Craftsman 917.274040 User Manual

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Page 1

Owner’s Manual

LAWN TRACTOR

21.0 HP, 42” Mower Electric Start

Automatic Transmission

Model No.

917.274040

This product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENT

Warranty................................................ 2

Safety Rules

Product Specifications............................6

AssemblyPre-Operation

Operation.............................................11

Maintenance ........................................18

...........................................

.........................

3 8

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears wili also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please cali 1-800"4-MY-HOME(B). This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale), in general, fuel should be used within 30 days of its pur

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

Maintenance Schedule.........................18

Service and Adjustments......................22

Storage.................................................29

Troubleshooting....................................30

Repair Parts.

Sears Service ........................Back Cover

....................................

* •

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, ÍL 60179

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SAFETY RULE

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

AwARNING: In order to prevent ac

cidental starting when setting up, trans

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark plug.

AWARNING: Do not coast down a hill in

neutral, you may lose control of the tractor. AWARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor. AWARNING: Engine exhaust, some of its constituents, and certain vehicle compo

nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive

harm. AWARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands alter handling.

I. GENERAL OPERATION

• Read, understand, and follow ail instruc

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

® Be aware of the mower discharge direc

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

Slow down before turning.

Never leave a running machine unat

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light. Do not operate the machine while under

the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un loading the machine into a trailer or

truck.

Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in

juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

® Keep machine free of grass , leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves

or other debris which can cause build

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine . Allow machine to cool before

storage.

li. SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

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SAFETY RULE

]

DO:

<» Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

<» Watch for holes, ruts, or bumps. Un

even terrain could overturn the machine.

Tall grass can hide obstacles,

<» Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

•> Follow the manufacturer’s recommend ations for wheel weights or counter

weights to improve stability.

® Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

® Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

® Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

® Do not turn on slopes unless neces

sary, and then, turn slowly and gradually

downhill, if possible.

<» Do not mow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

<» Do not try to stabilize the machine by

putting your foot on the ground.

® Do not use grass catcher on steep

slopes.

111. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma chine and the mowing activity. A/ever as sume that children will remain where you

last saw them. «• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

® Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision,

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive,

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

® Never run a machine inside a closed

area.

® Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip ment in good condition.

® Never tamper with safety devices.

Check their proper operation regularly.

® Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

® Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

® Never make adjustments or repairs with

the engine running.

® Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary,

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

® Check brake operation frequently. Ad

just and service as required.

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SAFETY RULE

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tali grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

if machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Gallons and Type: Unleaded Regular

Oil Type

(API-SG-SL): Oil Capacity; W/Filter; 4.0 Pints

Spark Plug: (GAP: .040")

Ground Speed (MPH):

Tire Pressure: Front: 14 PSi

Charging System:

Battery: Amp/Hr: 35

Blade Bolt

Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

SAE 30(above 32°F) SAE 5W-30(Below 32°F)

W/0 Filter: 3.75 Pints

Champion QC12YC

Forward: 5.5 Reverse: 2.4

Rear: 10 PSI 16 Amps @ 3600RPM

Min. CCA: 280 Case Size: U1R

CUSTOMER RESPONSIBILITIES

* Read and observe the safety rules. * Follow a regular schedule in main

taining, caring for and using your tractor.

* Follow the instructions under “Mainte

nance” and “Storage” sections of this

owner’s manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re

quired by law (Section 4442 of the Califor

nia Public Resources Code). Other states may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod

ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here’s what’s included in the Agreement: ® Expert service by our 12,000 profe

sional repair specialists.

• Unlimited service and no charge for

parts and labor on ail covered repairs.

® Product replacemeni if your covered

product can’t be fixed.

® Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte

nance check.

® Fast help by phone - phone support

from a Sears technician on products

requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap

pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Page 7

UNASSEMBLED PARTS

Mower Leveling Wrench

Keys

(2) Keys

For Future Use

Slope Sheet

Bubble Level

Video Cassette

Page 8

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means when you are in the oper ating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan els of carton. Remove end panels and

lay side panels fiat.

2. Remove protective materials from trac tor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in “trans

mission disengaged” position (See “TO TRANSPORT” in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

ADJUST SEAT

1. Raise seat and loosen adjustment knob. Lower seat into operating position and

2. sit in seat. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its ad

justed position.

Raise seat and tighten adjustment

knob securely.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read, un derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans

mission engaged" position. (See “TO TRANSPORT” in the Operation section of this manual).

Page 9

4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

Place motion control lever in neutral (N) position.

Press lift ¡ever plunger and raise attachment lift lever to its highest posi

tion.

Start the engine. After engine has

started, move throttle control to idle

position.

Release parking brake.

Slowly move the motion control lever

forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

REPOSITION RIGHT REAR GAUGE

WHEEL

For shipping purposes, the right rear gauge wheel assembly is mounted upside down on the mower. Remove the gauge wheel assembly and reinstall from the

bottom as shown. To adjust gauge wheels, see the Operation section in this manual.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed

for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor

rect tire pressure is important for best cutting performance. * Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS” section of this manual.

INSTALL MULCHER PLATE

(if previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

AcAUTION: Do not remove deflector shield from mower.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac

ing motion and mower blade drive belts in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you iearn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

Page 10

^CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been

completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tight

ened securely. ✓ All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory). / Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). ✓ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. ✓ Check wiring. See that all connections

are still secure and wires are properly

clamped. ✓ Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: ✓ Engine oil is at proper level. ✓ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

✓ Become familiar with all controls - their

location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe oper

ating condition. / It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans

mission purging instructions (See “TO

START ENGINE” and “PURGE TRANS

MISSION” in the Operation section of

this manual).

Page 11

OPERATIC

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REVERSE

NEUTRAL

ENGINE OFF

OVER TEMP

LIGHT

ATTACHyENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR

(Automatic Models only)

LIGHTS ON

FUEL OIL PRESSURE

FREEWHEEL

HIGH LOW

ENGINE ON ENGINE START PARKING BRAKE

l\l 4»

CHOKE fast

©)|I

n; ♦

i- +1

BATTERY

AND FEET AWAY

A A

* it;

REVERSE FORWARD

DANGER indicates a hazard which, if not avoided, will result in death or serious Injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

PARKING BRAKE PARKING BRAKE

MOWER HEIGHT MOWER LIFT

{SEE SAFETY RULES SECTION)

0^0

SLOW

IGNITION

LOCKED UNLOCKED

liSi

SLOPE HAZARDS

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the ¡¡lustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER " Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks dutch/

brake pedal into the brake position. THROTTLE CONTROL - Used for con trolling engine speed.

CHOKE CONTROL - Used when starting

a cold engine.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

HOURMETER - Indicates hours of op eration.

Page 13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal ail the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac tor secure.

