Craftsman 247.799640 User Manual

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OWNER'S

MANUAL

MODEL NO.
247.799E40
Caution: Read and Follow All Safety Rules and instructions Before Operating
This Equipment
CRAFTSMAN
9 HORSEPOWER MULCHING AND BAGGING CHIPPER-VACUUM
Assembly Operation
Customer Responsibilities Service and Adjustment Repair Parts
®
SEARS, ROEBUCK AND CO., HoWman Estates, IL 60179 U.S.A.
inted in U.S.A.
770-8894K 2/95
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IMPORTANT
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANSER THE PERSONAL
SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE
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ATTEMPTING TO OPERATE YOUR POWER CHIPPER-VACUUM. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— HEED ITS WARMING.
Your chipper-vacuum was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the
DANGER' operator can result in serious injury. This unit is capable of amputating fingers and hands
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and throwing objects. Failure to observe the following safety Instructions could result in serious injury or death.

SAFE OPERATION PRACTICES

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I. GENERAL OPERATION
к» Read this owner’s guide carefully in its entire^ before attempt
ing to assemble this machine. Read, understand, and follow all instructions on the machine and in the manualjs) before opera tion. Be completely familiar with the controls and the proper use of the machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replace
ment parts.
• Your chipper-vacuum is a powerful tool, not a plaything. Therefore, exercise extreme caution at all times. Your unit has
been designed to perform two jobs; to chip and vacuum vegeta
tion found in a normal yard. Do not use it for any other purpose.
• Never allow children under 16 to operate the unit. Children 16 years and older should only operate under close parental super
vision. Only responsible individuals who are familiar with these
rules of safe operation should be allowed to use your unit.
• Keep the area of operation clear of all persons, particularly small
children and pets. Stop the engine when they are in the vicinity of the unit.
• When feeding material into this equipment, be extremely careful
that pieces of melal, rocks, bottles, cans or other foreign objects are not included. Personal injury or damage to the machine could result.
• Always wear safety glasses or safety goggles, during operation and while performing an adjustment or repair, to protect eyes from foreign objects that may be thrown from the machine.
• Wear sturdy, rough-soled work shoes and close fitting slacks and shirt. Shirt and slacks that cover the arms and legs and
steel-toed shoes are recommended. Do not wear loose fitting clothes or jewelry and secure hair so it above shoulder length. They can be caught in moving parts. Never operate a unit In bare feet, sandals or sneakers. Wear gloves when feeding mate rial in the chipper chute.
• Do not operate the unit while under the influence of alcohol or drugs.
• Do not over-reach. Keep proper footing and balance at all times.
• Never place your hands or any part of your body or clothing near
or under rotating parts. Keep clear of the discharge opening at all times Never insert your hands or any part of your body or clothing into the nozzle, chipper chute or discharge opening as the rotating impeller can cause serious injury.
• If it is necessary for any reason to unclog the feed intake or dis
charge openings or to inspect or repair any part of the machine where a moving part can come in contact with your body or
clothing, stop the machine, allow it to cool, disconnect the spark plug wire from the spark plug and move it away from the spark plug before attempting to unclog, inspect or repair.
• Never operate unit without vacuum bag and discharge chute
properly affixed to unit Large zippered end of bag must be closed to prevent objects from being blown out.
• Never operate unit without either the inlet nozzle or optional hose attachment properly affixed to unit. These devices shield the operator from accidental contact with the rotating impeller. Never attempt to convert the unit from nozzle to hose mode or vice versa with the engine running.
• Never attempt to remove or empty vacuum hag when engine is
running. Shut the engine off and wait for the impeller to come to
a complete stop before removing the bag. The impeller contin
ues to rotate for a few seconds after the engine is shut off. Never place any part of the body in the impeller area until you
are sure the impeller has stopped rotating.
• Keep all guards and safely devices in place and operating prop erly.
• Do not allow an accumulation of processed material to build up in the discharge area as this will prevent proper discharge and can result In kick-back from the chipper chute.
• Keep your face and body back from chipper chute to avoid acci dental bounce back of any material.
• If the cutting mechanism strikes a foreign object or if your
machine should start making an unusual noise or vibration, immediately stop the engine, disconnect the spark plug wire and move the wire away from the spark plug. Allow the machine to stop and take the following steps.
• Inspect for damage
• Repair or replace any damaged parts.
• Check for any loose parts and tighten to assure continued safe operation.
• Muffler and engine become hot and can cause a burn. Do not touch.
• Do not allow leaves or other debris to buiid up on engine’s muf
fler. The debris could ignite and cause a fire.
• Do not operate engine if air cleaner or cover over carburetor air
intake is removed, except for adjustment. Removal of such
parts could create a fire hazard.
Ul. CHILDREN
"Tragic accidents can occur if the operator is not alert to the pres
ence of small children. Children are often attracted to the chipping and vacuuming activity. Never assume that children will remain
where you last saw them.
• Keep children out of the work area and under the watchful eye of a responsible adult other than the operator.
• Be alert and turn the unit off if a child enters the area.
• Never allow children under the age of 16 to operate the chipper-
vacuum,
III. SERVICE
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• Use extreme care in handling gasoline and other fuels. They are extremely flammable anti the vapors are explosive.
• Store fuei and oil in approved containers, away from heat and open flame, and out of the reach of children.
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• Check and add fuel before starting the engine. Never remove gas cap or add fuel while the engine Is running. Allow engine to cool at least two minutes before refueling.
• Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Never refuel unit indoors because flammable vapors will accumulate in the area.
• Never store the machine or fuel container inside where there is an open flame or spark such as a gas hot water heater, clothes dryer or furnace,
Never run your machine in an enclosed area as the exhaust from the engine contains carbon monoxide, which Is a odorless, tasteless and deadly poisonous gas.
To reduce fire hazard, keep engine and muffler free of leaves, grass, and other debris build-up. Clean up fuel and oil spillage. Allow unit to cool at least 5 minutes before storing.
Before cleaning, repairing, or inspecting, make certain the impeller and ail moving parts have stopped. Disconnect the spark plug wire and keep wire away from spark plug to prevent accidental starting. Do not use flammable solutions to clean air filter.
• keep alt nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices. Check their proper operation regularly.
• After striking a foreign object, immediately stop the engine, dis connect the spark plug wire from the spark plug, and thoroughly inspect the unit for any damage. Repair damage before starting and operating unit.
• Do not alter or tamper with the engine’s governor setting. The governor controls the maximum safe operating speed of the engine. Over-speeding the engine is dangerous and will cause damage to the engine and to other moving parts of the machine.
• Check the vacuum bag frequency for wear. Replace if worn or damaged.
• Keep vacuum bag free of debris when not in use.
OWNER’S MANUAL
SAFETY LABEL
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Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
WARNING YOUR RESPONSlBiLlTY
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CONGRATULATIONS on your purchase of a Sears
Craftsman Chipper-Vacuum. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem
edy, please contact your nearest Sears Service Center/
Department in the United States. We have competent, well­trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your chipper-vacuum
properly. Always observe the "SAFETY RULES.”
MODEL NUMBER 247.799640
SERIAL NUMBER^
DATE OF PURCHASE.
PRODUCT SPECIFICATIONS
Horsepower: Engine Oil Capacity:
API Classification SF, SG or SH Fuel Capacity:
Approximately 1 Gallon
Spark Plug (Gap .030 in.):
Tire Pressure:
MAINTENANCE AGREEMENT
9.0
SAE 30
(26 Ounces)
(Unleaded)
Champion
J-8C (or
Equivalent)
24 p.s.i.
