Craftsman 486.24504 User Manual

Operators Manual

1.1 n

5

li-K

SOFT TOP SYSTEM AND CART

Model No. 486.24504

CAUTION:

Before using this product, read

this manual and follow all

Safety Rules and
Operating Instructions.

IMPORTANT - READ THIS FIRST!!!

For Missing Parts or Assembly Questions
Please Call 217-728-8388
Mon.-Fri. 7 am - 5 pm CST.
FAX [phone] or e-mail ¡[e-mail]
Missing parts will be sent UPS in 24 hours directly to your home.

^ m

M

• Safety

• Assembly

• Operation

• Maintenance

• Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

PRINTED IN U.S.A.

FORM NO. 48796 (2/03)

TABLE OF CONTENTS

WARRANTY

SAFETY RULES................................................3

ACCESSORIES AND ATTACHMENTS

FULL SIZE HARDWARE CHART......................6

CARTON CONTENTS

ASSEMBLY........................................................9

operation........................................................18

......................................................

............

.......................................

2

MAINTENANCE...............................................20

STORAGE.......................................................21

5
8

TROUBLESHOOTING

..................................

REPAIR PARTS ILLUSTRATIONS
REPAIR PARTS LISTS

.........................

.......

..21
22,23,24
22,23,25

SLOPE GUIDE.................................................27

PARTS ORDERING/SERVICE

...........

Rear Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN POWERED TRACTOR ATTACHMENTS

For one (1) year from the date of purchase, if this Craftsman Equipment is maintained, lubricated and tuned up
according to the instructions in the owner's manuai. Sears will repair or replace free of charge any parts found to be
defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman
equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply.
This Warranty applies only while this product is in the United States.

This Warranty does not cover;

• Expendable items which become worn during normal use, such as spark plugs, air cleaners, belts, and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by impacting objects
that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical
damage caused by improper storage, failure to use the proper grade and amount of engine oil, or failure to
maintain the equipment according to the instructions contained in the owner's manuai.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In
general, fuel should be used within 30 days of its purchase date.

• Equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with the equipment proves defective in material
or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no
charge. Warranty service is available free of charge by returning your Craftsman equipment to your nearest Sears
Service Center. In-home warranty service is available but a trip charge will apply. This Warranty applies only while
this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE SERVICE,
SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

SAFETY

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the
equipment. Exercise caution at all times, when using power equipment.

Read and foliow ali instructions in this manual before
attempting to assemble or operate this equipment. Failure
to comply with these instructions may result in personal
injury. Keep this manual in a safe place for future reference
and for ordering replacement parts.

Read this operating and service instruction manual carefully.
Be thoroughly familiar with the controls and proper use of
this power vacuum.

Read the vehicle owners manual and vehicle safe operation
rules before using this equipment.

Never allow children under 16 to operate this Vac System.
Children 16 years and older should only operate under
close parental supervision.

Do not allow anyone to operate this equipment without
proper instructions.

Do not allow passengers to ride on this equipment or on the
towing vehicle.

Keep the area of operation clear of all persons, particularly
small children. Also keep area clear of pets.

Check fuel before starting engine. Do not fill fuel tank
indoors, or when engine is running, or while engine is hot.
Wipe off any spilled fuel before starting engine.
Engine and muffler get hot. Do not touch! To avoid fire
hazard, keep clean of debris and other accumulations.

Never store Vac System with fuel in tank. Allow engine to
coo! before storing in any enclosure.

Do not change engine governor settings.
Do not operate engine if air cleaner or cover is removed,

except for adjustment. Removal of these parts could create
a fire hazard.

Keep hands, feet, face, long hair and clothing out of inlet
and discharge area. There are ROTATING BLADES inside
these openings.
Before cleaning, repairing or inspecting, make certain all
moving parts come to a complete stop. Disconnect spark
plug wire and keep wire away from plug to prevent acciden
tal starting. Keep throttle control lever in stop position.

If the Vac System should become blocked with debris at any
point, shut engine off and wait until the impeller comes to a
complete stop before attempting to remove the obstruction.

Disconnect spark plug wire to prevent accidental starting.

If the cutting mechanism strikes a foreign object, or if your
Vac System should start to vibrate abnormally, stop the
engine immediately, disconnect the spark plug wire and
move the wire away from the spark plug. Allow the machine
to stop and take the following steps.

a. Inspect for damage.
b. Repair or replace any damaged parts.
c. Check for loose parts and tighten to assure

continued safe operation.
Check all bolts for tightness at frequent intervals to help
insure safe operation.
Check top cover frequently for wear. Replace if worn or
damaged.

Never operate Vac System unless deck adapter, hose,
hose adapter (nozzle), discharge chute (elbow), and top
cover are properly attached in their place.

Do not remove top cover or attempt to empty contents of
cart while engine is running.

Never attempt to change hose adapter (nozzle) or to install
remote hose attachment when engine is running.

Keep ail shields and guards (e.g. discharge chute (elbow)
and hose adapter (nozzle) in place and securely attached.

Always wear safety glasses or other suitable eye protection
when operating or maintaining this equipment.

Do not stand behind cart in exhaust discharge area while
engine is running.

Do not operate this equipment while intoxicated or while
taking drugs or medication that impairs the senses and
reactions.

When using this equipment, start with the vehicle transmis
sion in first (low) gear and then gradually increase speed
only as conditions permit.
Operate this equipment at reduced speed on rough terrain,
along creeks and ditches and on slopes to prevent tipping
or loss of control. Do not drive too close to a creek or ditch.