Choke Control

Throttle

Control

Clutch/ Brake Pedal

“Disengaged'

Position

Attachment Clutch Switch

Pull out to “Engage”

Parking Brake “Engaged” Position

Push in to

“Disengage”

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go

dead. NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ^CAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

® Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

STOPPING

MOWER BLADES -

* To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE * To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

* Never use choke to stop engine.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height. ® Grasp lift lever. ® Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

Page 14

® The average lawn should be cut to ap

proximately 2-1/2 inches during the coo! season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

® For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to de sired cutting height{See “TO ADJUST

MOWER CUTTING HEIGHT” in this

section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure ail gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

Retainer Spring

2. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Clutch Switch ^ Attachemnt Pull Out To "Engage" _ / Lift Lever High

Position

Low Position

Push in to

"Disengage

Deflector

Shield

TO OPERATE ON HILLS

^WARNING: Do not drive up or down

hills with slopes greater than 15'^ and do not drive across any slope. Use the slope guide at the back of this manual. ® Choose the slowest speed before start

ing up or down hills.

® Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

0 If stopping is absolutely necessary, push

dutch/brake pedal quickly to brake posi tion and engage parking brake.

® Move motion control lever to neutral (N)

position. IMPORTANT: The motion control lever does not return to neutral (N) position when the dutch/brake pedal is depressed. ® To restart movement, slowly release

parking brake and dutch/brake pedal, ® Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough, rolling terrain or hills.

1. Select desired height of cut. ^

TOTRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest posi tion with attachment lift control,

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position,

® Do not push or tow tractor at more than

two (2) MPH.

® To re-engage transmission, reverse

4 above procedure.

Page 15

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH

MENTS Tow only the attachments that are recom

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil,

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re

move and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

* For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance

section of this manual).

* To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE * Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will in

crease carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to

assure fuel freshness.

AcAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty.

Use fresh fuel next season. See Storage

instructions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the choke position and retry.

Page 16

WARM WEATHER STARTING (50° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur

ing the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this

manual.)

PURGE TRANSMISSION

ACAUTION: Never engage or disengage freewheel lever while the engine is run

ning. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace

ment, it should be purged after reinstall

ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position (See “TO TRANS

PORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing

freewheel control in “transmission engaged” position (See “TO TRANS

PORT” in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/brake pedal.

8. Slowly move motion control lever for

ward, after the tractor moves approxi

mately five (5) feet, slowly move motion

control lever to reverse position. After the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and

ready for normal operation.

Page 17

MOWING TIPS

® Mower should be properly leveled for

best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

«• The left hand side of mower should be

used for trimming.

® Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of the trac tor. This will result in a more even distri bution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

r N

r, A

ifiai

.................

V .

^... /

) 1

00272

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of buiit-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight.

® For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re duce your width of cut on each pass and mow slowly.

Max 1/3

If grass is extremely tall, it should be mowed twice to reduce load and pos

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle

when mowing to assure better mow

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired. When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at tachment being used.

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a sec ond cut, mow across (perpendicular) to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

Page 18

MAINTENANCE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter

N G

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (if equipped)

Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

In high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

✓ ✓

✓

GENERAL RECOMWENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper airduel mixture and help your engine run better and last longer.

MAINTENANCE SCHEDULE

Yt-

SERVICE DATES

✓ ✓

✓ b ✓

✓ ✓

✓ 4

✓

V^1,2

✓ ✓

✓ 2

✓

1^,2 ✓ 2

✓ ✓

✓ 2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-ibs. maximum.

n<-^ r.r-.F

LUBRICATION CHART

@ REFER TO Maintenance “ENGINE” SECTION

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

Page 19

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). TIRES

® Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock

systems are working properly. If your trac tor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

® When the engine is running, any at

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

® When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine,

® The attachment dutch should never op

erate unless the operator is in the seat.

BLADE CARE For best results mower blades must be kept

sharp. Replace bent or damaged blades.

IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts.

Trailing

Edge Up

Flat Washer

Lock Washer —

Blade

Mandrel

Assembly

Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp

ening blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. * The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

* To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

* Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with

an automotive charger will extend its life.

* Keep battery and terminals dean.

• Keep battery bolts tight.

• Keep small vent holes open. * Rechargeai 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

Page 20

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi nals can cause the battery to “leak” power.

1. Remove termina! guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD

JUSTMENTS section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible

damage to seals, do not use high pres sure water or steam to clean transaxle. * inspect cooling fan to be sure fan

blades are intact and clean.

* inspect cooling fins for dirt, grass clip

pings and other materials. To prevent

damage to seals, do not use com

pressed air or high pressure sprayer to

clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans

axle ever leak or require servicing, contact a Sears or other qualified service center.

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequent

ly to avoid possible engine damage from

running low on oil. Change the oil after every 50 hours of op eration or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick se curely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface. ® Oil will drain more freely when warm. ® Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

V-BELTS

Check V-be!ts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SG-SL. Se

lect the oil’s SAE viscosity grade according

to your expected operating temperature.

SAE VISCOSITY GRADES

C -30

________

-20 -10

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

_______0_______10______20______

30 40

oil_visc_charti_s

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

Page 21

ENGINE OIL FILTER Replace the engine oii filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

1. Remove cover. TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.

3. Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

NOTE: if very dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.

2. Reinstall precleaner cartridge, cover and secure.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio ration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.

Knobs

T\X/

Cartridge

Cover

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter nal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool

ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

MUFFLER

inspect and replace corroded muffler and spark arrester (if equipped) as it could cre

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu

retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position In fuel line with arrow pointing towards carbu retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. immediately wipe up any spilled gaso-

Foam Pre-Cleaher

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.

Clamp

® Clean engine, battery, seat, finish, etc.

of all foreign matter.

® Keep finished surfaces and wheels free

of all gasoline, oil, etc.

® Protect painted surfaces with auto

motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass,

21 leaves and trash from tractor and mower.

Page 22

SERVICE AND ADJUSTMENT

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

Place attachment clutch switch in “DIS ENGAGED” position.

Move attachment lift lever forward to lower mower to its lowest position.

Roll belt off electric clutch pulley.

Disconnect anti-sway bar from chassis bracket by removing retainer spring.

Disconnect suspension arms from rear deck brackets by removing retainer springs.

Disconnect front links from deck by

removing retainer springs.

Raise lift lever to raise suspension arms. Slide mower out from under trac tor.

IMPORTANT: if an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflec tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and secure with retainer springs.

5. Connect suspension arms to rear deck brackets and secure with retainer springs.

6. Connect anti-sway bar to chassis bracket and secure with retainer spring.

7. Install belt into electric clutch pulley groove.

Page 23

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL

NOTE: If necessary, check side-to-side surface below tractor for levelness with a long board and the bubble level.

® Using the lift lever, place mower in posi

tion where no part of the mower, includ ing gauge wheels, is touching the ground.

• From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated.

• Mower is level side-to-side when bubble is between the two lines in the bubble level.

® If adjustment is necessary, under left

hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level.