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A LABEL ATTACHED TO THE FRAME OF THE CHIPPER-VACUUM.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your chipper-vacuum. Follow the instructions under “Customer Respon sibilities” and “Storage” sections of this Owner’s
Manual-
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.
WARNING: This unit is equipped with an internal combus tion engine and should not be used on or near any unim
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effec tive working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code}. Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manual.)
WARRANTY
FULL ONE YEAR WARRANTY ON CRAFTSMAN GAS CHIPPER-VACUUM
For one year from the date of purchase, when this Craftsman chipper-vacuum is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the operator’s manual, Sears will repair, free of charge, any defect in materia! or workmanship.
This warranty excludes the chipper blades, flails, air cleaners, spark plugs, catcher bags and tires, which are expendable parts and become worn during normal use.
If this chipper-shredder is used for commercial or rental purposes, this warranty applies for only 30 days from
the date of purchase. WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER IN THE
UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179
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TABLE OF CONTENTS
SAFETY RULES
PRODUCT SPECIFICATIONS....................................4
MAINTENANCE AGREEMENT CUSTOMER RESPONSIBILITiES...
WARRANTY............................................................ 4
INDEX.................................................................... 5
ACCESSORIES...........................................................5
ASSEMBLY..............................................................6-8
Accessories Adjustments:
Carburetor........................................................... 17
Clutch Cable...........................................................7
Engine Speed..................................................... 17
Shift Rod
Assembly instructions
Catcher Bag
Controls......................................................................9
Customer Responsibilities.............................4, 12,13
Engine:
Lubrication...........................................................12
Maintenance Starting
Stopping............................................................
Storage.............................................................. 14
Fuel......................................................................... 10
Lubrication
......................................................
..................................
................
............................................................. 5
.......................................................... 16
.........................................
C
.............................................................
....................................................
..............................................................
F
L
...........
.................................................. 12
4, 12, 13
12,13
2, 3
6-8
7, 8
11
9,11
OPERATION
4
CUSTOMER RESPONSIBILITIES.......................12,13
STORAGE SERVICE AND ADJUSTMENT TROUBLE SHOOTING PARTS ORDERING/SERVICE
REPAIR PARTS-CHfPPER-VACUUM REPAIR PARTS—ENGINE
INDEX
Maintenance:
Oil
Operating Tips
Repair/Replacement Parts
Responsibilities, Customer........................4,12,13
Safety Rules.............................................................2, 3
Sharpening.......................................................
Spark Plug
Specifications.............................................................4
Storage
Table of Contents.......................................................5
Trouble Shooting
Unclogging
Unpacking................................................................q
Warranty ................................................................... 4
............
........................................................
Agreement
Schedule...............................................................12
Engine
Chipper-Vacuum ..................................................12
..............................................................................
.......................................................
...............................................................
............................................................... ......
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.............................................
...........................
..........................................
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................
.................................
M
............................................................
O
.....................................................
R
......
..................
S
T
.....................................................
U
8-11
........14
14-17
...18
19-25 26-29
12,13
9,10
........19-29
........15
.....
.....14,15
w
18
4
10
13
13
.....
14
ACCESSORIES
These accessories were available when the chipper-vacuum was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order repair parts for you when vou provide the model number of your chipper-vacuum.
Spark
Plug
ft
Filter
UNii
Air
Muffler
ENGINE
Engine
Oil
i
Gas Can
Stabilizer
CHIPPER-VACUUM
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ASSEMBLY INSTRUCTIONS
IMPORTANT: This unit is shipped WITHOUT GASO
LINE or OIL In the engine. After assembly, see opera tion section of this manual for proper fuel and engine oil recommendations.
NOTE: To determine right and left hand sides of your
chipper-vacuum, stand behind and face the unit
(Refer to figure 7). Your chipper-vacuum has been completely assem
bled at the factory except for the front wheels, hub
caps, nozzle, chipper chute, support bracket and bag.
A pair of safety glasses and bottle of oil are also
included in the carton.
TO REMOVE CHIPPER-VACUUM FROM CARTON
Cut the corner of the carton. Remove all packing
inserts and loose parts. Push down on handle to lift
front of chipper-vacuum, and roll chipper-vacuum out
of the carton. Make certain all parts and literature have been removed before the carton is discarded.
TOOLS REQUIRED FOR ASSEMBLY
(1} 3/4“ Open End Wrench (2) 1/2” or Adjustable Wrenches Ò) 9/16" Wrench
(1) Funnel
LOOSE PARTS IN CARTON (See Figure 1)
(2) Front Wheels (2) HubCapst
(1) Nozzle (1) Chipper Chute (1) Support Bracket fNot Shown
(1) Bag (1) Shift Knobt Ò) Tamper Plugt (1) Safety Giassest (1) Bottle of Oil
FIGURE 2.
HOW TO SET-UP YOUR CHIPPER-VACUUM
ATTACHING THE FRONT WHEELS
• Tilt unit backward so that it rests on the handle­(place a piece of the carton under handle to avoid scratches). Remove the cardboard packing material around the wheel brackets.
• Remove the hex lock nuts and shoulder bolts from the front of the wheel brackets. See figure 2.
Place wave washer on shoulder bolt, insert shoulder bolt through wheel, with the head of the shoulder bolt through the flat side of the wheel.
Assemble wheel to outside of wheel bracket. Secure with cupped washer (cupped side of
washer goes against the bracket) and hex lock nut. Tighten.
• Align the four tabs on the hub caps with the four holes in the wheel. Press in each tab until it locks in place. The hub cap edges must be flush with the wheel rim when installed properly.
ATTACHING THE NOZZLE (See figure 3)
• Remove the three plastic wing nuts frorn the front
of the chipper-vacuum. Place the nozzle in position over the three weld studs. Secure with the wing
nuts just removed. NOTE: The metal tab in the nozzle must depress the safety switch on the front of the chipper-vacuum or
the engine will not start.
• Set unit in upright position.
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FIGURE 5.
Drive
ATTACHING THE CHIPPER CHUTE AND SUPPORT BRACKET (See figure 4)
• Remove the two hex lock nuts from the hex bolts which secure the right side of the upper handJe to the lower handle. Leave bolts and washers in
place.
• Remove three cupped washers and 5/16" hex nuts from the weld studs beside the opening on the right side of the chipper-vacuum.
• Place the chipper chute in position over the weld studs (slot goes at the bottom). Secure with cupped washers and hex nuts just removed.
NOTE; Only tighten the three nuts one or two threads
for ease of further assembly.
NOTE: Cupped side of the washer goes against the
chipper chute. See figure 2 to identify cupped side of washer.
« Remove the two hex bolts, flat washers and nuts
which are attached to the support bracket.
• Attach the support bracket to the bottom of the chipper chute loosely using the hardware removed previously. HEADS OF THE HEX BOLTS AND WASHERS GO TO THE INSIDE OF THE CHIPPER CHUTE.
• Place the support bracket over the two bolts in the handle. Pushing UP on the chipper chute will aid the alignment of the holes in the support bracket with the bolts in the handle.
• Tighten ail hardware securely on the chipper chute, support bracket and handle.
ATTACHING THE CLUTCH CABLE
The clutch cable has been assembled at the factory.
