Craftsman 315.272350 Owner's Manual

Owner's Manual
254 mm (10 in.) Stationary TABLE SAW
Model No.
315.272350
Save this manual for future reference
CAUTION: Read and follow all Safety
Rules and Operating Instructions before first use of this product.
Customer Help Line: 1-877-369-8665
Sold by: Sears Canada Inc. Toronto M5B 2B8
Visit the Craftsman web page: www.sears.com/craftsman
972000-783 10-02
• Safety
• Features
• Operation
• Maintenance
• Parts List
R
C US
WARRANTY
FULL TWO YEAR WARRANTY ON CRAFTSMAN TABLE SAW
If this Table Saw fails to operate within two years from the date of purchase, return it to the nearest Sears Canada Inc. (“Sears”) store and “Sears” will repair it, free of charge.
If this tool is used for commercial or rental purposes, this warranty applies only for 90 days from the date of purchase.
This warranty is in addition to any statutory warranty.
Sears Canada Inc., Toronto M5B 2B8
INTRODUCTION
Your saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate.
CAUTION: Carefully read through this entire owner's manual before using your new saw. Pay close
attention to the Rules For Safe Operation, and all Safety Alert Symbols, including Danger, Warning and Caution. If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable service.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
WARNING:
WEAR
SAFETY
YOUR
GLASSES
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed.
FORESIGHT IS BETTER
THAN NO SIGHT
We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores.
TABLE OF CONTENTS
Warranty and Introduction.............................................................................................................................. 2
Table Of Contents .......................................................................................................................................2-3
Rules For Safe Operation ...........................................................................................................................4-6
Electrical......................................................................................................................................................... 7
Glossary and Product Specifications ............................................................................................................. 8
Unpacking and Accessories........................................................................................................................... 9
Loose Parts List............................................................................................................................................ 10
Small Parts List ....................................................................................................................................... 11-12
Tools Needed ............................................................................................................................................... 13
Features ..................................................................................................................................................14-15
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TABLE SAW 315.272350
2
TABLE OF CONTENTS (CONT.)
Assembly ................................................................................................................................................. 16-27
Installing Handwheels on Table Saw Base.................................................................................................. 16
Assembling Leg Stand ............................................................................................................................ 16-17
Mounting the Leg Stand on the Table Saw Base ........................................................................................ 17
Assembling Table Extensions ...................................................................................................................... 18
Aligning Table Extensions............................................................................................................................ 18
Split Rail Design ........................................................................................................................................... 18
Installing the Rear Rail ................................................................................................................................. 19
Installing the Front Rail ................................................................................................................................ 20
Aligning Rip Fence and Rails ....................................................................................................................... 21
Mounting the Motor ...................................................................................................................................... 21
Installing the Belt and Belt Guard ................................................................................................................ 22
Checking the Throat Plate............................................................................................................................ 22
Installing the Blade Guard............................................................................................................................ 23
Aligning the Riving Knife with the Blade ...................................................................................................... 24
Check Heeling (Paralleling) of the Saw Blade to the Miter Gage Groove ................................................... 25
Checking Rip Fence and Blade Alignment .................................................................................................. 26
Checking Squareness of Extension Tables to Saw Table ........................................................................... 27
Adjustments.............................................................................................................................................28-32
Replacing the Blade ..................................................................................................................................... 28
Heeling (Paralleling) the Sawblade to Miter Gage Groove ..................................................................... 29-30
Setting the Bevel Stops and Indicator..................................................................................................... 30-31
Adjusting the Miter Gage.............................................................................................................................. 31
Removing / Replacing the Throat Plate ....................................................................................................... 32
Operation.................................................................................................................................................33-40
Basic Operation of the Table Saw ............................................................................................................... 33
Causes of Kickback...................................................................................................................................... 33
Avoiding Kickback ........................................................................................................................................ 33
Cutting Aids .................................................................................................................................................. 33
Types of Cuts ............................................................................................................................................... 34
Making a Cross Cut...................................................................................................................................... 35
Making a Rip Cut..................................................................................................................................... 35-36
Making a Miter Cut ....................................................................................................................................... 36
Making a Bevel Cross Cut....................................................................................................................... 36-37
Making a Bevel Rip Cut................................................................................................................................ 37
Making a Compound (Bevel) Miter Cut........................................................................................................ 38
Making a Large Panel Cut............................................................................................................................ 39
Making a Non-Through Cut.......................................................................................................................... 39
Making a Dado Cut....................................................................................................................................... 40
Maintenance ................................................................................................................................................. 41
Lubrication.................................................................................................................................................... 41
Troubleshooting.......................................................................................................................................42-44
Exploded View and Repair Parts List...................................................................................................... 46-63
Parts Ordering / Service...................................................................................................................back page
3
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TABLE SAW 315.272350
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
Note: Advises you of information or instructions vital to the operation or maintenance of the equipment.