Vehicle braking and stability are affected by the addition of
this equipment. Do not fill the Vac System to its full capacity
without checking the capability of the towing vehicle to
safely pull and stop with the Vac System attached.

Before operating on any grade (hill) refer to the safety rules
in the vehicle owner's manual concerning safe operation on
slopes. Also refer to the SLOPE GLMDE on page 27 of this
owner's manual. Do not operate on slopes In excess of 10
degrees.

Follow the maintenance instructions outlined in this manual.

STAY OFF STEEP SLOPES.

A

A

Look for this symbol to point out important safety precautions. It means-Attention!! Become alert!!

Your safety is involved.

DANGER: This Vac System was built to be operated according to the rules for safe operation in

this manual. As with any type of power equipment, carelessness or error on the part of the opera
tor can result in serious injury. This unit is capable of amputating fingers and hands and throwing
objects. Failure to observe the following safety instructions could result in serious injury or death.

TO AVOID SERIOUS INJURY

Read Owner's Manual and all safety labels on machine before starting and using machine.
Do Not remove top cover or attempt to empty contents of cart while engine is running.
Do Not stand behind cart in exhaust discharge area while engine is running.
Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge

area. There are ROTATING BLADES inside these openings.
Wear approved safety glasses and gloves. Avoid loose fitting clothes.

Keep the area of operation clear of all persons, particularly small children and pets.
Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle

assembly) in place and securely attached.
Check discharge boot frequently for wear. Replace if worn or damaged.

If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear

clog or jam with engine running.

Muffler and engine get hot and can cause burns. Do Not Touch. To avoid a fire hazard,
keep leaves, grass and other combustible debris off hot muffler and engine.
Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.
Do Not operate unit unless nozzle or optional Hose Kit is secured in place.
Do Not fill gas tank while engine is running. Allow engine to cool at least 2 minutes
before refueling.

A WARNING

MUFFLER & ADJACENT AREAS
MAY EXCEED 150° F

A DANGER

HAZARDOUS ROTATING BLADES INSIDE. KEEP HANDS AWAY FROM
ALL OPENINGS. DO NOT REMOVE OR ATTACH HOSE, HOSE ADAPTER,
ELBOW OR OPTIONAL HOSE KIT WHEN ENGINE IS RUNNINGI

A WARNING

This unit is equipped with an internai combustion engine and should not be used on or near unimproved forest-covered,
or grass-covered land uniess the engine's exhaust system is equipped with a spark arrester meeting applicable local or
state laws {if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the Caiifornia Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is available at your nearest
engine authorized service center.

ACCESSORIES AND ATTACHMENTS

These accessories were available when the unit was purchased. They are also available at most Sears retail
outlets and service centers. Most Sears stores can order repair parts for you when you provide the modei
numbers of your tractor and Vac System.

The modei and sériai numbers will be found on a decai
attached to the engine base.

You should record both the serial number and the date of
purchase and keep in a safe place for future reference.

MODEL NUMBER:
SERIAL NUMBER:
DATE OF PURCHASE:

486.24504

HARDWARE PACKAGE CONTENTS

SHOWN FULL SIZE

cc

NOT SHOWN FULL SIZE

DD

ATTENTION! Keep contents of each hardware package separate for easier assembly.

CONTENTS OF LARGE VAC HARDWARE PACKAGE

Ref. Qty.

A
B 2

c

Description

Boit, Hex 3/8” X 3”

3

Shoulder Bolt

1 Hex Bolt, 1/2" X 1-1/4"

D 2 Boit, Hex 1/4" X 1-3/4"

4

E

H

J

K 12

L 2

Hex Bolt, 1/4" X 1-1/4"

25 Boit, Hex 1/4" X 5/8"

4

Hex Bolt, 5/16" X 3/4" Thread Forming V 12
Boit, Truss Head 5/16" x 3/4" X 4
Boit, Curved Head 1/4" x 1" Y

Ref. Qty.

P 4 Nylon Washer

Q

R 1

W 4

T

29

U

Description

2

Flat Washer, 5/16"
Flat Washer, 7/16"
Flat Washer, 1"
Hex Nut, 1/4" (SEMS)

4

Hex Lock Nut, 1/4"
Hex Nut, 5/16" (SEMS)
Nylock Nut, 5/16"

5 Nut, Hex Lock 3/8"

M 4 Lock Washer, 5/16" z 1 Hex Lock Nut, 1/2"

N

0

Lock Washer, 3/8" AA 2 Pin, Cotter 1/8" X 1-1/2"

3
2 Flat Washer, 1/4" BB 1 Hair Cotter Pin, 1 /8"

CONTENTS OF SMALL DECK ADAPTER HARDWARE PACKAGE

Not all parts in this bag will be used.

Ref. Qty.

F 2

G 3

1 2

0 3

P

5

12

Q

4 Hex Lock Nut, 1/4"

U

W 4

CC

1

DD 1

EE

1

Description

Hex Bolt, 5/16" X 1"
Hex Bolt, 1/4" X 3/4"

Carriage Bolt, 5/16" x 3/4"

Flat Washer, 1/4"
Nylon Washer
Flat Washer, 5/16"

Hex Lock Nut, 5/16"
Mounting Strap

Angle Bracket

Mounting Bracket

CARTON CONTENTS

Ref. Qty.

Description

Ref. Qty.

