Craftsman 315.28462 User Manual

PERATOR'S MANUAL

T

10 in. TABLE SAW

Model No.

315.284620

A

WARNING: To reduce the risk of injury,the

user must read and understand the operator's
manual before using this product.

Customer Help Line: 1-800-932-3188
Product distributed in the United States by Sears Brands Management Corporation

Hoffman Estates, IL 601 79

Visit the Craftsman web page: www.craftsman.com

987000-910
4-23-10 (REV:03)

Save this manual for future reference

[] Warranty ............................................................................................................................................................................ 2

[] Introduction ....................................................................................................................................................................... 2

[] General Safety Rules ..................................................................................................................................................... 3-4

[] Specific Safety Rules ..................................................................................................................................................... 4-5

[] Symbols ......................................................................................................................................................................... 6-7

[] Electrical ............................................................................................................................................................................ 8

[] Glossary of Terms .............................................................................................................................................................. 9

[] Features ..................................................................................................................................................................... 10-13

[] Tools Needed .................................................................................................................................................................. 13

[] Loose Parts ..................................................................................................................................................................... 14

[] Assembly ................................................................................................................................................................... 15-21

[] Operation ................................................................................................................................................................... 22-35

[] Adjustments ............................................................................................................................................................... 36-38

[] Maintenance .................................................................................................................................................................... 38

[] Accessories ..................................................................................................................................................................... 39

[] Troubleshooting ......................................................................................................................................................... 39-40

[] Illustrated Parts List ................................................................................................................................................... 41-50

[] Parts Ordering/Service ...................................................................................................................................... Back Page

CRAFTSMAN ONE YEAR FULL WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material or workmanship.

Defective product will receive free repair or free replacement if repair is unavailable.
For warranty coverage details to obtain repair or replacement, visit the web site: www.craftsman.com
This warranty does not cover the blade, which is an expendable part that can wear out from normal use within the war-

ranty period.
This warranty is void if this product is ever used while providing commercial services or if rented to another person.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179

This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability

have been given top priority in the design of this product making it easy to maintain and operate.

_, WARNING:Readand understand all instruc-

tions. Failure to follow all instructions listed below,

may result in electric shock, fire and/or serious
personal injury.

READ ALL INSTRUCTIONS

[] KNOW YOUR POWER TOOL. Read the operator's

manual carefully. Learn the saw's applications and
limitations as well as the specific potential hazards

related to this tool.

[] GUARD AGAINST ELECTRICAL SHOCK BY PRE-

VENTING BODY CONTACT WITH GROUNDED
SURFACES. For example, pipes, radiators, ranges,

refrigerator enclosures.

[] KEEP GUARDS IN PLACE and in good working order.
[] REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

[] KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents. DO NOT leave tools or
pieces of wood on the saw while it is in operation.

[] DO NOT USE IN DANGEROUS ENVIRONMENTS.

Do not use power tools in damp or wet locations or

expose to rain. Keep the work area well lit.

[] KEEP CHILDREN AND VISITORS AWAY. All visitors

should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact

tool or extension cord while operating.

[] MAKE WORKSHOP CHILDPROOF with padlocks and

master switches, or by removing starter keys.

[] DON'T FORCE TOOL. It will do the job better and

safer at the feed rate for which it was designed.

[] USE RIGHT TOOL. Don't force the tool or attachment

to do a job it was not designed for. Don't use it for a

purpose not intended.

[] USE THE PROPER EXTENSION CORD. Make sure

your extension cord is in good condition. Use only a
cord heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A
wire gauge size (A.W.G.) of at least 14 is recommended
for an extension cord 25 feet or less in length. If in
doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord.

[] DRESS PROPERLY. Do not wear loose clothing,

gloves, neckties, or jewelry. They can get caught
and draw you into moving parts. Rubber gloves and

nonskid footwear are recommended when working

outdoors. Also wear protective hair covering to contain

long hair.

[] ALWAYS WEAR SAFETY GLASSES WiTH SIDE

SHIELDS. Everyday eyeglasses have only impact-

resistant lenses, they are NOT safety glasses.

[] SECURE WORK. Use clamps or a vise to hold work

when practical. It's safer than using your hand and
frees both hands to operate tool.

[] DON'T OVERREACH. Keep proper footing and

balance at all times.

[] MAINTAIN TOOLS WITH CARE. Keep tools sharp

and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.

[] DISCONNECT TOOLS. When not in use, before

servicing, or when changing attachments, blades, bits,

cutters, etc., all tools should be disconnected.

[] AVOID ACCIDENTAL STARTING. Be sure switch is off

when plugging in any tool.

[] USE RECOMMENDED ACCESSORIES. Consult the

operator's manual for recommended accessories. The
use of improper accessories may risk injury.

[] NEVER STAND ON TOOL. Serious injury could occur

if the tool is tipped or if the cutting tool is unintention-
ally contacted.

[] CHECK DAMAGED PARTS. Before further use of

the tool, a guard or other part that is damaged should

be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions

that may affect its operation. A guard or other part that

is damaged must be properly repaired or replaced by
an authorized service center to avoid risk of personal
injury.

[] USE THE RIGHT DIRECTION OF FEED. Feed work

into a blade or cutter against the direction of rotation of
blade or cutter only.

[] NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN THE POWER OFF. Don't leave tool until it

comes to a complete stop.

[] PROTECT YOUR LUNGS. Wear a face or dust mask if

the cutting operation is dusty.

[] PROTECT YOUR HEARING. Wear hearing protection

during extended periods of operation.

[] DO NOT ABUSE CORD. Never yank cord to discon-

nect from receptacle. Keep cord from heat, oil, and

sharp edges.

[] WHEN OPERATING A POWER TOOL OUTSIDE, USE

AN OUTDOOR EXTENSION CORD MARKED "W-A"
OR "W". These cords are rated for outdoor use and

reduce the risk of electric shock.

[]

KEEP BLADES CLEAN, SHARP, AND WITH

SUFFICIENT SET. Sharp blades minimize stalling

and kickback.

[]

KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath

work or around or over the blade while blade is

rotating. Do not attempt to remove cut material when
blade is moving.

3

[] BLADECOASTSAFTER BEING TURNED OFF.

[] NEVER USE iN AN EXPLOSIVE ATMOSPHERE.

Normal sparking of the motor could ignite fumes.

[] INSPECT TOOL CORDS PERIODICALLY. If damaged,

have repaired by a qualified service technician at

an authorized service facility. The conductor with

insulation having an outer surface that is green with

or without yellow stripes is the equipment-ground-

ing conductor. If repair or replacement of the electric

cord or plug is necessary, do not connect the equip-

ment-grounding conductor to a live terminal. Repair
or replace a damaged or worn cord immediately. Stay
constantly aware of cord location and keep it well away
from the rotating blade.

[] INSPECT EXTENSION CORDS PERIODICALLY and

replace if damaged.

[] GROUND ALL TOOLS. If tool is equipped with three-

prong plug, it should be plugged into a three-hole
electrical receptacle.

[] CHECK WITH A QUALIFIED ELECTRICIAN or service

personnel if the grounding instructions are not com-

pletely understood or if in doubt as to whether the tool

is properly grounded.

[] USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire

extension cords that have 3-prong grounding plugs and
3-pole receptacles that accept the tool's plug.

[] DO NOT MODIFY the plug provided. If it will not fit the

outlet, have the proper outlet installed by a qualified
electrician.

[] KEEP TOOL DRY, CLEAN, AND FREE FROM OiL

AND GREASE. Always use a clean cloth when clean-

ing. Never use brake fluids, gasoline, petroleum-based

products, or any solvents to clean tool.

[] STAY ALERT AND EXERCISE CONTROL. Watch

what you are doing and use common sense. Do not

operate tool when you are tired. Do not rush.

[] DO NOT USE TOOL IF SWITCH DOES NOT TURN IT

ON AND OFF. Have defective switches replaced by an

authorized service center.

[] USE ONLY CORRECT BLADES. Do not use blades

with incorrect size holes. Never use blade washers or

blade bolts that are defective or incorrect. The maxi-
mum blade capacity of your saw is 10 in. (254 mm).

[] BEFORE MAKING A CUT, BE SURE ALL ADJUST=

MENTS ARE SECURE.

[] BE SURE BLADE PATH IS FREE OF NAILS. Inspect

for and remove all nails from lumber before cutting.

[] NEVER TOUCH BLADE or other moving parts during

use.

[] NEVER START A TOOL WHEN ANY ROTATING COM=

PONENT IS IN CONTACT WITH THE WORKPIECE.

[] DO NOT OPERATE A TOOL WHILE UNDER THE

INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.

[] WHEN SERVICING use only identical replacement

parts. Use of any other parts may create a hazard or
cause product damage.

[] USE ONLY RECOMMENDED ACCESSORIES listed

in this manual or addendums. Use of accessories

that are not listed may cause the risk of personal

injury. Instructions for safe use of accessories are
included with the accessory.

[] DOUBLE CHECK ALL SETUPS. Make sure blade is

tight and not making contact with saw or workpiece
before connecting to power supply.

[] FIRMLY BOLT THE SAW TO A WORK BENCH OR

LEG STAND at approximately hip height.

[] NEVER OPERATE THE SAW ON THE FLOOR.
[] GUARD AGAINST KICKBACK. Kickback occurs

when the blade stalls rapidly and workpiece is driven

back towards the operator. It can pull your hand into
the blade resulting in serious personal injury.Stay out

of blade path and turn switch off immediately if blade

binds or stalls.

[] USE RiP FENCE. Always use a fence or straight edge

guide when ripping.

[] SUPPORT LARGE PANELS. To minimize risk of blade

pinching and kickback, always support large panels.

[] REMOVE ALL FENCES AND AUXILIARY TABLES

before transporting saw. Failure to do so can result in
an accident causing possible serious personal injury.

[] ALWAYS USE BLADE GUARD, SPREADER, AND

ANTI=KICKBACK PAWLS on all "through-sawing"

operations. Through-sawing operations are those in

which the blade cuts completely through the workpiece

as in ripping or cross cutting. Keep the blade guard
down, the anti-kickback pawls down, and the spreader

in place.

[] ALWAYS SECURE WORK firmly against the rip fence

or miter gauge. NEVER use the rip fence during the

same operation as the miter gauge.

[] WHEN MAKING NON=THROUGH RiP CUTS, always

use a push stick, push block, and/or featherboard so

your hands do not come within 3 inches of the saw

blade.

[] WHEN RiPPiNG NARROW STOCK, always use a

push stick, push block, or featherboard.

• NEVERperformanyoperation"freehand"which
meansusingonlyyourhandstosupportorguidethe

workpiece.Alwaysuseeithertheripfenceormiter
gaugeto positionandguidethework.

• NEVERstandorhaveanypartofyourbodyin line

with the path of the saw blade.

• NEVER reach behind, over, or within three inches of

the blade or cutter with either hand for any reason.

• MOVE THE RIP FENCE out of the way when cross

cutting.

• NEVER use rip fence as cutoff gauge when cross

cutting.

• NEVER attempt to free a stalled saw blade without

first turning the saw OFF and disconnecting the saw
from the power source.

• PROVIDE ADEQUATE SUPPORT to the rear and

sides of the saw table for wide or long workpieces.

• AVOID KICKBACKS (work thrown back toward you)
by:

a) Keeping blade sharp.
b) Keeping rip fence parallel to the saw blade.
c) Keeping spreader, anti-kickback pawls, and

blade guard in place and operating.

d) Not releasing the work before it is pushed all the

way past the saw blade using a push stick.

e) Not ripping work that is twisted or warped or

does not have a straight edge to guide along
the fence.

• IF THE POWER SUPPLY CORD IS DAMAGED, it

must be replaced only by the manufacturer or by an

authorized service center to avoid risk.

• AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your

hand to move into the cutting tool.