Loosen the hex nuts at the cable bracket. Hook the “Z" end of the cable into the drive clutch handle from the outside to the inside as shown in figure 5A. Pliers
wilt aid in assembly. CLUTCH CABLE ADJUSTMENT
Adjust the hex nuts at the cable bracket so there is no siack in the cable, but the cable Is NOT tight. Do not overtighten the cable. See figure 5B.
To check the clutch adjustment, proceed as follows.
• Push the chipper-vacuum backward and forward with the drive clutch handle released, it should
move freely.
If it does not, loosen both hex nuts at the cable
bracket. See figure 5B. Turn bottom nut counter clockwise to loosen the cable.
• Engage the drive dutch handle (hold against upper handle), and try to push chipper-vacuum backward and forward. The wheels should lock up. If the wheels do not lock up, loosen both hex nuts at the cable bracket. Turn bottom nut clockwise to
tighten the cable.
• Recheck adjustment. Tighten both hex nuts when
correct adjustment is reached.
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FIGURE 7.
FIGURE 8.
ATTACHING THE BAG
Place bag inside of handle assembly. Slip the opening on the bag over the discharge chute, mak
ing certain it is over the rib on the discharge chute. See figure 6.
• Place the four straps on the top of the bag over
upper handle, hooking them on studs. See figure 7.
NOTE: Be sure the bag goes under the drive ciutch handle.
• Squeeze the damp on the drawstring, and pull the
drawstring tight. Release the clamp.
INSTALLING THE SHIFT KNOB
Remove the cardboard protecting the threads. Thread
the shift knob onto the end of the shift lever.
TAMPER PLUG
The handle on the tamper plug must be in the vertical
position as shown in figure 8. To determine which side of the tamper plug is up, match the angle of the tamper plug to the angle of the chipper chute.
Insert the tamper plug into the chipper chute. Tamper plug should remain in the chipper chute whenever the chipper chute is not In use.
OPERATION
KNOW YOUR CHIPPER-VACUUM „ ..
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHIPPER-VACUUM.
Compare the illustrations with your chipper-vacuum to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
Drive Clutch
Shift
Lever
Chipper
Chute
Handle
Spark Plug
Wire and Boot
Fast
FIGURE 9.
■Throttle Stop
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MEETS ANSI SAFETY STANDARDS
Sears chipper-vacuums conform to the safety standards of the American National Standards Institute.
OPERATING CONTROLS (See figure 9^
SHIFT LEVER—^The shift lever determines ground speed. It may be placed in one of eight positions. Forward—one of six speeds. Position number one (1) is the slowest. Position number six (6) is the fastest. Reverse—two reverse (R) speeds. “R” {all the way to
the right) is the faster of the two.
DRIVE CLUTCH HANDLE (BAIL)—Squeezing the drive clutch handle against the upper handle engages
BEFORE USING YOUR CHIPPER-VACUUM, AGAIN REFER TO THE “SAFETY RULES” AS SHOWN ON PAGE 2 OF THIS MANUAL. ALWAYS BE CAREFUL.
The operation of any chipper-vacuum can result in foreign objects being throvi/n into the eyes, which can result in severe eye damage. Always wear the safety glasses provided with the chipper-vacuum or eye shields before chipping, or while performing any adjustments or repairs. We recommend Wide Vision Safety Mask for over spectacles or standard glasses avaiiabie at Sears Retail or Catalog Stores.
TO STOP ENGINE
• Move throttle control lever to STOP position. See
figure 9.
• Disconnect spark plug wire and move away from spark plug to prevent accidental starting while equipment is unattended.
the wheel drive. Release the drive clutch handle to stop the forward drive.
CHOKE LEVER—Used to enrich the fuel mixture in the carburetor when starting a cold engine.
STARTER HANDLE—Used to manually start the engine.
THROTTLE CONTROL—Controls engine speed and stops the engine.
The best height for the nozzle wiil vary according to the conditions. Adjust the height of the nozzle to find the setting which gives the best performance for flie operating conditions. In general, raise the nozzle to vacuum a thick layer of leaves; lower the nozzle for smooth surfaces.
HOW TO USE YOUR CHIPPER-VACUUM
WARNING: YOUR CHIPPER-VACUUM IS
EQUIPPED WITH A SAFETY SWITCH ON
A
TO ENGAGE DRIVE
IMPORTANT: Always release the drive clutch handle before moving the shift lever.
• With the engine running near top speed, move shift lever into one of the six FORWARD positions or two REVERSE positions. Select a speed appropri ate for the conditions that exist. Use the slower speeds until you are familiar with the operation of the chipper-vacuum.
• To engage the wheel drive, hold the drive clutch handle against the chipper-vacuum handle. Releasing the drive clutch handle stops the wheels from driving. Release the drive clutch handle to slow down when negotiating an obstacle, making a turn or stopping. Engage siowly to prevent front wheels from lifting up.
NOZZLE HEIGHT ADJUSTMENT The height adjustment knob is located on the right hand side of the chipper-vacuum. See figure 10. Turn the knob clockwise to raise the nozzle. Turn the knob counterclockwise to lower. (Be careful not to turn knob too far—rod could come out of ferrule.)
THE FRONT OF THE HOUSING. NOZZLE OR HOSE ATTACHMENT MUST BE IN
PLACE ON THE CHIPPER-VACUUM BEFORE THE ENGINE CAN BE STARTED.
USING THE CHIPPER CHUTE Do not attempt to chip any material other than vegeta
tion found in a normal yard {i.e., branches, leaves, twigs, etc,). Material such as stalks or heavy branches up to 3" in diameter may be fed into the chipper chute. See figure 11.
WARNING: MATERIAL UP TO A MAXI MUM OF 3“ IN DIAMETER MAY BE FED
A
INTO THE CHIPPER CHUTE, DO NOT ATTEMPT TO CHIP ANY MATERIAL LARGER THAN 3" IN DIAMETER. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT.
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if necessary, use the tamper plug provided to push material into the chipper chute. See figure 8. NEVER PLACE HANDS INSIDE CHIPPER CHUTE. Place
tamper plug inside chipper chute when not in use to deaden the sound.
GAS AND OIL FILL-UP
OIL Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil’s viscosity grade according to your expected operating temperature.
FIGURE 11. IMPORTANT: There is a flail screen located inside
the housing in the discharge area, tf the fiail screen becomes clogged, remove and clean as instructed in the Service and Adjustment section on page 14.
For best performance, it is important to keep the chipper blades sharp. If the composition of the material being discharged changes (becomes stringy, etc.) or if the rate at which the material is discharged slows down considerably, it is likely that the chipper blades are dull and need to be sharpened or
replaced. Refer to Service and Adjustments sections. TO EMPTY BAG
Open the large zipper on the bag to empty the bag.
See figure 12. Be certain the zipper is closed when
operating the unit.
Colder
5W30
NOTE: Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi viscosity oils will result in increased oil consumption when used above 32“F. Check your oil level more frequently to avoid possible engine damage from running low on oil.
• Use engine oil provided. Remove oil fill dipstick. See figure 13. With chipper-vacuum level, use a funnel to fill engine with oil to FULL mark on dipstick.
Capacity is approximately 26 ounces. Be careful not to overfill. Oil bottle provided contains 27 oz. of oil. Tilt chipper-vacuum toward the left (from behind the
hopper), then re-level. Check oil level. Refill to FULL
mark on dipstick if necessary. Replace dipstick and tighten.