IMPORTANT
Servicing requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears store or repair center. Always use original factory replacement parts when servicing.
WARNING: Do not attempt to operate this tool
until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electrical shock, or serious personal injury. Save the owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the owner's
manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool.
DO NOT USE IN DANGEROUS ENVIRON-
MENT. Do not use power tools near gasoline or
other flammable liquids, in damp or wet loca­tions, or expose them to rain. Keep the work area well lit.
MAKE WORKSHOP CHILD-PROOF with
padlocks and master switches or by removing starter keys.
KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.
KEEP THE WORK AREA CLEAN. Cluttered
work areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer perfor­mance. Follow instructions for lubricating and changing accessories.
USE THE RIGHT TOOL FOR THE JOB. Do not force the tool or attachment to do a job it was not designed for. Use it only the way it was intended.
DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonslip foot­wear are recommended. Also wear protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only
impact-resistant lenses; they are NOT safety glasses.
NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the blade is unin­tentionally contacted.
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TABLE SAW 315.272350
4
RULES FOR SAFE OPERATION (Continued)
DO NOT OVERREACH. Keep proper footing and balance at all times.
SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in.
REMOVE WRENCHES AND ADJUSTING KEYS. Get in the habit of checking — before
turning on tool — that hex keys and adjusting wrenches are removed from tool.
CHECK DAMAGED PARTS. Before using the tool again, check any damaged parts, including guards, for proper operation and performance. Check alignment of moving parts, binding of moving parts, breakage of parts, saw stability, mounting and any other conditions that may affect its operation. A damaged part must be properly repaired or replaced by a qualified service technician at a Sears store or repair center to avoid risk of personal injury.
USE ONLY CORRECT BLADES. Use the right blade size, style and cutting speed for the material and the type of cut. Blade teeth should point down toward the front of the table.
USE RECOMMENDED ACCESSORIES. Using improper accessories may risk injury.
USE ONLY SEARS REPLACEMENT PARTS.
All repairs, whether electrical or mechanical, should be made by a qualified service technician at a Sears store or repair center.
KEEP GUARDS IN PLACE and in good working order. This includes the blade guard, riving knife, and anti-kickback pawls.
CHECK DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from power supply.
DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for which it was designed.
NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN THE POWER OFF. Do not
leave tool until it comes to a complete stop.
BEFORE MOUNTING, DISCONNECTING OR REMOUNTING THE MOTOR; unplug the saw
and remove the switch key.
WARNING: When servicing, use only identical
Craftsman replacement parts. Use of any other parts may create a hazard or cause product damage.
NEVER USE THIS TOOL IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor
could ignite fumes.
MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstruc-
tions will interfere with safe operation BEFORE performing any work using this tool.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches
replaced by a qualified service technician at a Sears store or repair center.
GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces such as pipes, radiators, ranges, refrigerator enclosures.
GROUND ALL TOOLS. See
WEAR A DUST MASK to keep from inhaling fine
particles.
PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
DO NOT OPERATE THIS TOOL WHILE UN­DER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
STAY ALERT AND EXERCISE CONTROL.
Watch what you are doing and use common sense. Do not operate tool when you are tired.
Do not rush.
AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause
your hand to move into the blade. ALWAYS make sure you have good balance.
ALWAYS SUPPORT LARGE WORK PIECES
while cutting to minimize risk of blade pinching and kickback. Saw may slip, walk or slide while cutting large or heavy boards.
GUARD AGAINST KICKBACK. Kickback can occur when the blade stalls, driving the work piece back toward the operator. It can pull your hand into the blade, resulting in serious personal injury. Stay out of the blade path and turn switch off immediately if blade binds or stalls.
Electrical
page.
5
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TABLE SAW 315.272350
RULES FOR SAFE OPERATION (Continued)
USE A SUPPORT FOR THE SIDES AND BACK OF THE SAW TABLE when sawing wide or long
workpieces. Use a sturdy “outrigger” support if a table extension is more than 24 inches long and is attached to the saw, to prevent tipping.
CUT ONLY WOOD, PLASTIC OR WOOD-LIKE MATERIALS. Do not cut metal.
NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the
saw table at a time.
DO NOT REMOVE THE SAW'S BLADE GUARDS. Never operate the saw with any guard
or cover removed. Make sure all guards are operating properly before each use.
NEVER PERFORM ANY OPERATION FREE­HAND. Always place the workpiece to be cut on
the saw table and position it firmly against the fence as a backstop.
