Craftsman 315.28461 User Manual

Page 1
OPERATOR'
T$
10 in. TABLE SAW
Model No.
315.284610
MAN AL
A
WARNING: To reduce the risk of injury, the
Customer Help Line: 1-800-932-3188
Product distributed in the United States by Sears Brands Management Corporation Hoffman Estates, IL 60179
Visit the Craftsman web page: www.sears.ca
988000-118
5-18-10 (REV:01)
Save this manual for future reference
Page 2
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase. Call
1-800-4-MY-HOME ® to arrange for free repair. If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase. This warranty applies only while this product is in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffrnan Estates, IL 60179
Page 3
_l_ WARNING: Read and understand all instruc-
tions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious
personal injury.
READ ALL INSTRUCTIONS [] KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards
related to this tool.
[] GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example, pipes, radiators, ranges,
refrigerator enclosures.
[] KEEP GUARDS IN PLACE and in good working order. [] REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
[] KEEP WORK AREA CLEAN. Cluttered areas and
benches inviteaccidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.
[] DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp or wet locations or
expose to rain. Keep the work area well lit.
[] KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact
tool or extension cord while operating.
[] MAKE WORKSHOP CHILDPROOF with padlocks and
master switches, or by removing starter keys.
[] DON'T FORCE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
[] USE RIGHT TOOL. Don't force the tool or attachment
to do a job itwas not designed for. Don't use it for a
purpose not intended.
[] USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
[] DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and
nonskid footwear are recommended when working
outdoors. Also wear protective hair covering to contain
long hair.
[] ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
[] SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than using your hand and frees both hands to operate tool.
[] DON'T OVERREACH. Keep proper footing and
balance at all times.
[] MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
[] DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
[] AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
[] USE RECOMMENDED ACCESSORIES. Consult the
operator's manual for recommended accessories. The
use of improper accessories may risk injury.
[] NEVER STAND ON TOOL. Serious injury could
occur ifthe tool is tipped or if the cutting tool is
unintentionally contacted.
[] CHECK DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions
that may affect its operation. A guard or other part that
is damaged must be properly repaired or replaced by
an authorized service center to avoid risk of personal
injury.
[] USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter against the direction of rotation of blade or cutter only.
[] NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN THE POWER OFF. Don't leave tool until it comes to a complete stop.
[] PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
[] PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
[] DO NOT ABUSE CORD. Never yank cord to
disconnect from receptacle. Keep cord away from
heat, oil, and sharp edges.
[] WHEN OPERATING A POWER TOOL OUTSIDE, USE
AN OUTDOOR EXTENSION CORD MARKED "W=A"
OR "W". These cords are rated for outdoor use and reduce the risk of electric shock.
[]
KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize stalling and kickback.
Page 4
[]
KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from blades. Do not reach underneath
work or around or over the blade while blade is
rotating. Do not attempt to remove cut material when blade is moving.
[]
BLADE COASTS AFTER BEING TURNED OFF.
[]
NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes.
[] INSPECT TOOL CORDS PERIODICALLY. if damaged,
have repaired by a qualified service technician at
an authorized service facility. The conductor with
insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor, if repair or replacement of the electric cord or plug is necessary, do not connect the equipment- grounding conductor to a live terminal. Repair or
replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.
[] iNSPECT EXTENSION CORDS PERiODiCALLY and
replace if damaged.
[] GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole electrical receptacle.
[] CHECK WiTH A QUALiFiED ELECTRiCiAN or
service personnel if the grounding instructions are not completely understood or if in doubt as to whether the
tool is properly grounded.
[] USE ONLY CORRECT ELECTRICAL DEVICES:
3-wire extension cords that have 3-prong grounding
plugs and 3-pole receptacles that accept the tool's
plug.
[] DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified electrician.
[]
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum-
based products, or any solvents to clean tool.
[] STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
[] DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
[] USE ONLY CORRECT BLADES. Do not use blades
with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The
maximum blade capacity of your saw is 10 in. (254 mm).
[] BEFORE MAKING A CUT, BE SURE ALL
ADJUSTMENTS ARE SECURE.
[] BE SURE BLADE PATH IS FREE OF NAILS. Inspect
for and remove all nails from lumber before cutting.
[] NEVER TOUCH BLADE or other moving parts during
use.
[] NEVER START A TOOL WHEN ANY ROTATING
COMPONENT IS IN CONTACT WITH THE
WORKPIEOE.
[] DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
[] WHEN SERVICING use only identical replacement
parts. Use of any other parts may create a hazard or
cause product damage.
[] USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
with the accessory.
[] DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece
before connecting to power supply.
[]
FIRMLY BOLT THE SAW TO A WORK BENCH OR []
LEG STAND at approximately hip height.
[]
NEVER OPERATE THE SAW ON THE FLOOR. []
[]
GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and workpiece is driven
back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out
of blade path and turn switch off immediately if blade
binds or stalls.
[]
USE RIP FENCE. Always use a fence or straight edge guide when ripping.
SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels. REMOVE ALL FENCES AND AUXILIARY TABLES
before transporting saw. Failure to do so can result in
an accident causing possible serious personal injury.
[]
ALWAYS USE BLADE GUARD, SPREADER, AND ANTI-KICKBACK PAWLS on all "through-sawing" operations. Through-sawing operations are those
in which the blade cuts completely through the
workpiece as in ripping or cross cutting. Keep the
blade guard down, the anti-kickback pawls down, and
the spreader in place.
Page 5
[] ALWAYSSECUREWORKfirmlyagainsttheripfence
ormitergauge.NEVERusetheripfenceduringthe sameoperationasthemitergauge.
[] WHENMAKING NON=THROUGH RiP CUTS, always
use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw
blade.
[] WHEN RIPPING NARROW STOCK, always use a
push stick, push block, or featherboard.
[] NEVER perform any operation "freehand" which
means using only your hands to support or guide the workpiece. Always use either the rip fence or miter gauge to position and guide the work.
[] NEVER stand or have any part of your body in line with
the path of the saw blade.
[] NEVER reach behind, over, or within three inches of
the blade or cutter with either hand for any reason.
[] MOVE THE RIP FENCE out of the way when cross
cutting.
[] DO NOT USE THE MITER GAUGE AND RIP FENCE
during the same operation.
[] NEVER use rip fence as cutoff gauge when cross
cutting.
[] NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the power source.
[] PROVIDE ADEQUATE SUPPORT to the rear and
sides of the saw table for wide or long work pieces.
[] AVOID KICKBACKS (work thrown back toward you)
by:
a) Keeping blade sharp. b) Keeping rip fence parallel to the saw blade.
c) Keeping spreader, anti-kickback pawls, and
blade guard in place and operating.
d) Not releasing the work before it is pushed all the
way past the saw blade using a push stick.
e) Not ripping work that is twisted or warped or does not
have a straight edge to guide along the fence.
[] IF THE POWER SUPPLY CORD IS DAMAGED, it
must be replaced only by the manufacturer or by an
authorized service center to avoid risk.
[] AVOID AWKWARD OPERATIONS AND HAND
POSiTiONS where a sudden slip could cause your hand to move into the cutting tool.
[] USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
with the accessory.
[] MAKE SURE THE WORK AREA HAS AMPLE
LIGHTING to see the work and that no obstructions
will interfere with safe operation BEFORE performing any work using the table saw.
[] ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power
supply.
[] ONLY USE BLADES within the thickness range
stamped on the spreader/riving knife.
[] THiS TOOL should have the following markings:
a) Wear eye protection.
b) Use saw blade guard and spreader/riving knife for
every operation for which it can be used, including
all through sawing. c) Keep hands out of the line of saw blade. d) Use a push stick when required.
e) Pay particular attention to instructions on
reducing
risk of kickback. f) Do not perform any operation freehand.
g) Never reach around or over the saw blade.
h) Never operate saw on floor or below waist height.
[] NEVER CUT MORE THAN ONE PIECE OF
MATERIAL AT A TIME.
[] SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
_L WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out microscopic particles.
Page 6
Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Proper interpretationofthesesymbolswillallowyoutooperatethetoolbetterandsafer.
SYMBOL NAME DESIG NATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
@
0
@ @
V
A
Hz
W
min
Read Operator's Manual
Eye Protection
No Hands Symbol
Wet Conditions Alert
Volts
Amperes
Hertz
Watt
Minutes
To reduce the risk of injury, user must read and understand operator's manual before using this product.
Always wear eye protection marked to comply with ANSI Z87.1.
Failure to keep your hands away from the blade will result in serious personal injury.
Do not expose to rain or use in damp locations.
Voltage
Current
Frequency (cycles per second)
Power
Time
n o
[]
.../min
Alternating Current
Direct Current
No Load Speed
Class II Construction
Per Minute
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Page 7
Thefollowingsignalwordsandmeaningsareintendedtoexplainthelevelsofriskassociatedwiththisproduct.
SYMBOL SIGNAL MEANING
DANGER:
WARNING: result in death or serious injury.
CAUTION: result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
SERVICE Servicing requires extreme care and knowledge and
should be performed only by a qualified service techni- cian. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
,,_ WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could
Indicates a potentially hazardous situation, which, if not avoided, may
property damage.
_, WARNING: To avoid serious personal injury,do not
attempt to use this product until you read thoroughly and understand completely the operator's manual. Save this operator's manual and review frequently for continuing safe operation and instructing others who may use this product.
