine is low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap, which allows some adjustment within the
limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the
adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
Plate
IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem- bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun- terclockwise until engine runs rough.
Turn valve to a point midway between those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
Idle Speed Throttle Screw
Idle Mixture Valve --'- _ With Limiter
27
Page 28
Immediately prepare your tractor for stor- age at the end of the season or if the trac-
tor will not be used for 30 days or more. _CAUTION: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame
or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in
the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
28
Page 29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
CAUSE 3ORRECTION
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas- oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service and Adjustments
section.
10. Contact a Sears or other qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other qualified service center.
Engine will not
turn over
Engine clicks but
will not start
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
29
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
Page 30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
CAUSE CORRECTION
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of
adjustment.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carbure- tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor" in Service and Adjustments
section.
15. Contact a Sears or other qualified service center.
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when operator leaves
seat with attach-
ment clutch
engaged
Poor cut - uneven
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
,
Reverse operation system (ROS) is not "ON" while
mower or other attachment is engaged.
,
Faulty operator-safety presence control system.
,
Worn, bent or loose blade.
Mower deck not level.
2.
3.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
4.
5.
Clogged mower deck vent holes from buildup of grass, leaves, and trash around
mandrels.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other qualified service center.
3. Tighten loose part(s). Replace damaged parts.
1. Turn ignition key to ROS "ON" position.
See Operation section.
,
Check wiring, switches and connections. If not corrected
contact Sears or other qualified service center.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Contact a Sears or other qualified service center.
5. Clean around mandrels to open vent holes.
30
Page 31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Mower blades will not rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
Poor grass discharge
Headlight(s) not
working
(if so equipped)
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of grass,
leaves, and trash around mandrels.
1. Light switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
1. Turn light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Engine "backfires '_
when turning engine "OFF"
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
,
Engine throttle control not set between half and full speed (fast) position before stopping
engine.
31
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
, Move throttle control
between half and full speed (fast) position before stopping engine.
Page 32
32
Page 33
SCHEMATIC
02831 193372
TRACTOR - - MODEL NUMBER 917.274750
BATTERY
m
SOLENOID STARTER
AMMETER FUSE
(OPTIONAL)
BLACK
GRAY
\
\\
\
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
RUN/OVERRIDE B+A1
RUN B+A1 L+A2
START B + S + A1
IGNITION s_'_(:_ ARK-, GAPPLUGS
UNIT (2 PLUGS O
[
BLUE _4 HOUR BLACK
BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM
FUEL SHUT-OFF _/" _/
RED SOLENOID _ _ _ I
r I LIGHTING SYSTEM OUTPUT I I I / I 5AMP AC @ 3600 RPM DODE I ALTERNATOR I
I C >/ O I ORANGE O , _.j'_j_j_--J '
LIGHT SWITCH _1_ 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF) LIGHT SWIT( = "- J
METER
"I
(OPTIONAL)
3 AMP DC @ 3600/RPM (CH/ARGING SYSTEM DISCONNECTED)
ON TWIN CYL. ENGINES)
HEADLIGHTS
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE
BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
©
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
02831
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
33
Page 34
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.274750
25
34
/
/
/ \
\
\
\
\
\
\
/
/
/
I
\1
48
28
27 ', } /
/./_'- ..............................,,,_o_1.... .................................