1 1 Cover 17 1
2 2
3
4 2
5
6

7
8
9

10
11 2
12 1
13
14 2

15
16

Top Connecting Tube

2

Support Tube, R.H.
Support Tube, LH.

1

Eibow (Discharge Chute)

2 Deck Adapter

1

Hose

1

Hose Hanger Rod Assembly

1

Hose Adapter (Nozzle)

1

Engine
Hose Clamps
Taiigate

2

Cart Bodies
Wheels

1

Taiigate Reinforcement Bracket

1

Wheel Support

18

19
20
21 1
22 1 Hose Hanger Bracket
23

24 1 Hitch Pin
25
26
27 1
28
29
30
31
32 2
33

Description

Latch Stand Bracket

1

Front Pane!

1

Axle

1

Front Tongue
Rear Tongue

1

Hitch Plate

1 Rubber Strap

2

Tailgate Guide
Front Tube Support Bracket, R.H.

1

Front Tube Support Bracket, L.H.

1

Rear Tube Support Bracket, L.H.

1

Rear Tube Support Bracket, R.H.

1

Deck Adapter Bracket
Hub Caps

2

Wheel Spacers

ASSEMBLY

This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel
and engine oil recommendations.

TOOLS REQUIRED FOR ASSEMBLY

(1} Screwdriver
(1) Pliers
(1} 3/8" Wrench
(2) 7/16" Wrenches
(2) 1/2" Wrenches
(2) 9/16" Wrenches
(1} 3/4" Wrench - (2) if hitch plate in fig. 21 is used

REMOVAL OF PARTS FROM CARTONS

• Remove the hardware packs and ail loose parts from
the cartons.

• Lay out and identify parts shown in carton contents.

• Lay out and identify parts in the hardware packs.

Keep contents of each hardware package separate

for easier assembly.

ASSEMBLING THE VAC SYSTEM

• Place cart body halves upright on a smooth level

surface such as a garage floor or a paved driveway.
See figure 1.

Fit the tailgate reinforcement bracket around the end
of the cart body.
Fasten the tailgate reinforcement bracket to the
bottom of the cart body using four 5/16" x 3/4" truss
head bolts and 5/16" (SEMS) hex nuts as shown in
figure 2. Do not tighten yet.

CAUTION: Do not leave the cart unattended in

upright position during assembly. A failing cart

can cause personal injury! Pay close attention

A

• Assemble cart body halves together using three 1/4"

to the stability of the cart while it remains in an

upright position. For best stability, assemble on

a smooth level surface.

X 5/8" hex bolts and 1/4" (SEMS) hex nuts as shown

in figure 1. Do not tighten yet.

Assemble the L.H. Rear Tube Support Bracket to the
top flange of the cart using a 1/4" x 5/8" hex bolt and

1/4" SEMS hex nut. Do not tighten yet. See figure 3.
Fasten a Tailgate Guide to the Tube Support Bracket
and the side of the cart using three 1/4" x 5/8" hex
bolts, a 5/16" washer and three 1/4" SEMS hex nuts.

Place the washer on the bottom hole between the
Tailgate Guide and the side of the cart. Do not

tighten yet. See figure 3.

Repeat for other side of cart.

Pull the cart body halves together.

Tighten the four truss head bolts.
Tighten the six hex bolts in the sides of the cart.
Tighten the three hex bolts in the bottom of the cart,

keeping the bottom aligned.
Assemble the wheel support to the bottom of the cart

using eight 5/16" x 3/4" truss head bolts and 5/16"

(SEMS) hex nuts as shown in figure 4. Heads of bolts

go on the inside of cart. Tighten.

5/16" (SEMS)

HEX NUT

Lay the cart down onto it's top flanges.
Align the latch stand bracket so that the tab is at the
rear. Fasten the bracket to the rear set of holes at
the front of the cart, leaving the front holes empty for
now. Use two 1/4" x 5/8" hex bolts, 1/4" flat washers
and 1/4" (SEMS) hex nuts. Use the 1/4" flat washers
as shims between the bracket and the cart bed.

Make only finger tight at this time. See figure 5.

FIGURE 4

Place the rear tongue onto the wheel support and the

latch stand bracket. Assemble the axle through the
wheel support and the tongue. Fasten the axle to the
wheel support using two 1/4" x 1-3/4" Hex Bolts and

1/4" (SEMS) Hex Nuts. See Figure 6.

IMPORTANT: Make sure the tongue is securely locked

to the latch stand bracket by the latch lock lever.

10

Assemble a spacer tube onto each end of the axle as
shown in figure 7.
Assemble a 1" flat washer, a wheel (valve stem
facing out), and another 1'' fiat washer onto the axle
as shown in figure 7. Secure the wheel with a 1/8" x

1-1/2" cotter pin, spreading the ends so that a hub

cap will fit over the pin. Assemble the hub cap by

pressing it onto the flat washer. Repeat on other end

of axle.

SPACER TUBE

WHEEL

1" FLAT
WASHER

Release the latch lock lever and tilt the cart bed
back. See figure 9.
Assemble the front panel to the cart, sliding the
bottom lip of the panel between the cart and the latch
stand bracket. Secure with six 1 /4" x 5/8" hex bolts
and 1/4" SEMS hex nuts. Leave the upper holes on
the sides empty. Do not tighten yet. See figure 9.

HUB CAP

FIGURE 7

1/8" X 1-1/2"
COTTER PIN

• Flip the cart over so that it rests on its wheels.