32°F Warmer
SAE 30
FIGURE 12.
GAS
• Remove fuel cap and fill fuel tank with approxi
mately 1 gallon of clean, fresh, lead-free grade automotive gasoline. DO NOT use Ethyl or high octane gasoline. Be certain container is clean and free from rust or foreign particles. Never use gaso
line that may be stale from long periods of storage in the container. Replace fuel cap.
WARNING: DO NOT FILL CLOSER THAN
1/2 INCH OF TOP OF FUEL TANK TO
A
PREVENT SPILLS AND TO ALLOW FOR FUEL EXPANSION. IF GASOLINE IS ACCIDENTLY SPILLED, MOVE CHIPPER­VACUUM AWAY FROM AREA OF SPILL. AVOID CREATING ANY SOURCE OF IGNITION UNTIL GASOLINE VAPORS HAVE DISAPPEARED.
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Check the fuel level periodically to avoid rüñning out of gasoline while operating the chipper-vacuum. If the
unit runs out of gas as it is chipping, it may be neces
sary to unclog the unit before it can be restarted.
Refer to “Removing the Flail Screen” in SERVICE
AND ADJUSTMENT section.
WARNING: EXPERIENCE INDICATES THAT ALCO
HOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND
FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. TO AVOID
ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED OR TREATED WITH FUEL STABILIZER BEFORE STORAGE FOR 30 DAYS OR LONGER. USE FRESH FUEL NEXT SEASON. SEE “STORAGE” SECTION FOR ADDITIONAL INFORMATION.
NEVER USE ENGINE OR CARBURETOR CLEAN ER PRODUCTS IN THE FUEL TANK OR PERMA NENT DAMAGE MAY OCCUR.
TO START ENGINE
IMPORTANT: IF UNIT SHOWS ANY SIGN OF MOTION WITH THE CLUTCH HANDLE DISEN GAGED, SHUT ENGINE OFF IMMEDIATELY.
READJUST AS INSTRUCTED IN THE “FINAL ADJUSTMENTS” SECTION OF THE ASSEMBLY
INSTRUCTIONS.
NOTE: A noise will be heard when finding the start of the compression cycle. This noise is caused by the
flails and fingers which are patt of the shredding mech
anism failing into place, and should be expected. In addition, the flails and fingers will be noisy after the engine is started, until the impeller reaches full speed.
• Pul! rope with a rapid, continuous, full arm stroke. Keep a firm grip on start handle. Let rope rewind
slowly. Do rot let starter handle snap back against starter.
• Repeat preceding two instructions until engine
fires. When engine starts, move choke lever on engine halfway between CHOKE and OFF.
NOTE: if engine does not fire after three attempts, move choke lever halfway between CHOKE and OFF position and try again.
• Move throttle control to IDLE position for a few min
utes warm-up. Move choke lever to OFF position as engine warms up.
NOTE: In order to idle smoothly, a new engine may require 3 to 5 minutes running above slow idle speed. Idle speed has been adjusted to be correct after this break-in period.
Full Choke
Position
Off
Position
WARNING: BE SURE NO ONE OTHER THAN THE OPERATOR IS STANDING
A
Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope
will pull slightly harder at this point). Let the rope
rewind slowly.
NEAR THE CHIPPER-VACUUM WHILE STARTING OR OPERATING. DO NOT OPERATE THIS CHIPPER-VACUUM UNLESS THE NOZZLE, DISCHARGE CHUTE AND BAG HAVE BEEN PROPER LY INSTALLED.
Attach spark plug wire and rubber boot to spark plug if necessary. See figure 9.
Place the throttle control lever in FAST position. Move choke lever to CHOKE position (See figure
14). Place one foot on the left rear wheel to prevent the
unit from skidding while starting.
Choke
Lever
FIGURE 14.
TO STOP ENGINE
Move throttle control lever to STOP position. Disconnect spark plug wire and move away from
spark plug to prevent accidental starting while equipment is unattended.
11
Page 12
h*
Oil Pivot Points
E
a
o QC
Clean Chipper-Vacuum
CL
Check Engine Oil
CUSTOMER RESPONSIBILITIES
V
Change Engine Oil
lU
Service Air Cleaner
z <5
Z
Clean Engine Cylinder
lU
Spark Plug Muffler
V CHECK
GENERAL RECOMMENDATIONS
WARNING: ALWAYS STOP THE ENGINE AND DISCONNECT THE SPARK PLUG
A
• Periodically check all fasteners and be sure they are tight
• Follow the Maintenance Schedule above.
WIRE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
CHIPPER-VACUUM
LUBRICATION
Lubricate the pivot points on the height adjustment mechanism once a season using a light oil.
CLEANING
• Clean the chipper-vacuum thoroughly after each
use.
• Wash the bag periodically with water. Allow to dry thoroughly in the shade. Do not use heat.
ENGINE
ENGINE OIL
Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil’s viscosity grade according to your expected operating temperature.
V
V V V
Colder
5W30
NOTE; Although multi-viscosity oils (SE30, 10W30, etc.) improve starting in cold weather, these multi viscosity oils will result in increased oil consumption when used above 32” F. Check your oil ievei more frequently to avoid possible engine damage from running low on oil.
Your four-cycle engine will normally consume some oil—^therefore, check engine oil level regularly approx imately every five hours of operation and before each usage. Stop engine and wait several minutes before checking oil level. With engine level, the oil must be to FULL mark on dipstick (refer to figure 10). Change engine oil after the first five hours of operation, and every twenty-five hours thereafter.
To Drain Oil:
® Drain oil while engine is warm.
a. Remove oil drain cap. Refer to figure 10. Catch
oil in a suitable container.
b. When engine is drained of all oil, replace drain
cap securely.
® Refill with fresh oil. Refer to GAS AND OIL FILL
UP section.
* Replace dipstick.
32“F
SAE 30
12
Warmer
Page 13
AIR CLEANER The air cleaner prevents damaging dirt, dust, etc., from entering the carburetor and being forced into the engine and is important to engine life and per formance.
Never run your engine without air cleaner com pletely assembled.
To Service Air Cleaner: Senrice pre-cleaner after every 25 hours of use, or at least once a season. Replace filter every 100 hours of use, or at least once a season. Service pre-cleaner and filter more often under dusty conditions.
• Remove wing nut and cover. See figure 15.
• Slide pre-cleaner off filter. Clean the inside of base
and cover thoroughly.
® Clean pre-cleaner as follows.
Wash in water and detergent solution, and squeeze
(do not twist) until aii dirt is removed. Rinse thoroughly in clear water.
Wrap In a clean cloth and squeeze (do not twist)
until completely dry, or allow to air dry.
® if necessary, replace filter (do not attempt to clean). ® Install new filter on base. Slide pre-cieaner over
filter.
• Ihstali cover and wing nut. Tighten wing nut
securely.
WARNING: PERIODICALLY CLEAN MUF FLER AREA TO REMOVE ALL GRASS,
A
FIGURE 16.
SPARK PLUG The spark plug should be cleaned and the gap reset to .030" at least once a season or every 50 hours of operation. See figure 17. Spark plug replacement is reconnmended at the start of each season. Refer to engine parts list for correct spark plug type.
NOTE; Do not sandblast spark plug. Spark plug should be cleaned by scraping or wire brushing and washing with a commercial solvent.
DIRT AND COMBUSTIBLE DEBRIS.