34
Page 35
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.274750
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 176689 Box Battery 16 176138 Switch, Interlock
21 183759 Harness Asm Light W/4152j 22 4152J Bulb Light #1156
24 4799J Cable Battery 6 Ga. 11" red 25 146147 Cable Battery 6 Ga. w/16 wire red
26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc
28 4207J Cable Ground 6 Ga. 12" black 29 192749 Switch Seat 30 193350 Switch Ign 33 140403 Key Ign
34 110712X Switch Light 40 193372 Harness Ign
41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 1/2 42 131563 Cover Terminal Red
43 178861 Solenoid 48 140844 Adapter Ammeter
52 141940 Protection Wire Loop 90 180449 Cover Terminal
92 193465 Harness Pigtail Reverse Switch 93 192540 Screw Plastite 10-14 x 2.0 94 191834 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
Page 36
TRACTOR - - MODEL NUMBER 917.274750
CHASSIS AND ENCLOSURES
259
260
258
212
28
18
261
39
31 _/5
208
209
60
@/5
209
278
208
/
37
2_
,209
14
-37
208
74
206
209
chassis-Laser -It.stk 18
36
Page 37
TRACTOR - - MODEL NUMBER 917.274750
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar 5 155272 Bumper Hood/Dash
9 193510X012 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 174996 Panel, Dash, L.H. 13 172105X010 Panel, Dash, R.H. 14 17490608 Screw Thdrol 3/8-16 x 1/2
17 185682X613 Hood Assembly 18 184921 Bumper Hood
26 STD541437 Nut 28 184247 Grille/Lens Asm. (Includes Key Nos. 212, 258,259, & 260)
30 187845X012 Fend/Ftrest 31 139976 Bracket, Fender Support
37 17490508 ScrewThdrol 5/16-18 x 1/2 38 175710 Pivot Bracket Assembly, Rear
39 174714 Bracket Pivot Laser Lt 60 72140606 Bolt Rdhd Sqnk 3/8-16 uric x 1
64 154798 Dash Lower STLT 74 STD541437 Nut Crownlock 3/8-16 uric
114 158112 Keeper Belt Rear LH 115 17490620 ScrewThdrol 3/8-16 x 1-1/4 142 175702 Plate Reinforcement STLT
143 186689 Bracket Swaybar Chassis 144 175582 Bracket Pnt Footrest STLT
145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder Stlt Black
206 170165 Bolt Shoulder 5/16-18TT 207 17670508 ScrewThdrol 5/16-18 x 1/2Tytt
208 17670608 ScrewThdrol 3/8-16 x 1/2 209 17000612 Screw Hexwsh Thdr. 3/8-16 x 3/4
211 145212 Nut Hexfiange Lock 212 184248 Insert Lens Reflective
258 184245X599 Lens RH 259 184246X599 Lens LH
260 184250X428 Cover Lens 261 184258X428 Insert Grille
278 191611 Screw #10 x 3/4 Single Lead - Hex
- - 187801 Plug Dome Plastic
- - 5479J Plug, Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
Page 38
GROUND DRIVE
TRACTOR - " MODEL NUMBER 917.274750
$8
/
26
27
drive-fender.stlt_38
Page 39
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.274750
KEY PART KEY NO. NO. DESCRIPTION NO.
1 Transaxle Peerless 206-545C 62
(See Breakdown) 63
2 146682 Spring, Return, Brake 64 3 123666X Pulley, Transaxle 65
4 12000028 Ring, Retainer 66 5 121520X Strap, Torque 69 6 17060512 Screw 5/16-18 x 3/4 70 8 192502 Rod Shifter Fender STLT 74
10 STD561210 Pin, Cotter 75 11 105701X Washer, Shift Plate 76 13 74550412 Bolt 1/4-28 unf W/Patch Gr. 8 77
14 10040400 Washer Lock Hvy Helical 78 15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 79 16 STD541431 Nut Lock Hx W/Ins 5/16-18 unc 80
18 STD523710 BoltFinHex3/8-16uncx1Gr. 5 81
19 STD541437 Nut 82 21 106933X Knob 83 22 130804 Rod, Brake 84
24 STD541237 Nut 85 25 106888X Spring, Brake Rod 89
26 STD551037 Washer 96 27 STD561210 Pin 112
28 175765 Rod, Parking Brake 113 29 71673 Cap, Parking Brake 116 30 169592 Bracket, Transaxle 120 32 STD523107 Bolt 150
34 175578 Shaft Assembly, Foot Pedal 151 35 120183X Bearing, Nylon 156 36 STD551062 Washer 158 37 STD571810 Roll Pin 159
38 179114 Pulley, Composite, Flat 161 39 72110622 Bolt 162
41 175556 Keeper, Belt, Idler 163 47 127783 Pulley, Idler, V-Groove, Plastic 165 48 154407 Bellcrank Clutch Grnd Drv Stl 166
49 123205X Retainer, Belt 168 50 72110612 Bolt 169 51 STD541437 Nut Crown Lock 3/8-16 uric 170
52 STD541431 Nut Crown Lock 5/16-18 unc 197 53 105710X Link, Clutch 198 55 105709X Spring, Clutch Return 202
56 17060620 Screw 3/8-16 x 1-1/4 212 57 130801 V-Belt, Ground Drive 59 169691 Keeper, Belt, Center Span
61 17120614 Screw 3/8-16 x .875
NOTE: All component dimensions given in U.S. inches
PART
NO. DESCRIPTION 8883R
175410 173937
10040700 154778
142432 134683
137057 121749X
STD581075 E-Ring 123583X
121748X STD580025
145090 165592
165711 19171216
166231 150360 192388X428 Console, Shift, STLT
STD624003 19091210
127285X 72140608
73900600 175456
19133210 166002
165589 183900 72140406
73680400 74780416
165623 17490510
165492 165580
187414 169613
169593 72110614
145212
1 inch = 25.4 mm
Cover, Pedal Pulley, Engine
Bolt, 7/16-20 x 1.5 Washer
Keeper, Belt, Engine, Fool Proof Screw Hex Wsh Hi-Lo 1/4 x 1/2 uric
Guide, Mower Drive Belt, R.H. Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
Key, Square 2.0 x .1845/1865 Washer 25/32 x 1-5/8 x 16 Ga.