USE THE RIP FENCE. Always use a fence or straight edge guide when ripping.
BEFORE MAKING A CUT, be sure all adjust- ments are secure.
BE SURE THE BLADE PATH IS FREE OF NAILS. Inspect for and remove all nails from
lumber before cutting.
BE SURE THE BLADE CLEARS THE WORKPIECE. Never start the saw with the blade
touching the workpiece.
KEEP HANDS AWAY FROM CUTTING AREA.
Do not reach underneath work or in blade cutting path with your hands and fingers for any reason. Always turn the power off.
USE A PUSHBLOCK OR PUSH STICK for workpieces so small that your fingers go under the blade guard. NEVER TOUCH BLADE or other moving parts during use, for any reason.
WARNING: Blade coasts after being turned off.
ALLOW THE MOTOR TO COME UP TO FULL SPEED before starting a cut to avoid blade
binding or stalling.
ALWAYS PUSH THE WORKPIECE; never pull it toward the saw.
DO NOT FEED THE MATERIAL TOO QUICKLY.
Do not force the workpiece against the blade.
ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply. NEVER leave the table saw unattended while connected to a power source.
BEFORE CHANGING THE SETUP, REMOVING COVERS, GUARDS, OR BLADE; unplug the
saw and remove the switch key.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth
when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.
KEEP BLADES CLEAN, SHARP AND WITH SUFFICIENT SET. Sharp blades minimize
stalling and kickback.
USE ONLY OUTDOOR EXTENSION CORDS.
Use only extension cords with the marking “Acceptable for use with outdoor appliances; store cords indoors while not in use.” Use extension cords with an electrical rating not less than the saw’s rating. Always disconnect the extension cord from the outlet before disconnect­ing the product from the extension cord.
INSPECT TOOL CORDS AND EXTENSION CORDS PERIODICALLY and, if damaged, have
repaired by a qualified service technician at a Sears store or repair center. Stay constantly aware of cord location and keep it well away from the moving blade.
DO NOT ABUSE CORD. Never yank cord to disconnect it from receptacle. Keep cord from heat, oil, and sharp edges.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instruc­tions also.
SAVE THESE INSTRUCTIONS
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TABLE SAW 315.272350
6
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a consid­erable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jack­eted cords listed by Underwriter's Laboratories (UL) should be used.
Length of Extension Cord Wire Size (A.W.G.)
Up to 25 feet 14 26-100 feet 12
When working with the tool outdoors, use an exten­sion cord that is designed for outside use. This is indicated by the letters WA on the cord's jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
CAUTION: Keep the cord away from the cutting
area and position the cord so that it will not be caught on lumber, tools, or other objects during cutting operations.
ELECTRICAL CONNECTION
Your Sears Craftsman Table Saw is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment­grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immedi­ately.
This tool is intended for use on a circuit that has an outlet like the one shown in grounding pin like the one shown.
Figure 1.
It also has a
SPEED AND WIRING
The no-load speed of your table saw is approximately 3,600 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horse­power rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.
GROUNDING
PIN
COVER OF GROUNDED
OUTLET BOX
7
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TABLE SAW 315.272350
Fig. 1
GLOSSARY OF TERMS FOR WOODWORKING
Anti-Kickback Pawls
Toothed safety devices behind the blade designed to stop a workpiece from being kicked back at the operator during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other than 90° to the saw table.
Compound Cut
A cut with both a miter angle and a bevel angle.
Crosscut
A cutting operation made across the grain or the width of the workpiece.
Dado
A non-through cut that gives a square notch or trough; requires a special blade.
Featherboard
A device to help guide workpieces during rip cuts.
Freehand (for Table Saw)
Dangerous practice of making a cut without using rip or miter fences. See Safety Rules.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade.
Kerf
The material removed by the blade in a through cut or the slot produced by the blade in a non-through cut.
Kickback
A hazard that can occur when blade binds or stalls, throwing workpiece back toward operator.
Leading End
The end of the workpiece pushed into the cutting tool first.
Miter Cut
A cutting operation made with the miter gage at any angle other than 0°.
Molding
A non-through cut that gives a varied shape to the workpiece and requires a special blade.
Push Stick
A device used to feed the workpiece through the saw blade during narrow cutting operations. It helps keep the operator's hands well away from the blade.
Rabbet
A notch in the edge of a workpiece.
Resaw
A cutting operation to reduce the thickness of the workpiece in order to make thinner pieces.
Resin
A sticky, sap-based substance.
Rip Cut
A cut made with the the grain of the workpiece.
Sawblade Path
The area directly in line with the blade — over, under, behind, or in front of it. Also, the workpiece area which will be or has been cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.