Base
FIGURE 15.
CLEAN ENGINE
Clean engine periodically. Remove dirt and debris with a cloth or brush. Cleaning with a forceful spray of water is not recommended as water could contami nate the fuel system.
Yearly or every 25 hours, whichever occurs first, remove the air intake screen and blower housing, and
clean the areas shown in figure 16 to avoid over speeding, overheating and engine damage. Clean
more often if necessary.
Filter
Wing
Nut
Cover
MUFFLER Do not operate the chipper-vacuum without a muffler
or tamper with the exhaust system. Damaged mufflers or spark arresters couid create a fire hazard. Inspect periodically, and replace if necessary. If your engine is equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection. Replace if damaged.
13
Page 14
STORAGE
Prepare your chipper-vacuum for storage at the end of the season or if the unit will not be used for 30 days or more.
WARNING: NEVER STORE MACHINE WITH FUEL IN THE FUEL TANK INSIDE
NOTE: A yearly check-up by your local Sears Service
Center is a good way to make certain your chipper-
vacuum will provide maximum performance for the
next season.
OF BUILDING WHERE FUMES MAY
REACH AN OPEN FLAME OR SPARK, OR
WHERE IGNITION SOURCES ARE
PRESENT SUCH AS HOT WATER AND SPACE HEATERS, FURNACES, CLOTHES DRYERS, STOVES, ELECTRIC MOTORS,
ETC=
CHIPPER-VACUUM
• Clean the chipper-vacuum thoroughly.
• Wipe unit with an oiled rag to prevent rust (use a light oil or silicone).
ENGINE
IMPORTANT: IT IS IMPORTANT TO PREVENT
GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO. EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED QASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARA TION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
• Drain the fuel tank.
• Start the engine and let it run until the fuel lines and cahjurelor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carbure tor if using fuel stabilizer.
® Drain all the oil from the crankcase (this should be
done after the engine has been operated and is still warm) and refill the crankcase with fresh oil.
« If you have drained the fuel tank, protect the inside
of the engine as follows. Remove spark plug, pour
approximately 1/2 ounce (approximately one table spoon) of engine oil into cylinder and crank slowly
to distribute oil. Replace spark plug.
OTHER
• Do not store gasoline from one season to another. ® Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
® Store unit in a clean, dry area. Do not store next to
corrosive materials, such as fertiiizer.
NOTE: if storing in an unventiiated or metal storage shed, be certain to rustproof the equipment by coating with a light oil or silicone.
SERVICE & ADJUSTMENT
WARNING: ALWAYS STOP ENGINE AND
DISCONNECT SPARK PLUG WIRE AND
A
REMOVING THE FLAIL SCREEN
If the discharge area becomes clogged, remove the
flail screen and clean area as follows.
• Stop the engine. Make certain the chipper-vacuum has come to a complete stop. Disconnect the spark plug wire before unclogging the discharge chute.
MOVE IT AWAY FROM SPARK PLUG BEFORE PERFORMING ANY ADJUST
MENTS OR REPAIRS.
Remove the vacuum bag from the unit. Remove the four self-tapping screws from the
bottom of the discharge chute, and the hex bolt, flat washer and hex nut from the top. (Be careful not to drop the hardware into the chute.) Remove the dis
charge chute assembly. See figure 18.
14
Page 15
Hex Bolt
Flat Washer
Hex Nut
Discharge
Chute
Assembly
/ 9 Self-Tapping
Screws
Belt
Cover
Seif-Tapping
Screws
FIGURE 18.
Remove the two hex bolts and hex nuts which
extend through the housing. Lift the flail screen
from inside the housing. See figure 19.
FIGURE 20.
• Remove the access plate by removing two hex lock
nuts. See figure 21.
• Clean the screen by scraping or washing with
water. Reinstall the screen.
NOTE: Be certain to reassemble the flail screen with
the curved side down as shown in figure 19.
SHARPENING OR REPLACING CHIPPER BLADES
• Disconnect the spark plug wire and move away
from the spark plug,
• Remove the flail screen as instructed in the previ ous secflon.
• Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws.
See figure 20.
• Locate one of the chipper blades in the access plate opening by rotating the impeller assembly by hand. Remove the blade using a 3/16" alien
wrench on the outside of the blade and 1/2" wrench on the impeller assembly, inside the housing. Torque hardware to 250-350 inch pounds.
• Remove the other blade in the same manner. Replace or sharpen blades. If sharpening, make certain to remove an equal amount from each biade. Reassemble in reverse order.
NOTE: Make certain blades are reassembled with the sharp edge facing upward, as viewed from the access
plate opening.
15
Page 16
CHANGING THE FRICTION WHEEL RUBBER
The rubber on the friction wheel is subject to wear and should be checked after 50 hours of operation, and periodically thereafter. Replace friction wheel
rubber if any signs of wear or cracking are found.
Drain the gasoline and oil from the chipper­vacuum.
• Tip the unit backward so it rests on the handles.
• Remove the frame cover by removing eight self tapping screws from underneath the chipper­vacuum. See figure 22.
Remove the gear shaft from the unit by removing the hex bolts, lock washers and flat washers from each side of the frame. See figure 23. Hold the fric tion wheel assembly, and slide the gear shaft out of the unit toward the right side.
» Remove the six screws from the friction wheel
assembly (three from each side). Remove the fric
tion wheel rubber from between the friction wheel
plate.
® Reassemble new friction wheel rubber to the fric
tion wheel assembly, tightening the six screws in
rotation and with equal force.
« Slide the friction wheel assembly up onto the shift
mechanism, then slide the gear shaft back into the unit. Reassemble in reverse order.
® Readjust the clutch cable. Refer to adjustment sec
tion.
CLUTCH CABLE ADJUSTMENT
To adjust the clutch cable, refer to the “Clutch Cable Adjustment” section of Assembly Instructions.
SHIFT ROD ADJUSTMENT
If the shift rod needs adjustment to obtain forward or reverse correctly, proceed as follows. See figure 24.
• Remove the bag from the unit. ® Remove the hairpin clip and flat washer from the
upper end of the shift rod. Pull the ferrule out of the hole in the shift lever. (Make certain wave washer remains in place on the ferrule.)
® Place the shift lever in 6th position (all the way to
the left).
® Push down on the shift rod. Thread the fermie up
or down the shift rod until the ferrule lines up with the upper hole in the shift lever.
» Secure ferrule to shift lever with flat washer and
hairpin clip.
® if you cannot obtain proper adjustment, remove the
gasoline and oil from the engine. Tip the unit back
ward so it rests on the handle. Remove the bottom
frame cover. Check to see that all of the rubber on the friction w'heel on the aluminum plate when the shift lever is in the 6th position. Adjust the ferrule on the shift rod as needed. Reassemble.
16
Page 17
BELT REMOVAL AND REPLACEMENT
WARNING; Disconnect the spark plug wire and move away from the spark plug.
• Remove the plastic belt cover on the front of the engine by removing two self-tapping screws. Refer to figure 19.
Drain the gasoline and oil from the chipper­vacuum.
• Tip the unit backward so that it rests on the handles.
• Remove the frame cover by removing eight self tapping screws from underneath the chipper­vacuum. Refer to figure 14.
• Remove the idler pulley bracket as follows. See figure 25.
