Craftsman 315.269210 User Manual

Operator's Manual

PROFESSIONAL
first use of this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA Visit the Craftsman Web page: www.sears.com/craftsman
1-03
Maintenance Parts List
US

TABLE OF CONTENT

Warranty.............................................................................................................................................................2
Introduction...........................................................................................................................................................2
General Safety Rules......................................................................................................................................3-4
Specific Safety Rules......................................................................................................................................... 4
Symbols ..............................................................................................................................................................5
Specifications..................................................................................................................................................... 6
Unpacking........................................................................................................................................................... 6
Features ......................................................................................................................................................... 7-8
Adjustments.................................................................................................................................................. 9-11
Operation.................................................................................................................................................... 12-17
Maintenance.....................................................................................................................................................18
Accessories......................................................................................................................................................19
Exploded View and Repair Parts List.........................................................................................................20-21
Parts, Ordering, and Service.............................................................................................................................22

WARRANT

i
FULL ONE YEAR WARRANTY ON CRAFTSMAN PROFESSIONAL ROUTER If this EiiFTSMHi router fails due to a defect in material or workmanship within one year from the date of
purchase, Sears will replace it. free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY RETURNING THE TOOL TO THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

INTRODUCTION

Your router has many features for making routing operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this router making it easy to maintain and operate.
WARNING; Do not attempt to use this tool until you have read thoroughly and understand completely the operator’s manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use your tool properly and only for what it is intended, you will enjoy years of safe, reliable service.
A Look for this symbol to point out important safety precautions. It means attention!!!
Your safety is involved.
WARNING; The operation of any router can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores. Always wear eye protection which is marked to comply with ANSI Z87.1.
2

GENERAL SAFETY RULES

WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS WORK AREA

■ Keep your work area clean and well lit Cluttered benches and dark areas invite accidents.
■ Do not operate power tools in explosive atmo spheres, such as in the presence of flammable liquids, gases, or dust. Power tools may create sparks which may ignite the dust or fumes.
■ Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

■ Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polar ized outlet. Do not change the plug in any way. Double insulation H eliminates the need for the three-wire grounded power cord and grounded power supply system.
■ Avoid body contact with grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There Is an Increased risk of electric shock if your body is grounded.
■ Don’t expose power tools to rain or wet condi tions. Water entering a power tool will increase the risk of electric shock.
■ Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
■ When operating a power too! outside, use an out door extension cord marked “ W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

PERSONAL SAFETY

■ Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influ ence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
■ Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in
moving parts.
■ Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on, invites accidents.
■ Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.
■ Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. Do not use on a ladder or unstable support.
■ Use safety equipment. Always wear eye protec tion. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

■ Use clamps or other practical way to secure and support the workpiece to a stable platform.
Holding the work by hand or against your body is
unstable and may lead to loss of control.
■ Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
■ Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
■ Disconnect the plug from power source before making any adjustments, changing accesso ries, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
■ Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
■ Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.
■ Check for misalignment or binding of moving parts, breakage of parts, and any other condi tion that may affect the tool’s operation. If damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained
tools.
■ Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.

GENERAL SAFETY RULES

SERVICE

■ Tool service must be performed only by quali fied repair personnel. Service or maintenance
performed by unqualified personnel could result in
a risk of injury.
I
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its cord. Contact with a “live” wire will make exposed metal parts of the tool “live” shock the operator.

ADDITIONAL RULES FOR SAFE OPERATION

■ Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
■ Always wear safety glasses. Everyday eye glasses have only impact-resistant lenses; they are NOT safety glasses. Following this rule will reduce the risk of serious personal injury.
■ Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
■ Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
■ Inspect tool cords periodically and, if damaged, have repaired at your nearest authorized ser vice center. Constantly stay aware of cord location. Following this rule will reduce the risk of electric shock or fire.
■ Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or re placed by an authorized service center. Follow ing this rule will reduce the risk of shock, fire, or serious injury.
■ Do not abuse cord. Never carry the tool by the cord or yank it to disconnect it from the recep tacle. Keep cord away from heat, oil, and sharp edges. Following this rule will reduce the risk of electric shock or fire.