Key Woodruff Arm, Shift
Shaft Asm Cross Tapered 650 20 Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga. Link Transaxle
Nut, Nylock Retainer Spring
Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig. 3/8-16 unc
Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125
Bracket Shift Mount Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 unc Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
Bracket Pivot Lever Screw 5/16-18 x 5/8 TT Yellow
Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt Transaxle
Nyliner Snap-In 5/8 ID Washer Nyliner 7/8 ID x .105 Hd
Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5 Nut Hex Flange Lock
39
Page 40
TRACTOR - - MODEL NUMBER 917.274750
STEERING ASSEMBLY
_2J_39
L
i!2--37
_7" --'-'-"-36
15 15
steering pl,lt 57
68 67
46
13
65
/
10
67
67
43
/
/
40
Page 41
TRACTOR - - MODEL NUMBER 917.274750
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 186780 Steering Wheel
2 184706 Axle Assembly 3 169840 Spindle Assembly, L.H.
4 169839 Spindle Assembly, R.H. 5 626614 Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip
10 175121 Draglink 11 STD551137 Washer, Lock
13 136518 Spacer Bearing Axle Front 15 145212 Nut, Hex Flange Lock
17 190753 Shaft Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4
30 STD561210 Pin Cotter 32 130465 Rod, Tie 34 10040500 Washer Lock Hvy HIcl Spr 5/16
36 155099 Bushing, Steering 37 152927 Screw
38 186781 Insert, Steering Wheel 39 19183812 Washer 9/16 x 2-3/8 12 Ga. 40 STD541537 Nut Lock Center 3/8-24 unf
41 186737 Adaptor, Steering Wheel 42 145054X428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Ga.
44 190752 Extension Shaft Steering 46 184946X505 Cap, Spindle
65 160367 Spacer Brace Axle 67 72110618 Bolt RDHD Sqnk 3/8-16 x 2-1/4
68 169827 Axle, Brace 71 175146 Steering Asm.
82 169835 Bracket Susp. Chassis Front 87 173966 Washer Flat 88 175118 Bolt Shoulder 7/16-20 unc
91 175553 Clip Steering 95 188967 Washer Hardened
97 74780564 Bolt 5/16-18 unc x 4" Gr.5
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
ENGINE
TRACTOR - - MODEL NUMBER 917.274750
72
62
31
29
37
33
38
23
14
81
13
4
OPTIONAL EQUIPMENT
KEY PART NO. NO.
1 170545X505
2 17720408 3 4 137352
13 165291 14 148456
23 169837 29 137180
31 185115 32 140527
33 123487X
Spark Arrester
DESCRIPTION
Control, Throttle/Choke Screw, Hex Head, Thread Cutting 1/4-20 x 1/2
Engine, B&S Model
31P777-0299-E1 (See Breakdown)
Muffler Gasket
Tube Drain Oil Easy Shield Brn/Dbr Guard
Arrestor, Spark Tank, Fuel
Cap Assembly, Fuel Clamp, Hose
÷ngine-bs, lcyF !7
KEY PART NO. NO.
37 137040 38 181654
40 124028X 44 17670412
45 17000612 46 19091416
62 10010500 72 71070512
78 17060620 81 73510400
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Line, Fuel Plug Drain Oil Easy Bushing, Snap, Fuel Line
Screw, Hex Washer Head,
Thd., Roll. 1/4-20 x 3/4
Screw Hxwsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer, Split Screw Hex Hd. Cap 5/16-18 x 3/4
Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 uric
42
Page 43
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.274750
13
4
3
2
6
11 5
13
19
13
13 -..........-......._31 .
32 _ 19 _ 15
20
32
20
Fift-rh.lpiece 3
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
1 159460 Washer Asm Inner Spring 13 STD624008
2 159471 Shaft Asm. Lift 16 73350800 3 105767X Pin Groove 17 175689
4 12000002 E Ring #5133-62 18 73800800
5 19211621 Washer 21/32 x 1 x21 Ga. 19 139868
6 120183X Bearing Nylong 20 163552 7 125631X Grip Handle Fluted 31 169865
8 122365X Button Plunger Read 32 73540600 11 139865 Link Asm Lift L.H.