• USE ONLY RECOMMENDED ACCESSORIES listed in

this manual or addendums. Use of accessories that are

not listed may cause the risk of personal injury. Instruc-

tions for safe use of accessories are included with the

accessory.

• MAKE SURE THE WORK AREA HAS AMPLE LIGHT-
ING to see the work and that no obstructions will inter-

fere with safe operation BEFORE performing any work

using the table saw.

• ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power

supply.

• HOLD THE WORKPIECE FIRMLY AGAINST THE

TABLE.

• THIS TOOL should have the following markings:
a) Wear eye protection.

b) Use saw blade guard and riving knife/spreader/

splitter for every operation for which it can be

used, including all through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push stick when required.

e) Pay particular attention to instructions on reducing

risk of kickback.
f) Do not perform any operation freehand.

g) Never reach around or over the saw blade.

h) Never operate saw on floor or below waist height.

• SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you loan

someone this tool, loan them these instructions also.

Someofthefollowingsymbolsmaybeusedonthistool•Pleasestudythemandlearntheirmeaning•Properinter-
pretationofthesesymbolswillallowyoutooperatethetoolbetterandsafer•

A

@

O

@
@

V

A

mz

W

Safety Alert Indicates a potential personal injury hazard•

Read Operator's Manual

Eye Protection

No Hands Symbol

Wet Conditions Alert

Volts

Amperes

Hertz

Watt

To reduce the risk of injury, user must read and understand
operator's manual before using this product•

Always wear eye protection with side shields marked to
comply with ANSI Z87.1.

Failure to keep your hands away from the blade will result
in serious personal injury•

Do not expose to rain or use in damp locations•

Voltage

Current

Frequency (cycles per second)

Power

min

n o

[]

•../min

Minutes

Alternating Current

Direct Current

No Load Speed

Class II Construction

Per Minute

Time

Type of current

Type or a characteristic of current

Rotational speed, at no load

Double-insulated construction

Revolutions, strokes, surface speed, orbits etc., per minute

Thefollowingsignalwordsandmeaningsareintendedtoexplainthelevelsofriskassociatedwiththisproduct.

SYMBOL SIGNAL MEANING

DANGER:

WARNING:

,l_ CAUTION:

CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in

SERVICE
Servicing requires extreme care and knowledge and

should be performed only by a qualified service tech-
nician. For service we suggest you return the product to

your nearest AUTHORIZED SERVICE CENTER for repair.
When servicing, use only identical replacement parts.

,_1_ WARNING:

The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSI Z87.1.

Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.

property damage.

,_k WARNING: To avoid serious personal injury, do not

attempt to use this product until you read thoroughly
and understand completely the operator's manual.
Save this operator's manual and review frequently for
continuing safe operation and instructing others who
may use this product.

SAVE THESE INSTRUCTIONS

EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong

grounding plugs and 3-pole receptacles that accept the
tool's plug. When using a power tool at a considerable

distance from the power source, use an extension cord

heavy enough to carry the current that the tool will draw.

An undersized extension cord will cause a drop in line
voltage, resulting in a loss of power and causing the

motor to overheat. Use the chart provided below to

determine the minimum wire size required in an extension
cord. Only round jacketed cords listed by Underwriter's

Laboratories (UL) should be used.

**Ampere rating (on tool data plate)

0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0

Cord Length Wire Size (A.W.G.)

25' 16 16 16 16 14 14
50' 16 16 16 14 14 12

100' 16 16 14 12 10 --

**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge

When working with the tool outdoors, use an extension
cord that is designed for outside use. This is indicated by

the letters "WA" on the cord's jacket.

Before using an extension cord, inspect it for loose or

exposed wires and cut or worn insulation.
_IL WARNING: Keep the extension cord clear of the

working area. Position the cord so that it will not get
caught on lumber, tools or other obstructions while

you are working with a power tool. Failure to do so
can result in serious personal injury.

A

WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool

with a damaged cord since touching the damaged
area could cause electrical shock resulting in serious

injury.

SPEED AND WIRING
The no-load speed of this tool is approximately 5,000 rpm.

This speed is not constant and decreases under a load or
with lower voltage. For voltage, the wiring in a shop is as

important as the motor's horsepower rating. A line intend-
ed only for lights cannot properly carry a power tool motor.
Wire that is heavy enough for a short distance will be too

light for a greater distance. A line that can support one

power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS

This product must be grounded. In the event of a malfunc-
tion or breakdown, grounding provides a path of least

resistance for electric current to reduce the risk of electric
shock. This tool is equipped with an electric cord having

an equipment-grounding
conductor and a grounding plug. The plug must be

plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and ordi-

nances.

Do not modify the plug provided. If it will not fit the outlet,

have the proper outlet installed by a qualified electrician.

_ WARNING: Improper installation of the ground-

ing plug can result in a risk of electric shock. When
repair or replacement of the cord is required, do
not connect the grounding wire to either flat blade

terminal. The wire with insulation having an outer
surface that is green with or without yellow stripes is

the grounding wire.

Check with a qualified electrician or service personnel if
the grounding instructions are not completely understood,

or if in doubt as to whether the tool is properly grounded.

Repair or replace a damaged or worn cord immediately.
This product is for use on a nominal 120 volt circuit and

has a grounding plug similar to the plug illustrated in fig-

ure 1. Only connect the product to an outlet having the
same configuration as the plug. Do not use an adapter

with this product.

ELECTRICAL CONNECTION

This tool is powered by a precision built electric motor.

It should be connected to a power supply that is 120

volts, AC only (normal household current), 60 Hz. Do

not operate this tool on direct current (DC). A substantial
voltage drop will cause a loss of power and the motor will
overheat. If the saw does not operate when plugged into
an outlet, double check the power supply.

,<

GROUNDING

PiN

120 V GROUNDED OUTLET

Fig. 1

Anti-KickbackPawls (radial arm and table saws)

A device which, when properly installed and maintained,

is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.

Arbor
The shaft on which a blade or cutting tool is mounted.

Bevel Cut
A cutting operation made with the blade at any angle

other than 90° to the table surface.
Compound Cut

A cross cut made with both a miter and a bevel angle.
Cross Cut

A cutting or shaping operation made across the grain or
the width of the workpiece.

Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives.

The blades or knives remove material from the workpiece.

Dado Cut
A non-through cut which produces a square-sided notch

or trough inthe workpiece (requires a special blade).

Featherboard

A device used to help control the workpiece by holding it
securely against the table or fence during any ripping

operation.

FPM or SPM

Feet per minute (or strokes per minute), used in reference
to blade movement.

Freehand

Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.

Gum

A sticky, sap-based residue from wood products.

Heel
Alignment of the blade to the fence.

Kerr
The material removed by the blade in a through cut or the

slot produced by the blade in a non-through or partial cut.

Kickback
A hazard that can occur when the blade binds or stalls,

throwing the workpiece back toward operator.

Miter Cut
A cutting operation made with the workpiece at any angle

to the blade other than 90°.

Non-Through Cuts
Any cutting operation where the blade does not extend

completely through the thickness of the workpiece.

Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide

for drilling large holes accurately.

Push Blocks (for jointer planers)
Device used to feed the workpiece over the jointer planer

cutterhead during any operation. This aid helps keep the
operator's hands well away from the cutterhead.

Push Blocks (for table saws)
Device used to hold the workpiece during cutting opera-

tions. This aid helps keep the operator's hands well away
from the blade.

Push Sticks (for table saws)
Device used to push the workpiece during cutting opera-

tions. A push stick should be used for narrow ripping

operations. The aid helps keep the operator's hands well
away from the blade.

Resaw

A cutting operation to reduce the thickness of the
workpiece to make thinner pieces.

Resin

A sticky, sap-based substance that has hardened.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in

one minute.

Ripping or Rip Cut

A cutting operation along the length of the workpiece.

Riving Knife/Spreader/Splitter (table saws)

A metal piece, slightly thinner than the blade, which helps

keep the kerf open and also helps to prevent kickback.

Saw Blade Path
The area over, under, behind, or in front of the blade. As

it applies to the workpiece, that area which will be or has
been cut by the blade.

Set

The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.

Snipe (planers)

Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.

Through Sawing
Any cutting operation where the blade extends completely

through the thickness of the workpiece.
Throw-Back

The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being 9laced

inadvertently in contact with the blade.

Workpiece or Material
The item on which the operation is being done.

Worktable

Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.

PRODUCTSPECIFICATIONS

BladeArbor..............................................................5/8in.

BladeDiameter..........................................................10in.

BladeTilt.................................................................0°-45°

Rating...............................................120V,AConly,60Hz

Input.....................................................................15Amps

NoLoadSpeed....................................5,000r/rain.(RPM)

CuttingDepthat0°................................................3-1/2in.

CuttingDepthat45°..............................................2-1/2in.

ANTI-KICKBACK

PAWLS

OUTFEED

SUPPORT

BLADE

STORAGE

MITER

GAUGE

SPREADER/

RiViNG KNIFE

BLADE

GUARD

RiP

FENCE

SLiDiNGTABLE

EXTENSION

SCALE

FRONT

RAiL

[ABLELOCKING

LEVER

LOCKINGLEVER

STORAGE

BRACKET(S)

BEVEL
SCALE

BEVEL

LOCKING

LEVER

HEIGHT/BEVEL

ADJUSTING

HANDWREEL

SWITCH

BEVEL

INDICATOR

Fig. 2

10

KNOWYOURTABLESAW

See Figure 2.

The safe use of this product requires an understanding of
the information on the tool and in this operator's manual
as well as a knowledge of the project you are attempt-
ing. Before use of this product, familiarize yourself with all
operating features and safety rules.

ANTI-KICKBACK PAWLS - Kickback is a hazard in which
the workpiece is thrown back toward the operator. The

teeth on the anti-kickback pawls point away from the
workpiece. If the workpiece should be pulled back toward
the operator, the teeth dig into the wood to help prevent
or reduce the possibility of kickback.

BEVEL SCALE - The easy-to-read scale on the front of
the cabinet shows the exact blade angle.

BLADE - This saw is provided with a 36-tooth, 10 in.
carbide blade. The blade is raised and lowered with

the height/bevel adjusting handwheel. Bevel angles are
locked with the bevel locking lever.

_t_ WARNING" Do not use blades rated less than the

speed of this tool. Failure to heed this warning could

result in personal injury.

BLADE GUARD - Always keep the blade guard down
over the saw blade for through-sawing cuts.

BEVEL LOCKING LEVER - This lever, placed just under
the saw table surface on the front of the cabinet, locks the

angle setting of the blade.
HEIGHT/BEVEL ADJUSTING HANDWHEEL- Located
on the front of the cabinet, use this handwheel to lower
and raise the blade for height adjustments or blade re-

placement. This handwheel also makes the adjustment for
bevel angles easy.

MITER GAUGE - The miter gauge aligns the wood for
a cross cut. The easy-to-read indicator shows the exact
angle for a miter cut, with positive stops at 90° and 45°.

MITER GAUGE GROOVES - The miter gauge rides in the
grooves on the saw table.

OUTFEED SUPPORT - This table extension at the back
of the tool gives the operator additional support when cut-

ting long workpieces.
RIP FENCE - A sturdy metal fence guides the workpiece

and is secured with the locking handle. Grooves run along
the top and sides of the rip fence for use with optional
clamps and accessories.

SCALE - Located on the front rail, the easy-to-read scale
provides precise measurements for rip cuts.

SLIDING TABLE EXTENSIONS - Located on each side
of the saw table, these table extension gives the operator

additional support when cutting wide workpieces.
SPREADER/RIVING KNIFE - A removable metal piece

of the blade guard assembly, slightly thinner than the saw
blade, which helps keep the kerf open and prevent kick-
back. When in the through sawing, or "up" position, it is
higher than the saw blade and becomes a spreader. When
in the non-through sawing, or "down" position, it is below
the saw blade teeth and becomes a riving knife.