• Remove bubble level from mower and store in a safe place.

ALTERNATE SIDE-TO-SiDE ADJUSTMENT METHOD

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

If adjustment is necessary, make adjust

ment on one side of mower only.

® To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after ad justing.

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front of and behind the mandrel at bottom edge of mower housing as shown.

* Before making any necessary adjust

ments, check that both front links are equal in length.

* if links are not equal in length, adjust

one link to same length as other link.

* To lower front of mower loosen nut “E”

on both front links an equal number of turns.

* When distance “D” is 1/8" to 1/2"

lower at front than rear, tighten nuts “F” against trunnion on both front links.

* To raise front of mower, loosen nut “F”

from trunnion on both front links. Tighten nut “E” on both front links an equal num ber of turns. The two front links must remain equal in length.

* When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nut “F” against trunnion on both front links.

* Recheck side-to-side adjustment.

Page 24

fflX'

f/K'-

LENGTH

■ x>^\

TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable

brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so

it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re

placed without tools. Park the tractor on level surface. Engage parking brake,

BELT REMOVAL -

1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Puli belt away from mower. BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in all pulley grooves and inside all belt guides.

3. install mower (See “To Install Mower” in this section of this manual).

TO ADJUST BRAKE

Depress clutch/brake pedal all the way

down and engage parking brake.

Measure distance between brake oper

ating arm and nut “A” on brake rod.

If distance is other than 1-9/16", loosen

jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut

against nut “A”.

Engage transmission by placing freewheel control in “transmission engaged” position.

Road test tractor for proper stopping distance as stated above. Readjust

if necessary, if stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.

With parking brake “Engaged”

Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center.

Page 25

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL ^

1. Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Disconnect clutch wire harness. Remove clutch locator.

3. Remove belt from stationary idler and

clutching idler.

Remove belt downward from engine

5. pulley and around electric clutch. Pull belt slack toward rear of tractor.

6. Carefully remove belt upwards from

transmission input pulley and over cooling fan blades.

Remove belt from center span keeper

7. and pull belt away from tractor.

BELT INSTALLATION -

Carefully work new belt down around

transmission cooling fan and onto the

input pulley.

Slide belt into the center span keeper.

Pull belt toward front of tractor and roll belt around electric dutch and onto

engine pulley.

Install belt through stationary idler and

clutching idler.

Reinstall clutch locator and tighten nut

securely.

Reconnect clutch harness.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL

MOWER” in this section of manual).

TRANSAXLE MOTION CONTROL

lever neutral adjustment

The motion control lever has been preset

at the factory and adjustment should not be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. Start engine and move motion con

trol lever until tractor does not move forward or backward.

Hold motion control lever in that posi

tion and turn engine off. While holding motion control lever in

place, loosen the adjustment bolt. Move motion control lever to the neu

5. tral (N) (lock gate) position. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment boit, move mower

deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt. Move the motion control lever 1/4 to

2. 1/2 inch in the direction it is trying to

creep. Tighten adjustment bolt securely.

3. Start engine and test,

4. if tractor still creeps, repeat above

steps until satisfied.

Electric -.1

Clutch

Clutching Idler

Stationary—^ Idler

Center Span Keeper

Transmission

Input Pulley /jO'*

...‘..

Clutch

"Locator

TRANSMISSION REMOVAL/

REPLACEMENT

idllirnnill—

O !

t\'v

Should your transmission require removal for

service or replacement, it should be purged

after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

Clutch Wire

Harness

Page 26

TO ADJUST STEERING WHEEL

ALIGNMENT

if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not

lose).

3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key (Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

^WARNING: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries,

if your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual).

if “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER-

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Battery

Fully Charged Battery

REPLACING BATTERY

AWARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable

then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

Page 27

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type piug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS^ SEMBLY

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

When replacing hood, be sure to

reconnect the headlight wire connector.

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex

pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described

below before loosening cable. If adjust

ment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke posi tion. Slowly move lever from choke to fast position.

2. Check that holes “A” in governor control lever and hole in governor plate

line-up. If holes “A” are not aligned,

loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

Page 28

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the

adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec essary, However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed

as follows:

in general, turning idle mixture valve in

(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix ture. Turning the idle mixture valve out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needle valve and the seat in carburetor may result

if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem bled to the carburetor when making

carburetor adjustments.

2. Be sure the throttle control cable is adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

2. Move throttle control lever to slow posi tion. With finger, rotate and hold throttle

lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against

idle speed screw, turn idle mixture valve full travel clockwise then coun terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle

lever.

ACCELERATION TEST -

4. Move throttle control lever from slow to fast position, if engine hesitates or dies, turn idle mixture valve out (coun terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed

ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed

needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any

necessary adjustments.

Page 29

STORAG

Immediately prepare your tractor for stor

age at the end of the season or if the trac tor will not be used for 30 days or more. ^WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame

or spark. Allow the engine to cool before storing in any enclosure,

TRACTOR

Remove mower from tractor tor winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

1, Clean entire tractor (See “CLEANING”

in the Maintenance section of this manual).

2, Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

3, Lubricate as shown in the Maintenance

section of this manual.

4, Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5, Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage. <» After a period of time in storage, battery

may require recharging.

«• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

«• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. * Empty the fuel tank by starting the en

gine and letting it run until the fuel lines and carburetor are empty.

* Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

* Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor

age container. Always follow the mix ratio found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car

buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYUNDER(S)

1. Remove spark piug(s).

2. Pour one ounce of oi! through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

* Do not store gasoline from one season

to another.

* Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

* if possible, store your tractor indoors

and cover it to give protection from dust and dirt.

* Cover your tractor with a suitable pro

tective cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel.

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

8. Check all wiring.

9. See “To Adjust Carburetor” in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor” in Service and Adjustments section.

8. Contact a Sears or other qualified service center.

Engine will not turn over

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch (es).

Engine clicks but

will not start

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

Loss of power 1. Cutting too much grass/too

fast.

2. Throttle in “CHOKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears serwice center

PROBLEM CAUSE CORRECTION

Loss of power 5. Low oil level/dirty oil. 5. Check oil level/change oil. (continued) 6. Faulty spark plug. 6. Clean and regap or change

spark plug.

7. Dirty fuel filter. 7. Replace fuel filter.

8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Water in fuel. 9. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fins. 11 .Clean engine air screen/fins.

12. Dirty/clogged muffler. 12.Clean/replace muffler.

13. Loose or damaged wiring. 13.Check all wiring.

14. Carburetor out of adjustment. 14.See “To Adjust Carburetor” in Service and Adjustments section.

15. Engine valves out of

adjustment.

15.Contact a Sears or other qualified service center.

Excessive

vibration

1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Contact a Sears or other

qualified service center.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

Engine continues to run when operator leaves seat with

1. Faulty operator-safety

presence control system.

1. Check wiring, switches and connections, if not corrected, contact a Sears or other

qualified service center. attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten

blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower.