• Assemble the front tongue on top of the rear tongue
using three 3/8" x 3" hex bolts, 3/8" lock washers and
3/8" hex lock nuts. See figure 8.

HINT: For easier assembly, support the rear tongue with

a block of wood.

• Assemble the hitch pin to the hitch bracket and
tongue, securing it with the 1/8" hair cotter pin. See
figure 8.

Place the R.H. Front Tube Support Bracket under the
top flanges of the cart, as shown in figure 10. Fasten
the bracket to the cart using three 1/4" x 5/8" hex
bolts and 1/4" SEMS hex nuts. Do not tighten yet.

Repeat for the L.H. Front Tube Support Bracket.

Tighten ail loose bolts and nuts.

11

• Assemble the reduced ends of the R.H. support
tubes into the ends of the L.H. support tubes. Fasten
the tubes together using two 1/4" x 1" curved head

bolts, inserted from the top, and two 1/4" (SEMS) hex
nuts. See figure 11.

To install the fabric cart cover:

1. Unzip the cover's rear flap and place the cover on
top of the support tubes, making sure that the
zippered flap is at the rear of the cart.

2. Pull the front of the cover down over the front
support tubes and hook the cover's plastic channel
under the cart's front flange.

3. Pull the sides of the cover down and hook the
cover's plastic channel under the cart’s side
flanges.

4. Swing the rear flap up onto the top of the cover.
Starting at the top, secure the cover to the rear
support tubes with the three velcro straps on each
side. Tighten the straps so that the zipper is pulled
around behind the support tubes. The zipper
should close easily.

5. Unzip the rear flap to place the tailgate down into
the tailgate guides. See Figure 13.

Place the support tubes down into the front and rear
tube support brackets, with the tube's welded brack
ets facing the center of the cart.
Assemble the top connecting tubes to the support
tubes using four 1/4" x 1-1/4" hex bolts and 1/4" hex
lock nuts. Tighten only until there is no end play in
bolt. Tubing should fold up when removed from cart.
See Figure 12.

12

Assembie a plastic wheel to each engine mount
bracket using a 3/8" shoulder bolt and 3/8" hex lock
nut. See Figure 14.

Attach the vac tongue to your tractor’s draw bar for
easier mounting of the engine base assembly.
Align the engine base with the tongue’s welded
angles. Tilt the engine base back on it's wheels so
that the ends of the mount brackets rest on the
tongue, underneath the welded angles. Lift up on
the engine base and slide the engine mount brackets

underneath the welded angles. Fasten the mount

brackets to the welded angles using four 5/16" x 1"
hex bolts, 5/16" lock washers and 5/16" nylock nuts.

Tighten the bolts securely. See figure 15.

• Remove the hex bolts, lock washers and hex lock
nuts from the two holes in the impeller housing as
shown in figure 16. Assembie the hose hanger
bracket to the two holes using the bolts, lock washers
and lock nuts which you removed.

Assemble the elbow to the impeller housing using
four 5/16" x 3/4" thread forming bolts and four nylon
washers. Push while turning to help start the bolts
into the unthreaded holes. Tighten. See figure 17.

If the elbow does not align with the cover opening:

Step 1 Loosen the four bolts shown and adjust the

position of the engine base. Retighten the bolts.

Step 2 Loosen {about 1 /4 turn) the four bolts

shown. Push against the elbow to center it in the
opening. Retighten the bolts.
Pull the boot onto the end of the elbow and tighten
the draw string.

13

Place the hose hanger rod assembly down into the
hose hanger bracket on the impeller housing assem
bly. See figure 18.

• Loop the 25" tarp strap under the hose. Fasten the
hooks to the hose hanger rod assembly. See figure

20.

Place a hose clamp onto the end of the hose. Push
the hose onto the hose adapter (nozzle). Tighten the
hose clamp onto the hose and hose adapter. Do not

collapse the hose adapter when tightening the
clamp. See figure 19.

The remaining hose clamp will be used later to fasten
the hose to the deck adapter.

Assemble the hitch plate to the tractor hitch If:
a. Your tractor has a square (straight) hitch frame,

to help prevent binding.

b. Your tractor has a lightweight hitch frame that

needs reinforcement for towing.
Use a 1/2" x 1-1/4" hex bolt, a 7/16" flat washer and a
1/2" hex lock nut. See figure 21.

1/2" X 1-1/4"
HEX BOLT

TRACTOR
HITCH FRAME
(SQUARE)

7/16" FLAT WASHER

1/2" HEX LOCK NUT

ATTACH
MOW-N-VAC
HERE

HITCH
PLATE

FIGURE 21

14

TRACTOR
HITCH FRAME
(TAPERED)

ASSEMBLING THE #62468 DECK ADAPTER
TO THE MOWER DECK

NOTE: Not aii of the parts in the deck adapter hardware

package wi!i be used for any one particular fit up.

• Remove the mower discharge defiector from your
mower deck. Save the defiector and hardware for
remounting deflector.

CAUTION: Mower defiector must be
replaced when Vac System deck adapter is
removed. Do Not operate mower unless

A

FITTING TO SEARS TRACTORS
The yellow fold out sheet contains the templates for
Sears tractors only. (The white fold out sheets include ail
templates, including other tractor brands.)

If you have a Murray brand tractor with a 38", 40" or 46"

deck, go directly to the instructions on pages 16 and 17.

• Identify and cut out the template for your brand and

size mower deck. If there is no template included for

your deck size, you can make your own template by
marking around a piece of cardboard held against the
edge of the deck's discharge opening.