• Take the tension off the belt by pivoting the idler pulley toward you, and line up the holes in the idler bracket assembly. Insert a nail or simi lar object through the holes to hold the idler pulley in this position,
• Remove three seif-tapping screws, and lift off the idler bracket assembly.
Support
CARBURETOR ADJUSTMENT
WARNING: IF ANY ADJUSTMENTS ARE
MADE TO THE ENGINE WHILE THE
A
The carburetor has been pre-set at the factory and should not require adjustment. However, if your engine does not operate properly due to suspected carburetor problems, take your chipper-vacuum to your nearest SEARS Service Center.
ENGINE IS RUNNING (E.G. CARBURE TOR), KEEP CLEAR OF ALL MOVING PARTS. BE CAREFUL OF HEATED SUR FACES AND MUFFLER.
• Remove the hex bolt and lock washer from the engine pulley. See figure 25. Slip the engine pulley off the engine shaft, and remove the belt from the pulley.
• Loosen the nut on the stop bolt until there is clear ance between the support bracket and the friction wheel disc. See figure 26.
• Slip the belt between the friction wheel and friction wheel disc. Remove and replace belt. Reassemble following instruction in reverse order.
NOTE: The support bracket must rest on the stop bolt
after the new belt has been assembled.
ENGINE SPEED
Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe the engine is running too fast or too slow, take your chipper-vacuum to the nearest SEARS Service Center for repair and adjust ment. .
17
Page 18
TROUBLE SHOOTING
PROBLEM
Engine fails to start
Loss of power; operation erratic
Engine overheats
Too much vibration
Unit does not discharge
Rate of discharge slows considerably or composition of discharged material
changes
POSSIBLE CAUSE(S)
• Fuel tank empty, or stale fuel.
• Spark plug wire disconnected.
• Faulty spark plug.
• Nozzle safety switch not depressed.
• Spark plug wire loose.
• Unit running on CHOKE.
• Blocked fuel line or stale fuel.
• Water or dirt in fuel system.
• Carburetor out of adjustment.
• Dirty air cleaner.
• Carburetor not adjusted properly.
• Engine oil level low.
• Loose parts or damaged impeller.
• Discharge chute clogged.
• Foreign object lodged in impeller.
• Vacuum bag is full.
• Chipper blades dull.
CORRECTIVE ACTION
• Fill tank with clean, fresh fuel.
• Connect wire to spark plug,
• Clean, adjust gap or replace.
• Adjust metal tab so it depresses the safety switch.
• Connect and tighten spark plug wire.
• Move choke lever to OFF position.
• Clean fuel Sine; fill tank with clean fresh gasoline.
• Disconnect fuel line at carburetor to drain fuel tank. Refill with fresh fuel.
• Adjust carburetor or contact your SEARS
Service Center.
• Service air cleaner. See Customer Responsibilities
section of this manual.
• Contact your SEARS Service Center.
• Fill crankcase with proper oil.
• Stop engine immediately and disconnect
spark plug wire. Tighten ali bolts and nuts. Make ail necessary repairs. If vibration continues, have unit serviced by a SEARS Senrice Center,
• Stop engine immediately and disconnect spark plug wire. Clean flail screen and inside of blower housing. See Service/Adjustments section of this manual.
• Stop engine immediately and disconnect spark plug wire. Remove lodged object.
• Empty bag.
• Sharpen or replace chipper blades.
NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest SEARS Service Center.
HOW TO ORDER REPLACEMENT PARTS
Each chipper-vacuum has its own mode) number. Each engine has its own model number.
The model number for your chipper-vacuum will be
found on a label attached to the frame.
The model number for the engine will be found on the
blower housing of the engine.
All parts listed herein may be ordered through Sears,
Roebuck and Co. Service Centers and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
‘PRODUCT - “9 H.P. Chipper-Vacuum” ‘MODEL NUMBER - 247.799640 ‘ENGINE MODEL NO. -143.959003 ‘PART NUMBER ‘PART DESCRIPTION
Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians...professional technicians specifically trained on Sears products,
having the parts, tools and the equipment to insure that we meet our pledge to you...“we service what we sell.”
IF YOU NEED REPAIR
SERVICE OR PARTS;
RE^PAIR SERVIOE
1-800-4-REPAIR
(1-800-473-7247)
ORDERING PARTS
1-800-FON-PART
{1-800-366-7278
18
Page 19
SEARS CRAFTSMAN 9 H.P. CHIPPER-VACUUM MODEL NO. 247.799640
Repair Parts
REP.
NO.
PART
NO,
1
1539-019
2
647-0019 CONTROLASSY 649-0008
3 4
649-0012
OE^RIPnON
PUSHNUT HANDLE ASSY-UPPER 1
HANDLE ASSY-LOWER 5 681-0076 BRACKET ASSY-SHIFT 6 710-0116 SCREW-HEX 7
710-0380 SCREW-HEX 8 710-0621 9
710-0896 SCREW-HEX
710-3008 SCREW-HEX
10 11 711-0677
711-0737
12 13
712-0116 NUT-HEX LOCK
14 712-3004A 15 714-0104
SCREW-HEX
FERRULE PIN-STUD
NUT-HEX LOCK PIN-COTTER
QTY.
4
1 17 1
1
4 21
2 1 23 2
4 1
4 27 1
11 29
2
19
REF.
NO.
PART
NO.
16 720-0232
725-0157 CABLE TIE
18 736-0126
736-0264
19
20 736-0300
736-0413
22 736-0451
738-0560
24
738-0561 25 741-0402 26
746-0921
747-0626 28
781-0626
784-0297
DESCRIPTION
KNOB-SHIFT WASHER-RUBBER
WASHER-FLAT WASHER-FLAT WASHER-SPRING WASHER-SADDLE SCREW-SHOULDER NUT-SHOULDER BEARING-FLANGE PLASTIC CABLE-CLUTCH ROD-SHIFT COVER-SHIFT HANDLE-SHIFT
QTY.
1 2
1 1 1 2 6 1 1 2 1 1 1 1
Page 20
SEARS CRAFTSMAN 9 H.P. CHIPPER-VACUUM MODEL NO. 247.799640
Repair Parts
REF.
NO,
PART
NO.
1 629-0241
681-0059
2
681-0060
3
710-0382 710-0604
5
710-0607
6
710-0772
7
712-1268
8
710-3008
9
712-0384
10
712-0421
11
712-3004A
12
DESCRIPTION
H ARNESS—C H1P PER-VAC HOUSING ASSY—iNNER HOUSING ASSY—OUTER SCREW-HEX SCREW-HEX SELF TAP SCREW-HEX SELF TAP SCREW-HEX SCREW-HEX SELF TAP SCREW-HEX NUT-HEX LOCK KNOB NUT-HEX LOCK
QTY.
1 1 14 1 15 2 16
10
8 18 3 19 2 2 21 2 3
4
20
REF.
NO.
13
17
20 22
23 24
PART
NO.
712-3010 719-0326 723-0438 725-1700 725-3166 726-0272 731-1613 736-0119 736-0242 781-0598 781-0599 781-0627
DESCRIPTION
QTY.
NUT-HEX (GR 5) SCREEN SEAL-RUBBER COVER-SWITCH 1 SNAP MOUNT SWITCH CLAMP COVER-SWITCH WASHER-LOCK 3 WASHER-BELL BLADE-FLAfL HOUSING BLADE-FLAIL HOUSING COVER-CHIPPER
3 1 2
1 1 1
3 1 1 1
Page 21
SEARS CRAFTSMAN 9 H.P. CHIPPER-VACUUM MODEL NO. 247.799640
Repair Parts
REF.