12 139866 Link Asm Lift R.H.
W/Plunger 15 173288
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
DESCRIPTION
Retainer Spring Link Front
Nut Jam Hex 1/2-13 unc Trunnion BIk Zinc
Nut Lock w/Wsh 1/2-13 unc Arm Suspension Mower Retainer Spring
Bearing, Pvt. Lift Nut Crownlock 3/8-24
Page 44
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.274750
8_ 8
10
6
"/ 21
17
seat It.knob 9
KEY PART NO. NO.
1 188716
2 180166 3 71110616
4 19131610 5 145006
6 STD541437 7 124181X
8 17000616 9 19131614
10 180186 11 166369
I
11
12
DESCRIPTION
Seat
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16 unc x 1 Washer 13/32 x 3/4 x 10 Ga. Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 unc Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 x 1 Washer 13/32 x 1 x 14 Ga.
Pan Pnt Seat (blk)
Knob Seat Adj Wingnut
KEY PART
NO. NO. DESCRIPTION 12 174648
13 121248X 14 72050412
15 134300 16 121250X
17 123976X 21 171852
22 STD541431 24 19171912
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
Spacer Split 28 x 96 Zinc Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr. 5 Zinc Bolt Shoulder 5/16-18 unc-2A Nut Hex Lock w/Ins 5/16-18
Washer 17/32 x 1-3/16 x12 Ga.
44
Page 45
DECALS
TRACTOR - - MODEL NUMBER 917.274750
3 11
15
11
10
20
13
KEY PART NO. NO.
1 193308 Decal
2 193595 Decal 3 186280 Decal
4 186281 Decal
5 138047 Decal
6 133644 Decal 7 191777 Decal
8 172331 Decal 9 186282 Decal 10 156439 Decal
11 186283 Decal 12 146046 Decal
DESCRIPTION NO. NO.
\
14
KEY PART
Oper. Instr. 13 191551 Replacement 14 160396
Hood, R.H. 15 179128 Hood, L.H. 20 149516
Battery - - 138311 Customer Maintenance - - 184310X428
HP Engine - - 184311X428 Mower Srs - - 193286 Fender - - 193287
Fender Danger Hood Side
V-Belt Drive Schematic
12 13
DESCRIPTION
Decal, Chassis Decal, V-Belt Schematic
Decal, Deck B 42" Decal, Battery Dngr/Psn Eng
Decal, Lift Handle Pad, Footrest LH STLT
Pad, Footrest RH STLT Manual, Owner's, English Manual, Owner's, Spanish
4,10
KEY PART NO. NO. DESCRIPTION
1 59192 Cap Value Tire
2 65139 Stem Value 3 106222X Tire F Ts 15 x 6.0 - 6 Service
4 59904 Tube Inner Front #35060 5 106732X624 Rim Asm 6" front Service 6 278H Fitting Grease 7 9040H Bearing Flange
8 106108X624 Rim Asm 8" rear Service 9 122082X Tire R Ts 20 x 8-8 Service
10 7152J Tube Rear 9.5 x 8 Service 11 104757X428 Cap Axle BIk 150xl 00
- - 144334 Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
wheel 1
45
Page 46
MOWER DECK
TRACTOR - - MODEL NUMBER 917.274750
67
142
il 47
117
119 118_
5
6
1:21
42 D man-t-path stlt 3
16
14--
10_
21
i i
28
27
29
18
18
13_
9_
46
Page 47
TRACTOR - - MODEL NUMBER 917.274750
MOWER DECK
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892
2 STD533107 3 138017
4 165460
5 STD624008
6 178024 8 850857
9 STD551137 10 140296
11 138971
-- 134149
-- 139775 13 137645
14 128774 15 110485X
16 174493 18 72140505
19 132827
20 159770 21 STD541431
23 177563 24 105304X
25 123713X 26 110452X
27 130968X428 28 19111016
29 131491 30 173984
31 187690 32 153535
33 178342 34 72110612
36 131494
40 STD541437 44 140088
45 STD624003 46 137729
48 133944
52 139888
Mower Deck Assembly, 42" 53 184907
Bolt 54 178515
Bracket Assembly, Sway Bar, Front 55 155046
Bracket Sway Bar 38/42" Deck 56 165723
Retainer Spring 59 141043
Bar Sway Deck 67 184939
Bolt, Hex 3/8-24 x 1.25 Gr. 8 68 144959 Washer, Lock 92 STD541437
Washer, Hardened 111 179292
(The following blades are available) 112 179293
Blade, 42" Hi-Lift 113 17000510
(For bagging or discharging) 116 4898H
Blade, 42" Mulching Std 117 188606
(For mulching mowers only) 118 73930600
Blade, 42" Mulching Premium 119 19121414
(For better wear when mulching) 129 19131312 Shaft Assembly, Mandrel, Vented 130 STD523710
Housing, Mandrel, Vented 131 STD533710