SAVE THESE INSTRUCTIONS
Page 8
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable
distance from the power source, use an extension cord
heavy enough to carry the current that the tool will draw.
An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the
motor to overheat. Use the chart provided below to
determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's
Laboratories (UL) should be used.
_*Ampere rating (on tool data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14 50' 16 16 16 14 14 12
100' 16 16 14 12 10 --
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by
the letters "WA" on the cord's jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
A
WARNING: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so
can result in serious personal injury.
A
WARNING: Check extension cords before each use. If damaged replace immediately. Never use tool
with a damaged cord since touching the damaged area could cause electrical shock resulting in serious
injury.
SPEED AND WIRING The no-load speed of this tool is approximately 5,000 rpm.
This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring ina shop is as
important as the motor's horsepower rating. A line intend- ed only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too
light for a greater distance. A line that can support one
power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS This product must be grounded. In the event of a malfunc-
tion or breakdown, grounding provides a path of least
resistance for electric current to reduce the risk of electric
shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is
properly installed and grounded in accordance with all
local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
,_ WARNING: Improper installation of the ground-
ing plug can result in a risk of electric shock. When repair or replacement of the cord is required, do
not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if indoubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately. This product is for use on a nominal 120 volt circuit and
has a grounding plug similar to the plug illustrated in fig-
ure 1. Only connect the product to an outlet having the
same configuration as the plug. Do not use an adapter with this product.
ELECTRICAL CONNECTION
This tool is powered by a precision built electric motor.
It should be connected to a power supply that is 120
volts, AC only (normal household current), 60 Hz. Do
not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.
GROUNDING /
PIN
120 VGROUNDEDOUTLET
Fig. 1
Page 9
Anti=KickbackPawls (flooring, radial arm, and table
saws}
A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.
Arbor The shaft on which a blade or cutting tool is mounted.
Bevel Cut A cutting operation made with the blade at any angle
other than 90 ° to the table surface. Compound Cut
A cross cut made with both a miter and a bevel angle. Cross Cut A cutting or shaping operation made across the grain or
the width of the workpiece. Cutterhead (planers and jointer planers}
A rotating cutterhead with adjustable blades or knives. The blades or knives remove material from the workpiece.
Dado Cut A non-through cut which produces a square-sided notch
or trough in the workpiece (requires a special blade). Featherboard
A device used to help control the workpiece by holding it securely against the table or fence during any ripping operation.
FPM or SPM Feet per minute (or strokes per minute), used in reference
to blade movement. Freehand
Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids.
Gum A sticky, sap-based residue from wood products.
Heel Alignment of the blade to the fence.
Kerf The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut. Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator. Miter Cut
A cutting operation made with the workpiece at any angle to the blade other than 90 °.
Non=Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
Pilot Hole (drill presses} A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately.
Push Blocks (jointer planers} Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator's hands well away from the cutterhead.
Push Blocks (flooring and table saws} Device used to hold the workpiece during cutting opera- tions. This aid helps keep the operator's hands well away
from the blade. Push Sticks (flooring and table saws)
Device used to push the workpiece during cutting opera- tions. A push stick should be used for narrow ripping operations. The aid helps keep the operator's hands well away from the blade.
Resaw A cutting operation to reduce the thickness of the
workpiece to make thinner pieces. Resin
A sticky, sap-based substance that has hardened. Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute.
Ripping or Rip Cut A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (flooring and table
saws}
A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback.
Saw Blade Path The area over, under, behind, or in front of the blade. As
it applies to the workpiece, that area which will be or has been cut by the blade. Set The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade. Snipe (planers}
Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.
Through Sawing Any cutting operation where the blade extends completely
through the thickness of the workpiece. Throw=Back
The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed
inadvertently in contact with the blade. Workpiece or Material
The item on which the operation is being done. Worktable Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation.
Page 10
PRODUCT SPECiFiCATiONS
Blade Arbor .............................................................. 5/8 in.
Blade Diameter .......................................................... 10 in.
Blade Tilt ................................................................ 0° - 45°
Rating .................................................. V, AC only, 60 Hz
Input ..................................................................... 15 Amps
No Load Speed .................................... 5,000 r/min. (RPM)
Cutting Depth at 0°...................................................... 3 in.
Cutting Depth at 45 °.............................................. 2-5/8 in.
BLADE
GUARD
SWITCH
SPREADER/RIVING
KNIFE
RIP
FENCE
SCALE
SCALE
HEIGHT/BEVEL
HANDWHEEL
10
ADJUSTING
BEVEL
LOCKING
LEVER
Fig. 2
Page 11
KNOWYOURTABLESAW
See Figure 2.
The safe use of this product requires an understanding of the information on the tool and in this operator's manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all op- erating features and safety rules.
ANTI-KICKBACK PAWLS - Kickback is a hazard in which the workpiece is thrown back toward the operator. The
teeth on the removable anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback.
BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle.
BLADE - This saw is provided with a 24-tooth, 10 in. carbide blade. The blade is raised and lowered with
the height/bevel adjusting handwheel. Bevel angles are locked with the bevel locking lever.
A
WARNING: Do not use blades rated less than the
speed of this tool. Failure to heed this warning could result in personal injury.
BLADE GUARD - Always keep the removable blade guard down over the saw blade for through-sawing cuts.
BEVEL LOCKING LEVER - This lever, placed just under the saw table surface on the front of the cabinet, locks the
angle setting of the blade.
HEIGHT/BEVEL ADJUSTING HANDWHEEL- Located on the front of the cabinet, use this handwheel to lower
and raise the blade for height adjustments or blade re- placement. This handwheel also makes the adjustment for bevel angles easy.
MITER GAUGE - The miter gauge aligns the wood for a cross cut. The easy-to-read indicator shows the exact angle for a miter cut.
MITER GAUGE GROOVES - The miter gauge rides in the grooves on the saw table.
RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking lever.
SCALE - Located on the front rail, the easy-to-read scale provides precise measurements for rip cuts.
SPREADER / RIVING KNIFE - A removable metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerf open and prevent kick- back. When in the through sawing, or "up" position, it is higher than the saw blade and becomes a spreader. When in the non-through sawing, or "down" position, it is below the saw blade teeth and becomes a riving knife.
SWITCH ASSEMBLY - This saw has an easy access power switch located below the front rail. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool.
11
Page 12
OPERATING COMPONENTS The upper portion of the blade projects up through the
table and issurrounded by an insert called the throat plate. The height of the blade isset with a handwheel on the front of the cabinet. To accommodate wide panels, the
saw table has rails on each side. Detailed instructions are provided in the Operation section of this manual for the _1_
basic cuts: cross cuts, miter cuts, bevel cuts, and com- pound cuts.
The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the
rip fence and the blade. It is very important to use the blade guard assembly for all
through-sawing operations. The blade guard assembly includes: riving knife/spreader/splitter, anti-kickback pawls, and plastic blade guard.
SWITCH ASSEMBLY
See Figure 3.
This saw is equipped with a switch assembly that has a built-in locking feature. This feature is intended to prevent
unauthorized and possible hazardous use by children and others.
TO TURN YOUR SAW ON: [] With the switch key inserted into the switch, lift the
switch to turn on ( I }.
TO TURN YOUR SAW OFF: [] Press the switch down to turn off ( O ).
TO LOCK YOUR SAW: [] Press the switch down.
[] Remove the switch key from the switch and store in a
safe, secure location.
A
WARNING: ALWAYS remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch off ( O )
and remove the key. This action will prevent the tool from accidentally starting when power returns.
WARNING: ALWAYS make sure your workpiece is
not in contact with the blade before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward
the operator and result in serious personal injury.
WARNING: To reduce the risk of accidental start-
ing, Always make sure the switch is in the off ( O ) position before plugging tool into the power source.
SWITCH SWITCH
ON OFF
12
SWITCHKEY
SWITCHIN LOCKEDPOSITION
Fig. 3
Page 13
BLADES ,_ For maximum performance, it is recommended that you use the 24-tooth, 10 in. carbide-tipped combination blade provided with your saw. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information.
Kerr width must be within the limits stamped on the spreader/riving knife.
The following tools (not included or drawn to scale) are needed for assembly and making adjustments:
WARNING: Do not use blades rated less than the
speed of this tool. Failure to heed this warning could result in personal injury.
FRAMINGSQUARE
C-CLAiViP
PHiLLiPS
SCREWDRIVER
FLATHEAD
SCREWDRIVER
SOCKETWRENCH
WiTH 10 rnrnAND
11 rnmSOCKET
13
Fig. 4
Page 14
Thefollowingitemsareincludedwiththetablesaw:
0 E
A
A. Anti-KickbackPawls................................................1
B. BladeGuard.............................................................1
C. SwitchKey...............................................................1
D. Handle......................................................................1
E. MiterGauge.............................................................1
R RipFence.................................................................1
G.LockingLever..........................................................1
Fig.5
H. Screw.......................................................................2
I. OpenEndWrench....................................................1
J. ClosedEndWrench.................................................1
K. HexKey(5mm).......................................................1
L. PushStickStorageScrew.......................................2
M.PushStick................................................................1
14
Page 15
The following items are included with the table saw leg stand:
I
F
A. Lower Brace .............................................................. 2
B. Lower Side Brace ...................................................... 2
C. Upper Brace .............................................................. 2
D. Upper Side Brace ...................................................... 2
E. Hex Nut ................................................................... 20
F
Fig. 6
R Carriage Bolt (1/4 - 20 x 1/2 in.).............................. 16
G. Carriage Bolt (1/4 - 20 x 1-3/8 in.)............................. 4
H Foot ........................................................................... 4
I. Leg ............................................................................ 4
15
Page 16
UNPACKING ,_
This product requires assembly. [] Carefully lift saw from the carton and place it on a level
work surface.