SWITCH ASSEMBLY - This saw has an easy access
power switch located below the front rail. To lock the
switch in the OFF position, remove the switch key from
the switch. Place the key in a location that is inaccessible
to children and others not qualified to use the tool.

11

OPERATINGCOMPONENTS
Theupperportionofthebladeprojectsupthroughthe

tableandissurroundedbyaninsertcalledthethroat

plate.Theheightofthebladeissetwitha handwheelon

thefrontofthecabinet.Toaccommodatewidepanels,
thesawtablehasrailsoneachside.Detailedinstructions

areprovidedintheOperation section of this manual for

the basic cuts: cross cuts, miter cuts, bevel cuts, and
compound cuts.

The rip fence is used to position work for lengthwise cuts.
A scale on the front rail shows the distance between the

rip fence and the blade.
It is very important to use the blade guard assembly for all

through-sawing operations. The blade guard assembly

includes: riving knife/spreader/splitter, anti-kickback
pawls, and plastic blade guard.

POWER SWITCH

This saw is equipped with a power switch that has a

built-in locking feature. This feature is intended to prevent
unauthorized and possible hazardous use by children and

others.
TO TURN YOUR SAW ON:

[] With the switch key inserted into the switch, liftthe

switch button to turn ON ( I ).

TO TURN YOUR SAW OFF:

[] Press the switch button down to turn OFF ( O ).

TO LOCK YOUR SAW:

[] Press the switch button down.
[] Remove the switch key from the switch and store in a

safe, secure location.

A

WARNING: Always remove the switch key when
the tool is not in use and keep it in a safe place. In
the event of a power failure, turn the switch OFF
( O ) and remove the key. This action will prevent the
tool from accidentally starting when power returns.

M_, WARNING: ALWAYS make sure your workpiece is

not in contact with the blade before operating the

switch to start the tool. Failure to heed this warning

may cause the workpiece to be kicked back toward

the operator and result in serious personal injury.

_ WARNING: To reduce the risk of accidental starting,

Always make sure the switch is inthe OFF ( O ) position

before plugging tool into the power source.

SWITCH SWITCH

ON OFF

12

SWITCHKEY

SWITCHIN LOCKEDPOSiTiON

Fig. 3

BLADES

A

For maximum performance, it is recommended that you
use the 36-tooth, 10 in. carbide-tipped combination blade
provided with your saw. Additional blade styles of the
same high quality are available for specific operations
such as ripping. Your local dealer can provide you with
complete information.

Kerf width must be within the limits stamped on the
spreader/riving knife.

_The following tools (not included or drawn to scale) are needed for assembly and making adjustments:

WARNING: Do not use blades rated less than the

speed of this tool. Failure to heed this warning could
result in personal injury.

COMBiNATiON

SQUARE

SCREWDRIVER

SCREWDRIVER

U AND10mmSOCKET

C-CLAMPS

Fig. 4

13

Thefollowingitemsareincludedwithyourtablesaw:

/

F

E

A. Anti-Kickback Pawls ............................................... 1

B. Blade Guard ............................................................ 1

C. Miter Gauge ............................................................. 1

D. Blade Wrench .......................................................... 2

E. Handle Assembly .................................................... 1

R Rip Fence ................................................................ 1

G. Push Stick ............................................................... 1

H. Indicator ................................................................... 1

Fig. 5

I. Screw ....................................................................... 2

J. Leg Stand ................................................................ 1

K. Sliding Table Assembly ............................................ 1

L. Dust Bag .................................................................. 1

M. Hex Key (3 mm, 5 mm) ............................................. 2

N. Switch Key ............................................................... 1

O. End Plug .................................................................. 2

14

UNPACKING ,_
This product requires assembly.

[] Carefully lift saw from the carton and place it on a level

work surface.

NOTE: This tool is heavy. To avoid back injury, keep

your knees bent and lift with your legs, not your back,

and get help when needed.

_, WARNING: Do not use this product if any parts on

the Loose Parts List are already assembled to your

product when you unpack it. Parts on this list are not
assembled to the product by the manufacturer and A
require customer installation. Use of a product that
may have been improperly assembled could result in
serious personal injury.

[] Inspect the tool carefully to make sure no breakage or

damage occurred during shipping.

[] Do not discard the packing material until you have

carefully inspected the tool, identified all loose parts,
and satisfactorily operated the tool.

NOTE: Remove the foam block from between the saw's
housing and the motor by first beveling the blade (see

page 26).

[] The saw is factory set for accurate cutting. After

assembling it, check for accuracy. If shipping has
influenced the settings, refer to specific procedures
explained in this manual.

[] If any parts are damaged or missing, please call

1-800-932-3188 for assistance.

A

WARNING: If any parts are damaged or missing, do

not operate this tool until the parts are replaced. Use
of this product with damaged or missing parts could

result in serious personal injury.

A

WARNING: Do not attempt to modify this tool

or create accessories not recommended for use
with this tool. Any such alteration or modification is

misuse and could result in a hazardous condition
leading to possible serious personal injury.

A

WARNING: Do not connect to power supply until

assembly is complete. Failure to comply could result
in accidental starting and possible serious personal

injury.

WARNING: Do not lift the saw without help. Hold

it close to your body. Keep your knees bent and lift
with your legs, not your back. Ignoring these precau-

tions can result in back injury.

WARNING: Never stand directly in line with the

blade or allow hands to come closer than 3 in. to the
blade. Do not reach over or across the blade. Failure

to heed this warning can result in serious personal

injury.

WARNING: To avoid serious personal injury, always

make sure the table saw is securely mounted to a
workbench or an approved leg stand. NEVER oper-

ate the saw on the floor.

MOUNTING HOLES

The table saw must be mounted to a firm supporting
surface such as a workbench or leg stand. If bolted to
a workbench, remove the four locking knobs. Four bolt
holes have been provided in the saw's base for this pur-
pose. Each of the four mounting holes should be bolted
securely using 3/8 in. machine bolts, lock washers, and
hex nuts (not included). Bolts should be of sufficient
length to accommodate the saw base, lock washers, hex
nuts, and the thickness of the workbench. Tighten all four
bolts securely.

Carefully check the workbench after mounting to make
sure that no movement can occur during use. If any tip-
ping, sliding, or walking is noted, secure the workbench to
the floor before operating.

TO ASSEMBLE THE LEG STAND

See Figures 6- 7.

NOTE: Do not use this leg stand with other equipment or
for other purposes.

[] Place the leg stand on the floor.
[] Keeping fingers and all body parts away from the

stand's moving parts, open the leg stand by pushing

opposite legs in opposite directions as indicated by the
arrows in figure 6. The stand will be fully opened when

the red indicator rests in the V slot of the grip.

NOTE: Only mount the saw when the stand is
completely opened.

15

1

iNDiCATOR

V SLOT

Fig. 6

Fig. 7

MOUNTING THE TABLE SAW BASE TO THE
LEG STAN D

See Figure 8.

[] Place the table saw base on the leg stand. Position the

locking knob over the holes in the top of the leg stand.

[] Insert the screw on the locking knob into the hole and

turn the locking knob clockwise to secure the table saw

base to the leg stand.

[] Repeat with the other three locking knobs.

HOLE

TO INSTALL THE HANDLE

See Figure 9.

[] Hold the nylon nut securely and turn the screw

counter- clockwise to remove the nut completely.
NOTE: Do not remove the screw from the handle.

[] Place the nylon nut into the recessed hole on the back

of the height/bevel adjusting handwheel and hold in
place.

[] Slide the handle and screw into the hole on the

height/bevel adjusting handwheel.

[] Using a flathead screwdriver, turn the screw clockwise

and tighten in place.

LOCKING

KNOB

Fig. 8

NUT

HANDLE

16

HEIGHT/BEVEL

ADJUSTING HANDWHEEL

SCREW

Fig. 9

TOREMOVE/REPLACETHETHROATPLATE

See Figure 10.

[] Lower the blade by turning the height/bevel adjusting

handwheel counterclockwise.

[] To remove the throat plate, place your index finger in

the hole and lift the front end pulling the throat plate
out toward the front of the saw.

[] To reinstall the throat plate, slip the tab into the slot at

the back of the saw and push down to secure in place.

To place in riving knife position (or "down" position for all

non-through cutting):
[] Remove the throat plate.

[] Raise the saw blade by turning the height/bevel adjust-

ing handwheel clockwise.

[] Unlock the release lever by pulling it up.
[] Push the riving knife down until it is below the saw

blade.

[] Lock the release lever by pushing the lever down.
[] Reinstall the throat plate.

PLATE

SPREADER/

RiViNG KNIFE

10

TO CHANGE BETWEEN A SPREADER AND A
RIVING KNIFE

See Figure 11.

This saw is shipped with the spreader/riving knife placed
in the non-through cutting or "down" position (riving knife
position).

NOTE: The spreader/riving knife must be placed in the
through cutting, or "up" position (spreader position), for all

other cutting operations.

[] Unplug the saw.

To place in spreader position (or "up" position for all
through cutting):

[] Remove the throat plate.
[] Raise the saw blade by turning the height/bevel adjust-

ing handwheel clockwise.
[] Unlock the release lever by pulling it up.
[] Grasp the spreader and pull it towards the right side of

the saw to release the spreader from the spring-loaded

riving clamp.
[] Pull the spreader up until the internal pins are engaged

and the spreader is above the saw blade.

[] Lock the release lever by pushing the lever down.
[] Reinstall the throat plate.

_(U RELEASE

LEVER

NLOCKED)

IN "UP" POSITIONFORTHROUGHCUTTING

RELEASE

LEVER

IN "DOWN" POSITIONFORNON-THROUGHCUTTING

Fig. 11

17

TO CHECK SAW BLADE iNSTALLATiON

See Figure 12.

CAUTION: To work properly, the saw blade teeth must
point down toward the front of the saw. Failure to do so
could cause damage to the saw blade, the saw, or the
workpiece.

[]

Unplug the saw.

[]

Lower the saw blade and remove the throat plate.

[]

Make sure the bevel locking lever is securely pushed to

the left, see Figure 14. Raise the saw blade to its full

height by turning the height/bevel adjusting handwheel

clockwise.
[] Place spreader/riving knife in "up" position.

To loosen the blade:

[] Remove the blade wrench from the blade wrench stor-

age area.
[] Using blade wrenches, place the flat open end of a

blade wrench on the flats on the arbor shaft.
[] Insert the closed end of the blade wrench over the

blade nut. Holding both wrenches firmly, pull the

wrench (right side) forward to the front of the machine.

To tighten the blade:

[] Using the blade wrench, place the fiat open end into

the flats on the arbor shaft.

[] Insert the closed end of the blade wrench over the

blade nut. Holding both wrenches firmly, push the

wrench (right side) to the back of the machine. Make

sure the blade nut is securely tightened. Do not over-

tighten.

[] Reinstall the throat plate.
[] Check all clearances for free blade rotation.

TO iNSTALL THE ANTI-KICKBACK PAWLS AND
BLADE GUARD

See Figures 13- 15.

_IL WARNING: Replace dull or damaged anti-kickback

pawls. Dull or damaged pawls may not stop a kick-
back increasing the risk of serious personal injury.

Anti-kickback pawls should only be installed for through

CutS.

[] Unplug the saw.
[] Raise the saw blade by turning the height/bevel adjust-

ing handwheel clockwise.

[] Place spreader/riving knife in "up" position.

To install anti-kickback pawls:

[] Press and hold the button on the right side of the anti-

kickback pawls.

PAWL

HANDLE BUTTON

ANTI-KICKBACK

PAWLS

BLADE

WRENCH

BLADE

WRENCH

Fig. 13

BLADE

GUARD

LEVER

LEVER

|

Fig. 12

Fig. 14

18

[] Aligntheslotinthepawlsovertherearholeinthe

spreader/rivingknife.
[] Pushthepawlhandledownsnappingthemintoplace

andreleasethebutton.