Throw-Back
Saw throwing back a workpiece; similar to kickback.
Through Sawing
Any cutting operation where the blade extends completely through the workpiece.
Trailing End
The workpiece end last cut by the blade in a rip cut.
Workpiece
The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges.
Worktable
The surface on which the workpiece rests while performing a cutting operation.
Blade Arbor 15.9 mm (5/8 in.)
Blade Diameter 254 mm (10 in.)
Blade Tilt 0°-45°
Table Size without table extensions 20 in. x 27 in.
Table Size with table extensions 44 in. x 27 in.
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TABLE SAW 315.272350
PRODUCT SPECIFICATIONS
Rating 13 Amperes
1.5HP (3HP maximum developed)
Input 120 V, 60 Hz - AC only
No Load Speed 3,600 RPM
Cutting Capacity with Miter at 0°/Bevel 0°: 3-3/8 in.
Cutting Capacity with Miter at 0°/Bevel 45°: 2-1/4 in.
8
UNPACKING
Your new table saw has been designed to give you many years of high quality performance. To insure this goal, proper care and treatment is important. Careful treatment begins with removing all parts from the carton and checking them against the list of loose parts. The long box contains the rails. The large box holds all other parts, which are detailed in the
Parts
List.
Separate the saw and all parts from the packing materials and check each against the packing list, especially the small parts that can be hidden in the packing material.
Note: Do not discard the packing materials until you
have carefully inspected the saw, identified all parts, and satisfactorily operated your new saw.
Loose
WARNING: Never use gasoline, naptha, or
other highly volatile solvents. Do not ever let brake fluids, gasoline, petroleum-based products, or penetrating oils contact plastic parts. Such chemicals can weaken or destroy plastic.
Remove the wax paper covering on the table. Use any ordinary household type grease and spot remover. Immediately apply a coat of paste wax to the table and table extensions.
WARNING: To prevent accidental starting that
could cause possible serious personal injury, assemble all parts to your saw before connecting it to power supply. Saw should never be connected to power supply when you are assembling parts, making adjustments, installing or removing blades, or when not in use.
WARNING: If any parts are missing, do not
operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.
ACCESSORIES
FOR A COMPLETE SELECTION OF ACCESSORIES FOR THIS AND OTHER CRAFTSMAN POWER AND BENCH TOOLS, VISIT YOUR NEAREST SEARS RET AIL STORE.
DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS
9
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TABLE SAW 315.272350
LOOSE PARTS LIST
The following items are included with your Table Saw.
D
A
B
C
F
G
I
H
J
E
N
L
M
S
IO N
T
MOTOR ROTA
K
R
Q
P
O
A. Table Saw Base ....................................................1
B. Belt .......................................................................1
C. Belt Guard ............................................................1
D. Blade Guard Assembly
(Hardware Shown Separately) .............................1
E. Wrench .................................................................1
F. Handwheel (Hardware Shown Separately) ..........2
G. Leg Brace, lower (short) .......................................2
H. Leg Brace, lower (long) ........................................2
I. Leg Brace, upper (short).......................................2
J. Leg Brace, upper (long)........................................2
K. Leg........................................................................4
L. Miter Gage............................................................1
M. Motor ....................................................................1
N. Motor Mounting Plate
(Hardware Shown Separately) .............................1
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TABLE SAW 315.272350
C
O
K
L
O
T
T
P
T
U
U
L
O
L
U
Figure 2 a
O. Rail, Front (Hardware Shown Separately)............1
P. Rail, Rear (Hardware Shown Separately) ............1
Q. Rip Fence .............................................................1
R. Blade Guard Bracket ............................................1
S. Switch Assembly .................................................. 1
T. Switch Key............................................................1
U. Table Extension ....................................................2
V. Hardware for Mounting Motor, Motor Mounting
Plate, and Belt Guard (Shown Separately)...........1
W. Hardware for Table Extensions
(Shown Separately) ..............................................1
X. Hardware for Leg Stand, Leveling Feet, and
Mounting Saw Base
(Shown Separately) ..............................................1
Y. Hardware for Blade Guard Bracket and
Blade Guard Assembly (Shown Separately) ........1
Z. Owner’s Manual (Not Shown)...............................1
10
SMALL PARTS LIST
Check all loose parts from the box with the list on the previous page, the figures below and on the following page. Small items such as fasteners and end caps are shown in figures 2 b and 2 c. Follow the instructions in the
Assembly
section to assemble your new saw.
