Craftsman 486.245981, 486.245994 User Manual 2

Page 1
Owner's Manual
CRRFr. NRN°
FRONT
Model Nos. 486.245994, 486.245981
Fits 917 Series LT/YT/GT Tractors
DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388
Before using this product, read
this manual and follow all Safety
Rules and
Operating Instructions.
Safety ,, Assembly ,, Operation
,, Maintenance ,, Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.craftsman.com
PRINTED IN U.S.A. FORM NO. 40866 (08/04/07)
Page 2
C WARRANTY
C
SAFETY
CRAFTSMAN ONE-YEAR FULL WARRANTY When assembled, operated and maintained according to
the supplied instructions, if this product fails due to a defect in material or workmanship within one year from the date of purchase, return it to any Sears store or other Craftsman outlet in the United States for free replacement.
This warranty is void if this product is ever used for commercial or rentaJ purposes.
This warranty gives you specific JegaJ rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179
BEFORE YOU BEGIN ,_
TOOLS REQUIRED
(2) 9/16" Wrenches (Socket wrench may be used)
Any power equipment can cause injury ifoperated improperly or if the user does not understand how to operate the
equipment. Exercise caution at all times when using power equipment.
Refer to your tractor owners manual for "RuJes For Safe Operation".
Look forthis symbol to point out important safety precautions. It means -- Attention!! Become
alert!! Your safety is involved.
CAUTION! Muffler is hot! Allow engine to cool down before proceeding with bumper
installation.
C DETERMINE IFYOUR TRACTOR HAS A SINGLE SUSPENSION BRACKET
OR DUAL SUSPENS!ON BRACKETS J
SINGLE SUSPENSION
BRACKET
DUAL SUSPENSION BRACKETS
t
SUSPENSION
BRACKET
FIGURE 1A (page 3)
Look under the front of your tractor (Figure 1A & 1B). If there is a single mower deck suspension bracket located underneath the middle of the front axle, continue on to INSTRUCTIONS FOR SINGLE SUSPENSION BRACKET TRACTORS on
page 3. If your tractor does not have a mower deck suspension bracket underneath the middle of the front axle, skip to INSTRUCTIONS FOR DUAL SUSPENSION BRACKETTRACTORS on page 5.
SUSPENSION BRACKET
SUSPENSION
BRACKET
FIGURE 1B (page 5)
2 Call 1-866-576-8388 for missing parts or assembly help
DO NOT RETURN TO STORE
Page 3
iNSTRUCTiONS FOR SINGLE SUSPENSION BRACKET TRACTORS
STEP 1: (SEE FIGURE 2)
Open parts bag labelled "A" and verify that all parts are present.
NOTE: Place cardboard or a mat on work surface to prevent scratching of parts removed from carton and tractor.
STEP 2: (SEE FIGURE 3)
Remove tractor hood. (Refer to tractor manual.) Remove the browning shield as shown.
HARDWARE SHOWN FULL SiZE
EXCEPT WHERE NOTED
..... C
(not full size)
PARTS BAG "A"
FIGURE 2
Ref. Part Qty. Description
A 43350 4 Carriage Bolt, 3/8-16 x 1"
B 44072 4 Whizlock Nut, 3/8" C R19171616 4 Washer, 1/2"x1" D 44742 2 Plug
65932 1 Bumper
STEP 3: (SEE FIGURE 4)
Place plug on a work bench or solid table and push end of bumper down onto plug. Repeat for second plug.
STEP 4: (SEE FIGURE 5)
Insert a carriage bolt into the second mounting hole from the front of the tractor frame and fully tighten a
whizlock nut onto the bolt. Repeat on other side of tractor.
REMOVE
FRONT SCREWS
\
REMOVE
BROWNING SHIELD
BUMPER
-.._
PUSH DOWN
WmTH EVEN
PRESSURE
WORK BENCH SHORT STEP
OR SOLID TABLE _ _,,_...----_ PLUG
_-_> F,GURE 4
CARRIAGE BO_
AND WASHER
FIGURE 3
Catt1-866-576-8388formissingpartsorassemblyhelp DO NOT RETURN TO STORE
WHIZLOCK
NUT
FIGURE 5
3
Page 4
STEP 5: (SEE FIGURE 6)
Spread ends of bumper enough to fit slots onto bolts in rear mounting holes in tractor frame. The bumper has three mounting holes. The rear hole provides the most clearance while the forward holes provide a neater appearance. Use a hole that provides enough clearance for hood to stay in raised position when opened. Insert a carriage bolt and washer through tractor frame and into desired mounting hole on each side of bumper and secure
with a whizlock nut.
iMPORTANT: Before fully tightening nuts, be sure tractor hood will stay in raised position when opened.