NOTE:Pullonthepawlhandleto makesurepawlsare

securelylocked.
Toinstal( b(ade guard:

[] Lift the guard lever up to unlock.
[] With the front of the blade guard raised, lower the

back of the guard into the middle hole of the spreader/
riving knife. Push the front of the guard down until it is
parallel to the table (see figure 15). If the blade guard
is not parallel to the table, the riving knife is not in the

spreader (or "up") position.
[] Lock the guard in place by pushing the guard lever

down.
NOTE: Blade alignment with the spreader can be adjusted

for different blade widths. Refer to: To Check and Align the
Spreader/Riving Knife and Saw Blade. Check the blade
guard assembly for clearances and free movement.

[] The saw blade and spreader/riving knife are aligned

when the framing square contacts both the blade and
spreader/riving knife evenly with no gaps.

If the spreader/riving knife is out of alignment with the saw
blade, adjustment is needed. The spreader/riving knife
must be in alignment front to back (horizontally) and top to
bottom (vertically).

To adjust (horizontally):

[] Remove the anti-kickback pawls and blade guard

assembly.
[] Loosen the screws holding the mounting bracket.
[] Reposition the spreader/riving knife left or right as

needed to align the spreader/riving knife with the saw

blade.
[] Once properly aligned, securely retighten all screws.

To adjust (vertically):

[] Slowly turn the set screws until the riving knife is

aligned with the blade.

HORIZONTALADJUSTMENT

FRAMING

SQUARE

i
I

CORRECT

INCORRECT

TO CHECK AND ALIGN THE SPREADER/RIVING

KNIFE AND SAW BLADE

See Figure 16.

To check a(ignment of the spreader/riving knife:

[] Unplug the saw.
[] Raise the saw blade by turning the height/bevel adjust-

ing handwheel clockwise.

[] Remove the anti-kickback pawls and blade guard

assembly. Place a framing square or straight edge
against both the saw blade and the spreader.

NOTE: Place framing square between carbide teeth
and measure from blade. This step will insure framing

square is square against blade from the front to back of

blade.

Fig. 15

SCREW__

SPREADER/

RIVINGKNIFE

BLADE _ tl_

VERTICALADJUSTMENT

SET

SCREW

I

SPREADER/

RiViNG KNIFE

BLADE _.

m

Fig. 16

19

TO ASSEMBLE THE SLIDING TABLE
ASSEMLBY

See Figures 17- 18.

To install s(iding table extension:

[] Locate the sliding table assembly.
[] Unlock the front and back table locking levers.
[] Insert sliding table assembly into table locking levers.
[] Push the table assembly until it rests against the saw

table and is completely closed.

[] Install phillips head screw into hole at end of the rear

extension rod to hold sliding table assembly into lock-
ing levers.

[] Lock the front and back table locking levers.

To install indicator:

[] Locate the indicator.
[] Slip the indicator in the slot on the front rail. Fit the top

slot in the indicator over the detent on the end plug
and the bottom slot over the screw hole on the end

plug.

[] Insert a screw into the bottom slot of the indicator, the

hole in the end plug and the extension rod. Tighten se-
curely, but do not overtighten. Overtighting may crush

extension rod ends.

SCREW

%

/

ENDPLUG

REAR

EXTENSIONROD

(

SLIDING

TABLE

ASSEMBLY

Fig. 17

DETENT

_ SCREWHOLE

INDICATOR

EXTENSION

ROD

TABLE

LOCKING

LEVER

SCREW Fig. 18

20

TO INSTALL DUST BAG

See Figure 19.

[] Slide the elbow inside the dust chute on the back of

the table saw.

NOTE: For efficient operation, empty the dust bag before
it is half full. This will permit better air flow through the
bag.

DUST

ELBOW

DUST

BAG

BLADE

WRENCHES

Fig. 20

Fig. 19

TO STORE THE TABLE SAW ACCESSORIES

See Figures 20 - 21.

The table saw has two convenient storage areas (one on

either side of the saw cabinet) specifically designed for

the saw's accessories.
When not in use, store the accessories securely by snap-

ping each accessory in place.

PUSH

STICK

MITER

GAUGE

STORAGE

HOOK

RiP

FENCE

21

Fig. 21

WARNING: Do not allow familiarity with tools

A

to make you careless. Remember that a careless
fraction of a second is sufficient to inflict severe

injury.

A

WARNING: Always wear eye protection with side
shields marked to comply with ANSI Z87.1. Failure to

do so could result in objects being thrown into your
eyes, resulting in possible serious injury.

A

WARNING: Do not use any attachments or
accessories not recommended by the manufacturer

of this tool. The use of attachments or accessories

not recommended can result in serious personal
injury.

A

WARNING: Although many of the illustrations in
this manual are shown with the blade guard removed
for clarity, do not operate the saw without the blade
guard unless specifically instructed to do so.

APPLICATIONS

You may use this tool for the purposes listed below:

[] Straight line cutting operations such as cross cutting,

ripping, mitering, beveling, and compound cutting
[] Dado with optional accessories
[] Cabinet making and woodworking
NOTE: This table saw is designed to cut wood and wood

composition products only.
BASIC OPERATION OF THE TABLE SAW

The 3-prong plug must be plugged into a matching outlet
that is properly installed and grounded according to all

local codes and ordinances. Improper connection of the
equipment can result in electric shock. Do not modify

the plug if it will not fit the outlet. Have the correct outlet

installed by a qualified electrician. Refer to the E(ectrica(

section in this manual.

CAUSES OF KICKBACK
Kickback can occur when the blade stalls or binds, kick-

ing the workpiece back toward you with great force and

speed. If your hands are near the saw blade, they may

be jerked loose from the workpiece and may contact the
blade. Kickback can cause serious injury. Use precautions

to avoid the risks.

Kickback can be caused by any action that pinches the
blade in the wood such as:

[] Making a cut with incorrect blade depth
[] Sawing into knots or nails in the workpiece
[] Twisting the wood while making a cut

[] Failing to support work
[] Forcing a cut
[] Cutting warped or wet lumber
[] Using the wrong blade for the type of cut
[] Not following correct operating procedures
[] Misusing the saw

[] Failing to use the anti-kickback pawls
[] Cutting with a dull, gummed-up, or improperly set

blade

AVOIDING KICKBACK

[] Always use the correct blade depth setting. The top of

the blade teeth should clear the workpiece by 1/8 in. to

1/4 in.

[] Inspect the work for knots or nails before beginning a

cut. Knock out any loose knots with a hammer. Never
saw into a loose knot or nail.

[] Always use the rip fence when rip cutting. Use the

miter gauge when cross cutting. This helps prevent
twisting the wood in the cut.

[] Always use clean, sharp, and properly-set blades.

Never make cuts with dull blades.

[] To avoid pinching the blade, support the work properly

before beginning a cut.

[] When making a cut, use steady, even pressure. Never

force cuts.
[] Do not cut wet or warped lumber.
[] Use extra caution when cutting some prefinished or

composition wood products as the anti-kickback pawls

may not always be effective.
[] Always guide your workpiece with both hands or with

push sticks and/or push blocks. Keep your body in a

balanced position to be ready to resist kickback should

it occur. Never stand directly in line with the blade.
[] Use of a featherboard will help hold the workpiece

securely against the saw table or fence.
[] Clean the saw, blade guard, under the throat plate, and

any areas where saw dust or scrap workpieces may

gather.
[] Use the right type of blade for the cut being made.

[] Always use the spreader / riving knife for every

operation where it is allowed. The use of this device

will greatly reduce the risk of kickback.

22

CUTTINGAIDS

See Figure 22.

Push sticks are devices that may be used for pushing a
workpiece through the blade in any rip cut. When mak-

ing non-through cuts or ripping narrow stock, always use
a push stick, push block, and/or featherboard so your

hands do not come within 3 inches of the saw blade.

They can be made in various sizes and shapes from scrap

wood and used in a specific project. The stick must be
narrower than the workpiece, with a 90°notch in one end
and shaping for a grip on the other end.

A push block has a handle fastened by recessed screws

from the underside. Use push blocks for narrow cuts and
all non-through cuts.

CAUTION: Be sure the screws in a push block are
recessed to avoid damaging the saw or workpiece.

PUSHBLOCKS

31/2in.

3/4in..

Fig. 23

HOW TO MAKE A JIG (FOR RIP CUTTING

NARROW WORKPIECE)

See Figure 24.

If ripping a narrow workpiece places the hands too close
to the blade, it will be necessary to make and use a jig.

To make a jig:

[] Attach a handle to a long, straight piece of wood and

secure from the underside using recessed screws.

[] Cut an L-shaped stop in the side of the jig.

To use a jig:

[] Position the workpiece flat on the table with the edge

flush against the jig and against the stop.

[] Holding the jig handle and using a push block and/or

push stick, make the rip cut as described on page 31
later in this section.

Fig. 22

AUXILIARY FENCE

An auxiliary fence is a device used to close the gap be-
tween the rip fence and the saw table. Always make and

use and auxiliary fence when ripping material 1/8 in. or

thinner.

HOW TO MAKE AND ATTACH AN AUXILIARY
FENCE (FOR RIP CUTTING THIN WORKPIECE)

See Figure 23.

Rip fence holes are used to secure an auxiliary fence

which requires a piece of wood 3/4 in. thick, 3-1/2 in.
wide, and 21 in. long to make.

To attach the auxiliary fence to the rip fence:

[] Place the wood against the rip fence and resting firmly

on the saw table.

[] From the back side of the rip fence, secure the wood to

the fence using 1-3/4 in. wood screws.

23

STOP

JIG

HANDLE

JIG

Fig. 24

FEATHERBOARD
Afeatherboardisadeviceusedtohelpcontrolthe

workpiecebyholdingitsecurelyagainstthetableor
fence.Featherboardsareespeciallyusefulwhenripping
smallworkpiecesandforcompletingnon-throughcuts.
Theendisangledwitha numberofshortkerfsto givea
frictionholdontheworkpieceandlockedinplaceonthe
tablewithaC-clamp.Testtoensureit canresistkickback.

HOWTOMAKEA FEATHERBOARD

See Figure 25.

The featherboard is an excellent project for the saw.
Select a solid piece of lumber approximately 3/4 in. thick,
2-1/2 in. wide and 12 in. long. Mark the center of the
width on one end of the stock. Miter the width to 70° (see
page 31 for information on miter cuts).

Prepare the saw for ripping as discussed on page 31. Set
the rip fence to allow approximately a 1/4 in. "finger" to be
cut in the stock. Feed the stock only to the mark previ-
ously made at 6 in. Turn the saw OFF and allow the blade
to completely stop rotating before removing the stock.
Reset the rip fence and cut spaced rips into the workpiece
to allow approximately 1/4 in. fingers and 1/8 in. spaces
between the fingers.

A

AL WARNING: Mount the featherboard in front of the

saw blade. If positioned improperly, kickback can

result from the featherboard pinching the workpiece
and binding the blade in the saw ken:. Failure to heed

this warning can result in serious personal injury.

HOW TO MOUNT A FEATHERBOARD

See Figure 26,

Completely lower the saw blade. Position the rip fence to

the desired adjustment for the cut to be performed and

lock. Place the workpiece against the fence and over the

saw blade area. Adjust the featherboard to apply resis-
tance to the workpiece just forward of the blade. Securely
tighten the adjusting clamp knob to secure the feather-

board in place. Attach C-clamps to further secure the

featherboard to the edge of the saw table.

PUSH PUSH

BLOCK STICK

FEATHERBOARD

I [

2-1/2in.

I

3/4in.

12 in.

1/4in.

|

1/8 in.

BEVELLOCKING

LEVER

Fig. 26

1

|
|
|

o| 1-1/16in.