NOTE: This tool is heavy. To avoid back injury, keep your knees bent and lift with your legs, not your back, and get help when needed.
A
WARNING: Do not use this product ifany parts on the Loose Parts List are already assembled to your
product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that
may have been improperly assembled could result in serious personal injury.
[] Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
[] Do not discard the packing material until you have
carefully inspected the tool, identified all loose parts, and satisfactorily operated the tool.
NOTE: Remove the foam block from between the saw's housing and the motor by first beveling the blade
(see page 27).
[] The saw is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has
influenced the settings, refer to specific procedures explained in this manual.
[] If any parts are damaged or missing, please call
1-800-932-3188 for assistance.
A
WARNING: If any parts are damaged or missing, do
not operate this tool until the parts are replaced. Use of this product with damaged or missing parts could
result in serious personal injury.
A
WARNING: Do not attempt to modify this tool
or create accessories not recommended for use with this tool. Any such alteration or modification is
misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING: Do not connect to power supply until
assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.
A
WARNING: Do not lift the saw without help. Hold
it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these precau-
tions can result in back injury.
A
WARNING: Never stand directly in line with the
blade or allow hands to come closer than 3 in. to the blade. Do not reach over or across the blade. Failure
to heed this warning can result in serious personal
injury.
A
WARNING: To avoid serious personal injury,
always make sure the table saw is securely mounted
to a workbench or an approved leg stand. NEVER
operate the saw on the floor.
MOUNTING HOLES
The table saw must be mounted to a firm supporting sur- face such as a workbench or leg stand. Four bolt holes have been provided in the saw's base for this purpose. Each of the four mounting holes should be bolted securely using 1/4 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to ac-
commodate the saw base, lock washers, hex nuts, and the thickness of the workbench. Tighten all four bolts se-
curely. Carefully check the workbench after mounting to make
sure that no movement can occur during use. If any tip- ping, sliding, or walking is noted, secure the workbench to the floor before operating.
16
Page 17
TO ASSEMBLE THE LEG STAND
See Figure 7.
Assembly is best done in the area where the saw will be used. If you are unsure about the description of any part, refer to the drawing. If any parts are missing, delay assembling until you have obtained the missing part(s).
[] Take the following from a small hardware pack:
16 carriage bolts (1/4 - 20 x 1/2 in.)
16 hex nuts (1/4 - 20)
[] Take 4 legs and 8 braces from loose parts. [] Place an upper brace inside two of the legs, with the
legs wide end up. (Upper braces have two large holes
in each end.) Make sure the dimples on the leg align with the small holes on the brace.
[]
Align the large holes on the brace and the legs. Insert the bolts. Add hex nuts and hand tighten. Repeat for
the other upper brace. These are the front and back sets.
[] For the side sets, install an upper side brace on two
legs. Add hardware and finger tighten.
[] Use the same steps to install the lower braces. Tighten
all hex nuts securely with the socket wrench.
[] Install a foot to the bottom of each leg. [] Move the leg set to desired location.
CARRIAGE
MOUNTING THE TABLE SAW BASE ON THE LEG STAND
See Figure 8.
[] Take the following from a small hardware pack:
4 carriage bolts (1/4-20 x 1-3/8 in.) 4 hex nuts (1/4-20)
NOTE: This hardware was in the pack with hardware
for assembling the leg stand and leveling feet.
[] Place the table saw base on the leg stand. Align the
holes in the table with the holes in the end braces.
[] Place a bolt in each hole. Secure with a hex nut. Hand
tighten.
[] Repeat for three remaining holes. Tighten all hardware
securely with the socket wrench.
CARRIAGE
BO_
UPPER BOLT_._
BRACE
LOWERSiDE
BRACE
HEX NUT
FOOT
LEG
LOWER
BRACE
CARRIAGE
BO_
HEX NUT
HEX NUT
Fig. 8
Fig. 7
17
Page 18
TO INSTALL THE HANDLE
See Figure 9.
[] Hold the nylon nut securely and turn the screw
counter- clockwise to remove the nut completely.
NOTE: Do not remove the screw from the handle.
[] Place the nylon nut into the recessed hole on the back
of the height/bevel adjusting handwheel and hold in
place.
[] Slide the handle, screw, and washer into the hole on
the height/bevel adjusting handwheel.
[] Using a flathead screwdriver, turn the screw clockwise
and tighten in place.
HANDLE
TO INSTALL THE LOCKING LEVER
See Figure 10.
[] Slide the locking lever over the exposed end of the rip
fence making certain the handle is inserted as far as
possible.
[] Align the holes in the rip fence and the holes in the
lever. Secure using the screws.
LOCKING
LEVER
SCREWS
RiP
FENCE
Fig. 10
NYLON HEIGHT/ BEVEL
NUT ADJUSTINGHANDWHEEL
SCREW
Fig. 9
TO REMOVE/REPLACE THE THROAT PLATE
See Figure 11.
[] Lower the blade by turning the height/bevel adjusting
handwheel counterclockwise.
[] To remove the throat plate, place your index finger in
the hole and liftthe front end pulling the throat plate out toward the front of the saw.
[] To reinstall the throat plate, slip the tab into the slot at
the back of the saw and push down to secure in place.
THROAT
PLATE
SPREADER/ RiViNG
KNIFE
18
®
®@
®
Page 19
TO CHANGE BETWEEN A SPREADER AND A
RiViNG KNIFE
See Figure 12.
This saw is shipped with the spreader/riving knife placed
in the non-through cutting or "down" position (riving knife position).
NOTE: The spreader/riving knife must be placed inthe
through cutting, or "up" position (spreader position), for all other cutting operations.
[] Unplug the saw.
To place in spreader position (or "up" position for all through cutting):
[] Remove the throat plate. [] Raise the saw blade by turning the height/bevel
adjusting handwheel clockwise.
[] Unlock the release lever by pulling it up. [] Grasp the spreader and pull it towards the right side of
the saw to release the spreader from the spring-loaded
riving clamp.
[] Pull the spreader up until the internal pins are engaged
and the spreader is above the saw blade.
[] Lock the release lever by pushing the lever down. [] Reinstall the throat plate.
To place in riving knife position (or "down" position for all non=through cutting):
[] Remove the throat plate. [] Raise the saw blade by turning the height/bevel
adjusting handwheel clockwise.
[] Unlock the release lever by pulling it up. [] Push the riving knife down until it is below the saw
blade.
[] Lock the release lever by pushing the lever down. [] Reinstall the throat plate.
_"-=-"_---_ _ RELEASELEVER
\ (UNLOCKED)
,(
%J
IN"UP" POSITIONFORTHROUGHCUTTING
RELEASELEVER
(LOCKED)
IN "DOWN"POSITIONFORNON-THROUGHCUTTING
Fig. 12
19
Page 20
TO CHECK SAW BLADE iNSTALLATiON See Figure 13.
CAUTION: To work properly, the saw blade teeth must point down toward the front of the saw. Failure
to do so could cause damage to the saw blade, the
saw, or the workpiece.
[]
Unplug the saw.
[]
Lower the saw blade and remove the throat plate.
[]
Make sure the bevel locking lever is securely pushed to the right. Raise the saw blade to its full height
by turning the height/bevel adjusting handwheel clockwise.
[] Place spreader/riving knife in "up" position. To loosen the blade:
[] Using the open-end wrench, place the open end onto
the flats on the arbor shaft.
[] Insert the closed-end wrench over the blade nut.
Holding both wrenches firmly, pull the closed end wrench forward to the front of the machine.
To tighten the blade: [] Using the open-end wrench, place the open end onto
the flats on the arbor shaft.
[] Insert the closed-end wrench over the blade nut.
Holding both wrenches firmly, push the closed-end wrench to the back of the machine. Make sure the
blade nut is securely tightened. Do not overtighten.
[] Reinstall the throat plate. [] Check all clearances for free blade rotation.
TO INSTALL THE BLADE GUARD AND ANTI- KICKBACK PAWLS
See Figures 14- 16.
WARNING: Replace dull or damaged anti-kickback
pawls. Dull or damaged pawls may not stop a kick- back increasing the risk of serious personal injury.
NOTE: Anti-kickback pawls should only be installed for through cuts.
[] Unplug the saw. [] Raise the saw blade by turning the height/bevel
adjusting handwheel clockwise.
[] Place spreader/riving knife in "up" position.
To install blade guard:
[] Lift the guard lever up to unlock. [] With the front of the blade guard raised, lower the
back of the guard into the middle hole of the spreader/ riving knife. Push the front of the guard down until it is parallel to the table (see figure 15). If the blade guard
is not parallel to the table, the riving knife is not in the spreader (or "up") position.
[] Lock the guard in place by pushing the guard lever
down.
BLADE
GUARD
GUARD
LEVER
0PEN-END
WRENCH
CLOSED=END
WRENCH
BLADE
NUT
Fig. 14
Fig. 13
20
Page 21
Toinstall anti=kickback pawls:
[] Press and hold the button on the right side of the anti-
kickback pawls.
[] Align the slot in the pawls over the rear hole in the
spreader/riving knife.