3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Contact a Sears or other qualified service center.

5. Clogged mower deck vent

from build-up of grass, leaves,

5. Clean around mandrels to open vent holes.

and trash around mandrels.

Mower blades will not rotate

1. Obstruction in dutch

1. Remove obstruction.

mechanism.

2. Worn/damaged mower drive

2. Replace mower drive belt.

belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Contact a Sears or other qualified service center.

Page 32

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass discharge

Headlight(s) not

working

(if so equipped)

1. Engine speed too slow. 1, Place throttle control in

“FAST” position.

2. Travel speed too fast. 2.

3. Wet grass. 3, Allow grass to dry before

4. Mower deck not level. 4.

5. Low/uneven tire air pressure. 5, Check tires for proper air

6. Worn, bent or loose blade. 6.

7. Buildup of grass, leaves and 7, trash under mower. housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9, Reinstall blades sharp edge

10. Improper blades used. 10

11. Clogged mower deck vent 11 holes from buildup of grass, open vent holes. leaves, and trash around mandrels.

1. Switch is “OFF”. 1, Turn switch “ON”.

2. Bulb(s) or lamp(s) burned out. 2, Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4, Check wiring and connections.

5. Blown fuse. 5, Replace fuse.

Shift to slower speed. mowing.

Level mower deck. pressure.

Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower

down.

.Replace with blades listed in

this manual.

.Clean around mandrels to

Battery will not charge

Loss of drive

Engine “backfires’'

when turning engine “OFF”

1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/dean all connections.

3. Faulty regulator 3, Replace regulator. (if so equipped).

4. Faulty alternator. 4, Replace alternator.

1. Freewheel control in 1. Place freewheel control in “disengaged” position. “engaged” position.

2. Motion drive belt worn, 2, Replace motion drive belt. damaged, or broken.

3. Air trapped in transmission 3, Purge transmission.

during shipment or servicing.

1. Engine throttle control not set 1, Move throttle control to at “SLOW” position for 30 “SLOW” position and allow 30 seconds before stopping to idle for 30 seconds before engine. stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.274040

IGNITION SWITCH

POSITION CIRCUIT “MAKE ’

OFF M + G+A1 NONE

ON + LIGHTS B +A1 L +A2

ON B +A1 NONE

START B + S +A1 NONE

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

027S2

PTO SWITCH

POSITION CIRCUIT

OFF C + G, B + H

ON C + F, B + E, A + D

REMOVABLE

CONNECTIONS

26 VOLTS AC @ S600 RPM (REGULATOR DISCONNECTED]

NON-REMOVABLE

CONNECTIONS

D A

PTO SWITCH CONNECTOR

Page 34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.274040

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.274040

KEY PART NO. NO. DESCRIPTION

1 144927 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Btr Front 1/4-20x7-1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 176138 Switch Interlock 21 175688 Harness, Light 22 4152J Light Bulb 24 8860R Cable, Starter 25 146148 Cable, Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 Cable. Ground 29 121305X Switch, Seat

30 175566 Switch. Ignition 33 140403 Key, Molded 40 188031 Harness, Ignition 41 17720408 Screw Thd. Cut 1/4-20 x 1/2 42 131563 Cover, Terminal 43 178861 Solenoid 45 122822X Ammeter 46 169635 Hourmeter 50 174652 Switch, PTO 55 17490508 Screw Thdrol 5/16-18x1/2 79 175242 Socket Asm bulbTwistlock 80 146685 Harness Clutch EVX

89 169639 Bracket Snap-In NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.274040

CHASSIS AND ENCLOSURES

Page 37

TRACTOR -

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 174619 Chassis 2 176554 Drawbar 9 187934X428 Dash

10 72140608 Bolt RDHDSQNK 3/8-16x1

11 167203 Panel. Dash, LH

13 188702X010 Panel, Dash, RH

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 175260X428 Hood Assembly

20 162026 Plate Battery 26 STD541437 Locknut, Hex, with Insert 3/8-16 unc 28 174515X428 Grille 29 161840 Lens, Bar

30 188572X428 Fender/Footrest 31 139976 Bracket, Fender/Support

37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear

54 161464 Screw Hex Wshd 8-18 x 7/8

58 175351 Duct Hood 59 187495 Bushing 1.375 OD

60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 174997 Dash Lower

74 STD541437 Nut Crownlock 3/8-16 unc 90 124346X Nut Self Thrd Wshd 1/4 Zinc

142 175702 Plate Reinforcement

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Footrest

145 156524 Rod Pivot Chassis/Hood

154 161897 Bracket Dash Rh

155 161900 Bracket Dash Lh

158 162037 Parking Brake Bkrt

159 191120X428 Cupholder

161 164655 Bumper Extrusion .600 x 3.50 206 170165 Boit Shoulder 5/16-18 209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 217 179132X428 Console Fuel Window 278 191611 Screw 10x3/4 Single Lead-Hex

- MODEL NUMBER 917.274040

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.274040

drive-hydro.stlt_69

Page 39

TRACTOR - - MODEL NUMBER 917.274040

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

8 165866 Rod Shift Fend. 66 154778 Keeper Belt Engine 9 160889 Clutch Electric 69 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc

10 76020416 Pin Cotter 1/8 X 1 71 169183 Strap Torque LH 14 10040400 Washer Lock Hvy 1/4 73 169182 Strap Torque RH 15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 74 137057 Spacer, Axle 16 73800500 Nut Lock Hex W/lns. 5/16-18 unc 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 19 73800600 Nut Lock Hex W/Wsh 3/8-16 unc 76 12000001 E-Ring

20 150280 Bolt Hex 7/16-20 x 4-1/4 5 Ga. 138 77 123583X Key, Square

21 130564 Knob 22 169498 Rod, Brake 81 165596 Shaft Assy. Cross Taper

23 171258 Bracket Anti-Rotation 82 165711 Spring Torsion 24 73350600 Nut, Hex Jam 3/8-16 unc 83 19171216 Washer 17/32 X 3/4 X 16 Ga. 25 106888X Spring, Brake Rod 84 169594 Link Transaxle

26 19131316 Washer 89 188309X428 Console, Shift

27 76020412 Pin Cotter 1/8 X 3/4 CAD. 95 170201 Rod Bypass 28 175765 Rod, Parking Brake 96 4497H Retainer Spring 1" Zinc/Cad 29 124236X Knob Brake Parking 112 19091210 Washer 9/32 x 3/4 x 10 Ga. 30 169592 Bracket, Transaxle 120 73900600 Nut Lock Fig 3/8-16 unc 32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 144 19111016 Washer 11/32 x 5/8 x 16 Ga. 33 72140506 bolt Rdhd Sqnk 5/16-18 unc x 3/4 150 175456 Spacer Retainer 34 175578 Shaft, Foot Pedal 151 19133210 Washer 13/32 x2x 10 Ga. 35 120183X Bearing, Nylon 156 166002 Washer 5/16 ID X 1.0 X.125 36 19211616 Washer 158 165589 Bracket Shift Mount 37 1572H Pin, Roll 159 183900 Hub Shift 38 179114 Pulley, Composite 39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 41 175556 Keeper, Belt Idler Flat 47 127783 Pulley. Idler, V-Groove 48 154407 Bellcrank Clutch Grnd Drw StI