STEP 6: (SEE FIGURE 7)
Replace the browning shield using the front screws you removed in Step 2.
HEX BOLT
\ FIGURE 6
REPLACE _'_
FRONT SCREWS
__._BEPLACE
BROWNING SHIELD i FIGURE 7
4 Call 1-866-576-8388 for missing parts or assembly help
DO NOT RETURN TO STORE
Page 5
INSTRUCTIONS FOR DUAL SUSPENSION BRACKET TRACTORS
STEP 1:
* Open parts bags labelled "A" and "B" and verify that
all parts needed are present.
NOTE: Place cardboard or a mat on work surface to prevent scratching of parts removed from carton and tractor.
NOTE: Not all hardware will be used. Unused parts may be discarded after assembly
(SEE FIGURE 2) HARDWARE SHOWN FULL SIZE
Ref.
A
B C D
E
F
EXCEPT WHERE NOTED
Part Qty. Description
48894 2 Self Threading Bolt, 3/8-16 x 1-1/2" 43062 2 Hex Bolt, 3/8-16 x 1-1/2"
43001 4 Hex Bolt, 3/8-16 x 1" 44072 4 Whizlock Nut, 3/8" 43003 4 Lock Washer, 3/8" 44742 2 Plug 65932 1 Bumper
STEP 2: (SEE FIGURE 3)
* Remove tractor hood. (Refer to tractor manual.) * Remove an (LT) Lawn Tractor heat shield like the one
shown. Remove a (GT) Garden Tractor heat shield like the one shown only if you need access to inside of tractor frame during step 5.
iMPORTANT: Be sure to re-attach the heat shield after bumper is installed.
(LT) LAWN TRACTOR
REMOVE THIS STYLE HEATSHIELD
I I
\
(GT) GARDEN TRACTOR
- REMOVETHiS HEATSHIELD
°-: r_F irr " - ONLY iF MUFFLER MUST BE
--- MOVED,HS,E,,.
Catt 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE
/
_FIGORE 3
5
Page 6
STEP 3: (SEE FIGURE 4)
Place plug on a work bench or solid table and push end of bumper down onto plug. Repeat for second plug.
BUMPER
PUSH DOWN
WITH EVEN
PRESSURE
WORK BENCH
OR SOLID TABLE
STEP 4: (SEE FIGURE 5)
Remove any bolts present in front mounting holes in side of tractor frame. If bolt will not screw out of hole, check if a nut is present on bolt on inside of frame. On GT tractors, if access to nut is blocked by a front mounted muffler, slide muffler down exhaust tubes to rest on top of browning shield.
iMPORTANT: Be sure to re-attach muffler and heat shield after bumper is installed.
If rear mounting holes in tractor frame are empty, install hex bolts and whizlock nuts supplied in the parts bags. See figure 5.
(LT) LAWN TRACTOR
REMOVE BOLT INSTALL (C), (D) IF IF PRESENT HOLE IS EMPTY
SUSPENSION BRACKET
(LT) LAWN TRACTOR
REMOVE BOLT INSTALL (C), (D) IF
HOLE IS EMPTY
y
SUSPENSION BRACKET
(GT) GARDEN TRACTOR
EXHAUST TUBES
MUFFLER
\/
BROWNING SHIELD J
SUSPENSION BRACKET
6 6 Call 1-866-576-8388 for missing parts or assembly help
REMOVE BOLT IF PRESENT
FIGURE 5
DO NOT RETURN TO STORE
Page 7
STEP 5: (SEE FIGURE 6)
Spread ends of bumper enough to fit slots onto bolts in rear mounting holes in tractor frame. The bumper has three mounting holes. The rear hole provides the most clearance while the forward holes provide a neater appearance. Use a hole that provides enough clearance for hood to stay in
raised position when opened. Attach the bumper using either standard hex bolts and whizlock nuts or self threading bolts and lock washers. Use the self threading bolts if standard hex bolts do not insert freely into the hole in the tractor frame.
iMPORTANT: Before fully tightening bolts, be sure tractor hood will stay in raised position when opened.
LAWN TRACTOR (LT) SHOWN
GARDEN TRACTOR (GT) IS SIMILAR
WHIZLOCK NUT (D)
FOB BOLT (B)
(E)
FOR BOLT (A)
\
BOLT(A) or (B)
FIGURE 6
Call 1-866-576-8388 for missing parts or assembly help 7 7 DO NOT RETURN TO STORE
Page 8
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8 Call 1-866-576-8388 for missing parts or assembly help
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