[] Push the pawl handle down snapping them into place
and release the button.
NOTE: Pull on the pawl handle to make sure pawls are securely locked.
NOTE: Blade alignment with the spreader can be adjusted for different blade widths. Refer to: To Check and Align the Spreader/Riving Knife and Saw Blade. Check the blade guard assembly for clearances and free movement.
PAWL
HANDLE BUTTON
ANTI=KICKBACK
TO CHECK AND ALIGN THE SPREADER/RIVING KNIFE AND SAW BLADE
See Figures 17- 18.
To check alignment of the spreader/riving knife:
[] Unplug the saw. [] Raise the saw blade by turning the height/bevel
adjusting handwheel clockwise.
[] Remove the anti-kickback pawls and blade guard
assembly. Place a framing square or straight edge against both the saw blade and the spreader.
NOTE: Place framing square between carbide teeth
and measure from blade. This step will insure framing
square is square against blade from the front to back
of blade.
[] The saw blade and spreader/riving knife are aligned
when the framing square contacts both the blade and
spreader/riving knife evenly with no gaps.
if the spreader/riving knife is out of alignment with the saw blade, adjustment is needed. The spreader/riving knife must be in alignment front to back (horizontally) and top to bottom (vertically).
HEX KEY
CORRECT
SPREADER/
RIVINGKNIFE
FRAMING
SCIUARE
Fig. 15
INCORRECT
Fig. 16
Fig. 17
21
Page 22
Toadjust(horizontally): [] Removethebladeguardassemblyandanti-kickback
pawls.
[] Raisethebladetoitsfullheight. [] Insertthehexkeythroughtheslotonthebackofthe
saw.Twoadjustmentscrewscanbeaccessedthrough theslot.
[] Turntheadjustmentscrewstorepositionthespreader/
rivingknifeleftorrightasneededtoalignthespreader/
rivingknifewiththesawblade.
[] Onceproperlyaligned,securelyretightenthescrews.
To adjust (vertically): [] Push either side of the riving knife to align ittop
to bottom with the blade. Check its position after adjustment to ensure that it is vertically aligned with
the blade.
HORIZONTALADJUSTMENT
1
PUSH STICK STORAGE
See Figure 19.
[] Insert the push stick storage screws from the loose
parts bag into the holes on the side of the saw table. Use a Phillips head screwdriver to tighten screws securely.
[] Place the slots in the push stick over the screws and
slide the push stick toward the back of the saw.
PUSHSTICKSTORAGE
SCREW(S)
PUSHSTICK
BLADE
BLADE
SPREADER/
RiViNG KNIFE
Fig. 19
I
VERTICALADJUSTMENT
FRAMING
SQUARE
I
SPREADER/
RiViNG KNIFE
Fig. 18
22
Page 23
A
WARNING: Do not allow familiarity with tools to
make you careless. Remember that a careless frac-
tion of a second is sufficient to inflict severe injury.
A
WARNING: Always wear eye protection with side
shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.
A
WARNING: Do not use any attachments or acces-
sories not recommended by the manufacturer of
this tool. The use of attachments or accessories not
recommended can result in serious personal injury.
A
WARNING: Although many of the illustrations in this manual are shown with the blade guard removed
for clarity, do not operate the saw without the blade guard unless specifically instructed to do so.
APPLICATIONS You may use this tool for the purposes listed below:
[] Straight line cutting operations such as cross cutting,
ripping, mitering, beveling, and compound cutting
[] Cabinet making and woodworking NOTE: This table saw is designed to cut wood and wood
composition products only. It is not designed for cutting large panels. Depending on the shape of the panel, use the rip fence or miter gauge. If the panel is too large to use either the rip fence or the miter gauge, it is too large for
this saw. BASIC OPERATION OF THE TABLE SAW
The 3-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equipment can result in electric shock. Do not modify the plug if it will not fit the outlet. Have the correct outlet installed by a qualified electrician. Refer to the Electrical
section in this manual. CAUSES OF KICKBACK
Kickback can occur when the blade stalls or binds, kick- ing the workpiece back toward you with great force and speed. If your hands are near the saw blade, they may be jerked loose from the workpiece and may contact the blade. Kickback can cause serious injury. Use precautions
to avoid the risks.
Kickback can be caused by any action that pinches the blade in the wood such as:
[] Making a cut with incorrect blade depth [] Sawing into knots or nails in the workpiece [] Twisting the wood while making a cut [] Failing to support work [] Forcing a cut [] Cutting warped or wet lumber [] Using the wrong blade for the type of cut [] Not following correct operating procedures
[] Misusing the saw [] Failing to use the anti-kickback pawls [] Cutting with a dull, gummed-up, or improperly set
blade
AVOIDING KICKBACK
[] Always use the correct blade depth setting. The top of
the blade teeth should clear the workpiece by 1/8 in. to
1/4 in.
[] Inspect the work for knots or nails before beginning a
cut. Knock out any loose knots with a hammer. Never
saw into a loose knot or nail.
[] Always use the rip fence when rip cutting. Use the
miter gauge when cross cutting. This helps prevent
twisting the wood inthe cut.
[] Always use clean, sharp, and properly-set blades.
Never make cuts with dull blades.
[] To avoid pinching the blade, support the work properly
before beginning a cut.
[] When making a cut, use steady, even pressure. Never
force cuts.
[] Do not cut wet or warped lumber. [] Use extra caution when cutting some prefinished or
composition wood products as the anti-kickback
pawls may not always be effective.
[] Always guide your workpiece with both hands or with
push sticks and/or push blocks. Keep your body in a balanced position to be ready to resist kickback should it occur. Never stand directly in line with the blade.
[] Use of a featherboard will help hold the workpiece
securely against the saw table or fence.
[] Clean the saw, blade guard, under the throat plate, and
any areas where saw dust or scrap workpieces may gather.
[] Use the right type of blade for the cut being made. [] Always use the spreader / riving knife for every
operation where it is allowed. The use of this device will greatly reduce the risk of kickback.
23
Page 24
CUTTINGAIDS
See Figure 20.
Push sticks are devices that may be used for pushing a workpiece through the blade in any rip cut. When mak- ing non-through cuts or ripping narrow stock, always use
a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade.
They can be made in various sizes and shapes from scrap wood and used in a specific project. The stick must be narrower than the workpiece, with a 90° notch in one end and shaping for a grip on the other end.
A push block has a handle fastened by recessed screws from the underside. Use push blocks for narrow cuts and all non-through cuts.
CAUTION: Be sure the screws in a push block are recessed to avoid damaging the saw or workpiece.
PUSHBLOCKS
Fig. 20
18-1/2 in.
3/4 in.
HOW TO MAKE A JIG (FOR RiP CUTTING NARROW WORKPIECE)
See Figure 22.
If ripping a narrow workpiece places the hands too close to the blade, it will be necessary to make and use a jig.
To make a jig:
[] Attach a handle to a long, straight piece of wood and
secure from the underside using recessed screws.
[] Cut an L-shaped stop in the side of the jig.
To use a jig:
[] Position the workpiece flat on the table with the edge
flush against the jig and against the stop.
[] Holding the jig handle and using a push block, make
the rip cut as described on page 32 later in this
section.
3-1/2 in.
STOP
Fig. 21
JIG
HANDLE
AUXILIARY FENCE An auxiliary fence is a device used to close the gap be-
tween the rip fence and the saw table. Always make and use and auxiliary fence when ripping material 1/8 in. or
thinner. HOW TO MAKE AND ATTACH AN AUXILIARY
FENCE (FOR RiP CUTTING THIN WORKPIECE)
See Figure 21.
Rip fence holes are used to secure an auxiliary fence which requires a piece of wood 3/4 in. thick, 3-1/2 in. wide, and 18-1/2 in. long to make.
To attach the auxiliary fence to the rip fence: Place the wood against the rip fence and resting firmly on
the saw table.
[] From the back side of the rip fence, secure the wood
to the fence using 1-1/2 in. wood screws.
JIG
Fig. 22
24
Page 25
FEATHERBOARD A featherboard is a device used to help control the
workpiece by holding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with a C-clamp. Test to ensure it can resist kickback.
FEATHERBOARD
HOW TO MAKE A FEATHERBOARD
See Figure 23.
The featherboard is an excellent project for the saw. Select a solid piece of lumber approximately 3/4 in. thick, 2-1/2 in. wide and 12 in. long. Mark the center of the width on one end of the stock. Miter the width to 70° (see page 32 for information on miter cuts).
Prepare the saw for ripping as discussed on page 32. Set the rip fence to allow approximately a 1/4 in. "finger" to be cut in the stock. Feed the stock only to the mark previ- ously made at 6 in. Turn the saw OFF and allow the blade to completely stop rotating before removing the stock. Reset the rip fence and cut spaced rips into the workpiece to allow approximately 1/4 in. fingers and 1/8 in. spaces between the fingers.
A
WARNING: Mount the featherboard in front of the
saw blade. If positioned improperly, kickback can result from the featherboard pinching the workpiece and binding the blade in the saw kerf. Failure to heed
this warning can result in serious personal injury.
PUSH
STICK
BEVEL
LOCKING
LEVER
Fig. 24
HOW TO MOUNT A FEATHERBOARD
See Figure 24.
Completely lower the saw blade. Position the rip fence to the desired adjustment for the cut to be performed and lock. Place the workpiece against the fence and over the saw blade area. Adjust the featherboard to ap- ply resistance to the workpiece just forward of the blade. Securely tighten the adjusting clamp knob to secure the featherboard in place. Attach C-clamps to further secure the featherboard to the edge of the saw table.