F. Hardware for Handwheel ................................... 2
screw (#10-24 x 1/2 in.)..................................... 2
flat washer (#10) ................................................ 2
V. Hardware for Mounting Motor, Motor Mounting
Plate, and Belt Guard
Hardware for Mounting Motor ............................ 1
hex bolt (5/16-18 x 1 in.) .................................... 4
flat washer (5/16 in.)........................................... 8
lock washer (5/16 in.) ......................................... 4
hex nut (5/16-18) ................................................ 4
Hardware for Motor Mounting Plate ................... 1
hex bolt (5/16-18 x 3/4 in.)................................. 2
X. Hardware for Leg Stand, Leveling Feet, and
Mounting Saw Base
Hardware for Leg Stand ..................................... 1
carriage bolt (5/16-18 x 3/4 in.) ........................ 24
flat washer (5/16 in.)......................................... 24
hex nut (5/16-18) .............................................. 24
Hardware for Leveling Feet................................ 1
leveling foot ........................................................ 4
flat washer (5/16 in.)........................................... 8
hex nut (5/16-18) ................................................ 8
Hardware for Belt Guard .................................... 1
hex nut (#10-24)................................................. 4
flat washer (#10) ................................................ 4
W. Hardware for Table Extensions.......................... 1
hex bolt (5/16-18 x 1 in.).................................... 8
flat washer (5/16 in.) ........................................ 16
hex nut (5/16-18)................................................ 8
Hardware for Mounting Saw Base ..................... 1
hex bolt (5/16-18 x 3/4 in.)................................. 4
flat washer (5/16 in.) .......................................... 8
hex nut (5/16-18)................................................ 4
Fig. 2 b
11
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TABLE SAW 315.272350
SMALL PARTS LIST
Check all loose parts from the box with the list and figures below and on the previous pages. Small items such as fasteners and end caps are shown in figure 2 c. Follow the instructions in the your new saw.
Assembly
section to assemble
O. Hardware for Rail, Front ..................................... 1
square head bolt (5/16-18 x 1 in.) ...................... 6
flat washer (5/16 in.)........................................... 6
hex nut (5/16-18) ................................................ 6
end cap for front rail ........................................... 2
screw (#8-32 x 1/2 in.)........................................ 2
P. Hardware For Rail, Rear .................................... 1
square head bolt (5/16-18 x 1 in.) ..................... 6
flat washer (5/16 in.) .......................................... 6
hex nut (5/16-18)................................................ 6
end cap for rear rail ........................................... 2
screw (#8-32 x 1/2 in.)....................................... 2
Y. Hardware for Blade Guard Bracket and Blade Guard
Assembly
Blade Guard Bracket .......................................... 1
hex cap screw (5/16-18 x 1/2 in.)....................... 2
lock washer (5/16 in.) ......................................... 2
Blade Guard Assembly.......................................1
socket head cap screw (1/4-20 x 3/8 in.) ........... 3
flat washer (1/4 in.)............................................. 3
M. Hardware for Mounting Switch Assembly
square nut (1/4-20)............................................. 2
screw (1/4-20 x 3/8 in.)....................................... 2
screw (#10-24 x 3/8 in.)...................................... 2
cord clip .............................................................. 2
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TABLE SAW 315.272350
Fig. 2 c
Note: Cord clip and screw mount to the either side of
saw cabinet and are used to secure motor cord, depending upon operator preference of switch assembly.
12
TOOLS NEEDED
The following tools are needed for assembly and alignment. Note: The five hex keys listed below have been provided with your saw. The remaining tools are typical shop tools and are not included with your saw.
SMALL / MEDIUM
PHILLIPS SCREWDRIVER
COMBINATION SQUARE
NUT DRIVER
8 mm, 10 mm, and 12 mm
HEX KEYS (PROVIDED)
2 mm, 3 mm, 4 mm, 5 mm, and 6 mm
HAMMER
FRAMING SQUARE
45° TRIANGLE
WRENCHES: 8 mm, 10 mm, and 12 mm
ADJUSTABLE WRENCH
13
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Fig. 3
TABLE SAW 315.272350
KNOW YOUR TABLE SAW
ANTI-KICKBACK PAWLS
BLADE GUARD
MITER
GAGE GROOVE
TABLE
EXTENSION
MITER
GAGE
FEATURES
RIVING KNIFE
OR SPREADER
BLADE
REAR RAIL
ALIGN-A-CUT
INSERT
RIP FENCE
TABLE
EXTENSION
SCALE
FRONT
RAIL
BELT COVER
MOTOR
BEVEL
HANDWHEEL
BEVEL
SCALE
HEIGHT
HANDWHEEL
LEG STAND
SWITCH
WITH KEY
RIP FENCE
HANDLE
LEVELING FOOT
BEVEL
LOCK HANDLE
®
TABLE SAW 315.272350
Fig. 4
14
FEATURES
OVERVIEW
The upper portion of the blade projects up through the table, surrounded by an insert called the throat plate. The height of the blade is set with a handwheel on the front of the cabinet. To accommodate wide panels, the tabletop has extensions on each side. Detailed instructions are provided in the this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts.