• FOLLOW THE INSTRUCTIONS PRINTED ON THE

TEMPLATE. If there are no instructions, use the
following instructions as a genera! guide.

• Tape the template to the face of the adapter, about

1/2" from front and 1/4" down from top for deeper
decks. For shallow decks, position template low
enough that adapter will not extend below bottom of
deck. Mark outline of template on face of adapter
using white crayon, nail or scriber. Drill a starting
hole inside the outline, then use a saber saw or key
hole saw to cut out the opening. See figure 22.

adapter or deflector is in place and properly
mounted.

• Position the adapter over the deck opening, and check
for fit of cutout as shown in figure 23. Trim cutout, if

necessary, to allow tilting of adapter, keeping the fit as

close as possible for best vacuum suction.

• Holding the adapter bracket and the deck adapter
together, position the deck adapter on the mower
deck. Keeping the edge of deck adapter as dose as

possible to the offset in the adapter bracket, see if
the slot in the adapter bracket can be aligned with
one or two of the deflector holes in your mower
deck's discharge opening. If the bracket can not be

located correctly using existing holes, it will be

necessary to drill one or two 5/16" diameter holes in
the deck. See figure 24.

Use existing holes or drill 5/16"
diameter hole or holes.

FIGURE 24

15

as possible to offset in bracket

• Assemble the adapter bracket to the deck using two
5/16" X 1" hex bolts, 5/16" fiat washers and 5/16" hex
lock nuts. See figure 25.

FOR 1990 AND NEWER MURRAY TRACTORS
WITH A 38" OR 40" DECK

NOTE: It may be necessary to use extra 5/16" flat

washers to shim under the bracket next to the deck
surface. Ten extra washers have been furnished as
shims. See figure 25.

• With deck adapter positioned correctly over the
discharge opening, use the adapter bracket as a
template and drili three 9/32" diameter holes in the
top of the deck adapter. See figure 26.

• Cut out two tempiates and place on deck adapter as
shown in figure 33. Tape smaller one on top and
larger one on the side and bottom. After they are in
place, carefully mark around the tempiates, then cut
out adapter to obtain correct opening.

• Bolt end of mounting strap to the 5/16" bolt on the
mower deck. The other end of the strap will bolt to a
hole in the deck adapter, which must be drilled.
Position the adapter on the deck, then drill a 5/16"
hole in the bottom of the adapter that will align with
the hole in the strap. Fasten the adapter to the strap
using one 1/4" x 3/4" hex bolt, 1/4" fiat washer, nylon
washer and 1/4" hex lock nut. See figure 27.

• Bolt deck adapter to bracket using three 1 /4" x 3/4"
bolts, nylon washers, 1/4" fiat washers and 1/4" hex
lock nuts. Nylon washers should be against the
inside of the deck adapter. See figure 26.

9. Assemble end of hose and a hose clamp over the
round opening of deck adapter and tighten clamp.

GO DIRECTLY TO THE OPERATION INSTRUC

TIONS ON PAGE 18.

FIGURE27

• Assemble end of hose and hose clamp over the round
opening of deck adapter and tighten clamp. GO

DlRECTLYTO THE OPERATION INSTRUCTIONS
WHICH ARE LOCATED ON PAGE 18.

16

FOR 1990 AND NEWER MURRAY TRACTORS
WITH A 46 ' DECK

• Tape 46" tempfate onto deck adapter. Mark and then
cut out adapter.

• Fasten the angle bracket and the mounting bracket to
the mower deck as shown in figure 34. Use tNO 5/16"
X 3/4" carriage bolts, 5/16" fiat washers and 5/16"

lock nuts. The bolt heads go on inside of mower

deck.

• Dril! two 5/16" diameter holes in the deck adapter that
will align with the holes in the angle bracket and the

mounting bracket. Assemble the deck adapter to both

brackets using two 1/4" x 3/4" hex bolts, 1/4" flat
washers, nylon washers and 1/4" hex lock nuts. See
figure 28.

FIGURE28

• Assemble end of hose and hose clamp over the round
opening of deck adapter and tighten clamp. GO

DIRECTLY TO THE OPERATION INSTRUCTIONS

WHICH ARE LOCATED ON PAGE 18.

17

OPERATION

KNOW YOUR VAC SYSTEM

Read this owner's manual and safety rules before operating your Vac System.

Compare the iiiustration below with your Vac System to familiarize yourself with the various controls and their locations.

BOOT

LATCH LOCK LEVER

CHOKE CONTROL

LATCH LOCK LEVER Locks the cart bed down to the

tongue. Releases to allow cart to be tipped back for
dumping.

BOOT Connects the plastic elbow to the fabric top,

directing discharged material into the cart.

REAR FLAP

THROTTLE CONTROL

REAR FLAP Zippered flap opens to allow contents of

cart to be emptied.

THROTTLE CONTROL Controls speed of engine.
CHOKE CONTROL Adjust to allow cold starting.

CAUTION; Alcohol blended fuels (called gasohol or using

ethanol or methanol) can attract moisture which leads to
separation and formation of acids during storage. Acidic gas
can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be
emptied before storage for 30 days or longer. Drain the gas
tank, start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season. See
STORAGE Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.

WARNING: Never fill fuel tank indoors, or with

the engine running, or while the engine is hot.
Do not smoke while filling tank.