F-
21/2in.
1__
12in.
25
1/8 in.
1/4in.
| |
| I
700l
-A
Fig. 23
Page 26
TYPESOFCUTS
See Figure 25.
There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6) the compound (bevel) miter cut. All other cuts are combinations of these basic six. Operating procedures for making each kind of cut are given later in this section.
A
WARNING: Always make sure the blade guard and
anti-kickback pawls are in place and working prop- erly when making these cuts to avoid possible injury.
Cross cuts are straight 90 ° cuts made across the grain of the workpiece. The wood is fed into the cut at a 90° angle
to the blade, and the blade is vertical. Rip cuts are made with the grain of the wood. To avoid
kickback while making a rip cut, make sure one side of the wood rides firmly against the rip fence.
Miter cuts are made with the wood at any angle to the blade other than 90°. The blade is vertical. Miter cuts tend
to "creep" during cutting. This can be controlled by hold- ing the workpiece securely against the miter gauge.
Bevel cuts are made with an angled blade. Bevel cross cuts are across the wood grain, and bevel rip cuts are with the grain.
Compound (or bevel) miter cuts are made with an angled blade on wood that is angled to the blade. Be thoroughly familiar with making cross cuts, rip cuts, bevel cuts, and miter cuts before trying a compound miter cut.
©
©
CROSSCUT
MITERCUT
BEVELCROSSCUT
CUTTING TIPS Rabbet cuts are non-through cuts which can be either
rip cuts or cross cuts. Carefully read and understand all sections of this operator's manual before attempting any operation.
A
WARNING: Do not use blades rated less than the
speed of this tool. Failure to heed this warning could result in personal injury.
[]
The ken` (the cut made by the blade in the wood) will be wider than the blade to avoid overheating or
binding. Make allowance for the ken` when measuring wood.
[] Make sure the ken' is made on the waste side of the
measuring line.
[] Cut the wood with the finish side up. [] Knock out any loose knots with a hammer before
making the cut.
[] Always provide proper support for the wood as it
comes out of the saw.
®
COMPOUND(BEVEL)MITERCUT
Fig. 25
26
Page 27
TO CHANGE BLADE DEPTH
See Figure 26.
The blade depth should be set so that the outer points of the blade are higher than the workpiece by approximately 1/8 in. to 1/4 in. but the lowest points (gullets) are below the top surface.
[] Turn the bevel lock lever to the right. [] Raise the blade by turning the height/bevel adjusting
handwheel clockwise or lower it by turning the
handwheel counterclockwise.
GULLET
900ADJUSTMENT 450ADJUSTMENT
SCREW SCREW
BEVEL
LEVER
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
Fig. 26
TO CHANGE BLADE ANGLE (BEVEL)
See Figure 27.
This table saw has a rack and pinion bevel control that allows you to make angled cuts from 90° to 45 °.
NOTE: A 90° cut has a 0° bevel and a 45° cut has a 45° bevel.
[] Unplug the saw. [] Loosen bevel control by turning bevel lock lever all the
way to the left. If it needs to be further loosened, pull spring-loaded bevel lock lever out and rotate it back to the right. Release bevel locking lever and allow it to seat (lock) in its original position. Turn it to the left again until loose.
[] Move the height adjusting handwheel to the right to
bevel to 45° bevel angle.
[] Tighten bevel control by turning bevel lock lever to the
right. If it needs to be tightened more, pull the spring-
loaded bevel lock lever out and rotate it to the left. Then release bevel lock lever and allow it to return to
its original position. Rotate to the right again. Repeat this process until bevel lock lever is securely tightened.
TODECREASE
ANGLE
TO ADJUST THE BEVEL INDICATOR
See Figure 28.
If the bevel indicator is not at zero when the saw blade is at 90 °, adjust the indicator by loosening the screw and
setting it at 0° on the bevel scale. Retighten the screw.
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
TOINCREASE
ANGLE
Fig. 27
COMBINATION
SQUARE
BEVEL
LOCKING
LEVER
27
SCREW
BEVEL
iNDiCATOR
Fig. 28
Page 28
A
WARNING: To reduce the risk of injury,always
make sure the rip fence is parallel to the blade before beginning any operation.
TO USE THE RIP FENCE
See Figure 29.
[] Place the rear lip on the rear of the saw table and pull
slightly toward the front of the unit.
[] Lower the front end of the rip fence onto the guide
surfaces on top of the front rail.
[] With the rip fence flat on the saw table, push the fence
towards the front rail to align the fence to the saw table.
[] Push the locking lever down to align and secure the
fence.
Check for a smooth gliding action. If adjustments are needed, see To Check the Alignment of the Rip Fence to the Blade in the Adjustment section of this manual.
[] Make two or three test cuts on scrap wood. If the cuts
are not true, repeat the process.
NOTE: The rip fence must be secure when the locking
handle is engaged. To increase the grip of the rip fence on the rear lip of the table, tighten the clamp screw on the rear of the rip fence by turning it clockwise.
TO SET THE RiP FENCE SCALE INDICATOR TO THE BLADE
See Figure 30.
Use the indicator on the rip fence to position the fence along the scale on the front rail.
NOTE: The anti-kickback pawls and blade guard assem- bly must be removed to perform this adjustment. Reinstall the blade guard assembly when the adjustment is com- plete.
Begin with the blade at a zero angle (straight up).
[] Unplug the saw. [] Loosen the rip fence by lifting the locking lever.
[] Using a framing square, set the rip fence 2 in. from the
blade tip edge.
[] Loosen the screw on the scale indicator and align with
the 2 in. mark as shown.
[] Tighten the screw and check the dimension and the rip
fence.
RIP
FENCE
SCALE
LOCKING
LEVER
RiP
FENCE
CLAMP
REAR
LiP
Fig. 29
2 in. LOCKING
MARK SCALE LEVER
INDICATOR
Fig. 30
28
Page 29
TO USE THE MITER GAUGE
See Figure 31.
The miter gauge provides greater accuracy in angled cuts. For very close tolerances, test cuts are recommended.
There are two miter gauge grooves, one on either side of the blade. When making a 90° cross cut, you can use either miter gauge groove. When making a beveled cross cut (the blade tilted in relation to the table) the miter gauge should be located in the groove on the right so that the blade is tilted away from the miter gauge and your hands.
The miter gauge can be turned 60° to the right or left. [] Loosen the lock knob.
[] With the miter gauge in the miter gauge groove, rotate
the gauge until the desired angle is reached on the scale.
[] Retighten the lock knob.
LOCK
MITER KNOB
TO USE THE MITER GAUGE IN A REVERSE POSITION
See Figure 32.
For larger workpieces, the miter gauge can be reversed in the miter gauge grooves. It will be necessary when revers- ing the miter gauge to clamp the workpiece to the miter gauge body.
MITERGAUGE
REVERSED
_MITER
GAUGE
Fig. 31
Fig. 32
29
Page 30
HEELING (PARALLELING) THE BLADE TO THE MITER GAUGE GROOVE
See Figures 33 - 35.
A
WARNING: The blade must be parallel to the miter gauge groove so the wood does not bind resulting
in kickback. Failure to do so could result in serious personal injury.
Do not loosen any screws for this adjustment until you have checked with a square and made test cuts to be sure adjustments are necessary. Once the screws are loosened, these items must be reset.
[] Unplug the saw. [] Remove the blade guard and anti-kickback pawls.
Raise the blade by turning the height/bevel adjusting
handwheel.
[]
Mark beside one of the blade teeth at the front of the
blade. Place a combination square even with the front of the saw table and the side of the saw blade as
shown in figure 33.
[]
Turn the blade so the marked tooth is at the back.
[]
Move the combination square to the rear and again
measure the distance. If the distances are the same, the blade is square.
if the distances are different:
[] Place spreader/riving knife in "down" position. [] Loosen the adjusting screws, located on top of the
saw table.
NOTE: If the back of the blade was too far from the combination square, place a block of wood on the left
side of the blade and push it into the blade until the
blade is square. Retighten the screws.
[] If the back of the blade was too close to the
combination square, place a block of wood on the right
side of the blade and push it into the blade until the
blade is square.
[] Retighten the screws.
RIGHTMITER
GAUGEGROOVE
ADJUSTING
SCREWS
ADJUSTING
SCREWS
Fig. 33
Fig. 34
A
WARNING: To reduce the risk of injury from kick- back, align the rip fence to the blade following any blade adjustments. Always make sure the rip fence is parallel to the blade before beginning any operation.
BLADETOOCLOSETOMITERGAUGEGROOVE
Fig. 35
30
Page 31
MAKING CUTS
This table saw can perform a variety of cuts that are not all mentioned in this manual. DO NOT attempt to make any cuts not covered here unless you are thoroughly familiar
with the proper procedures and necessary accessories. Your local library has many books on table saw usage and
specialized woodworking procedures for your reference. The blade provided with the saw is a high-quality combi-
nation blade suitable for ripping and cross cut operations. Carefully check all setups and rotate the blade one full revolution to assure proper clearance before connect- ing saw to power source. Stand slightly to the side of the blade path to reduce the chance of injury should kickback
Occur.
A
WARNING: Do not use blades rated less than the
speed of this tool. Failure to heed this warning could result in personal injury.