Bearing, Ball, Mandrel 142 165890 Stripper, Vented Mower Deck 143 157109
Bolt, Carriage 5/16-18 x 5/8 144 158634
Bolt, Shoulder 145 165888
Baffle, Vortex 146 171977
Nut Crownlock 5/16-18 unc 147 131335
Bracket, Deflector 148 169022 Cap, Sleeve 149 165898 Spring, Torsion, Deflector 150 19091210
Nut, Push 152 169676 Shield, Deflector 158 17720408 Washer 11/32 x 5/8 x 16 Ga. 159 72140614
Rod, Hinge 184 19131410 Screw Thdrol Washer Head 185 188234
Washer, Spacer - - 130794
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5
Pulley, Idler, Flat -- 169583
Nut Crownlock 3/8-16 unc Guard, Mandrel, L.H.
Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened
Bolt, Shoulder 5/16-18 unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Arm Assembly, Pad, Brake Washer, Hardened
Arm, Idler Spacer, Retainer
Guard, TUV Idler Knob Custom Oval
V-Belt Nut
Bracket Gauge Wheel Lh Bracket Gauge Wheel Rh Screw 5/16-18 unc Bolt Shoulder
Wheel Gauge Nut Centerlock 3/8-16 unc
Washer 3/8 x 7/8 x 4 Ga. Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16 unc x 1
Arm Spring Brake Mower Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable Pulley Idler Flat
Bolt Carriage Idler Spring Extension
Spring Return Idler Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 In
Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 unc x 3/4
Washer 13/32 x 7/8 x 10 Ga. Head Asm. Cable Clutch
Mandrel Assembly (Includes Housing, Shaft and Shaft
Hardware Only - Pulley Not Included)
Replacement Mower, Complete (Std. Deck-Order separately
gauge wheel components key nos. 116- 119)
47
Page 48
TRACTOR - - MODEL NUMBER 917.274750
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
_A
/
18
4
47
79
MODEL and SERIAL
NUMBERS HERE
Model et S_riel i
Ch ffre c J
51
,52
2g
42A
48
Page 49
TRACTOR - - MODEL NUMBER 917.274750
PEERLESS TRANSAXLE - - MODEL NUMBER 206-5450
REF PART REF PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772147 2 780086A 3 770128
4 776395 5 776409
6 778364 6A 778369 7 778330
8 792180 8A 792047
9 784352
10 784378
11 778334
12 778309
13 778368
14 778368
15 778370
17 786188
18 786102 20 792077A 21 792078
22 792079 25 792073A
25A 792177 26 792125 27 792035
28 788040 29 780072
29A 780160 29B 780051
29C 780199 30 780108 31 780001
31A 780195 32 788083
34 780194 35 780193
35A 780197 36 790075
37 790007 38 799021 39 786026
40 792076A
Transaxle Cover
Needle Bearing 5/8" Transaxle Case
Countershaft Output Shaft
Spur Gear (38 teeth) Spur Gear (15 teeth)
Spur Gear (11 teeth) Shift Key
Woodruff Key #9 Shift Collar
Shift Rod & Fork Bevel Gear (30 teeth)
Input Bevel Pinion (13 teeth) Bevel Gear (13 teeth)
(Include. 14) Bevel Pinion (13 teeth)
(Include. 13) Ring Gear (43 teeth)
Drive Pin Spacer 1.130 X .695
Ball 5/16" dia Set Screw 3/8 - 16 x 3/8"
Spring .310 OD x .625 L Screw 1/4 - 20 x 1-1/4"
Screw 1/4-20 x 1-3/8" Retaining Ring (pkg of 2) Retaining Ring
Retaining Ring Thrust Washer .627 ID x .031W
Thrust Washer .762 ID x .031W Thrust Washer .762 ID x .031W
Anti-Rotation Washer .632 Cup Washer 1.127 ID x .032W
Flat Washer .750 ID x .056W (Use As Needed)
Flat Washer .750 ID x .062W Oil Seal 5/8" Bushing .563 Flanged Bushing 5 / 8" ID
Flanged Bushing .751 Brake Disk
Brake Pad Plate Brake Pad (pkg of 2)
Dowel Pin Flat Washer .312 ID x .059W
41A 790079 42 792073A
42A 792085A 43 792075
44 790025 45 786066
46 786086 47 774690 48 774691
49 778356 50 778338
51 778354 52 778352 53 778350
54 778346 56 778355
57 778337 58 778353 59 778351
60 778349 61 778345
65 780189 66 776422 67 776396
69 792170 70 786187
71 788069 71B 788092 76 780090
77 788078A 79 792144
82 778333 83 778338
85 792154 87 788089A
150 788093A 157 788088A 180 730229A
900 794712
NOTE: AIIcomponentdimensions givenin U.S.