For cuts with the blade straight up and cutting across the grain (cross cuts or miter cuts), use the miter gage to set the angle and push the wood into the blade. To cut with the blade straight up, along the grain of the wood (rip cuts), use the rip fence to guide the wood. Push smaller pieces with a pushblock or pushstick.
Operation
section of
To tilt the blade for a bevel cut, use the bevel handwheel on the side of the cabinet. A bevel scale on the front of the cabinet shows the blade angle. Inside the cabinet, adjustable positive stops control the degree of tilt.
Use the miter gage with a bevel cross cut (compound cut) and the rip fence with a bevel rip cut. Other cuts require special attachments, which have detailed instructions to reduce risk of injury and ensure the best performance from your new saw.
Before attempting to use your saw, familiarize yourself with all operating features and safety requirements of your Sears Craftsman table saw. The saw’s features are described below.
ALIGN-A-CUT INSERT - A plastic insert on which marks may be made to indicate the location of the sawcut on the workpiece.
ANTI-KICKBACK PAWLS - Kickback is a hazard in
which the workpiece is thrown back toward the operator. The toothed pawls are designed to snag the workpiece to prevent or reduce injury should kickback occur.
BEVEL HANDWHEEL - This handwheel, on the right side of the cabinet, tilts the blade for a bevel cut.
BEVEL SCALE - The easy-to-read scale on the front of the workstand shows the exact blade angle.
BLADE - This saw is provided with a Craftsman 64
tooth, 10 in. steel blade. The blade is adjusted with bevel and height handwheels on the cabinet. Bevel angles are locked with a handle below the front rail.
WARNING: Be sure to use only blades rated for
at least 5,000 rpm and recommended for use on this saw. Check with your nearest Sears retail store.
BLADE GUARD - Always keep the guard down over the blade for through-sawing cuts.
BEVEL LOCK HANDLE - This handle, placed just under the worktable surface on the front of the cabi­net, locks the angle setting of the blade. Be sure the handle is hanging straight down before tilting the blade. If it is not straight down, it may jam and bend the locking bolt.
HEIGHT HANDWHEEL - Use this handwheel to lower and raise the blade for adjustments or replacement. It is located on the front of the cabinet.
MITER GAGE
-
This gage aligns the wood for a crosscut. The easy-to-read indicator shows the exact angle for a miter cut, with positive stops at 90° and 45°.
MITER GAGE GROOVES - The miter gage rides in these grooves on either side of the blade.
MITER GAGE KNOB - Located on the miter gage, this knob locks in the cutting angle after selection.
MOTOR (13 AMP) - The powerful induction motor is
1.5HP (3HP maximum developed), with capacitor start and V-belt drive, and is housed in a sturdy steel base.
RAILS - Front and rear rails provide support for large
workpieces and the rip fence.
RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the rip fence handle. Grooves run along the top and sides of the rip fence for use with optional clamps and accessories.
RIP FENCE HANDLE - The handle on the front of the rip fence releases the rip fence or locks it in place.
RIVING KNIFE OR SPREADER - Located directly behind the blade, it keeps cut edges from binding and supports the blade guard.
SCALE - Found on the front rail, the easy-to-read scale provides precise measurements in rip cuts.
SWITCH WITH KEY - Your table saw has an easy
access power switch located below the front rail. The yellow switch key must be removed from the hard­ware bag and inserted into the switch before saw can be operated. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool.
TABLE EXTENSIONS - Removable stamped steel
extensions, 12 in. by 27 in., support larger workpieces.
15
®
TABLE SAW 315.272350
ASSEMBLY
Assembly is best done in the area where the saw will be used. When you remove the table saw base, loose parts, and hardware from the packing materials, check all items with the loose parts list and drawing. If you are unsure about the description of any part, refer to the drawing. If any parts are missing, delay assembling until you have obtained the missing part(s).
INSTALLING HANDWHEELS ON TABLE SAW BASE
See Figure 5.
Each handwheel bag contains a handwheel, a screw (#10-24 x 1/2 in.), and a flat washer (#10).
Align handwheels to the shaft ends that extend from the front and right side of the table saw base. Match the flat spots on the shaft and inside the handwheel. Insert a screw and a flat washer in the handwheel center and tighten with a 4 mm hex key.