49 123205X Retainer, Belt 50 72110612 Bolt

51 73680600 Nut Crownlock 3/8-16 unc 52 73680500 Nut, Crownlock 5/16-18 unc 53 10571 OX Link, Clutch 55 105709X Spring, Return, Clutch 56 17060620 Screw 3/8-16 X 1-1/4 57 140294 V-Belt, Ground Drive

59 169691 Keeper, Center Span

61 17120614 Screw 3/8-16 X .875

- - -

Transaxle, HydroGear, Model 62 123533X Cover, Pedal Number 314-0510 (See Break 63 175414 Pulley, Engine down) 65 10040700 Washer

121748X Washer 25/32 x 1-5/8 x 16 Ga.

161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 162 73680400 Nut Crownlock 1/4-20 unc 163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5 165 165623 Bracket Pivot Lever 166 17490510 Screw 5/16-18 X 5/8 168 165492 Bolt Shoulder 5/16-18 X .561 169 165580 Plate Fastener Cross Shf. 197 169613 Nyliner Snap-In 5/8 ID 198 169593 Washer Nyl 7/8 ID x .105"

199 169612 Bolt Shoulder 5/16-18 unc 200 72140508 Bolt Rdhd Sqnk 5/16-18 unc x 1 202 72110614 Bolt Carr Sh 3/8-16 X 1-3/4 Gr. 5 263 17000612 Screw 3/8-16 x .75

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 40

STEERING ASSEMBLY

lii-

TRACTOR - - MODEL NUMBER 917.274040

'73

Page 41

TRACTOR

STEERING ASSEMBLY

- MODEL NUMBER 917.274040

KEY PART NO. NO. DESCRIPTION

1 159944X428 Wheel Steering

2 184706 Axle Asm

3 169840 Spindle Asm LH 4

169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1 -5/8 x 16 Ga. 8 12000029 Ring Klip #15304-75

10 175121 Link Drag 11 STD551137 Washer Lock Hvy Hid Spr 3/8 12 73940800 Nut Hex Jam Toplock 1/2-20 uni 13 136518 Spacer Bearing Axle Front 15 145212 Nut Hex Flange Lock

17 177883 Shaft Asm, Steering

29 17000612 Screw 3/8-16x3/4 32 171888 Rod Tie 33 19111216 Washer 11/32 x 3/4 x 16 Ga. 34 10040500 Washer Lock HIcI Spr 5/16 35 73540500 Crownlock Nut 5/16-24 unf 36 155105 Bushing Strg 37 152927 Screw 38 159946X428 Insert Cap Strg Wh 39 19182411 Washer 9/16 ID x 1-1/2 OD IIGa. 40 73540600 Nut Crownlock 3/8-24 41 159945 Adaptor Wheel Strg

42 163888X428 Boot Steering

43 121749X Washer 25/32 1 1/4x 16Ga. 46 184946X505 Cap Spindle

65 160367 Spacer Brace Axle

67 72110618 Bolt, Rdhd Sq 3/8-16 unc x 2-1/4 68 169827 Axle, Brace

71 175146 Steering Asm.

73 160135X428 Extension Steering Stealth 82 169835 Bracket Susp. Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .15 88 175118 Bolt Shoulder 7/16-20 unc 91 175553 Clip Steering 95 188967 Washer Harden .793 x 1.637 x .060

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.274040

■10

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 175437X428 Control Throttle

2 191611 Screw 10x3/4 Single Lead-Hex

3 Engine, Briggs Model 407577-

0284-El (See Breakdown)

4 149723 Muffler Asm Twin Lo-Tone

5 160589 Exhaust Tube RH

6 159955 Exhaust Tube LH 8 181877 Bolt 5/16-18 unc X 3/4 w/sems

10 162797 Shield Browing 13 165391 Muffler Gasket 14 148456 Tube Drain oil

17 17060624 Screw 3/8-16 X 1-1/2 23 169837 Shield Heat 25 187767X505 Control Choke

29 137180 Kit Spark Arrestor {Flat Scrn)

31 179022 Tank Fuel 4.0 Rear

32 179124X428 Cap Asm Fuel

33 123487X Clamp Hose Black

37 8543R Line Fuel

38 181654 Plug Drain Oil Easy 41 139277 Stem Tank Fuel 45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

72 183906 Screw 5/16-18x1

81 73510400 Nut Keps Hex 1/4-20 unc

112 3645J Bushing

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.274040

KEY

PART

NO.

NO. DESCRIPTION

1 192919 Seat

2 140551 Bracket Pivot Seat

3 STD523710 Bolt Fin Hex 3/8-16 unc x 1

4 19131610 Washer 13/32 x 1 x 10 Ga

5 145006 Clip Push-In

6 STD541437 Nut Hex w/lns. 3/8-16 unc

124181X Spring Seat Cprsn 8 17000616 Screw 3/8-16x1-1/2 9 19131614 Washer 13/32 X 1 x14Ga.

10 182493 Pan Seat 11 12

166369

121246X

Knob Seat Adj. Wingnut Bracket Mounting Switch

KEY

PART

NO.

NO. DESCRIPTION

13 121248X Bushing Snap BIk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2 15 121249X Spacer Split 28x .88 Zinc

16 123740X Spring Cprsn Plate 1.310 Ga

123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc

18 124238X Cap Spring Seat

21 171852 Bolt Shoulder 5/16-18 unc

22 STD541431 Nut Hex Lock W/lns 5/16-18

24 19171912 Washer 17/32 x 1 -3/16 x 12 Ga.