Use the miter gauge when making cross, miter, bevel, and compound miter cuts. To secure the angle, lock the miter gauge in place by twisting the lock knob clockwise. Al-
ways tighten the lock knob securely in place before use. NOTE: It is recommended that you place the piece to be
saved on the left side of the blade and that you make a test cut on scrap wood first.
MAKING A CROSS CUT
See Figures 36 - 37.
CROSSCUT
PLACERIGHTHANDON
MITERGAUGEHERE
A
WARNING: Make sure the blade guard assembly is
installed and working properly to avoid serious pos- sible injury.
A
WARNING: Using the rip fence as a cutoff gauge
when cross cutting will result in kickback which can cause serious personal injury.
[] Remove the rip fence. [] Set the blade to the correct depth for the workpiece. [] Set the miter gauge to 0° and tighten the lock knob. [] Make sure the wood is clear of the blade before turning
on the saw.
[] Turn the saw on. [] Let the blade build up to full speed before moving the
workpiece into the blade.
[] Hold the workpiece firmly with both hands on the miter
gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece.
[] When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
31
SWITCH
ON
J
SWITCH
\
L
SWITCHKEY
SWITCHIN LOCKEDPOSITION
Fig. 36
OFF
Fig. 37
Page 32
MAKING A RiP CUT
See Figure 38,
MAKING A MITER CUT
See Figure 39.
_lL WARNING: Make sure the blade guard assembly is
installed and working properly to avoid serious pos- sible injury.
[] Set the blade to the correct depth for the workpiece. [] Position the rip fence the desired distance from the
blade for the cut and securely lock the handle.
[] Make sure the wood is clear of the blade before turning
on the saw.
[]
When ripping a long workpiece, place a support the same height as the table surface behind the saw for
the cut work.
[]
Turn the saw on.
[]
Position the workpiece flat on the table with the edge flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade.
[]
Once the blade has made contact with the workpiece,
use the hand closest to the rip fence to guide it.
Make sure the edge of the workpiece remains in solid contact with both the rip fence and the surface of the table. If ripping a narrow piece, use a push stick and/ or push blocks to move the piece through the cut and
past the blade.
[]
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
RiPCUT
RIP
BLADE FENCE
A
WARNING: Make sure the blade guard assembly
is installed and working properly to avoid possible serious injury.
[] Remove the rip fence. [] Set the blade to the correct depth for the workpiece. [] Set the miter gauge to the desired angle and tighten
the lock knob.
[]
Make sure the wood is clear of the blade before turning
on the saw.
[] Turn the saw on.
[]
Let the blade build up to full speed before moving the
workpiece into the blade.
[] Hold the workpiece firmly with both hands on the miter
gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece.
[] When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
MITERCUT
BLADE
STRAIGHT
MITERGAUGE
ANGLED
SCALE
Fig. 38
Fig. 39
32
Page 33
MAKINGA BEVELCROSSCUT
See Figures 40 - 41.
WARNING: Make sure the blade guard assembly
is installed and working properly to avoid possible serious injury.
A
WARNING: The miter gauge must be on the left
side of the blade to avoid trapping the wood and causing kickback and the risk of serious personal
injury.
[] Remove the rip fence. [] Unlock the bevel locking lever.
[] Adjust the bevel angle to the desired setting. [] Lock the bevel locking lever.
[] Set the blade to the correct depth for the workpiece. [] Set the miter gauge to 0° and tighten the lock knob. [] Make sure the wood is clear of the blade before turning
on the saw.
[] Turn the saw on. [] Let the blade build up to full speed before moving the
workpiece into the blade.
[] Hold the workpiece firmly with both hands on the miter
gauge and feed the workpiece into the blade.
BLADE
ANGLED
BEVELCROSSCUT
MITERGAUGE
STRAIGHT
Fig. 41
VIEWEDFROMTHEFRONT,BELOWTHETABLESAW
TOLOOSEN
TO
TIGHTEN
BEVEL
LOCKINGLEVER
Fig. 40
NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece.
[]
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
MAKING A BEVEL RIP CUT
See Figure 42.
_I_ WARNING: Make sure the blade guard assembly
is installed and working properly to avoid serious personal injury.
,aL WARNING: The rip fence must be on the right side
of the blade to avoid trapping the wood and causing kickback. Placement of the rip fence to the left of the
blade will result in kickback and the risk of serious personal injury.
[] Remove the miter gauge. [] Unlock the bevel locking lever.
[] Adjust the bevel angle to 0°. [] Lock the bevel locking lever.
[] Set the blade to the correct depth for the workpiece. [] Position the rip fence the desired distance from the
blade for the cut and securely lock the handle.
33
Page 34
[]
Make sure the wood is clear of the blade before turning
on the saw.
[] When ripping a long workpiece, place a support the ,t_
same height as the table surface behind the saw for the cut work.
[] Turn the saw on. [] Position the workpiece flat on the table with the edge
flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade.
[] Once the blade has made contact with the workpiece,
use the hand closest to the rip fence to guide it.
Make sure the edge of the workpiece remains in solid contact with both the rip fence and the surface of the table. If ripping a narrow piece, use a push stick and/ or push blocks to move the piece through the cut and
past the blade.
[] When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
BEVELRiPCUT
RiPFENCE
BLADE
ANGLED
SCALE
MAKING A COMPOUND (BEVEL) MITER CUT
See Figure 43.
m
A
[] Remove the rip fence. [] Unlock the bevel locking lever.
[] Adjust the bevel angle to the desired setting. [] Lock the bevel locking lever.
[] Set the blade to the correct depth for the workpiece. [] Set the miter gauge to the desired angle and tighten
[] Make sure the wood is clear of the blade before turning
[] Turn the saw on. [] Let the blade build up to full speed before moving the
[] Hold the workpiece firmly with both hands on the miter
[] When the cut is made, turn the saw off. Wait for the
WARNING: Make sure the blade guard assembly
is installed and working properly to avoid possible serious injury.
WARNING: The miter gauge must be on the left
side of the blade to avoid trapping the wood and causing kickback and the risk of serious personal injury.
the lock knob.
on the saw.
workpiece into the blade.
gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece.
blade to come to a complete stop before removing the workpiece.
Fig. 42
COMPOUND(BEVEL)MITERCUT
PLACELEFTHANDONMITER
GAUGEHERE
Fig. 43
34
Page 35
MAKING A NON=THROUGH CUT
See Figure 44.
_, WARNING: DO NOT install dado blades on this
machine. The arbor shaft has insufficient threads to mount a dado blade. Mounting a dado blade could
result in the risk of serious personal injury.
Non-through cuts (made with a standard 10 in. blade) can be made with the grain (ripping) or across the grain (cross cut). The use of a non-through cut is essential to cutting grooves. DO NOT perform bevel non-through cuts on this
machine. This is the only type cut that is made without the blade
guard assembly installed. Make sure the blade guard as- sembly is reinstalled upon completion of this type of cut.
Read the appropriate section which describes the type of cut in addition to this section on non-through cuts. For ex- ample, if your non-through cut is a straight cross cut, read and understand the section on straight cross cuts before proceeding.
A
WARNING: When making a non-through cut, the blade is covered by the workpiece during most of the cut. Be alert to the exposed blade at the start and finish of every cut to reduce the risk of personal injury.
NON-THROUGH CUT
BLADEGUARD
REMOVED
PUSH
STICK
Fig. 44
A
WARNING: Never feed wood with your hands when making any non-through cut such as rabbets. To avoid personal injury, always use push blocks, push
sticks, and featherboards.
[] Unplug the saw. [] Remove the blade guard and anti-kickback pawls. [] Place spreader / riving knife in "down" position. [] Unlock the bevel locking lever. [] Adjust the bevel angle to 0° [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. [] Depending on the shape and size of the wood, use
either the rip fence or miter gauge.
[] Plug the saw into the power source and turn the saw
on.
[] Let the blade build up to full speed before moving the
workpiece into the blade.
[] Always use push blocks, push sticks, and/or
featherboards when making non-through cuts to
reduce the risk of serious injury.
[] When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
Once all non=through cuts are completed:
[] Unplug your saw. [] Reinstall the spreader/riving knife in the "up" position
then install the blade guard and anti-kickback pawls.
35
Page 36
WARNING:Beforeperforminganyadjustment, ARBOR BLADE
make sure the tool is unplugged from the power SHAFT supply and the switch is in the OFF position. Failure
to heed this warning could result in serious personal
injury.
The table saw has been adjusted at the factory for mak- ing very accurate cuts. However, some of the components might have been jarred out of alignment during shipping. Also, over a period of time, readjustment will probably be- come necessary due to wear.
To avoid unnecessary set-ups and adjustments, a good practice is to check your setups carefully with a framing
square and make practice cuts in scrap wood before mak- ing finish cuts in good workpieces. Do not start any ad-
justments until you have checked with a square and made test cuts to be sure adjustments are needed.
@ ® @
BLADE
WASHER
BLADE
TO REPLACE THE BLADE See Figures 45 - 47.
[] Unplug the saw. [] Remove the blade guard and anti-kickback pawls. [] Lower the saw blade and remove the throat plate.
[] Make sure the bevel locking lever is locked. [] Raise the saw blade to full height.
[] Insert the open end wrench onto the flats on the arbor
shaft.
[] Insert the closed end wrench over the blade nut.
Holding both wrenches firmly, pull the closed end wrench (right side) forward while pushing the open end wrench (left side) to the back of the saw. Remove the
nut.