_1

24

Fig. 25

TYPESOFCUTS

See Figure 27,

There are six basic cuts: 1) the cross cut, 2) the rip cut, 3)
the miter cut, 4) the bevel cross cut, 5) the bevel rip cut,
and 6) the compound (bevel) miter cut. All other cuts are
combinations of these basic six. Operating procedures for
making each kind of cut are given later in this section.

WARNING: Always make sure the blade guard

and anti-kickback pawls are in place and working
properly when making these cuts to avoid possible

injury.

Cross cuts are straight 90° cuts made across the grain of
the workpiece. The wood is fed into the cut at a 90° angle

to the blade, and the blade is vertical.
Rip cuts are made with the grain of the wood. To avoid

kickback while making a rip cut, make sure one side of the
wood rides firmly against the rip fence.

Miter cuts are made with the wood at any angle to the

blade other than 90° .The blade is vertical. Miter cuts tend
to "creep" during cutting. This can be controlled by hold-

ing the workpiece securely against the miter gauge.
Bevel cuts are made with an angled blade. Bevel cross

cuts are across the wood grain, and bevel rip cuts are with
the grain.

Compound (or bevel) miter cuts are made with an angled
blade on wood that is angled to the blade. Be thoroughly
familiar with making cross cuts, rip cuts, bevel cuts, and
miter cuts before trying a compound miter cut.

CUTTING TiPS
Dado and rabbet cuts are non-through cuts which can

be either rip cuts or cross cuts. Carefully read and under-
stand all sections of this operator's manual before at-
tempting any operation.

©

CROSSCUT

©

WARNING: Do not use blades rated less than the

speed of this tool. Failure to heed this warning could
result in personal injury.

[] The kerf (the cut made by the blade in the wood) will be

wider than the blade to avoid overheating or binding.

Make allowance for the kerf when measuring wood.

[] Make sure the kerf is made on the waste side of the

measuring line.
[] Cut the wood with the finish side up.
[] Knock out any loose knots with a hammer before making

the cut.

[]

Always provide proper support for the wood as it comes

out of the saw.

_ND (BEVEL)MITERCUT

Fig. 27

25

TOCHANGEBLADEDEPTH

See Figure 28.

The blade depth should be set so that the outer points of
the blade are higher than the workpiece by approximately

1/8 in. to 1/4 in. but the lowest points (gullets) are below

the top surface.

[] Raise the blade by turning the height/bevel adjusting

handwheel clockwise or lower it by turning the hand-

wheel counterclockwise.

GULLET

Fig. 28

TO CHANGE BLADE ANGLE (BEVEL)

See Figured 29 - 30.
NOTE: A 90° cut has a 0° bevel and a 45° cut has a 45 °

bevel.
[] Loosen bevel control by pulling the bevel locking lever

all the way to the right.

[] Adjust the bevel angle by pushing the wheel in toward

the saw then turning it. Turning the wheel counter-
clockwise increases the angle of the blade, bringing it
closer to 45°.Turning it clockwise decreases the angle,

bringing the blade closer to 90°.

[] Tighten bevel control by pushing the bevel lock lever to

the left.

TO ADJUST THE BEVEL INDICATOR

See Figure 30.

If the bevel indicator is not at zero when the saw blade
is at 90°, adjust the indicator by loosening the screw and

setting it at 0° on the bevel scale. Retighten the screw.

LJ

BEVEL

LOCKING

LEVER

HEIGHT/BEVEL

ADJUSTING

HANDWHEEL

SCREW

BEVEL

INDICATOR

ANGLE

ANGLE

ODECREASE

Fig. 29

Fig. 30

26

A

WARNING: To reduce the risk of injury, always

make sure the rip fence is parallel to the blade before
beginning any operation.

CLAMP

TO USE THE RIP FENCE

See Figure 31.

[] Place the rear lip on the rear of the saw table and pull

slightly toward the front of the unit.
[] Lower the front end of the rip fence onto the guide

surfaces on top of the front rail.
[] With the rip fence flat on the saw table, push the fence

towards the front rail to align the fence to the saw

table.
[] Push the locking lever down to align and secure the

fence.
Check for a smooth gliding action. If adjustments are

needed, see To Check the Alignment of the Rip Fence
to the Blade in the Adjustment section of this manual.

[] Make two or three test cuts on scrap wood. If the cuts

are not true, repeat the process.
NOTE: The rip fence must be secure when the locking

handle is engaged. To increase the grip of the rip fence
on the rear lip of the table, tighten the clamp screw on

the rear of the rip fence by turning it clockwise.
TO SET THE RIP FENCE SCALE iNDiCATOR TO

THE BLADE

See Figure 31.

Use the indicator on the rip fence to position the fence
along the scale on the front rail.

NOTE: The anti-kickback pawls and blade guard assem-
bly must be removed to perform this adjustment. Reinstall
the blade guard assembly when the adjustment is com-
plete.

Begin with the blade at a zero angle (straight up).
[] Unplug the saw.
[] Loosen the rip fence by lifting the locking lever.
[] Using a framing square, set the rip fence 2 in. from the

blade tip edge.

[] Loosen the screw on the scale indicator and align with

the 2 in. mark as shown.
[] Tighten the screw and check the dimension and the rip

fence.

REAR

LiP

BLADE

SCALE

INDICATOR

RiP

FENCE

LOCKING

LEVER

SCALE

FRONT

RAIL

LOCKING

LEVER

Fig. 31

27

TO USE THE MITER GAUGE

See Figure 32.

The miter gauge provides greater accuracy in angled cuts.
For very close tolerances, test cuts are recommended.

There are two miter gauge grooves, one on either side
of the blade. When making a 90° cross cut, you can use
either miter gauge groove. When making a beveled cross
cut (the blade tilted in relation to the table) the miter gauge
should be located in the groove on the right so that the
blade istilted away from the miter gauge and your hands.

The miter gauge can be turned 60 ° to the right or left.

[] Loosen the lock knob.
[] With the miter gauge in the miter gauge groove, rotate

the gauge until the desired angle is reached on the
scale.

[] Retighten the lock knob.

MITER

GAUGE BODY

LOCK

KNOB

TO USE THE SLiDiNG TABLE EXTENSION

See Figure 34.

Increase the length of the saw table by using the table
extension.

[] Set the rip fence to 15 in.
[] Pull the front table locking lever toward you to unlock

the lever. Repeat with the back lever.

[] Slide the table extension to the desired width.

NOTE: Use the scale on the front rail when a specific

width is desired.

[] Once the extension table are set to the desired width,

relock the front and back locking levers by pushing the
levers back towards the saw base.

SLIDINGTABLE

EXTENSION

MITER

GAUGE

Fig. 32

TO USE THE MITER GAUGE iN A REVERSE POSl=
TION

See Figure 33.

For larger workpieces, the miter gauge can be reversed in

the miter gauge grooves. It will be necessary when revers-

ingthe miter gauge to securely clamp the workpiece to

the miter gauge body.

NOTE: After clamping the wood against the miter gage
face, it must rest flat against both the saw table and miter
gauge faces.

MITERGAUGE

REVERSED

\

TABLE

LOCKING

LEVER

Fig. 34

TO USE THE OUTFEED SUPPORT

See Figure 35.

The outfeed support slides to give the operator additional
support for cutting long workpieces.

[] With the table saw in the OFF position, stand behind

the saw.

[] Grasp the outfeed support with both hands and pull it

until it is fully extended.

OUTFEED

SUPPORT

Fig. 33

Fig. 35

28

HEELING(PARALLELING) THE BLADE TO THE

MITER GAUGE GROOVE

See Figures 36 - 38.

_ll WARNING: The blade must be parallel to the miter

gauge groove so the wood does not bind resulting
in kickback. Failure to do so could result in serious

personal injury.

Do not loosen any screws for this adjustment until you
have checked with a square and made test cuts to be

sure adjustments are necessary. Once the screws are

loosened, these items must be reset.
[] Unplug the saw.
[] Remove the blade guard and anti-kickback pawls.

Raise the blade by turning the height/bevel adjusting
handwheel.

[] Mark beside one of the blade teeth at the front of the

blade. Place a combination square even with the front
of the saw table and the side of the saw blade as

shown in figure 36.

[]

Turn the blade so the marked tooth is at the back.

[]

Move the combination square to the rear and again
measure the distance. If the distances are the same,

the blade is square.

If the distances are different:
[] Place spreader/riving knife in "down" position.

[] Loosen adjusting screws in the front and back of the

saw.

NOTE: The adjusting screws are located above the
height/bevel adjusting handwheel and under the saw

table in the front of the saw.

[] If the back of the blade was too far from the combina-

tion square, place a block of wood on the left side of
the blade and push it into the blade until the blade is

square. Retighten the screws.
If the back of the blade was too close to the combina-

tion square, place a block of wood on the right side of
the blade and push it into the blade until the blade is

square.

[] Retighten the screws.
_ll WARNING: To reduce the risk of injury from

kickback, align the rip fence to the blade following
any blade adjustments. Always make sure the rip
fence is parallel to the blade before beginning any
operation.

ADJUSTING

_ SCREWS(2)
U/ " _ RIGHTMITER

_ _ I_ GAUGE GROOVE

i// / SQUARE

....................................................................., F------),

i

Fig. 36

COMBINATION

SQUARE

F(g. 37

_, ,r_ _.. -_-- ..........

1

29

BLADETOOCLOSETOMITERGAUGEGROOVE

Fig. 38

MAKING CUTS

This table saw can perform a variety of cuts that are not all

mentioned in this manual. DO NOT attempt to make any
cuts not covered here unless you are thoroughly familiar
with the proper procedures and necessary accessories.

Your local library has many books on table saw usage and
specialized woodworking procedures for your reference.

The blade provided with the saw is a high-quality combi-

nation blade suitable for ripping and cross cut operations.
Carefully check all setups and rotate the blade one full
revolution to assure proper clearance before connect-
ing saw to power source. Stand slightly to the side of the
blade path to reduce the chance of injury should kickback

Occur.

A

WARNING: Do not use blades rated less than the
speed of this tool. Failure to heed this warning could

result in personal injury.

CROSSCUT

PLACERIGHT HAND ON

MITER GAUGE HERE

Use the miter gauge when making cross, miter, bevel,
and compound miter cuts. To secure the angle, lock the
miter gauge in place by twisting the lock knob clockwise.

Always tighten the lock knob securely in place before use.

NOTE: it is recommended that you place the piece to be
saved on the left side of the blade and that you make a

test cut on scrap wood first.

TO MAKE A CROSS CUT
See Figures 39 - 40.

A

WARNING: Make sure the blade guard assembly

is installed and working properly to avoid serious
possible injury.

A

WARNING: Using the rip fence as a cutoff gauge
when cross cutting will result in kickback which can

cause serious personal injury.

[] Remove the rip fence.
[] Set the blade to the correct depth for the workpiece.

[] Set the miter gauge to 0° and tighten the lock knob.
[] Make sure the wood is clear of the blade before turning

on the saw.

[] To turn the saw on, lift the switch button.
[] To turn saw off, press the switch button down.

NOTE: To prevent unauthorized use, remove the switch
key as shown in figure 40.

[] Let the blade build up to full speed before moving the

workpiece into the blade.

[] Hold the workpiece firmly with both hands on the miter

gauge and feed the workpiece into the blade.

SWITCH

ON

SWITCH

OFF

\

SWITCHKEY

SWITCHIN LOCKEDPOSITION

NOTE: The hand closest to the blade should be placed
on the miter gauge lock knob and the hand farthest

from the blade should be placed on the workpiece.

[]

When the cut is made, turn the saw off. Wait for the

blade to come to a complete stop before removing the

workpiece.

Fig. 39

Fig. 4O

3O

MAKING A RIP CUT

See Figure 41.

A

J_, WARNING: Make sure the blade guard assembly

is installed and working properly to avoid serious
possible injury.