25 127018X Bolt Shoulder 5/16-18x62

NOTE: All component dimensions given in U.S. inch<

1 inch = 25.4 mm

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917.274040

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 187407 Decal, Reflector, LH

2 138047 Decal, Battery, Diehard, Sears

3 192963 Decal, Flood RH 4 192964 Decal, Hood LH 6 146046 Decal, V-Belt, Drive Schematic 7 164096 Decal, Dash 8 179128 Decal, Deck, Caution 9 192952 Decal, Replacement Hood

10 156439 Decal, Fender, Danger 11 192966 Decal, Panel, Dash 12 172331 Decal, Mower, Heavy-Duty 13 133644 Decal, Replacement Parts

14 160396 Decal, V-Belf, Schematic

15 187408 Decal, Reflector, RH

WHEELS&TIRES

16 192965 Decal, Steering Wheel

192962 Decal Fender 18 156811 Decal, Fender Opr. 20 149516 Decal, Battery

21 192967 Decal, Hood, Side Panel

23 189622 Decal, Engine 26 181470 Decal, Deck level

- -

184310X428

184311X428

166960 Decal By-Pass

- -

192440 Manual, Owner's, English

192441 Manual, Owner's, Spanish

KEY PART NO. NO. DESCRIPTION

1 59192 Cap Valve Tire

2 65139 Stem Valve 3 106222X Tire F Ts 15 x 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X417 Rim Asm 6" front Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel

8 106108X417 Rim Asm 8" rear Service 9 122082X Tire R Ts 20x10^8 C Service

10 7152J Tube Rear (Service Item Only) 11 104757X428 Cap Axle BIk 1 50 x 1 00

-- 144334 Sealant, Tire (10 oz. Tube)

Pad, Footrest, ST/LT, LH Pad, Footrest, ST/LT, RH

Only)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.274040

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 179504 Plunger Assembly 18 73800800 Nut Lock w/Wsh 1/2-13 unc 2 159476 Shaft Assembly, Lift 19 139868 Arm Asm. Suspension Mower 3 188822 Pin, Groove 20 163552 Retainer Spring 4 12000002 E-Ring 31 169865 Bearing Pivot Lift 5 19211621 Washer 21/32 x 1 x 21 Ga. 32 73540600 Nut Crownlock 3/8-24 6 120183X Bearing, Nylon 36 155097 Pointer Height Indicator 7 175830 Grip, Handle, Fluted 37 123935X Plug Hole

11 139865 Link, Lift, L.H. 38 17060516 Screw 5/16-18x1

12 139866 Link. Lift, R.H. 40 19112410 Washer 11/32 x 1-1/2 x 10 Ga.

13 4939M Retainer Spring 41 155098 Indicator Height Stit

15 173288 Link Front Sus.

16 73350800 Nut Hex Jam 1/2-13 unc

17 175689 Trunnion Front Susp.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.274040

Page 47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.274040

KEY PART KEY

PART

NO. NO. DESCRIPTiON NO. NO. DESCRIPTiON 1 182032 Mower Housing 92 STD541437 Locknut, Hex W/Wsh 3/8-16 unc

2 STD533107 Bolt 94 132264 Roller Nose 3 138017 Bracket Assembly,Sway Bar, 95 180533 Bracket Roller Nose RH

4 165460 Bracket Sway Bar 38/42” 102 71081010 Screw Truss Hd Phil10-24 x 5/8

Front 101 136420 Cover Mulching 42" Black

5 STD624008 Retainer Spring 103 19061216 Washer #10 6 178024 Bar Sway Deck 104 STD551110 Washer Lock 8 850857 Bolt, Hex 3/8-24 X 1.25 Gr. 8 105 160793 Latch Asm Bagger 9 STD551137 Washer, Lock 106 2029J Nut Weld

10 140296 Washer, Hardened 113 17060512 Screw 5/16-18

(The following blades are 116 4898H Bolt, Shoulder

available) 117 165746 Wheel, Gauge

11 134149 Blade, 42" Mulching STD 118 73930600 Nut, Crownlock 3/8-1

139775 Blade, 42" Mulching Premium 129 19131312 Washer 13/32 x 13/16 x 12 Ga.

. -

138971 Blade, 42" Hi-Lift 131 STD533710 Bolt Rdhd Sqnk 3/8-16 unc x 1

13 137645 Shaft Assembly Mandrel, Vented 134 156941 Pin Head Rivet

(For mulching mowers only) 119 19121414 Washer 13/32 x 7/8 x 14 Ga. (For better wear when mulching) 130 STD523710 Bolt, Fin Hex 3/8-16 unc x IGr. 5 (For bagging or discharge) 132 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 (Incl. Key Number 6) 135 159765 Bracket Asm. Wheel Gauge

14 128774 Housing, Mandrel, Vented Rear LH 15 110485X Bearing, Bail, Mandrel 136 155986 Bar Adj. Gauge Wheel

16 174493 Stripper, Mower Deck 138 159763 Bracket Asm. Wheel Gauge

18 72140505 Bolt, Carriage 5/16-18 x 5/8 Rear RH

19 132827 Bolt, Shoulder 139 159767 Bracket Asm. Wheel Gauge

20 159770 Baffle, Vortex Front RH 21 STD541431 Nut, Crown lock 5/16-18 unc 140 159768 Bracket Asm. Wheel Gauge 23 177563 Bracket, Deflector Front LH 24 105304X Cap, Sleeve 143 157109 Bracket Arm Idler 42” 25 123713X Spring, Torsion, Deflector 144 173441 Keeper Belt 42” Clutch Cable 26 110452X Nut, Push 145 173437 Pulley Idler Flat 27 130968X428 Shield, Deflector 146 173443 Bolt Carraige Idler 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 148 169022 Spring Return Idler 29 131491 Rod, Hinge 149 165898 Retainer Spring Yellow Zinc

30 173984 Screw Thdrol Rolling Wsh Hd 150 19091210 Washer 9/32 x 3/4 x 10 Ga.

31 187690 Washer, Spacer 159 STD533717 Bolt Rdhd Sqn 3/8-16 unc x 1 -3/4 32 173436 Pulley Mandrel 182 179126 Rod Roller 33 178342 Nut, Toplock, Flanged 183 163552 Retainer Spring

34 STD533717 Bolt 184 19131410 Washer 3/8 36 173438 Pulley Idler, Flat 40 73900600 Nut, Lock 3/8-16 unc housing, shaft and shaft hardware 44 140088 Guard. Mandrel, L.H. only-pulley not included)

45 STD624003 Retainer

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 (Std. Deck-Order separately 54 178515 Washer, Hardened mulch cover, gauge wheels and 55 155046 Arm, Idler nose roller components key nos. 56 122052X Spacer, Retainer 101 - 106, 5, 116- 119, 134, 136 59 173442 Guard, Tuv Idler and 91,94, 95, 132, 182, 183). 61 174882 Spring Ext Elect Clutch 68 174883 V-Belt 91 180532 Bracket Roller Nose LH

- -

130794 Mandrel Assembly (Includes

- -

181542 Replacement Mower, Complete

NOTEi; All component dimensions given in U.S.inches

1 inch = 25.4 mm

Page 48

TRACTOR - - MODEL NUMBER 917.274040

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

Page 49

TRAPTflR

HYDRO GEAR TRANSAXLE - ■

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408 Rotor, Brake 2 170352 Side Housing, Assembly 60 142883 Brake Puck 3 170353 Center Section, Assembly 61 142881 Puck Plate 4 170354 Swashplate, Trunion Machined 62 142887 Brake Actuating Pin 5 169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/Patch, 6 170355 Sealant 10.5 Oz SpecialFlange 7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892 Bolt, 1/4-20 X 1 W/Paich 8 170357 Stud, 5/16-24 Hex Double End 65 170411 Spacer

9 170358 Shaft, Input 66 189386 Spring, Brake Arm Bias

10 170359 Ring - Retaining 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed

11 170360 Spacer 68 170414 Arm, Brake

12 169870 Ring - Retaining 69 170415 Slotted Hex Nut 5/16-24

13 170361 Seal, Lip .67 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4

14 169869 Ball Brg 17mm Id X 40mm Od X 71 170417 Compression Spring Brake Anti-

16 170362 Hex Flange Head Screw 5/16- 72 170418 Washer, Hi .5 I.D. X 1 O.D. X .032

17 170363 Lip Seal 18X32X7

18 170364 Arm, Control 75 170420 Check Plug Assembly,

19 150771 Bearing, 30x52x13 Thrust .027,Washer

23 170365 Check Plug Assembly, Washer 76 170421 Stud, 5/16-24 Friction Pack 24 170366 Shaft, Motor 77 170422 Puck, .330 X 1.50 X .0975 27 170367 Gear - Pinion, 13t 78 142969 Spring, Helical Comp 28 170368 10t/48t Gear 79 142980 Spacer 29 170369 Gear, 10t Jackshaft 80 150778 Hex Lock Nut 5/16-24Unjf{Nylon 30 170370 60t Bull Gear Insert) 31 170371 Sleeve Bearing .75 X 1.575 X 81 170423 Wedge, Friction Pack

32 170389 Sleeve Bearing(Outboard) (Plated) 33 142991 Washer, 3/4 Id X 1-1/2 Od X .13 84 170425 Fitting, 5/16 Sae 5/32 Tube 34 170390 Lip Seal Axle Seal 86 170427 Expansion Tank

35 170391 Shaft, Axle .75 X 11.39 (Key, R.H.) 87 170424 Cap - Poppet Valve

36 170392 Shaft, Axle .75 X 16.99 {Key, L.H.) 88 170429 Bolt, Self Tapping 10-32 X 1/2

37 150792 Miter Gear (Splined) 90 170430 Puck, Inner Wedge 38 150793 Miter Gear 15t (0.5 Id) 93 170431 Spring Clip - Housing Thrust

39 150809 Shaft 107 170432 Deflector 40 170393 Ring, Spiral Retaining 108 170433 Washer,Motor Shaft

41 170394 Pin, Jackshaft .71idx1.15odx.030thk 42 170395 Magnet, Ring 109 170434 Plug, Sae #6 43 170396 Spring, Bypass 111 170435 0-Ring .07 X .301 I.D.

44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436 Shield, Vent

45 170397 Filter 116 170438 Silicon Sponge 46 170398 Base, Filter 119 170439 Fan, 7 In.

170999 Actuator, Bypass 120 170440 Pulley

48 170400 Rod, Bypass Actuator 121 170441 Hex Lock Nut 1/2-20 (Nylon

49 170401 Arm, Bypass Insert) 50 170202 Retaining Ring .250 External 122 170442 Washer, Belleville

51 170403 Seal, Lip .741 X .250 X .250 Tc 123 170443 Belt Keeper 52 170404 Flat Washer, 5/8 Id X 1.0 Od X 124 170444 Center Section-Filfer-Bypass

53 170405 Retaining Ring 125 170445 Filter Assembly 54 170406 Bearing, Center Block 126 170446 Fan - Pulley Service Assembly 55 142977 Spring - Helical Compression 127 170447 Seal - 0-Rlng Kit 56 142978 Washer 900 166768 Transaxle Complete 57 20W-50 Oil 58 170407 Brake Yoke NOTE1: All component dimensions given in U.S. inches

12mm Drag 24X0.75 73 142884 Flat - Washer 11/32 I.D, X 7/8 O.D

.625 82 170424 Clip, Washer .316x1.50x.1046 .75x1.750X.625 83 161162 Pin, Standard Headless

Thk 85 170426 Hose, Expansion Tank

Long 113 170437 Bracket, Support Expansion Tank

.05 Thk Assembly

■ - MODEL NUMBER 917.274040

MODEL NUMBER 314-0510

170419 Oil Seal .625 X 1.0 X .25

Page 50

TRACTOR - - MODEL NUMBER 917.274040

BRIGGS ENGINE-MODEL NUMBER 407577, TYPE NUMBER 0284-E1

h329 REPLACEMENT ENGINS

Page 51

TRACTOR - - MODEL NUMBER 917.274040

BRIGGS ENGINE-MODEL NUMBER 407577,TYPE NUMBER 0284-E1

35^

1022

1029^

1100

798 ^

121 CARBURETOR OVERHAUL KIT

105 I 104

137

987 ^

51B

977 CARBURETOR GASKET SET

(gi

633 §

276 ^

51B

635

385 78€

387

918 I

51A

616 I

552 0

552A 8

742 ©

404 ®

552A S

691 ©

227 1

211

” \

f 814

1023A|

1022

/r^

505 m

562

51A

Page 52

TRACTOR - - MODEL NUMBER 917.274040

BRIGGS ENGINE-MODEL NUMBER 407577, TYPE NUMBER 0284-E1

697

Page 53

TRACTOR - - MODEL NUMBER 917.274040

BRIGGS ENGINE-MODEL NUMBER 407577,TYPE NUMBER 0284-E1

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 699751 Cylinder Assembly 2 499585 Kit-Bushing/SeaS (Magneto Side) 3 391086 • Seal-Oil {Magneto Side) 4 699747 Sump-Engine 5 693998 Head-Cylinder (Cylinder 1) 5A 693999 Head-Cylinder (Cylinder 2) 7 690962 •+ Gasket-Cylinder Head 8 499601 Breather Assembly 9 690937 • Gasket-Breather

10 691108 Screw (Breather Assembly)

11 690942 Tube-Breather 12 697227 • Gasket-Crankcase 13 690360 Screw (Cylinder Head) 15 690946 Plug-Oil Drain

16 790137 Crankshaft 20 690947 • Seal-Oil (PTO Side)

22 694966 Screw (Engine Sump) 23 691053 Flywheel 24 222698 Key-Flywheel 25 499588 Piston Assembly (Standard) 25 499590 Piston Assembly (.020” Oversize) 26 499604 Ring Set-Piston (Standard) 26 499606 Ring Set-Piston (.020” Oversize) 27 690975 Lock-Piston Pin 28 690229 Pin-Piston 29 Rod-Connecting

(See Reference 16) 32 690976 Screw (Connecting Rod) 33 499596 Valve-Exhaust 34 499597 Valve-Intake 35 690963 Spring-Valve (Intake) 36 690963 Spring-Valve (Exhaust) 42 499586 Keeper-Valve

45 690977 Tappet-Valve 46 699748 Camshaft

48 698177 Short Block 50 699801 Manifold-intake 51 690949* &X Gasket-Intake 51A 699800*0 + t Gasket-Intake 51B 699803* 0 +:j; Gasket-intake 53 690951 Stud (Carburetor) 54 699816 Screw (intake Manifold) 73 499439 Screen-Rotating