inches 1 inch = 25.4mm
Brake Lever Screw 1/4 - 20 x 1-1/4"
Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24
Brake Pad Holder Spacer .2625 x 1.0
Brake Lever Bracket Axle (11-15 / 16" Long)
Axle (16 - 1/ 2" long) Spur Gear (29 teeth)
Spur Gear (27 teeth) Spur Gear (23 teeth)
Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth)
Spur Gear (11 teeth) Spur Gear (13 teeth)
Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth)
Spur Gear (25 teeth) Flat Washer .563 ID x .062W
Input Shaft Shifter & Brake Shaft
Retaining Ring Spacer .890
Square Cut Ring "0" Ring
Flat Washer 1.128 ID x .058W Inverted Retaining Ring
Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth)
Spur Gear (27 teeth) Oil Fill Plug
Oil Seal 9 / 16" Liquid Gasket RTV Silicone
Oil Seal 3/4" Gear Oil 80W90
Replacement MST - 206-545C Transaxle
49
Page 50
TRACTOR - - MODEL NUMBER 917.274750
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1
718 !_
_ 552q_6691@
I 1330 REPAIR MANUAL I
11329REPLACEMENTENGINEI
358 ENGINE GASKET SET
3@
12
20@
524 _ 8420 _
1019 LABEL KIT I
I 1058 OWNER'S MANUAL
I 1036EMISSIONLABELI
6170
I
307_
8680
9430
1022
1266
43,_
684,_11_
584_ _'
9_
1264_
24
741
12
15_
750 &
200 89
1027
50
Page 51
TRACTOR - - MODEL NUMBER 917.274750
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1
1095 VALVE GASKET SET
617 0 1022
1022
616_::_ 1022
404 # 914
614 _
238 @
6170
54_
35
654
868
525
[ 524F_
697 _
1040
305%
729
643
363#
1005
1119_ _,_ %%_
801 @
803_ 310_
579_46_ _ 503_
802
1070
" 1051&
I044_
51
Page 52
TRACTOR - - MODEL NUMBER 917.274750
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1
108
51
692
137
142_ 117
9_1°41
276 @
950
1266 0
_1o6
105 _1
127 G
o47
e,,
118
527(_
F®I
1127
106A
127A
276A@
947A [_
NIKKI ]
977 CARBURETOR GASKETSET ,J
51_ 276 @
/
93_
95
121 CARBURETOR OVERHAUL KIT
104 _ 1270
105 _ 137 0
106 8 142_
117,_
231 "_ 987 ('o)
276 @ {}
634_j_ 1266
6170 1266A <_
51 _ _ 6170
96A
/_ 127A e (/
104A
105A _ __o_-_--J(_
52
121A CARBURETOR OVERHAUL KIT
634A
987A
Page 53
TRACTOR - - MODEL NUMBER 917.274750
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174 Cylinder Assembly 106 690577 2 399265 Kit-Bushing/Seal (Magneto 108 690464
Side) 108A 695419
3 391086 Seal-Oil (Magneto Side) 117 694352
4 697188 Sump-Engine 117A 699457 5 698147 Head-Cylinder 118 697228
7 699168 o+ Gasket-Cylinder Head 118A 699458
9 697109 Gasket-Breather 121 697241
11 697113 Tube-Breather 121A 699521
12 697110 Gasket-Crankcase 125 698445
13 690360 Screw (Cylinder Head) 125A
15 690946 Plug-Oil Drain
16 697127 Crankshaft 20 690947 Seal-Oil (PTO Side) 127 695005
22 692125 Screw (Crankcase Cover/Sump) 127A 690727 23 693557 Flywheel 130 691750 24 222698 Key-Flywheel 130A 699500 25 699052 Piston Assembly (Standard) 131 494379