NO.
PART
NO.
DESCRIPTION
1 681-0078 IMPELLER ASSY COMP.
(INCL. REF. NOS. 2 THRU 12)
2 710-1273 SCREW-HEX 1 3 736-0217 WASHER-LOCK 1 4 736-0247 WASHER-FLAT 1 5 681-0078 IMPELLER ASSY 1 6 711-0833A PIN-CLEVIS 7 710-1054 SCREW-FLAT HEAD 8 712-0411 NUT-HEX LOCK 9 715-0249
PIN-ROLL SPRING
10 719-0329 BLADE-FLAIL 11
736-0119 WASHER-LOCK 4
12 742-0544 BLADE-CHIPPER
QTY.
1
3 4 4 3 3
4
REF.
NO.
2
PART
NO.
1
681-0068 CHUTE ASSEMBLY 710-0258
DESCRIPTION
SCREW HEX 3 712-3027 NUT-LOCK 4 731-1609 5 781-0625 BRACKET SUPPORT
731-1617
CHUTE -CHIPPER UPPER
TAMPER PLUG (Not Shown)
QTY.
1
5 5
1 1 1
REF.
NO.
1
2
3
NO.
631-0029 731-1616 764-0473
DESCRIPTION
NOZZLE ASS’Y.-VACUUM CHUTE-DISCHARGE BAG-VACUUM
QTY.
1 1
1
21
Page 22
SEARS CRAFTSMAN 9 H.P. CHIPPER-VACUUM MODEL NO. 247.799640
Repair Parts
REF.
NO.
10 11 12 754-0256
13 14 15 16
PART
NO.
710-0230
1 2 710-0723
710-0896
3
711-0758 ISIUT-HEX SHOULDER
4
712-0266
5
712-3004A
6
719-0330
7
731-1584
8
732-0745
9
736-0329 738-0908
DESCRIPTION
SCREW-HEX 1 SCREW-HEX SCREW-HEX 5
NUT-HEX LOCK 1 NUT-HEX LOCK FLANGE 1 ADAPTER-MOUNTING COVER-BELT 1 SPRING-TORSION 1 WASHER-LOCK BOLT-IDLER V-BELT 1
756-0313 756-0649 781-0611 781-0614
IDLER-FLAT PULLEY BRACKET-IDLER PIVOT BRACKET-IDLER 1
QTY.
1 1
1
1 1
1 1
1
REF.
NO.
PART
NO.
1 681-0070
2 710-0520
710-0924
3 4 710-3008
711-1041
5
712-3004A
6
7 712-3005 8 714-0115
716-0104
9
720-0236
10
736-0270
11
736-0300
12
736-0369
13
738-0258
14
747-0631
15
750-0985
16
781-0605
17
DESCRIPTION
BRKT ASSY—WHEEL PIVOT SCREW-HEX SCREW-MACHINE PAN HD SCREW-HEX FERRULE—ADJUSTABLE NUT-HEX FLANGE NUT-HEX FLANGE LOCK PIN-COTTER RING-E KNOB-PLASTIC WASHER-BELL WASHER-FLAT WASHER-FLAT SCREW-SHOULDER ROD-ADJUSTABLE SPACER BRACKET-HEIGHT ADJ
QTY.
1 1 1
2
1
2 2
1 1 1 1
2 2
1
1 1 1
22
Page 23
SEARS CRAFTSMAN 9 H.P. CHIPPER-VACUUM MODEL NO. 247.799640
Rcpsir Pdrts
i;
23
Page 24
SEARS CRAFTSMAN 9 H.P. CHIPPER-VACUUM MODEL NO. 247.799640
Repair Parts
REF.
NO.
PART
NO.
1 618-0063 2 618-0168
656-0009
3
756-0564 738-0865
741-0600
4 681-0055
681-0058
5
681-0069
6
681-0072
7
881-0073
8
884-0042
9
710-0502A
10
11 710-0653
12 710-0788
710-0896
13
710-3008
14
711-1026
15
711-1028
16
712-0241 NUT-HEX
17
712-0711
18
712-3004A
19
DESCRIPTION
QTY.
REF.
NO.
BEARING ASSY-FRICTION 20
WHEEL DIFFERENTIAL ASSY COMP. DISC-FRICTION WHEEL
ASSY COMP.
1 1 22
1
21
23
24 716-0102 DISC-FRICTION WHEEL 25 BOLT-SHOULDER BEARING-BALL BRACKET ASSY-SUPPORT BRACKET ASSY-AXLE SHAFT ASSY-SHIFT ARM ASSY-SHIFT
FRAME ASSY WHEEL ASSY-FRICTION SCREW-HEX SELF-TAP SCREW-HEX WASHER SCREW-HEX WASHER SCREW-HEX
SCREW-HEX
SHAFT-HEX
SHAFT-JACK
NUT-HEX JAM
NUT-HEX FLANGE LOCK
2 29 736-0160
1 33
1
1 1 40
1 42 784-5590
26 27
1 28 736-0119 1 30
1 1 32 736-3089
4
31
34 741-0563
2 35
36
8 6
37 38 39
2
41 781-0612
5
PART
NO.
713-0330
DESCRIPTION
SPROCKET & HUB 713-0374 CHAIN 713-0415 714-0474
SPROCKET 11T
PIN-COTTER
RING-SNAP 716-0185 732-0264 736-0105
RING-SNAP
SPRING-EXTENSION 1
WASHER-BELL WASHER-LOCK WASHER-FLAT
736-0267
736-0287
WASHER-FLAT
WASHER-FLAT WASHER-FLAT
738-0908 BOL I -lULhK
BEARING-BALL
748-0382 SPACER 750-0351
SLEEVE
750-0978 SPACER 750-0979 750-0980 750-0981
SPACER
SPACER
SPACER
COVER-FRAME
BRACKET-SHIFT
QTY.
1 1 1 1 2 1
3
2 1 2
4
2 1
2
1 1 1 1 1 1 1 1
1
PART
NO.
634-0100
REF.
NO.
634-0101 734-1598 711-1017
2
3 712-3005 4 714-0104
731-0981A
5
734-1793
6
736-0105
7
736-0232
8
738-0213
9
734-0255
10
DESCRIPTION
WHEEL ASSY COMPLETE
4"X 10"
RIM ASSY COMPLETE
TIRE PNEUMATIC 4" X 10"
PIN-CLEVIS NUT-HEX FLANGE PIN-COTTER HUB CAP WHEEL 2“ X 8" WASHER-BELL WASHER-WAVE SCREW-SHOULDER VALVE STEM
QTY.
2 2 2 2 2 2 2 2 2 2 2
2
24
Page 25
SEARS CRAFTSMAN 9 H.P. CHIPPER-VACUUM MODEL NO. 247.799640
Repair Parts
REF.
NO.
PART
NO.
1 618-0168
710-1206
2
711-1035
3
4 711-1037
711-1038
5
713-0445
6
716-0232
7
717-1358
8
717-1437
9
10 719-0333
719-0334
11
748-0383
12
13 737-0300 14
DESCRIPTION
DiFFERENTiAL ASSY
COMPLETE SCREW-HEX SHAFT-CROSS AXLE-SHAFT 10.95" LONG 1 AXLE-SHAFT 9.82" LONG 1 SPROCKET 22 T 1 RING-RETAINING
(2 PER AXLE) GEAR-DIFFERENTIAL 14T 2
GEAR-DIFFERENTIAL 10T 2 HOUSING-DIFFERENTIAL RH HOUSING-DIFFERENTIAL LH 1 BEARING-FLANGE GREASE
SEALANT-LOCTITE 5699
QTY.