0£pore starting

• Your Vac System engine is shipped without oil or
gasoline. Service the engine with oil and gas as
instructed in the separate engine manual.

• Inspect the Vac System to make sure all covers (rear
door, vinyl boot, elbow, hose adapter, hose and deck
adapter are properly attached.

• Check tires for proper Inflation (12-14 lbs).

HOW TO STOP YOUR VAC SYSTEM

• To stop engine, move the throttle control lever to the
OFF position.

• Disconnect spark plug wire from plug to prevent
accidental starting while equipment is unattended or
is being worked on.

CAUTION: The muffler and adjacent areas

A

18

are hotl

HOW TO START YOUR VAC SYSTEM

WARNING: Never start or run the engine

without a!i covers being properly attached to the

A

• Check oii and gas in Vac engine.

• Attach spark pfug wire to spark pfug.

• Move choke lever on engine to CHOKE position.
{A warm engine may not require choking.)

• Move throttle control lever on engine to FAST position.

• Grasp starter handle and pull rope out slowly until
engine reaches start of compression cycle (rope will
pull slightly harder at this point). Let the rope rewind
slowly.

• Pull rope with a rapid, continuous, full arm stroke.
Keep a firm grip on starter handle. Let rope rewind
slowly. Do not let starter handle snap back against
starter.

• Repeat instructions in two preceding paragraphs until
engine fires. When engine starts, move choke control
gradually to RUN position.

HOW TO USE YOUR VAC SYSTEM

A

blower housing and cart.

CAUTION: Vehicle braking and stability

may be affected with the addition of an acces
sory or an attachment. Be aware of changing
conditions on slopes.

CAUTION: To avoid possible injury, be sure

that no one is near the cart before releasing the

A

Remove the tailgate.

Release the latch lock lever on the tongue and tip the
cart back.
Using a rake or suitable tool, pull grass clippings and/
or leaves out of the cart.
After the cart is emptied, tip it forward and secure it
to the tongue with the latch lock lever. Install the
tailgate, place the bottom of the rear flap Inside the
tailgate and zip the rear flap shut.

TO USE THE CART WITHOUT THE VAC SYSTEM

• Unzip the rear flap and unfasten the velcro fasteners.

• Remove and store the soft top cover.

• Remove the tube frame in one piece and store.

latch lock lever.

CAUTION: The muffler and adjacent areas

are hot!

A

Remove and store the four bolts and nuts which
fasten the engine base to the tongue.
Slide the engine off the tongue and roll to a safe
storage area.

Inspect the Vac to make sure the cover, rear door,
boot, elbow, hose adapter (nozzle), hose and deck
adapter are properly attached.
Check tires for proper inflation (12-14 lbs).
Check for oil and gas in Vac engine.
Begin operation at low speed, adjusting forward speed
to match grass height and/or moisture condition to
prevent clogging.
Do not attempt to vacuum up any material other than
vegetation found in a normal yard, such as light
branches, leaves, twigs, etc.

WARNING: Should your Vac System

become clogged, shut off tractor and Vac
engines. Before attempting to unclog, remove

A

TO EMPTY THE CART

• Shut off the tractor engine and set the brake.

• Shut off the Vac engine.

• Loosen the draw string and pull the boot back from
the elbow.

• Unzip the rear flap, flip it up and secure it with the
velcro strips on top of the cover.

wire from spark plug to prevent accidental
starting.

19

MAINTENANCE

CUSTOMER RESPONSIBiLITIES

• Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE
Fill in dates as you ■

complete regular service. Service Dates

Check for loose fasteners
Check cover X
Check tire pressure
Check enaine oil level
Lubricate
Clean X X
Maintain engine oer instructions below and in engine manual.________________________________________________________________

X

X
X

X

0^PORE EACH USE

CHECK FOR LOOSE FASTENERS

• Make a thorough visual check of the Vac System for
any bolts and nuts which may have loosened.

Retighten any loose bolts and nuts.

CHECK COVER

• Check the cover, especially the front boot and the
rear flap for wear. Replace cover if worn or damaged.

CHECK TIRE PRESSURE

• Check tire pressure regularly. Recommended tire
pressure is 12-14 Lbs.

CHECK ENGINE OIL LEVEL

• Check oil level before each use. Maintain engine oil
as instructed in the separate engine manual.

LUBRICATION

• At the beginning of each season, lubricate the latch,
latch pivot bolt, and the axle where the hitch tongue
pivots, with a light machine oil.

• At least once a season, grease or oil the wheel
bearings. Use automotive wheel bearing type grease
or 20 weight oil.

WARNING: Always stop engin© and

disconnect spark plug wire before cleaning,

ák

lubricating or before performing any repairs or
maintenance.

ENGINE MAINTENANCE

Only use high quality detergent oil rated with API
service classification SF or SG. Select the oil's SAE
viscosity grade according to your expected operating
temperature. SAE 30 grade oil is recommended for
warm weather use. For cold weather use refer to the
engine manufacturer’s Operating and Maintenance

Manual.

• Check oil level before each use. Maintain engine oil
as instructed in the separate engine manual.

• Service air cleaner every 25 hours under normal
conditions. Clean every few hours under extremely
dusty conditions. Poor engine performance and
flooding usually indicates that the air cleaner should
be serviced. To service the air cleaner, refer to the
separate engine manual.

• The spark plug should be cleaned and the gap reset
once a season. Spark plug replacement at the start
of each season is recommended. Check the engine
manual for correct plug type and gap specifications.