MAKING A MITER CUT

See Figure 42.

WARNING: Make sure the blade guard assembly

is installed and working properly to avoid possible

serious injury.

[] Set the blade to the correct depth for the workpiece.

[] Position the rip fence the desired distance from the

blade for the cut and securely lock the handle.

[] Make sure the wood is clear of the blade before turning

on the saw.

[]

When ripping a long workpiece, place a support the
same height as the table surface behind the saw for

the cut work.

[] Turn the saw on.

[] Position the workpiece flat on the table with the edge

flush against the rip fence. Let the blade build up to full
speed before feeding the workpiece into the blade.

[] Once the blade has made contact with the workpiece,

use the hand closest to the rip fence to guide it. Make
sure the edge of the workpiece remains in solid contact
with both the rip fence and the surface of the table. If

ripping a narrow piece, use a push stick and/or push

blocks to move the piece through the cut and past the

blade.

[] When the cut is made, turn the saw off. Wait for the

blade to come to a complete stop before removing the
workpiece.

[] Remove the rip fence.
[] Set the blade to the correct depth for the workpiece.
[] Set the miter gauge to the desired angle and tighten

the lock knob.

[] Make sure the wood is clear of the blade before turning

on the saw.

[] Turn the saw on.

[]

Let the blade build up to full speed before moving the
workpiece into the blade.

[] Hold the workpiece firmly with both hands on the miter

gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed

on the miter gauge lock knob and the hand farthest
from the blade should be placed on the workpiece.

[] When the cut is made, turn the saw off. Wait for the

blade to come to a complete stop before removing the
workpiece.

MITERCUT

BLADE

STRAIGHT

MITERGAUGE

ANGLED

BLADE

RiP CUT

RiP

FENCE

SCALE

Fig. 41

Fig. 42

31

MAKINGA BEVELCROSSCUT

See Figures 43 - 44.

WARNING: Make sure the blade guard assembly

is installed and working properly to avoid possible

serious injury.

[] Remove the rip fence.
[] Unlock the bevel locking lever.
[] Adjust the bevel angle to the desired setting.
[] Lock the bevel locking lever.
[] Set the blade to the correct depth for the workpiece.
[] Set the miter gauge to 0° and tighten the lock knob.
[] Make sure the wood is clear of the blade before turning

on the saw.

[] Turn the saw on.
[] Let the blade build up to full speed before moving the

workpiece into the blade.

[] Hold the workpiece firmly with both hands on the miter

gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed

on the miter gauge lock knob and the hand farthest
from the blade should be placed on the workpiece.

[] When the cut is made, turn the saw off. Wait for the

blade to come to a complete stop before removing the

workpiece.

VIEWEDFROMTHE FRONT,BELOWTHETABLESAW

BEVELCROSSCUT

MITERGAUGE

STRAIGHT

BLADEANGLED

MAKING A BEVEL RiP CUT

See Figure 45.

A

WARNING: Make sure the blade guard assembly

is installed and working properly to avoid serious
personal injury.

A

WARNING: The rip fence must be on the right side

of the blade to avoid trapping the wood and causing
kickback. Placement of the rip fence to the left of the

blade will result in kickback and the risk of serious
personal injury.

Fig. 44

TOLOOSEN

BEVEL

LOCKING

LEVER

HEIGHT/BEVEL

ADJUSTING

HANDWHEEL

TO

TIGHTEN

Fig. 43

[] Remove the miter gauge.
[] Unlock the bevel locking lever.
[] Adjust the bevel angle to the desired setting.
[] Lock the bevel locking lever.
[] Set the blade to the correct depth for the workpiece.
[] Position the rip fence the desired distance from the

blade for the cut and securely lock the handle.

[] Make sure the wood is clear of the blade before turning

on the saw.

[] When ripping a long workpiece, place a support the

same height as the table surface behind the saw for
the cut work.

[] Turn the saw on.

32

[] Positiontheworkpieceflatonthetablewiththeedge

flushagainsttheripfence.Letthebladebuildupto
fullspeedbeforefeedingtheworkpieceintotheblade.

[] Oncethebladehasmadecontactwiththeworkpiece,

usethehandclosesttotheripfencetoguideit.
Makesuretheedgeoftheworkpieceremainsinsolid
contactwithboththeripfenceandthesurfaceofthe

table.Ifrippinganarrowpiece,useapushstickand/

orpushblocksto movethepiecethroughthecutand
pasttheblade.

[] Whenthecutismade,turnthesawoff.Waitforthe

bladeto cometo acompletestopbeforeremoving

theworkpiece.

BEVELRiPCUT

RiP FENCE

BLADE

ANGLED

[] Lock the bevel locking lever.
[] Set the blade to the correct depth for the workpiece.
[] Set the miter gauge to the desired angle and tighten

the lock knob.

[] Make sure the wood is clear of the blade before

turning on the saw.

[]

Turn the saw on.

[]

Let the blade build up to full speed before moving the

workpiece into the blade.

[] Hold the workpiece firmly with both hands on the

miter gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be

placed on the miter gauge lock knob and the hand
farthest from the blade should be placed on the
workpiece.

[] When the cut is made, turn the saw off. Wait for the

blade to come to a complete stop before removing
the workpiece.

SCALE

MAKING A COMPOUND (BEVEL) MITER CUT

See Figure 46,

A

WARNING: Make sure the blade guard assembly

is installed and working properly to avoid possible
serious injury.

[] Remove the rip fence.
[] Unlockthe bevel locking lever.

[] Adjust the bevel angle to the desired setting.

COMPOUND(BEVEL)MITERCUT

PLACELEFTHANDON MITER

GAUGEHERE

Fig. 45

Fig. 46

33

MAKINGA LARGE PANEL CUT

See Figure 47.

Make sure the saw is properly secured to a work surface
to avoid tipping from the weight of a large panel.

A

WARNING: Make sure the blade guard assembly

is installed and working properly to avoid possible
serious injury.

A

WARNING: Never make freehand cuts (cuts without
the miter gauge or rip fence). Unguided workpieces

can result in serious injury.

[]

Place a support the same height as the top of the saw

table behind the saw for the cut work. Add supports to
the sides as needed.

[] Depending on the shape of the panel, use the rip fence

or miter gauge. If the panel is too large to use either the

rip fence or the miter gauge, it is too large for this saw.

[] Make sure the wood does not touch the blade before

you turn on the saw.

[] Turn the saw on.
[] Position the workpiece flat on the table with the edge

flush against the rip fence. Let the blade build up to full
speed before feeding the workpiece into the blade.

[] Use a push stick to move the piece through the cut and

past the blade.

[] When the cut is made, turn the saw off. Wait for the

blade to come to a complete stop before removing
the workpiece.

LARGEPANELCUT

RiP FENCE

HEIGHT/BEVEL

ADJUSTING

HANDWHEEL

MAKING A NON-THROUGH CUT

See Figure 48,

Non-through cuts (made with a standard 10 in. blade) can
be made with the grain (ripping) or across the grain (cross
cut). The use of a non-through cut is essential to cutting
grooves, rabbets, and dadoes. This is the only type cut
that is made without the blade guard assembly installed.

Make sure the blade guard assembly is reinstalled upon
completion of this type of cut. Read the appropriate sec-
tion which describes the type of cut in addition to this
section on non-through or dado cuts. For example, if your
non-through cut is a straight cross cut, read and under-
stand the section on straight cross cuts before proceed-
ing.

A

WARNING: When making a non-through cut, the

blade is covered by the workpiece during most of

the cut. Be alert to the exposed blade at the start

and finish of every cut to reduce the risk of personal
injury.

A

WARNING: Never feed wood with your hands when

making any non-through cut such as rabbets or
dadoes. To avoid personal injury, always use push

blocks, push sticks, and featherboards.

[] Unplug the saw.

[] Remove the blade guard and anti-kickback pawls.

[] Place spreader/riving knife in "down" position.

[] Unlock the bevel locking lever.

[] Adjust the bevel angle to 0°.

[] Lock the bevel locking lever.

[] Set the blade to the correct depth for the workpiece.

[] Depending on the shape and size of the wood, use

either the rip fence or miter gauge.

[] Plug the saw into the power source and turn the saw

on.

[] Let the blade build up to full speed before moving the

workpiece into the blade.

[] Always use push blocks, push sticks, and/or feather-

boards when making non-through cuts to reduce the
risk of serious injury.

[] When the cut is made, turn the saw off. Wait for the

blade to come to a complete stop before removing the

workpiece.

Once all non-through cuts are completed:

[] Unplug your saw.

[] Reinstall the spreader/riving knife in the "up" position

then install the blade guard and anti-kickback pawls.

Fig. 47

34

NON-THROUGH CUT

BLADEGUARD

REMOVED

y

PUSH

STICK

i

Fig. 48

MAKING A DADO CUT

See Figure 49.

An optional dado throat plate is required for this proce-
dure (see the Accessories section of this manual). All

blades and dado sets must not be rated less than the
speed of this tool. This saw is designed for 5/8 in. dado

cuts. With the purchase of an optional dado throat plate,
it can be used with a 6 in. stack dado (up to width of 3/4
in.). Do not use an adjustable dado or molding cutters on

this saw.

[] Make sure the blade nut is fully engaged and the arbor

extends past a securely tightened blade nut.
[] Place release lever in locked position.
[] Install the dado throat plate and rotate the blade by

hand to make sure it turns freely then lower the blade.
[] Depending on the shape and size of the wood, use

either the rip fence or miter gauge.

[] Turn the saw on.

NOTE: Make sure the wood does not touch the blade

before you turn on the saw. Let the blade build up to

full speed before feeding the workpiece into the blade.
[] Position the workpiece flat on the table with the edge

flush against the rip fence or miter gauge and hold

firmly against the saw table.
[] Use a push block or push stick to move the wood

through the cut past the blade. Never push a small

piece of wood into the blade with your hand, always

use a push stick. The use of push blocks, push sticks,

and featherboards are necessary when making non-

through cuts.

[] When the cut is made, turn the saw off. Wait for the

blade to come to a complete stop before removing the

workpiece.
Once aII dado cuts are completed:

[] Unplug your saw.
[] Reinstall the spreader/riving knife inthe "up" position then

install the blade guard and anti-kickback pawls.

DADOCUT

A

WARNING: Always use push blocks, push sticks,

and/or featherboards when making dado cuts to
avoid the risk of serious injury.

[] Unplug the saw.
[] Remove the blade guard, anti-kickback pawls, throat

plate, and spreader/riving knife.

[] Remove the blade nut, blade washer, saw blade, and

inner blade washer.

NOTE: Always store the blade washer and throat plate

in a secure location.

[] Install the special blade washer included with the dado

throat plate (purchased separately).

[] Mount the dado blade, according to manufacturer

instructions, using the blade and chippers appropriate
for the desired width of cut.

[] Reinstall the blade nut.

NOTE: The blade washer may be used provided the

arbor shaft extends slightly beyond the arbor nut.

Fig. 49

35

_I_ WARNING:Beforeperforminganyadjustment, BLADE BLADE

make sure the tool is unplugged from the power WRENCH WRENCH

supply and the switch is in the OFF position. Failure
to heed this warning could result in serious personal

injury.

The table saw has been adjusted at the factory for mak-

ing very accurate cuts. However, some of the components
might have been jarred out of alignment during shipping.

Also, over a period of time, readjustment will probably

become necessary due to wear.

To avoid unnecessary set-ups and adjustments, a good

practice is to check your setups carefully with a fram-
ing square and make practice cuts in scrap wood before
making finish cuts in good workpieces. Do not start any
adjustments until you have checked with a square and
made test cuts to be sure adjustments are needed.

TO REPLACE THE BLADE
See Figures 50 - 52.