[] Unlock the release locking lever and remove the blade.
CLOSEDEND
WRENCH
Fig. 46
To install a standard blade:
[] Place the new blade on the arbor shaft (the teeth
must point down toward the front of the saw to work properly).
[] Place the blade washer and the blade nut over the
arbor shaft. Be sure the dome side of the blade washer faces the blade and that all items are snug against the
arbor housing. Make sure the blade nut is securely tightened. Do not overtighten.
[] Lock the release lever. [] Rotate the blade by hand to make sure it turns freely.
[] Lower the saw blade and reinstall the throat plate.
NOTE: To replace the blade with an accessory blade, follow the instructions provided with the accessory.
THROAT
PLATE
® @
@
Fig. 45
Fig. 47
36
Page 37
0° ADJUSTMENT 45° ADJUSTMENT
SCREW SCREW
®
Fig. 48
TO SET THE BLADE AT 0° AND 45 °
See Figures 48 - 50.
The angle settings of the saw have been set at the factory and, unless damaged in shipping, should not require set- ting during assembly. After extensive use, they may need
to be checked. [] Unplug the saw.
[] Raisethe blade. [] Remove the blade guard assembly.
if the blade is not perfectly vertical (0°): [] Loosen the adjustment screw.
[] Unlock the bevel locking lever. [] Push the handle to the left side of the slot. Lock the
angle by pushing the bevel locking lever.
NOTE: If the handle is pushed as far as possible and doesn't indicate zero properly, you may need to adjust
the bevel indicator. It will be necessary to remove the
handle to adjust the bevel indicator.
[] Place a combination square beside the blade on the
left.
[] Turn the 0° adjustment screw until the saw blade starts
to move. Check again for squareness and continue to adjust if needed.
if the blade is not an exact 45°:
[] Loosen the adjustment screw. [] Unlock the bevel locking lever. [] Push the handle to the right side of the slot. Lock the
angle by pushing the bevel locking lever.
[] Place a combination square beside the blade on the
left.
[] Turn the 45° stop screw until the saw blade starts to
move. Check again for squareness and continue to adjust if needed.
[] If needed, adjust the bevel indicator to 45°. [] Make a test cut.
The adjustment screws must be below the saw table surface so the workpiece doesn't catch on uneven edges.
L
BEVEL
"" INDICATOR
BEVEL BLADE
HANDLE
BEVEL
HANDLE
Fig. 50
BEVEL
LOCKING
LEVER
BEVEL
INDICATOR
Fig. 49
37
Page 38
TO CHECK THE ALIGNMENT OF THE RiP FENCE TO THE BLADE
See Figure 51.
[] Unplug the saw. [] Raise the locking lever to permit the rip fence to be
moved.
[] Place a framing square beside the blade and move the
rip fence up to the square. Take the dimension on the
rip scale.
[] Move the fence back and turn the framing square 180°
to check the other side.
[] if the two dimensions are not the same, loosen the two
bolts on the fence and align it.
[] Retighten the two bolts. [] Make two or three test cuts on scrap wood. if the cuts
are not true, repeat the process.
BOLTS
Fig. 51
A A
AJL WARNING: When servicing, use only identical re-
placement parts. Use of any other parts may create a hazard or cause product damage.
A
WARNING: Always wear safety goggles or safety
glasses with side shields during power tool opera-
tion or when blowing dust. if operation is dusty, also
wear a dust mask.
A
WARNING: Before performing any maintenance,
make sure the tool is unplugged from the power sup- ply and the switch is in the off ( 0 ) position. Failure
to heed this warning could result in serious personal
injury.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemi-
cals can damage, weaken, or destroy plastic which may result in serious personal injury.
[] Periodically check all clamps, nuts, bolts, and screws
for tightness and condition. Make sure the throat plate
is in good condition and in position.
[] Check the blade guard assembly. [] To maintain the table surfaces, fence, and rails,
periodically apply paste wax to them and buff to provide smooth functioning.
[] Protect the blade by cleaning out sawdust from
underneath the table and in the blade teeth. Use a resin solvent on the blade teeth.
[]
Clean plastic parts only with a soft damp cloth. DO NOT use any aerosol or petroleum solvents.
LUBRICATION
All of the bearings in this tool are lubricated with a suffi- cient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required.
38
Page 39
i ROBLEM CAUSE SOLUTION ]
Excess vibration. Blade isout of balance. Replace blade.
Blade is damaged. Replace blade.
Saw is not mounted securely. Tighten all hardware.
Rip fence does not move smoothly.
Rip fence does not lock at rear.
Cutting binds or burns work.
Work surface is uneven.
Blade is warped. Check saw blade installation. Replace blade if
Rip fence not mounted correctly.
Rails are dirty or sticky.
Clamp screw is out of adjustment.
Clamp screw is out of adjustment.
Blade is dull.
Blade is heeling. Work is fed too fast.
Rip fence is misaligned.
Reposition on flat surface.
necessary.
Remount the rip fence. Clean and wax rails.
Adjust clamp screw counterclockwise.
Adjust clamp screw clockwise.
Replace or sharpen blade.
See page 30 on "Heeling the Blade". Slow the feed rate.
Align the rip fence.
Wood is warped.
Spreader is out of alignment.
Wood edges away from rip Blade not properly sharpened or set. Resharpen or set blade. fence when ripping.
39
Replace the wood. Always cut with convex side to table surface.
See"To check and align the spreader/riving knife and saw blade" in the Assembly section.
Page 40
I PROBLEM CAUSE SOLUTION i
Saw does not make accurate Positive stops inside cabinet need Adjust positive stops. 90°or 45°cuts. adjusting (Bevel Cuts).
Miter gauge is misaligned (Miter Adjust the miter gauge.
Cuts).
Height/bevel adjusting hand- Gears or screw post inside Clean the gears or screw post. wheel is hard to turn. cabinet are clogged with saw
dust.
Saw does not start. Motor cord or wall cord is not Plug in motor cord or wall cord.
plugged in. Circuit fuse is blown.
Circuit breaker is tripped. Cord or switch is damaged.
Replace circuit fuse. Reset circuit breaker.
Have the cord or switch replaced at your nearest authorized service center.
Blade makes poor cuts.
Motor labors in rip cut. Blade not proper for rip cut.
Blade is dull or dirty. Blade is wrong type for cut being
made. Blade is mounted backwards.
Clean, sharpen, or replace blade. Replace with correct type.
Remount blade.
Change blade; rip blade typically has fewer teeth.
40
Page 41
_- CRAFTSMAN 10 in. TABLE SAW- MODEL NUMBER 315.284610
44
33 _
35
23
FIGURE A
78
8O
77
37
See FigureD
75
28 27
58
Page 42
_- CRAFTSMAN 10 in. TABLE SAW- MODEL NUMBER 315.284610
The model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your ]10 in, PORTABLE TABLE SAW or when ordering parts.
KEY PART NO. NUMBER
1 089110120001 2 089015001001 3 089015001013 4 089037007004 5 410102702 6 089110120002 7 089110120003 8 089037007007
9 089110120902 10 089037007008 11 089015001003
12 0101010303 13 089037007009 14 089037007010 15 411062701 16 089110120005 17 410132057 18 0101010501 19 414011001
20 410162701 21 0101010304
22 089037007011 23 411071001 24 089037007012 25 089037007013 26 089037007014 27 089037007015 28 089037007016
PARTS LIST FOR FIGURE A
DESCRIPTION QTY
Throat Plate Assembly ..................................... 1
Screw (M8 x 30 mm) ........................................ 1
Screw (M8 x 35 mm) ........................................ 1
Nut (M8) ........................................................... 2
Screw (1/4-20 x 7/8 in., Fiat Hd.) ..................... 4
Saw Table......................................................... 1
Push Stick ........................................................ 1
Screw (M4, Pan Hd.) ........................................ 2
Scale Label ...................................................... 1
Rod Bracket ..................................................... 1
Rod Clamp Base.............................................. 1
Strap (Long) ..................................................... 2
Rod .................................................................. 1
Short Rod Clamp Base .................................... 2
Flange Nut (1/4-20) .......................................... 4
Washer (D4 mm) .............................................. 5
Screw (M4 x 8 mm, Pan Hd.) ........................... 2
Block ............................................................... 1
Spring Pin (D4 x 13 mm) .................................. 2
Screw (1/4-20 x 3/4 in., Cheese Hd.) ............... 3
Upper Pivot Brac ket ........................................ 1
Screw (M5 x 20 mm, Hex Hd.) ......................... 1
Lock Nut (M6) .................................................. 7
Pull Rod ........................................................... 1
Support Plate ................................................... 1
Mounting Bracket ............................................ 1
Bolt ................................................................... 2
Motor Bracket .................................................. 1
KEY PART
NO. NUMBER
29 0101010920 30 0101010302 31 089110120004 32 089037007017 33 089037007018 34 080015001439 35 089037007019 36 089037007020 37 089037007021 38 089037007097 39 089037007098
40 412011007 41 412021005
42 089037007101 43 412012701 44 089037007907 45 089037007022 46 089037007023 47 089037007702 48 089037007024 49 089037007096
50 089037007709 51 089110118904
52 089110118905 53 089037007911 54 089110113913 55 089110118908 56 089110118909
J
DESCRIPTION QTY
Blade Nut (5/8-18) ............................................ 1
Blade Washer .................................................. 1
Saw Blade (24 tooth) ....................................... 1
Screw (M4 x 0.7 mm) ....................................... 3
Screw (M6 x 15 mm) ........................................ 1
Middle Bracket ................................................. 1
Lever ................................................................ 1
Clamp Lock ...................................................... 1
Clamp .............................................................. 1
Pad ................................................................... 1
Plate Support ................................................... 1
Washer (D5 x D12 x 1.5t) ................................. 2
Lock Washer (D5)............................................. 2
Screw (M5 x 10 mm, Hex Hd.) ......................... 2
Washer (D1/4 x D16 x lt) ................................. 3
Warning Label .................................................. 1
Screw (M6 x 20 mm, Hex Hd.) ......................... 2
Riving Knife Base ............................................. 1
Spreader/Riving Knife ...................................... 1
Clamp Bracket ................................................. 1
Spreader/Riving Knife Spring .......................... 1
Riving Knife Handle Assembly ......................... 1
Guard Warning Label (Left) .............................. 1
Warning Label (Upper Barrier) ......................... 1
Guard Warning Label (Right) ............................ 1
No Hands Warning Label ................................. 2
Front Blade Guard Warning Label (Right) ........1
Front Blade Guard Warning Label (Left) .......... 1
Page 43
CRAFTSMAN 10 in. TABLE SAW- MODEL NUMBER 315.284610
The model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your10 in, PORTABLE TABLE SAW or when ordering parts.