-- 699054 Piston Assembly (.020" 131A 699501 Oversize) 133 494381
26 699051 Ring Set (Standard) 133A 694914
-- 697559 Ring Set (.020" Oversize) 135 698780
27 698469 Lock-Piston Pin 137 281165 28 697099 Pin-Piston 137A 698781
29 697126 Rod-Connecting (Standard) 141 495097
-- 697263 Rod-Connecting (.020"
Undersize) 141A 698778
32 692852 Screw (Connecting Rod) 142 697140 33 695760 Valve-Exhaust 146 691639
34 695761 Valve-Intake 187 699331 35 691279 Spring-Valve (Intake) 188 691693
36 691279 Spring-Valve (Exhaust) 192 691986 37 697352 Guard-Flywheel 202 691841
40 690964 Retainer-Valve 209 692208 43 691968 Slinger-Governor/Oil 216 691840
45 690564 Tappet-Valve 222 694042 46 698492 Camshaft 227 691374
48 697762 Short Block 232 691842
50 690193 Manifold-Intake 238 691843 51 692137 oa:l:+ Gasket-Intake 240 394358 53 690227 Stud (Carburetor) 265 691024 54 691148 Screw (Intake Manifold) 267 695134
73 697133 Screen-Rotating 276 692255 74 697897 Screw (Rotating Screen) 276A 695410 78 691003 Screw (Flywheel Guard) 304 699828 89 690283 Plug-Oil 305 697102 93 690602 O Bushing-Throttle Shaft 305A 697103 94 498030 Kit-Idle Mixture 306 697107 94A 695425 Kit-Idle Mixture (Nikki) 307 691003
95 691636 Screw (Throttle Valve) 309 693551 95A 690718 Q Screw (Throttle Valve (Nikki) 98 495800 Kit-Idle Speed Included 98A 695408 Kit-Idle Speed (Nikki) O Included 104 690525 _9 Pin-Float Hinge 121
104A 694918 O Pin-Float Hinge (Nikki) :1: Included 105 231855 O Valve-Float Needle 977
105A 696136 (D Valve-Float Needle (Nikki) + Included
O Seat-Inlet
Valve-Choke (Manual Choke)
Valve-Choke (Nikki) O Jet-Main (Standard) 0 Jet-Main (Standard) (Nikki)
Jet-Main (High Altitude)
Jet-Main (High Altitude) (Nikko
Kit-Carburetor Overhaul Kit-Carburetor Overhaul (Nikki)
Carburetor Carburetor (For Complete
Carburetor, Service with
698445) Plug-Welch
Q Plug-Welch (Nikki)
Valve-Throttle
Valve-Throttle (Nikki)
Kit-Throttle Shaft Kit-Throttle Shaft (Nikki)
Float-Carburetor Float-Carburetor (Nikki)
Tube-Fuel Transfer 0:1: Gasket-Float Bowl
G Gasket-Float Bowl (Nikki)
Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Nikki)
O Nozzle-Carburetor
Key-Timing Line-Fuel
Screw (Control Bracket)
Adjuster-Rocker Arm
Link-Mechanical Governor Spring-Governor
Link-Choke Bracket-Control
Lever-Governor Control Spring-Governor
Cap-Valve Filter-Fuel
Clamp-Casing Screw (Casing Clamp)
G:I: Washer-Sealing
Washer-Sealing
Housing-Blower Screw (Blower Housing) Screw (Blower Housing) Shield-Cylinder Screw (Cylinder Shield)
Motor-Starter
in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. No.
in Carburetor Gasket Set, Key. No.