BEVEL
HANDWHEEL
TABLE
SAW BASE
HEIGHT
HANDWHEEL
SHAFT END
WASHER
SCREW
Fig. 5
Note: If you do not use the leg stand and mount the
saw table base on a bench instead of the legs, go to the procedure for Be sure the bench surface has an opening for sawdust to fall through. The opening should be as large as the opening in the bottom of the saw table base. A height of 36 inches from the top of the saw table to the floor is recommended.
ASSEMBLING LEG STAND
See Figures 6 and 7.
Take from the leg stand hardware bag the follow­ing:
24 carriage bolts (5/16-18 x 3/4 in.) 32 flat washers (5/16 in.) 32 hex nuts (5/16-18) 4 leveling feet
Note: Remaining hardware from this bag is used for
mounting leg stand on the table saw base.
Take 4 legs and 8 braces from loose parts.
Place a short upper brace inside two of the legs,
with the legs wide end up. (Upper braces have two large holes in each end.) Make sure the two dimples on the leg align with the two small holes on each brace.
UPPER BRACE
Assembling Table Extensions.
WASHER
HEX NUT
®
TABLE SAW 315.272350
CARRIAGE
BOLT
LOWER BRACE
LEVELING FOOT
16
HEX NUT
LEG
WASHER
HEX NUT
Fig. 6
ASSEMBLY
ASSEMBLING LEG STAND (Continued)
Align the two large holes on the brace and the legs. Insert the carriage bolts. Add flat washers and hex nuts and hand tighten. Repeat for the other short upper brace. These are the front and back sets.
For the sides, install a long upper brace on two legs. Add hardware and finger tighten. Repeat for the other long upper brace.
Use the same steps to install the lower braces. Tighten all hex nuts with a 12 mm wrench.
Place a hex nut and flat washer on each leveling foot. Install the leveling feet from the bottom of each leg with the bolts pointing up. Secure with a flat washer and hex nut but do not tighten.
Move the leg stand to desired location. Adjust the leveling feet with a 12 mm wrench, then securely tighten the top hex nut.
UPPER
BRACE
WARNING: Do not lift the saw table without
help. The table saw base weighs approximately 95 lbs. Hold it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these precautions can result in back injury.
Place the leg stand on the table saw base. Align the holes in the table with the holes in the end braces. Make sure the Craftsman label faces the front of the saw (same side as height handwheel).
Place a flat washer on each bolt and insert through hole. Add a flat washer and a hex nut. Hand tighten.
Repeat for the three remaining holes. Tighten all hardware with a 12 mm wrench. You may find it helpful to use two wrenches, one wrench to hold the head of the bolt and one to tighten the hex nut. Leave the saw upside down to add table exten­sions.
HEX NUT
LEG STAND
LOWER BRACE
LEG
LEG STAND SHOWN ASSEMBLED
Fig. 7
MOUNTING THE LEG STAND ON THE TABLE SAW BASE
See Figure 8.
Take the following from the hardware bag: 4 hex bolts (5/16-18 x 3/4 in.)
4 hex nuts (5/16-18) 8 flat washers (5/16 in.)
Note: This hardware was in the bag with hardware for
assembling the leg stand and leveling feet.
Place the saw table upside down on a smooth surface, such as cardboard, on the floor.
FLAT WASHER
FLAT WASHER
HEX BOLT
SAW BASE
17
Fig. 8
®
TABLE SAW 315.272350
ASSEMBLY
ASSEMBLING TABLE EXTENSIONS
See Figure 9.
Locate the table extensions and the small hard­ware bag with the following:
8 hex bolts (5/16-18 x 1 in.) 8 hex nuts (5/16-18)
16 flat washers (5/16 in.)
WARNING: The table extensions not only
provide a support for large or wide pieces of material, but help protect you. Serious injury can result from workpiece binding or kickback due to twisted rails or a misaligned rip fence.
With the saw upside down, align table extensions to the saw table. Put a flat washer on each bolt, and attach the extensions to the table by inserting bolts through holes from the direction of the table.
Slip the remaining flat washers and hex nuts on the bolts. Lightly tighten with a 12 mm wrench.
WARNING: Do not lift the saw table without
help. Hold it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these precautions can result in back injury.
ALIGNING TABLE EXTENSIONS
See Figure 10.
A good alignment allows the rails to slide on easily.
Stand at the front of the saw and line up the front edges of the saw table and extensions.
Pull the extensions out slightly, put a block of wood where the extension meets the table, and tap the block of wood with a hammer. Check and repeat until the front edges are even.
Lift each extension slightly until it is higher than table (if necessary, place a block below and tap upward). Center the block of wood over the front and rear edges and tap it until both are even (flush) with saw table. Recheck the front alignment. If even, tighten the screws with a 12 mm wrench.