PARTS LIST FOR FIGURE A
KEY PART NO. NUMBER DESCRIPTION QTY
57 089037007700
58 080015001437 59 410162003 60 0101010905 61 414011002 62 089037007029 63 412012701 64 089037007033 65 089037007034
66 089037007031 67 089110120707 68 089037007032 69 089110101066
Blade Guard Assembly
(Inc. Key Nos. 51-56) ....................................... 1
Screw (1/4-20 x 3-1/4 in., Hex Hd.) ................. 2
Screw (M6 x 18 mm, Cheese Hd.) ................... 3
Spacer (D9.5 x 68 mm) .................................... 2
Pin (D8 x 90 mm) ............................................. 1
C-Ring .............................................................. 1
Washer (D1/4 x D16 x 2t) ................................. 6
Block ................................................................ 1
Hex Nut (3/8-16) .............................................. 2
Screw (M8 x 9.5 mm, Hex Hd.) ........................ 1
Miter Gauge Assembly .................................... 1
Indicator ........................................................... 1
Screw w/Washer (M4 x 12 mm, Pan Hd.) ........ 1
KEY PART NO. NUMBER
70 089037007102 71 080015001455 72 089037007036 73 089037007035 74 089037007701 75 089110120706 76 0101010312 77 0101010313 78 0101140903
Not Shown:
988000118
DESCRIPTION QTY
Washer (D6.5 x D20 x 1.6t) .............................. 3
Hex Nut (1/4-20) .............................................. 1
Work Plate........................................................ 1
Bolt (1/4-20 x 40 mm) ...................................... 1
AntFKickback Pawl Assembly ......................... 1
Rip Fence Assembly ........................................ 1
Wrench (Closed End) ....................................... 1
Wrench (Open End).......................................... 1
Hex Key (M5 x 75 mm) .................................... 1
Operator's Manual (089037008193) ................ 1
Page 44
_- CRAFTSMAN 10 in. TABLE SAW- MODEL NUMBER 315.284610
2
33
FIGURE B
32
35
See Figure C
Page 45
CRAFTSMAN 10 in. TABLE SAW- MODEL NUMBER 315.284610
The model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your10 in. PORTABLE TABLE SAW or when ordering parts. }
PARTS LiST FOR
KEY PART NO. NUMBER DESCRiPTiON QTY
1 089110120006
2 080015001473 3 089110120900
4 080015001475 5 080015001455 6 089110120007 7 412012701 8 0101140904
9 089110120008 10 089110120009 11 0101140203 12 0152010204 13 412011712 14 089110120010 15 411072702 16 414011003 17 089037007042 18 410601004
Cabinet ........................................................... 1
Screw (M4 x 7 mm, Flat Hd.) .......................... 6
Front Panel Label ............................................ 1
Nylon Washer .................................................. 1
Hex Nut (1/4-20) ............................................. 1
Lock Lever ...................................................... 1
Washer (D1/4 x D16 x lt) ................................ 2
Spring ............................................................. 1
Lock Button .................................................... 1
Hand Wheel Cap ............................................. 1
Screw (Special, Handwheel) ........................... 1
Handle ............................................................. 1
Washer (D1/4 x D13 x 1.5t) ............................ 1
Height/Bevel Adjusting Handwheel ................ 1
Lock Nut (1/4-20) ............................................ 1
Spring Pin (D4 x 16 mm) ................................. 1
Elevating Shaft (3/8-16 x 137 mm) ................. 1
Screw (M4 x 18 mm, Pan Hd.) ........................ 4
FIGURE B
KEY PART
NO. NUMBER DESCRIPTION
19 089037007901 20 984406003 21 089110109712 22 089037007044
23 0101040203 24 410192002
25 080015001486 26 089110120901
27 0000120817 28 0131010210 29 089037007046 30 0121010235 31 089037007045 32 089110118910 33 089037007105 34 411062701 35 089110120708
Warning Label ................................................. 1
Switch Key ...................................................... 1
Switch Assembly (Inc. Key No. 20) ................. 1
Plate ................................................................ 1
Cord Clamp ..................................................... 1
Screw (M4 x 16 mm, Pan Hd.) ........................ 2
Screw (M6 x 25 mm, Cheese Hd.) .................. 5
Data Label ....................................................... 1
Screw (M8 x 19 mm, Pan Hd.) ........................ 3
Cord Clamp ..................................................... 1
Switch Box ..................................................... 1
Power Cord Bushing (Grommet) ..................... 1
Power Cord ..................................................... 1
Warning Label ................................................. 1
Bolt (1/4-20 x 1-3/8 in.)................................... 4
Flange Nut (1/4-20 x 10 mm) .......................... 4
Stand Assembly
(inc. Key Nos. 1-8, See Figure C) ................... 1
QTY
Page 46
CRAFTSMAN 10 in. TABLE SAW- MODEL NUMBER 315.284610
The model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your10 in, PORTABLE TABLE SAW or when ordering parts.
3
2
8
FIGURE C
PARTS LIST FOR FIGURE C
KEY PART NO. NUMBER DESCRIPTION QTY
1 089037007093 Lower Side Brace ............................................ 2
2 089037007089 Leg ................................................................... 4
3 089110120017 Upper Brace ..................................................... 2
4 089037007090 Upper Side Brace ............................................ 2
KEY PART
NO. NUMBER
5 089037007094 6 089037007091 7 089037007092 8 411062701
DESCRIPTION QTY
Foot .................................................................. 4
Lower Brace ..................................................... 2
Bolt (1/4-20 x 12 mm) .................................... 16
Flange Nut (1/4-20 x 10 mm) ........................ 16
Page 47
CRAFTSMAN 10 in. TABLE SAW- MODEL NUMBER 315.284610
The model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your 110 in, PORTABLE TABLE SAW or when ordering parts.
17
15
14
13
FIGURE D
J
12
11
5
KEY PART NO. NUMBER
1 089110120011 2 089037007081 3 089037007082 4 089037007083
5 414011028 6 414011003 7 0101140305 8 410542702 9 089110120012
PARTS LIST FOR FIGURE D
DESCRI PTION QTY'
Locking Lever .................................................. 1
Scow (M8 x 5/8in.) ......................................... 2
Lock Rod ......................................................... 1
Handle Bar ....................................................... 1
Spring Pin (D4 x 10.5 mm) ............................... 1
Spring Pin (D4 x 20 mm) .................................. 1
Pointer .............................................................. 1
Screw (5/32-32 x 1/4 in.) ................................. 1
Front Block ...................................................... 1
KEY PART
NO. NUMBER DESCRIPTION QTY
10 412042702 11 410012701 12 089110120013 13 0101010211 14 0101010916 15 412012030 16 089037007085
17 411072702
Lock Washer (1/4 in.) ....................................... 2
Screw (1/4-20 x 1/2 in., Hex Hd.) .................... 2
Fence ............................................................... 1
Block ................................................................ 1
Spring .............................................................. 1
Washer (D6.5 x D16 x 1.5t) .............................. 2
Rear Clamp ...................................................... 1
Lock Nut (1/4-20) ............................................. 1
Page 48
CRAFTSMAN 10 in. TABLE SAW- MODEL NUMBER 315.284610
The model number will be found on a label attached to the cabinet. Always mention the model number in all correspondence regarding your10 in, PORTABLE TABLE SAW or when ordering parts.
j/.9
5
FIGURE E
KEY PART NO. NUMBER
1 089015001009 2 080015001563 3 410332701 4 089015001010
5 089110120014
1
PARTS LIST FOR FIGURE E
DESCRIPTION
Miter Gauge Rod ......................................... 1
Pointer .......................................................... 1
Screw (3/16 in. x 1/4 in.) .............................. 1
Pin ................................................................ 1
Miter Gauge ................................................. 1
QTY
KEY PART
NO. NUMBER
6 080015001475 7 412012003 8 089110120015 9 089110120016
DESCRIPTION QTY
Nylon Washer ............................................... 1
Washer (D6.5 x D16 x 2t) ............................. 1
Miter Gauge Knob ........................................ 1
Miter Gauge Cap ......................................... 1
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