698425 Screw (Rotating Screen)

75 691056 Washer (Flywheel) 89 690283 Plug-Oil

117 698784 Jet-Main (Standard) 118 699820 Jet-Main (High Altitude) 121 699814 Kit-Carburetor Overhaul

122 699802 Spacer-Carburetor

125 699807 Carburetor

127 698810 Plug-Welch 130 699809 Valve-Throttle

131 699812 Kli-Throttle Shaft 133 694914 Float-Carburetor

137 698781 0 Gasket-Float Bowl

141 699811 Kit-Choke Shaft

146 690979 Key-Timing

165 693148 Nut (Ring Gear)

187 699799 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel (Molded)

188 691108 Screw (Control Bracket) 188A 691003 Screw (Control Bracket)

192 690083 Adjuster-Rocker Arm

209 692909 Spring-Governor 211 691019 Spring-Governed Idle 212 699805 Link-Throttle 213 691021 Bracket-Choke Control 216 691022 Link-Choke 219 698231 Gear-Governor 220 690412 Washer (Governor Lever) 222 698761 Bracket-Control 227 691048 Lever-Governor Control 231 690718 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Collector-Oil 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp)

276 695410 0+ Washer-Sealing

287 691108 Screw (Dipstick Tube)

304 695277 Housing-Blower

305 691005 Screw (Blower Housing)

309 497595 Motor-Starter 310 690323 Bolt-Starter Motor

311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto

334 691061 Screw (Magneto Armature)

337 691043 Plug-Spark 358 699823 Set-Engine Gasket 363 19203 Flywheel Puller

Included in Engine Gasket Set, Key. No. 358

0 Included in Carburetor Overhaul Kit, Key. No. 121

Included in Carburetor Gasket Set, Key. No. 977

+ Included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 54

TRACTOR - - MODEL NUMBER 917.274040

BRIGGS ENGINE-MODEL NUMBER 407577,TYPE NUMBER 0284-E1

KEY PART

NO. NO. DESCRIPTION 383 19374 Wrench-Spark Plug

385 691108 Screw (Fuel Pump) 387 808656 Pump-Fuel 404 690442 Washer {Governor Crank) 405 697820 Screw (Back Plate) 445 499486 Filter-Air Cleaner Cartridge

447

447A 691108 Screw (Air Guide Cover)

691003 Screw (Air Guide Cover)

467 691008 Knob-Air Cleaner 474

696458 Alternator

501 691185 Regulator 503 691532 Strap-Ground 505 691029 Nut (Governor Control Lever) 510 497606 Drive-Starter 513 692024 Clutch-Drive 523 691036 Dipstick 524 691032 • Seal-Dipstick Tube 525 691037 Tube-DIpstick 526 691108 Screw (Regulator) 544 692034 Armature-Starter 552 690552 Bushing-Governor Crank 552A 690553 Bushing-Governor Crank 562 690311 Bolt (Governor Control Lever) 573 691009 Plate-Back 601 691038 Clamp-Hose 615 698290 Retainer-Governor Shaft

616 691045 Crank-Governor 628 691108 Screw (Fuel Pump Bracket)

633 695414 0 Seal-Choke/Throttle Shaft 635 66538 Boot-Spark Plug 654 690958 Nut (Carburetor) 668 691215 Spacer 691 690657 • Seal-Governor Shaft

695 693149 Screw (Ring Gear) 697 690372 Screw (Drive Cap)

703 691010 Clip 718 690959 Pin-Locating 726 499612 Gear-Ring 741 690980 Gear-Timing

742 690328 Retainer-E Ring

750 696999 Screw (Oil Pump Cover) 783 693058 Gear-Pinion 788 789

691039 698330

Bracket-Fuel Pump

Harness-Wiring 797 691029 Nut (Brush Retainer) 797A 693167 Nut (Brush Retainer)

KEY PART NO. NO, DESCRIPTION

842 691031 • Seal-Dipstick/Tube 847 499602 Dipstick/Tube Assembly 851 493880 Terminal-Spark Plug 855 691011 Adapter-Air Cleaner 865 691012 Cover-Air Guide 865A 691014 Cover-Air Guide 865B 691015 Cover-Air Guide 868 690968 *-r Seal-Valve 914 691127 Screw (Rocker Cover)

918 694000 Hose-Vacuum 943 690589 • Seal-0 Ring (Oil Pump Cover) 947 699728 Solenoid-Fuel 965 499613 Cover-Oil Pump 967 273638 Filter-Pre Cleaner

968 790095 Cover-Air Cleaner

975 699502 Bowl-Float

977

987 699813 0 Seal-Throttle Shaft

699815 Gasket Set-Carburetor

1005 499603 Fan-Flywheel 1013 690954 Nipple-Oil Filter 1017 690770 Screen-Oil Pump 1019 790094 Kit-Labe! 1022 690971 *-r Gasket-Rocker Cover 1023 499599 Cover-Rocker (Cylinder 1) 1023A 499600 Cover-Rocker (Cylinder 2)

1024 499054 Pump-Oil

1026 690981 Rod-Push (Steel) 1026A 690982 Rod-Push (Aluminum) 1027 492932 Filter-Oil 1029 690972 Arm-Rocker 1035 691042 Shaft-Pump 1036 695704 Label-Emission 1051 691265 Ring-Retaining 1054 280275 Tie-Cable 1058 275475 Owner’s Manual 1059 698516 KIt-Screw/Washer 1090 691293 Retainer-Brush 1095 699822 Kit-Valve Overhaul 1100 690973 Pivot-Rocker Arm 1119 691183 Screw (Alternator) 1127 690992 Screw (Float Bowl)

1329 407577-0027 Replacement Engine

1330 273521 Repair Manual

« 0

Included in Engine Gasket Set, Key. No. 358 Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No. 977

Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 55

№ cn

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

i il

, 1V'll,

|>vvvyvvv>vvYvvv>vnvvyvvvvvvvnvvvvvv>»vvvvvvyvvvvvvvvvvvvvvyvvvYt-vyvvvvvvvvvvnvvvvvmvvvyvvvvvvyvvvvvYvvvvyvvvvyvvvvvvvvvvvvvvvvvvvvvvvyvvvvvvvv7

WARNING; To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when changing direction on slopes.

'¡. Fold inis page .s'ono doUad Hncr- indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

■vvvvvvvwvvv^^

Page 56

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.comwww.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U S A) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGARs^

(1-888-784-6427)

® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.

Marque de commerce / “° Marque déposée de Sears, Roebuck and Co.

Au Canada pour service en français:

1 -800"LE"FOYER^^

(1-800-533-6937) .

www.sears.ca j

02410

192440 Rev. 1 7.2,04 MH Printed in U.S.A.

Craftsman 917.274040 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Model No.

917.274040

1-800-659-5917

Video Cassette

Get it fixed, at your home or ours!

1 -800"LE"FOYER^^