BLOCK
OF WOOD
TABLE
EXTENSION
TABLE
EXTENSION
HEX
HEAD BOLT
FLAT
WASHER
HEX NUT
Fig. 9
Get help to stand saw assembly upright using the center saw table. Do not grasp saw by extensions.
®
TABLE SAW 315.272350
FRONT OF
SAW TABLE
FRONT OF
TABLE EXTENSION
BLOCK
OF WOOD
TAP
HERE
TOP OF
BLOCK
OF WOOD
TAP
HERE
TOP OF TABLE
EXTENSION
SAW TABLE
SPLIT RAIL DESIGN
Your saw has a split rail design. The front and rear rails each have a left and right piece that must be installed. They are joined together on your saw with a connector. We suggest that you install the right rear and right front pieces first. Align and secure these pieces, then use the connectors provided to secure left rear and left front pieces.
18
Fig. 10
ASSEMBLY
Note: The right side of saw is on your right when
facing the saw, as if you were in normal operating position.
INSTALLING THE REAR RAIL
See Figures 11 – 13.
WARNING: Front and rear rails must be
installed and carefully aligned to reduce the risk of kickback. Kickback can result in serious injury.
From the carton, remove the rear rail pieces and the following hardware:
6 square head bolts (5/16-18 x 1 in.) 6 flat washers (5/16 in.) 6 hex nuts (5/16-18) Rear rail connector Right and left end caps for rear rail 2 screws (#8-32 x 1/2 in.)
Note: Remaining hardware from this hardware bag is
used for installing the front rail and end caps.
At the back of the table, put the square head bolts in the holes in the edge of the saw table and the outer holes in each extension table so the bolt heads extend outward 1/2 in.
Under the table, loosely attach washers and hex nuts onto bolts. Slide the slot on the rear rail over the bolts. Adjust each bolt to fit the rail closely to the table.
Position right rail (longest piece) so that right hand edge extends 2-1/2 inches beyond table extension.
Push right rail against table and tighten each nut with a 12 mm wrench. If rail jams and does not slide easily over bolts, re-align table extensions.
Put the end caps on rail ends. Insert the screws and tighten with a phillips head screwdriver.
SQUARE
HEAD BOLTS
TABLE
EXTENSION
REAR RAIL
CONNECTOR
HEX NUT
FLAT
WASHER
TABLE
REAR RAIL
Fig. 12
2-1/2 in.
SLOT
REAR RAIL
SQUARE
HEAD BOLTS
WASHER
TABLE
EXTENSION
FLAT
HEX NUT
Fig. 11
19
REAR RAIL
REAR OF SAW
END CAP
SCREW
®
TABLE SAW 315.272350
Fig. 13
ASSEMBLY
5
6
7
8
9
10
INSTALLING THE FRONT RAIL
See Figures 14 and 15.
Get the front rail pieces, the switch assembly, and the following hardware:
6 square head bolts (5/16-18 x 1 in.) 6 flat washers (5/16 in.) 6 hex nuts (5/16-18) 2 screws (1/4-20 x 3/8 in.) (located on switch plate) 2 square nuts (1/4-20) (located on switch plate) Front rail connector Right and left end caps for front rail 2 screws (#8-32 x 1/2 in.)
Set aside end caps and screws until you have aligned the rip fence and front rail.
Insert the six square head bolts into the table and extensions, so the bolt heads extend outward 1/2 in.
Loosely attach a washer and a hex nut to each bolt.
The back of the rail has two slots. Slide the upper slot over the bolts. (Bottom slot is for switch.)
Align the right rail from left to right – match the 7-1/8 in. mark on the right scale to the right edge of the table saw base (main table).
15.
Snug right rail against table. Finger-tighten each nut on the table and extensions.
Locate the switch assembly. The two screws are installed through the back of the switch plate with the square nuts extending out toward the front.
Note: The square nuts are loose on the switch plate.
Slide the square nuts into the lower slot of the rail.
Slide the switch assembly to a convenient position,
leaving ample clearance for the handwheel. Tighten securely with a screwdriver. Do not tighten the rail bolts.
Attach the end caps and screws with a phillips screwdriver.
See Figure
SQUARE
HEAD BOLTS
TABLE
EXTENSION
FRONT RAIL
CONNECTOR
SCALE
TABLE
FRONT RAIL
HEX NUT
FLAT
WASHER
Fig. 14
END CAP
SCREW
WARNING: Place the switch out of the
immediate work area to avoid accidentally turning it off during operation.
SAW TABLE
7-1/8 in. MARK
RIGHT SCALE
®
TABLE SAW 315.272350
TABLE
EXTENSION
FRONT RAIL
TABLE
EXTENSION
RAIL SLOT
FRONT RAIL
SWITCH SLOT
SWITCH
WITH KEY
Fig. 15
20
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