CLEANING

• Make sure the cart and top are cleaned after each
use. Grass clippings and leaves left in the cart will
mildew and cause damage if not cleaned out.

• Clean the engine regularly with a cloth or brush.

Keep the cooling fins on the engine housing clean to
permit proper air circulation which is essential to
engine performance and life. Be sure to remove all
dirt and debris from muffler area.

20

Ciean the engine and the entire unit thoroughly.

Refer to engine manual for correct engine storage

instructions.

If storing in an unventilated or metal storage shed,
coat metal parts with light oil or silicone to prevent
rust.
Store unit in a clean, dry area.

TROUBLESHOOTING

It is important to prevent gum deposits from forming in
essential fuel system parts such as the carburetor, fuel
filter, fuel hose or tank during storage. Also, alcohol
blended fuels {called gasohoi or using ethanol or
methanol) can attract moisture which leads to separa
tion and formation of acids during storage. Acidic gas
can damage the fuel system of an engine while in
storage.

To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Follow
the instructions in the engine's Operating &
Maintenance Manual.

problem

Engine fails to start

Loss of power;
operation erratic.

Engine overheats

Too much vibration

POSSIBLE CAUSE(S)

1. Spark plug wire disconnected.

2. Safety switch not contacted.

3. Fuel tank empty, or stale fuel.

4. Fuel shut-off valve closed
(if so equipped).

5. Faulty spark plug.

1. Spark plug wire loose

2. Unit running on CHOKE.

3. Blocked fuel line or stale fuel.

4. Water or dirt in fuel system.

5. Carburetor out of adjustment.

6. Dirty air cleaner.

1. Carburetor not adjusted
properly.

2. Engine oil level low.
Loose parts or damaged

impeller.

CORRECTIVE ACTION

1. Connect wire to spark plug.

2. Correctly install hose adapter nozzle.

3. Fill tank with clean, fresh fuel.

4. Open fuel shut-off valve.

5. Clean, adjust gap or replace.

1. Connect and tighten spark plug wire.

2. Move choke lever to OFF position.

3. Clean fuel line; fill tank with clean
fresh gasoline.

4. Disconnect fuel line at carburetor to drain

fuel tank. Refill with fresh fuel.

5. Adjust carburetor.*

6. Service air cleaner.*

1. Adjust carburetor.*

2. Fill crankcase with proper oil.
Stop engine immediately and disconnect

spark plug wire. Tighten ail bolts and nuts.
Make all necessary repairs. If vibration
continues, have unit serviced by an
authorized service dealer.

Unit does not
discharge

1. Discharge chute (elbow)
clogged.

1. Stop engine immediately and disconnect
spark plug wire. Clean inside of housing
and discharge chute (elbow).

2. Foreign object lodged in
impeller.

3. Vac Cart is full.

2. Stop engine immediately and disconnect
spark plug wire. Remove lodged object.

3. Empty cart.

‘Refer to the engine manual packed with your unit.
NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.

21

REPAIR PARTS FOR MODEL 486.24504 CART BODY

REF.

NO.

PART

NO.

1

24096

2 62457 1

23487 1

3
4 24497 1
5

43594 2

6
7

43093

8 43601

48637 2

9

43014 2

10
11

43866 25 Hex Bolt, 1/4-20 x 5/8"

12

46978
13 1509-69
14

HA20186

43814 12

15
16 23490
17

46980

QTY. DESCRIPTION

2 Cart Body

Tailgate Reinforcement Bracket
Wheel Support
Latch Stand Bracket

1

Axie, Wheel 1" Dia.

Wheel w/Tire, 15 x 6.00
2 Cotter Pin, 1/8" Dia. x 1-1/2"
4 Washer, Fiat 1"

Spacer Tube

Hub Cap

27

Hex Nut, 1/4" (SEMS)
2

Hex Bolt, 1/4-20 x 1-3/4"
1 Spring, Extension

Truss Hd. Boit, 5/16-18x3/4" 32
1

Cart Front Panel

12

Hex Nut, 5/16-18 (SEMS) 34

REF.
NO.

PART

NO.

18 43088

19 64551
20 64531
21

25010

22

23548
43884 1 Hitch Pin

23
24

43343
23504 1

25
26 43003 3
27 43082

47407 1

28

43574

29

43064 1

30
31 24960

24959
24982 1

33

24983

35 43081

22

QTY. DESCRIPTION

2 Washer, Flat 1/4"
1

Tongue Weldment Ass’y. (Rear)

1

Tongue Weldment Ass’y. (Front)
1 Latch Lock Lever
2

Tailgate Guide
1 Pin, Hair Cotter 1/8"

Tailgate

Lockwasher, 3/8"
3 Hex Lock Nut, 3/8-16 Thread

Hex Bolt, 5/16-18x3-3/4"
3 Hex Bolt, 3/8-16x3"

Hex Lock Nut, 5/16-18
1

Tube Support Bracket Front R.H.
1

Tube Support Bracket Front L.H.

Tube Support Bracket Rear R.H.
1

Tube Support Bracket Rear L.H.
2

Washer, Flat, 5/16"

REPAIR PARTS FOR MODEL 486.24504 VAC SYSTEM

IMPELLER HOUSING ASSEMBLY

REF.

NO.

1 629-0241A 1

10 43086 13
11 719-0330A 1 Adapter, Mounting 23 629-0923
12

PART

NO.