[] Unplug the saw.
[] Remove the blade guard and anti-kickback pawls.
[] Lower the saw blade and remove the throat plate.
[] Make sure the bevel locking lever is locked.
[] Raise the saw blade to full height.
[] Insert the open end of the blade wrench onto the flats

on the arbor shaft.

[] Insert the closed end of the blade wrench over the

blade nut. Holding both wrenches firmly, pull the
outside wrench (right side) forward while pushing the
inside (left side) to the back of the saw. Remove the

nut and blade washer.
[] Unlock the release lever and remove the blade.
To install a standard b(ade:

[] Place the new blade on the arbor shaft (the teeth

must point down toward the front of the saw to work

properly).
[] Place the blade washer and the blade nut over the

arbor shaft. Be sure the dome side of the blade washer

faces the blade and that all items are snug against the

arbor housing. Make sure the blade nut is securely

tightened. Do not overtighten.
[] Lock the release lever.

[] Rotate the blade by hand to make sure it turns freely.
[] Lower the saw blade and reinstall the throat plate.
NOTE: To replace the blade with an accessory blade, fol-

low the instructions provided with the accessory.

ARBOR BLADE

SHAFT

m

THROAT

PLATE

_WASHER

SPREADER/

RIVINGKNIFE

Fig. 50

BLADE

BLADE

NUT

.J

Fig. 51

BLADE

36

S

Fig. 52

TO ADJUST THE MITER GAUGE

See Figure 53.

You can set the miter gauge at 0° and plus or minus
45° with the miter gauge stop pin and adjustable stop

screws.
NOTE: The miter gauge provides close accuracy in

angled cuts. For very close tolerances, test cuts are
recommended.

[] Loosen knob and pull out on stop pin to rotate miter

gauge base past stop screws.
[] Loosen the lock nut of the 0° stop screw at the stop

pin with a 8 mm wrench.

[] Place a 90° square against the miter gauge rod and

the miter gauge base.
[] If the rod is not square, loosen the knob, adjust the

rod, and tighten the knob.

[] Adjust the 0° stop screw until it rests against the

stop pin.
[] Adjust the plus and minus 45° stop screws using a

45° triangle and the steps above.

MITER

GAUGEBASE

MITER

GAUGEROD

45° ADJUSTABLE

STOPSCREW

TO SET THE BLADE AT 0° AND 45 °

See Figures 54 - 55.

The angle settings of the saw have been set at the
factory and, unless damaged in shipping, should not re-
quire setting during assembly. After extensive use, they

may need to be checked.
[] Unplug the saw.

[] Raise the blade.
if the blade is not perfectly vertical (0°):
[] Loosen the adjustment screw and the bevel locking

lever.
[] Place a combination square beside the blade on the

left. Lock the angle by pushing the bevel locking

lever down and retighten the adjustment screw.
[] Turn the handle until the bevel indicator points to

zero. If the handle is turned as far as possible and

doesn't indicate zero properly, you may need to

adjust the bevel indicator.

NOTE: It will be necessary to remove the handle to

adjust the bevel indicator.

LOCK 0° ADJUSTABLE

NUT STOPSCREW

Fig. 53

BLADE COMBiNATiON

SQUARE

O°ADJUSTMENT

SCREW

BEVEL HANDLE BEVEL

LOCKING INDICATOR

LEVER Fig. 54

if the blade is not an exact 45°:

[] Loosen the adjustment screw and the bevel locking

lever.

[] Place a combination square beside the blade on the left.
[] Turn the handle until the bottom of the blade has moved

completely to the left side of the slot. Lock the angle by
pushing the bevel locking lever.

[] If the blade is not an exact 45°, loosen the 45°

adjustment screw and the bevel locking lever.
[] Adjust the bevel indicator to 45°.
[] Make a test cut.

BLADE COMBINATION

SQUARE

45° ADJUSTMENT

SCREW

BEVEL BEVEL

LOCKING HANDLE INDICATOR

LEVER

37

Fig. 55

TO CHECK THE ALIGNMENT OF THE RIP

FENCE TO THE BLADE

See Figure 56.

[] Unplug the saw.
[] Raise the locking lever to permit the rip fence to be

moved.

[] Place a framing square beside the blade and move

the rip fence up to the square. Take the dimension on
the rip scale.

[] Move the fence back and turn the framing square

180 ° to check the other side.

[] If the two dimensions are not the same, loosen the

two bolts on the fence and align it.
[] Retighten the two bolts.
[] Make two or three test cuts on scrap wood. If the

cuts are not true, repeat the process.

BLADE

RiP FENCE

BOLTS

LOCKING

LEVER

Fig. 5

A

WARNING: When servicing, use only identical

replacement parts. Use of any other parts may
create a hazard or cause product damage.

A

WARNING: Always wear eye protection with side

shields marked to comply with ANSI Z87.1 during
product operation. If operation is dusty, also wear a

dust mask.

A

WARNING: Before performing any maintenance,

make sure the tool is unplugged from the power
supply and the switch is in the off ( O ) position.
Failure to heed this warning could result in serious
personal injury.

GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most

plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.

Use clean cloths to remove dirt, dust, oil, grease, etc.

A

WARNING: Do not at any time let brake fluids,

gasoline, petroleum-based products, penetrating
oils, etc., come in contact with plastic parts.
Chemicals can damage, weaken, or destroy plastic
which may result in serious personal injury.

[] Periodically check all clamps, nuts, bolts, and screws for

tightness and condition. Make sure the throat plate is in
good condition and in position.

[] Check the blade guard assembly.
[] To maintain the table surfaces, fence, and rails,

periodically apply paste wax to them and buff to provide
smooth functioning.

[] Protect the blade by cleaning out sawdust from

underneath the table and in the blade teeth. Use a resin
solvent on the blade teeth.

[] Clean plastic parts only with a soft damp cloth. DO NOT

use any aerosol or petroleum solvents.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient

amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrica-

tion is required.

38

Thefollowingrecommendedaccessoriesarecurrentlyavailableatretailstores:

089037008711 DadoThroatPlatewithSpecialWasher

_I_, WARNING:Currentattachmentsandaccessoriesavailableforusewiththistoolarelistedabove.Donotuse

anyattachmentsoraccessoriesnotrecommendedbythemanufacturerofthistool.Theuseof attachmentsor
accessoriesnotrecommendedcanresultinseriouspersonalinjury.

PROBLEM

Excess vibration.

Rip fence does not move
smoothly.

Rip fence does not lock at Clamp screw is out of adjustment. Adjust clamp screw clockwise.
rear.

Blade is out of balance.

Blade is damaged.

Saw is not mounted securely.

Work surface is uneven.

Blade is warped.

Rip fence not mounted correctly.

Rails are dirty or sticky.

Clamp screw is out of adjustment.

CAUSE SOLUTION

Replace blade.

Replace blade.

Tighten all hardware.

Reposition on flat surface.

Adjust legs of optional stand.

Check saw blade installation. Replace blade if

necessary.

Remount the rip fence.
Clean and wax rails.

Adjust clamp screw counterclockwise.

}

Cutting binds or burns work.

Wood edges away from rip

fence when ripping.

Blade is dull.

Blade is heeling.

Work is fed too fast.

Rip fence is misaligned.

Wood is warped.

Spreader is out of alignment.

Blade not properly sharpened or set.

39

Replace or sharpen blade.

See page 29 on "Heeling the Blade".
Slow the feed rate.

Align the rip fence.

Replace the wood. Always cut with convex
side to table surface.

See "Tocheck and align the spreader/riving knife
and saw blade" in the Assembly section.

Resharpen or set blade.

PROBLEM CAUSE SOLUTION i

Saw does not make accurate Positive stops inside cabinet need Adjust positive stops.
90°or 45° cuts. adjusting (Bevel Cuts).

Miter gauge is misaligned (Miter

Cuts).

Adjust the miter gauge.

Height/bevel adjusting hand-
wheel is hard to turn.

Saw does not start.

Blade makes poor cuts. Blade is dull or dirty.

Blade does not lower when
turning height/bevel adjusting

handwheel.

Gears or screw post inside
cabinet are clogged with saw

dust.

Motor cord or wall cord is not

plugged in.
Circuit fuse is blown.

Circuit breaker is tripped.
Cord or switch is damaged.

Blade is wrong type for cut being
made.

Blade is mounted backwards.

Locking lever is not at full left
position.

Clean the gears or screw post.

Plug in motor cord or wall cord.

Replace circuit fuse.
Reset circuit breaker.

Have the cord or switch replaced at your
nearest authorized service center.

Clean, sharpen, or replace blade.
Replace with correct type.

Remount blade.

Move locking lever to left.

Motor labors in rip cut. Blade not proper for rip cut.

4O

Change blade; rip blade typically has fewer
teeth.

,- CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620 -_

47

45

45

43

55

See Figure D

FIGURE A

l" 27

26

28

3O

31

35

33

42

32

34

4O

36 37

CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620

f he model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your 1

10 in. PORTABLE TABLE SAW or when ordering parts.

PARTS LiST FOR FIGURE A

KEY PART
NO, NUMBER

1 089037008032
2 089037008031
3 089110118004
4 089110118003
5 089037008033

6 089037008027

7 089037008025

8 089037008026
9 089037008028

10 089037008023
11 089037008024
12 089037008042
13 089037008041
14 089037008040
15 089037008034
16 089037008037
17 089037008036
18 089037008035
19 089037008038
20 089037008039
21 089037008004
22 089037008005
23 089037008006
24 089037008007
25 089037008702
26 089037008046
27 089037008045
28 089037008043
29 089037008018
30 089037008044
31 089037008055
32 089110118001
33 089037008056

DESCRIPTION QTY

Screw (M6 x 65 mm) ........................................ 1

Handle .............................................................. 1

End Cap ........................................................... 1

Height/Bevel Adjusting Handwheel ................. 1

Nut (M6) ........................................................... 1

Pin (D3.6 x 22 mm) .......................................... 1

Elevation Rod ................................................... 1

E-Ring .............................................................. 1

Compression Spring

(Dll.8 x D9.8 x D1.0 x 65 mm)........................ 1

Bevel Gear ....................................................... 1

Screw (M4 x 20 mm) ........................................ 1

Screw (M4 x 18 mm) ........................................ 1

Bevel Locking Lever ........................................ 1

Pad ................................................................... 1

Screw (M8 x 51 mm) ........................................ 1

Washer (D18 x D8.5 x 2t) ................................. 1

Spring (D18 x 8.4 x lt) ..................................... 1

Bevel Bushing (D20 x D8.5 x 116.9t) ............... 1

Nut (M8) ........................................................... 1

Nut (M8) ........................................................... 1

Slider- Undercarriage ...................................... 2

Screw (M6 x 12 mm) ....................................... 4

Washer (M6)..................................................... 4

Bevel Trunnion - Front ..................................... 1

Motor Assembly ............................................... 1

Screw (M4 x 7 mm) .......................................... 1

Indicator ........................................................... 1

Indicator Holder ............................................... 1

Washer (M4)..................................................... 2

Screw (M4 x 10 mm) ........................................ 2

Inner Blade Washer .......................................... 1

Blade (10 in. x 5/8 in. x 36t) ............................. 1

Outer Blade Washer ......................................... 1

KEY

NO.