SPECIFIC SAFETY RULE

When servicing a tool, use only identical re placement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or
injury.
Make sure your extension cord is in good
condition. When using an extension cord, be
sure to use one heavy enough to carry the
current your product will draw. A wire gage size
(A.W.G.) of at leas! 16 is recommended for an extension cord 100 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Inspect for and remove all nails from lumber
before routing. Following this rule will reduce the
risk of serious personal injury.
Drugs, alcohol, medication. Do not operate tool while under the influence of drugs, alcohol, or any medication. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury. Save these instructions. Refer to them fre
quently and use them to instruct others who
may use this tool. If you loan someone this tool,
loan them these instructions also.
I WARNING: Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints.
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically­treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
and

SYMBOLS

Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency {cycles per second)
W Watt Power
min Minutes Time
a..
"o
H
.../min Revolutions or Reciprocation Per Minute Revolutions, strokes, surface speed,
A
®)
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
Alternating Current Type or a characteristic of current
No Load Speed Rotational speed, at no load
Class II Construction Designates double-insulated
construction tools
orbits etc. per minute
Safety Alert Indicates danger, warning or caution.
It means attention!!! Your safety is
involved.
Wet Conditions Alert Do not expose to rain or use in damp
locations.
SYMBOL MEANING
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
A
A
A
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
follow the safety precautions to reduce the risk of fire, electric shock and personal injury. WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
SAVE THESE INSTRUCTIONS
SPECIFICATION
Depth of Cut 0-1-1/2 in. Collet 1/2 in. and 1/4 in. Horsepower 2 Input 120 volts. 60 Hz, AC only. 9.5 amps

UNPACKIN

Your router has been shipped completely assembled.
Inspect it carefully to make sure no breakage or damage has occurred during shipping. If any parts are damaged or missing, contact your nearest Sears
Retail Store to obtain replacement parts before attempting to operate router. A wrench, a 1/4 in. collet assembly, and this operator's manual are also included.
No Load Speed Power Cord Net Weight
WARNING: If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.
15,000 - 25,000/min
10 ft.
7 lbs. 6 oz.

DOUBLE INSULATION

Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
Important: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest authorized service center for repair. Always use original factory replacement parts when servicing.
A WARNING: The double insulated system is
intended to protect the user from shock resulting from a break in the tool's internal wiring. Observe all normal safety precautions to avoid electrical shock.

ELECTRICAL CONNECTION

Your router has a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current).
Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat, if your tool does not operate when plugged into an outlet, double-check the power supply.

SWITCH

To turn the router ON, toggle the switch to the I position. To turn the router OFF. toggle the switch to the O position.

SPINDLE LOCK

The spindle lock secures the spindle while you make adjustments and acts as a retainer to keep the router body from coming out of the base.

DEPTH ADJUSTING RING

The depth adjusting ring allows you to adjust the depth of cut.

LOCKING ARM

The locking arm secures the motor housing in the base.

CHIP SHIELD

A clear plastic chip shield is installed on the front of your router for protection against flying dust and chips. The shield is designed to fit the opening of the router base, if necessary to remove chip shield, squeeze the tabs on each end and pull outward. To replace, squeeze the tabs at each end, fit into opening, then release. For your protection, do not use router without chip shield properly in place. Peel the horsepower label from chip shield and discard.

VARIABLE SPEED

Your router has advanced electronic features, designed to assist you in getting the maximum use from your router. By making proper speed selections, your router can be adjusted to specific routing needs. This eliminates much of the guess work previously needed to perform a given job. Both the experienced and inexperienced router users benefit, obtaining professional like results with fewer job errors.
The variable speed control allows the router speed to be adjusted from 15,000 to 25,000 RPM. The variable speed control selector is conveniently located on the top of the motor housing.
Speed can be set according to the approximate cutter diameter you will be using and to the hardness of the material being cut. The best cuts are made when the cutter is fed through material at the proper rate of feed.

VACUUM ATTACHMENT

The vacuum attachment allows you to attach a standard shop vacuum to the router for easy clean up.
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