2 24-034' 1
3 24633
4 43182

710-0772

5
6 710-1268
7

43063 3

712-0421

8

43064

9

725-1700

QTY. DESCRIPTION

10

10

Harness, Wire 13 725-3166
Housing Ass'y. Inner

1

Housing Ass'y- Outer 15 731-1613
Bolt, Hex 5/16-18x3/4"
Bolt, Hex 5/16-24x2"

3
2

Screw, Seif Tap #10-16 x 3/8"
Bolt, Hex 5/16-18 X 1"

3 Knob

Nut, Hex Lock 5/16-18
Washer, Lock 5/16" Spring Type 22

1 Cover, Switch 24

REF.

NO.

23

PART

NO.

14 726-0272 1 Clamp
16 24958

17

712-3046 3

18 47810

736-0247 1 Flat Washer, 13/32" x 1-1/4"

19
20
21

63924 1

710-1273

43003
48591

QTY. DESCRIPTION

1

Snap Mount Switch

1 Cover, Switch
1

Hose Hanger Bracket
Nut, Hex Jam 5/16-18 Thd.

2

Nut, Hex 5/16-18 Nylock

Impeller Assembly
1 Bolt, Hex 3/8-24 x 2-3/4"
1 Lockwasher, 3/8"
1

Harness Adapter

2

Spacer Rod

REPAIR PARTS FOR MODEL 486.24504 VAC SYSTEM

REPAIR PARTS FOR MODEL 486.24504 VAC SYSTEM

REF.

NO.

2 24957 2
3 24956

1

PART

NO.

734-0973

QTY. DESCRIPTION

2

Engine Wheel
Engine Mount Bracket 34

1

Engine Base
4 43182 14 Bolt, Hex 5/16-18x3/4"
5 43063 6
6 43085
7

738-0373

43064 11

8
9 63375

10 781-0635
11

728-3001 3
12 43012
13 43013
14

126412-0158-E1

15 222261
16
17
18

63227 1

46420

43792 1
19 43793
20

48634 2
21 64647 2
22

64648
23 48640
24

43790
25 43088 3
26 23540
27

1543-69 9
28 43351
29
30

43262 1

43352 1
31 43081
32

43830

Bolt, Hex 5/16-18x1"

4

Bolt, Hex 5/16-18x1-1/2"

2 Shoulder Bolt

Nut, Hex Lock 5/16-18

1

Assembly, Hose Adapter (Nozzle)

(Includes items 10 and 11)) box shown on page 24)

1 Bracket, Switch (Actuator)

Rivet, Pop 5/32"
3 Bolt, Hex 1/4-20 x 3/4"
7

Nut, Hex Lock 1/4-20 Thd.

1

Engine, B & S 5 HP

1 Deflector, Muffler

Hose Hanger Rod Ass'y-

1 Elbow

Hose (6" X 84")
2

Hose Clamp 6"

Top Connecting Tube

Support Tube, L.H.
2

Support Tube, R.H.

1 Cart Cover
1

Strap, Tarp 25"

Washer, 1/4" STD

1

Hitch Plate

Washer, Nylon 21 /64"

1

Bolt, Hex 1/2-13x1-1/4"

Nut, Hex Lock 1/2-13

Washer, Flat 7/16"

12 Washer, 5/16" STD

1 Adapter, Deck

REF.

NO.

33 23560
35 23825

36 23826

37
38
39

part

NO.

430^

47630

712-0421

—

QTY. DESCRIPTION

1

Bracket, Deck Adapter
2 Bolt, Carr. 5/16" X 3/4"
1 Mounting Strap
1

Angie Bracket
4 Screw, Seif Tap 5/16"-18 x 3/4"
3 Knob (See also Item #8, Page 23)
1

Impeller Housing Assembly

(See Page 23)

40 62468

1

Deck Adapter Kit (Includes parts in

41 23827 1 Mounting Bracket

42

1509-90
43 43086 8
44

47810 6 Nut, Hex 5/16-18 Nyiock
45 43978
46 46978
47 43082 2

48796

4

Bolt 1/4"-20 X 1-1/4"
Lock Washer, 5/16"

2 Bolt, Curved Hd. 5/16-18x1"
2

Nut, Hex 1/4-20 SEMS
Nut, Hex Lock 3/8-16

1

Owner's Manual

25

26

oLUPc (jiUlUC

{Keep this sheet in a safe place for future reference.)

Use this guide to determine if a slope is safe for the operation of your tractor and Vac

System. Refer also to the instructions in your vehicle owners manual.

A

27

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home,

no matter who made it, no matter who sold it!

1-800-4-MY-HOME

(1-800-469-4663)

www.sears.com

SM

Anytime, day or night

To bring in products such as vacuums, lawn equipment and electronics

for repair, call for the location of your nearest Sears Parts & Repair Center.

1 -800-488-1222 Anytime, day or night

www.sears.com

For the replacement parts, accessories and owner’s manuals

that you need to do-it-yourself, call Sears PartsDirect®“^!

1-800-366-PART 6 a.m. - 11 p.m. CST,

(1-800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon. - Sat

Para pedir servicio de reparación a domicilio,

y para ordenar piezas con entrega a domicilio:

1-888-SU-HOGAR®'

(1-888-784-6427)

® Registered Trademark / Trademark of Sears Roebuck and Co

© Sears Roebuck and Co

<E> Marca RegistradaMarca de Fabrtca de Sears Roebuck and Co

Au Canada pour service en français:

1-877-LE-FOYER""’

(1-877-533-6937)

N