34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

52
53
54
55
56
57
58
59
60
61

PART
NUMBER

089037008057
089037008178
089037008058
089110118706
089037008059
089037008003
089037008067
089110118005
089037008068
089110118704
089037008065
089037008063
089037008064
089037008062
089037008908
089037008705
089110118702
089110118703

089037008703
089037008060
089110118701
089110118903
089037008905
089110118908
089110118909
089110113913
089110118905
089110118904

089110118708
987000910

DESCRIPTION QTY

Nut (5/8 in. x 8 mm) ......................................... 1

Dust Chute Cover ............................................ 1

Dust Chute ....................................................... 1

Dust Bag w/Elbow Assembly .......................... 1

Screw (10-32 x 8 mm) ..................................... 2

Bevel Trunnion - Rear ...................................... 1

Screw (M3 x 10 mm) ........................................ 2

Push Stick ........................................................ 1

Nut (M3) ........................................................... 2

Miter Gauge Assembly .................................... 1

Screw (M4 x 10 mm) ........................................ 2

Extension Rod (O16 x It x 535 mm) ................ 2

Screw (M6 x 12 mm) ........................................ 2

Outfeed Support .............................................. 1

Warning Label .................................................. 1

Anti-Kickback Pawls ........................................ 1

Throat Plate Assembly ..................................... 1

Blade Guard Assembly

(Inc. Key Nos. 56-61) ....................................... 1

Spreader/Riving Knife Assembly ..................... 1

Screw (M6 x 16 mm) ........................................ 2

Saw Table Assembly ........................................ 1

Rip Scale .......................................................... 1

Inner Guard Installation Label .......................... 1

Side Barrier Warning - Right ............................ 1

Side Barrier Warning - Left .............................. 1

No Hands Warning Label ................................. 2

Upper Barrier Warning Label ........................... 1

Outer Guard Installation Label ......................... 1

Not Shown:

Optional Dado Throat Plate ............................. 1

Operator's Manual .......................................... 1

,.,. CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620 -_

28

26

See Figure C

7

FIGURE B

See Figure E

CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620

I he model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your 1

10 in. PORTABLE TABLE SAW or when ordering parts.

PARTS LIST FOR FIGURE B

KEY PART
NO. NUMBER

1 089110118707
2 089037008901
3 089110118901
4 089037008010
5 089110118015

6 089110118002
7 089110118705
8 089037008022
9 089037008021

10 089037008020
11 089037008015
12 089037008016
13 089037008014
14 089037008019
15 089037008018

DESCRIPTION QTY

Quick Stand (Leg Stand) .................................. 1

Warning Label .................................................. 1

Main Label ....................................................... 1

Nut (M6) ........................................................... 4

Cabinet ............................................................ 1

Locking Knob ................................................... 4

Rip Fence Assembly ........................................ 1

Screw (M4 x 15 mm) ........................................ 2

Gear Rack ........................................................ 1

Screw (10 x 8 mm) ........................................... 2

Screw (M5 x 16 mm) ........................................ 2

Washer (M5)..................................................... 2

Reinforcement Plate ........................................ 1

Cam (4 mm) ..................................................... 2

Washer (M4)..................................................... 4

KEY PART

NO. NUMBER

16 089037008017
17 089037008053
18 089110101701

19 089037008050
20 089037008054
21 089037008012

22 089037008047
23 089037008048
24 089037008051
25 089037008052
26 089037007902
27 089037008011
28 089037008013
29 089110118902
30 0121010232

DESCRIPTION QTY

Screw (M4 x 5 mm) .......................................... 2

Screw (M4 x 18 mm) ........................................ 7

Switch Assembly ............................................. 1

Switch Box ....................................................... 1

Pad .................................................................. 1

Knob Ring ........................................................ 1

Blade Wrench .................................................. 2

Knob ................................................................ 1

Strain Relief ...................................................... 1

Power Cord ...................................................... 1

Warning Label .................................................. 1

Bolt (M8 x 40 mm) ........................................... 1

Screw (M6 x 25 mm) ........................................ 4

Data Label ........................................................ 1

Switch Key ....................................................... 1

,.,. CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620 -_

7

8

10

36

16

35

34 !43

33 I', _

FIGURE C _k47

32

18

25

26

29

25

24

42

,.,, CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620 -_

I The model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your 110 in. PORTABLE TABLE SAW or when ordering parts.

PARTS LIST FOR FIGURE C

KEY PART
NO. NUMBER DESCRIPTION QTY

1 089110118006
2 089037008073
3 089037008179
4 089037008078
5 089037008076

6 089037008077
7 089037008075
8 089037008074

9 089037008079
10 089037008085
11 089037008084
12 089037008083
13 089110118007
14 089037008065
15 089110118008

16 089037008081
17 089037008086
18 089037008087
19 089037008033

20 089037008165
21 089037008166
22 089037008167
23 089037008169
24 089037008163
25 089037008157

Saw Table ........................................................ 1

Outfeed Bracket ............................................... 2

Screw (M5 x 12 mm) ........................................ 4

Pin (D5 x 16 mm .............................................. 2

Table Locking Lever ......................................... 2

Bolt .................................................................. 2

Extension Rod Bracket .................................... 2

Screw (M5 x 12 mm) ........................................ 4

Nut (M5) ........................................................... 2

Screw (M4 x 25 mm) ........................................ 1

Indicator ........................................................... 1

End Plug .......................................................... 1

Extention Rod (D16 x 1.2t x 641,2 mm) ........... 2

Screw (M4 x 10 mm) ........................................ 1

Sliding Table Extension .................................... 1

Screw (M5 x 25 mm) ........................................ 4

Miter Gauge Storage Holder ............................ 1

Screw (M4 x 12 mm) ........................................ 3

Nut (M6) ........................................................... 1

Washer (D1/4 in. x D16 x 1,5t) ......................... 4

Rear Clamp ...................................................... 1

Spring (D10.4 x D8 x D1,2 x 32L) .................... 1

End Cap ........................................................... 1

Rip Fence ......................................................... 1

Screw (M4 x 8 mm) .......................................... 3

J

KEY PART

NO. NUMBER DESCRiPTiON QTY

26 089037008156
27 089037008155
28 089110118010

29 089037008162
30 089037008164
31 089037008168
32 089037008161
33 089037008160
34 089037008159
35 089037008158
36 089037008076
37 089037008153
38 089037008149

39 089037009043
40 089037009042
41 089110118009
42 089037009039
43 089037009038
44 089037009036
45 089037009041
46 089037009040
47 089037008065
48 089037009037
49 089110118907

50 089110118906

Rip Fence Slider - Left ..................................... 1

Rip Fence Slider - Right ................................... 1

Rip Fence Block ............................................... 1

Rod (D5,2 x 580 mm) ....................................... 1

Screw (M6 x 16 mm) ........................................ 2

Indicator ........................................................... 1

Ring Pad .......................................................... 2

Washer (D25 x D16 x 1.5t ) .............................. 2

Bushing ............................................................ 1

Locking Lever .................................................. 1

Miter Lock Knob .............................................. 1

Washer (D16 in. x D1/4 x 1,5t) ......................... 1

Washer (D16 x D6.5 x 1.8t) .............................. 1

Screw (M4 x 10 mm) ........................................ 1

Indicator ........................................................... 1

Miter Gauge ..................................................... 1

Miter Gauge Rod ............................................. 1

Roll Pin (D1/4 x 18 mm) ................................... 1

Screw (6-32 x 5/8 in.)....................................... 3

Pin (D6,15 x 23 mm) ........................................ 1

Indicator Holder ............................................... 1

Screw (M4 x 10 mm) ........................................ 2

Hex Nut (6-32) .................................................. 3

Logo Label ....................................................... 1

Scale (Miter Gauge) ......................................... 1

,.,. CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620 -_

See Note On Page 48

8

5

27

11

\

\

\

6 \'_

1

6

28

3

FIGURE D

2O

21

,-, CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620 -_

I The model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your 1

10 in. PORTABLE TABLE SAW or when ordering parts.

J

PARTS LiST FOR FIGURE D

KEY PART
NO. NUMBER DESCRiPTiON QTY

1 089037008096
2 089037008094
3 089037008095
4 089037008099
5 089037008097
6 089037008079

7 089037008088
8 089037008708
9 089037008090

10 089037008089
11 089037008098
12 089037008104
13 089037008100
14 089037008101
15 089037008102
16 089037008103
17 089037008107

Screw (M6 x 16 mm) ........................................ 2

T-Nut (Undercarriage) ....................................... 1

T-Nut (Wear Plate) ............................................ 2

Screw (M5 x 14 mm) ........................................ 4

Pivot Plate-Rear ............................................... 1

Nut (M5) ........................................................... 4

Undercarriage .................................................. 1

Motor Assembly ............................................... 1

Ring (S17) ........................................................ 1

Bushing ............................................................ 1

Pivot Plate-Front .............................................. 1

Screw (M5 x 12 mm) ........................................ 2

Bracket - Undercarriage .................................. 1

Screw (M5 x 12 mm) ........................................ 1

Screw (M5 x 12 mm) ........................................ 1

Bracket ............................................................ 1

C-Ring .............................................................. 1

KEY PART

NO. NUMBER DESCRIPTION QTY

18 089037008106
19 089037008105
20 089037008091
21 089037008024
22 089037008023
23 089037008092
24 089037008093
25 089037008033
26 089037008173

27 089037008115
28 089037008116
29 089037008170
30 089037008172
31 089037008107
32 089037008171
33 089037008174

Bushing ............................................................ 1

Washer (D5 x D12 x 1.5t) ................................. 2

Elevation Rod ................................................... 1

Screw (M4 x 20 mm )....................................... 1

Bevel Gear ....................................................... 1

Washer (D8 x D22 x 2t) .................................... 1

Washer (D6.2 x D12 x 2t) ................................. 1

Nut (M6) ........................................................... 1

Key (4 x 4 x 10) ................................................ 1

Brush ............................................................... 2

Brush Cap ........................................................ 2

Arbor ................................................................ 1

Ball Bearing (6002 LLU CM) ............................ 1

C-Ring (S-15) ................................................... 1

Bearing Cover Plate ......................................... 1

Reduction Gear ................................................ 1

NOTE: The assembly shown represents an important part of the double insulated system. To avoid the possibility of alteration or damage to the system,
service should be performed by your nearest Sears Repair Center. Contact your nearest Sears retail store for service center information.

CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620

all correspondence regarding your TABLE SAW or when ordering repair parts.

4

\

7

4

7 9

6 __,,,.7

4

7

1211

FIGURE E

KEY PART

NO. NUMBER

1 089110118011
2 089110118012
3 089037008183
4 089037008184
5 089037008185
6 089110118013
7 089037008187
8 089037008188

9 089037008189
10 089037008190
11 089037008191
12 089037008192

7

6

3

10

10

0

10

PARTS LIST FOR FIGURE E

DESCRIPTION QTY.

Leg "A". ................................................................................... 1

Leg "B'. ................................................................................... 3

Leg Adaptor ............................................................................ 4

Connector Bracket .................................................................. 4

Screw (M5 x 10 mm) ............................................................... 4

Linkage .................................................................................... 8

Screw (M5 x 15 mm) ............................................................. 20

Lock Nut (M5) ........................................................................ 20

Spacer ..................................................................................... 4

Foot ......................................................................................... 4

Red Indicator ........................................................................... 1

Screw (M4 x 8 ram) ................................................................. 1

49

_, CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.284620

The model number will be found on a label attached to the cabinet. Always mention the model number in /all correspondence regarding your TABLE SAW or when ordering repair parts.

4

5

/

J

6

7 8

FIGURE F

KEY PART
NO. NUMBER

1 089037008033
2 089037008124
3 089037008119
4 089037008000
5 089037008120
6 089037008121
7 089037008123
8 089037008125
9 089037008122

PARTS LIST FOR FIGURE F

DESCRIPTION QTY.

Nut (M6) .................................................................................. 1

Screw (M6 x 10 mm) ............................................................... 2

Deck ....................................................................................... 1

Spreader/Riving Knife ............................................................. 1

Clamp ..................................................................................... 1

Release Lever ......................................................................... 1

Spring (D10 x D6.5 x 16L)....................................................... 1

Washer (D14 x D6.5 x 2t) ........................................................ 1

Screw (M6 x 32 mm) ............................................................... 1

5O

Your Home

For expert troubleshooting and home solutions advice:

@anag@

www.managemyhome.com

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

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For repair of carry-in items like vacuums, lawn equipment,

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www.sears.com

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www.sears.ca

To purchase a protection agreement on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

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