in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
53
Page 54
TRACTOR - - MODEL NUMBER 917.274750
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
310 690323 Bolt (Starter Motor) 851 692424 311 497608 Brush Set 868 690968
333 495859 Armature-Magneto 914 691108 334 691061 Screw (Magneto Armature) 943 690589
337 691043 Plug-Spark 947 694393 358 697191 Gasket Set-Engine 947A 695423 363 19203 Flywheel Puller 950 691657 383 89838 Wrench-Spark Plug 965 499613 404 691691 Washer (Governor Crank) 967 697015
431 697122 Elbow-Intake 968 699848 445 698083 Filter-Air Cleaner Cartridge 975 495933
462 691261 Washer (Starter Cable) 975A 699502 474 696459 Alternator 977 690192
503 691532 Strap-Starter 987 691326 505 691251 Nut (Governor Control Lever) 987A 698777
510 693699 Drive-Starter 1005 699043 513 692024 Clutch-Drive 1017 690770
523 697086 Dipstick 1019 698814 524 691032 Seal-Dipstick Tube 1022 272475
525 697184 Tube-Dipstick 1023 692492 527 698467 Clamp-Tube 1024 499054
544 692034 Starter-Armature 1026 692003
552 697144 Bushing-Governor Crank .... 692011
559 693675 Screw (Remote Choke Stop) 1027 492932 562 691119 Bolt (Governor Control Lever) 1029 691751 579 691029 Nut (Starter Cable) 1034 690822
584 697112 Cover-Breather Passage 1035 693784 601 95162 Clamp-Hose 1036 695700
614 691620 Pin-Cotter 1040 699852 616 692012 Crank-Governor 1044 698139 617 692138 O SeaI-O Ring (Intake Manifold) 1051 691265
634 690801 O Spring/Seal Assembly (Manual 1058 275038
Choke) 1059 698516 634A 698779 O Spring/Seal Assembly (Nikki) 1070 690372 635 691909 Boot-Spark Plug 1090 691293
643 698401 Retainer-Air Filter 1091 691333 654 690958 Nut (Carburetor) 1095 690190
684 697157 Screw (Breather Passage 1119 691183 691 692407 Seal-Governor Shaft 1263 697124
692 690572 Spring-Detent 1264 697104 697 690372 Screw (Drive Cap) 1266 691917
718 690959 Pin-Locating 1266A 697123 729 691224 Clip-Wire 1267 697424 741 697128 Gear-Timing 1270 697156 750 691033 Screw (Oil Pump Cover) 1329 757 697607 Link-Counterweight 1330
758 697134 Counterweight 759 697392 Pin-Counterweight
783 693713 Gear-Pinion O 789 698329 Harness-Wiring
797 693167 Nut (Brush Retainer) :1: 801 691283 Cap-Drive 802 691286 Cap-End + 803 693757 Housing-Starter 830 691095 Stud (Rocker Arm) NOTE:
842 691031 SeaI-O Ring (Dipstick Tube) 847 697611 Dipstick/Tube Assembly
Cover) 1127 695407
31Q777-0036 Replacement Engine 272147 Repair Manual
Included in Engine Gasket Set, Key. No.358 Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No. 977
Included in Valve Gasket Set, Key. No. 1095
All component dimensions given in U.S. inches
1inch = 25.4 mm
Terminal-Spark Plug
+ Seal-Valve Screw (Rocker Cover)
SeaI-O Ring (Oil Pump Cover) Solenoid-Fuel
Solenoid-Fuel (Nikki) Screw (Float Bowl) Cover-Oil Pump
Filter-Pre Cleaner Cover-Air Cleaner
Bowl-Float Bowl-Float (Nikki)
Gasket Set-Carburetor
G Seal-Throttle Shaft O Seal-Throttle Shaft (Nikki)
Fan-Flywheel Screen-Oil Pump
Kit-Label
+ Gasket-Rocker Cover Cover-Rocker Arm
Pump-Oil Rod-Push (Intake) Rod-Push (Exhaust)
Filter-Oil Arm-Rocker
Guide-Push Rod Shaft-Pump
Label-Emission Plate-Trim
Screw (Flywheel) Ring-Retaining
Owner's Manual Kit-Screw/Washer
Screw (Flywheel Fan) Retainer-Brush
Cap-Limiter Gasket Set-Valve
Screw (Alternator) Screw-Float Bowl
Reed-Breather Screw (Breather Reed)
O SeaI-O Ring (Intake Elbow)
_3 SeaI-O Ring (Intake Elbow)
Latch-Blower Housing Plug-AVS Counterweight
54
Page 55
LTI
O7
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
down the face of slopes, never across the face. Do not mow WARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above, 2, Hold page before you so that its Heftedge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fo_d in the direction of hill smopeyou want to measure.
4. Compare the angme of the fomdwith the smope of the hill.
Page 56
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Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
iiiiiiiiiiiiiii
ii
!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i__,
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR sM
(1-888-784-6427)
Au Canada pour service en frangais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca
!!!!!!!!!!!!!!!....
SEARS
© Sears, Roebuckand Co. ® Registered Trademark / Trademark / - Service Mark of Sears, Roebuck and Co.
® Marca Registrada / Marca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co. MCMarque de commerce / MDMarque deposee de Sears, Roebuck and Co.
193286 Rev. 3 03.08.05 MH/TR Printed in U.S.A.
TM SM
TM
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