1
4
1
4
1 2
1 OZ
REF.
NO.
1
PART
NO.
710-3008
DESCRIPTION
SCREW-HEX
2 712-3004A NUT-HEX LOCK FLANGE 3 726-0205
CLAMP-HOSE 4 751-0535-8 HOSE-FUEL LINE 8" 5 751-0603 6 751-0615
726-0209 CABLE TIE (NOT SHOWN) 1
CAP-FUEL
TANK-FUEL 1 GALLON
25
QTY.
2
2
2 1 1 1
Page 26
SEARS CRAFTSMAN 9 H.P. ENGINE MODEL NO. 143.959003
Repair Parts
400
261
282
281 V
iV
260
Page 27
SEARS CRAFTSMAN 9 H.P. ENGINE MODEL NO. 143.959003
Repair Parts
KEY
NO.
1 35385
PART
NO.
DESCRIPTION
Cylinder (ind. 2 & 20)
2 27652 Dowel Pin 4 32678 5 30969
15 30699C
Oil Drain Extension Extension Cap Governor Rod
(Incl. 15A& 15B) 15A 30700 15B 16
650494 Screw, 6-40 X 5/16"
33454 17 29916 18 650548 19 34663
Governor Yoke Governor Lever
Governor Lever Clamp Screw, 8-32x5/16" Speed Control Spring
20 35319 Oil Seal 25 36460 26
650561 28 30322 30
36283
35 29826
36 29918 37 29216
38
29642 Retaining Ring
Blower Housing Bafffe
Screw, 1/4-20 x 5/8"
Lock Nut, 8-32 139 33369 Governor Gear Bracket Crankshaft Screw, 10-32 x 3/4" 149 27882 Valve Spring Cap
Lock Washer 149A 35862 Valve Spring Cap
Lock Nut, 10-32
40 34552 Piston, Pin & Ring Set (Std.) 40
34553
Piston, Pin & Ring Set
(.010* OS)
40
34554 Piston, Pin & Ring Set (.020" OS) 172 28425 41 34329A Piston & Pin Ass’y. (Std.) (Incl. 43) 41 34330A
Piston & Pin Ass’y. (.010" OS)
(Incl. 43)
41
34331A Piston & Pin Ass’y. (.020" OS)
(Incl. 43) 42 42 34333 42 34334 43 27888 45
34332 Ring Set (Std.) 185
Ring Set (.010” OS) Ring Set (.020" OS) 200 34677 Piston Pin Retaining Ring 203
35373A
Connecting Rod Ass’y. (Incl. 46,
KEY
NO.
102 650872 Solid State Mounting Stud 103 110 35187 119 120 36449 Cylinder Head 125 125
126 126 34036 127 128 6S0690 129 130 650694A 135
140
150 151 169 170 171
173 35350 Breather Tube 174 178 29752 182 30088A 184
186 34661
204
47 & 49) 206 46
650908 47 650882 48 49
34034
35374 50 36569 60 33273A 65 650128 69 35262A 70
71
35445A
35377 72 27642 Oil Drain Plug 75 35319 80
81
31845
30590A Washer 260
Connecting Rod Bolt 207 Connecting Rod Bolt Valve Lifter Oil Dipper Camshaft (MCR) Blower Housing Extension Screw, 10-24 x 1/2" Cylinder Cover Gasket Cylinder Cover (Inci. 71, 75 & 80) Crankshaft Bushing
209 650821 215 223 224 238 239 240 33266 242 245 245A
Oil Seal Governor Shaft
260 33269A 251
82 35378 Governor Gear Ass’y. (Incl. 81) 261 650788 83
30588A
Governor Spool
262
84 29193 Retaining Ring 86 650833 Screw, 1/4-20 x 1-3/16" 264A 650802 87 650832 Screw, 1/4-20x1-11/16" 265 89
32589 90 611090 92 650880 93 650881
100 35135
101 610118
Flywheel Key 275 34185B Flywheel 276 Lock Washer 277
Flywheel Nut 281 Solid State ignition 282 Spark Plug Cover 285 35985B
PART
NO.
650814
36448
27878A
27880A
34035
650691 Washer
650738 Screw, 1/4-20 x 5/8"
33636
650836 Screw, 10-24 x 1/2
27881 Valve Spring 32581 Valve Spring Keeper
27896A Valve Cover Gasket
28423 Breather Body 28424 Breather Element
650128 Screw, 10-24 x 1/2"
33263 34707
31342 Compression Spring 650549 610973
33878
32410 660378
27915A
28820
27272A
33267 33268
35881 Air Cleaner Fitter 650513 Wing Nut, 1/4-20
333750
29747B
33272B Cylinder Head Cover
31588 Locking Plate
650729
33013
650760 Screw, 8-32x 3/8"
DESCRIPTION
Screw, TorxT-15, 10-24 x 1" Ground Wire Cylinder Head Gasket
Exhaust Valve (Std.) (Inci. 151)
Exhaust Valve (1/32" OS)
(Incl. 151) Intake Valve (Std.) (Incl. 151) Intake Valve 0/32“ OS) (Incl. 151)
Belleville Washer Screw, 5/16-18x2"
Resistor Spark Plug (RJ17LM)
Valve Cover
Nut & Lock Washer, 1/4-28 Screw, 1/4-28 x 1" Carburetor To Intake Pipe Gasket Intake Pipe Governor Link Control Bracket (incl. 203 & 204)
Screw, 5-40 x 7/16" Terminal Throttle Link Screw, 10-32 x 1/2" Control Knob Screw, Torx T-30, 5/16-18 x 1-1/8"
Intake Pipe Gasket Screw, 10-32 X 1/2" Air Cleaner Gasket Air Cleaner Body Air Cleaner Bracket Air Cleaner Filter
Air Cleaner Cover Blower Housing
Screw, 5/16-18x3/4"
Screw, Torx T-40, 5/16-24 x
21/32“
Screw, 1/4-20 X 5/8"
Muffler
Screw, 5/16-18 X 3-3/16"
Starter Bubble Cover
Starter Cup
27
Page 28
SEARS CRAFTSMAN 9 H.P. ENGINE MODEL NO. 143.959003
Repair Parts
KEY
NO.
286 287
PART
NO.
35446 Starter Screen 29752 Nut & Lock Washer, 1/4-28 370A 35703
290 30705 Fuel Line
DESCRIPTION
KEY
NO.
370 370B 35532 Logo Decal
292 26460 Fuel Line Clamp 370C
PART
NO.
36261
35274 Instruction Decal 296 34279B Starter Screen 380 632689 305 307 308 310 36205 325 29443 327 342
35554 Oil Fill Tube 390 35499
“0”-Ring
35540 Fill Tube Clip
Dipstick
Wire Clip 35392 30063
Starter Plug
Screw, Torx T-30, 1/4-20 x 1/2“
RPM Setting: High Speed: 3450 to 3750 Low Speed; 1700
KEY
NO.
PART
NO.
632689 Carburetor (Incl. 184 of Engine
400
OPTIONAL SPARK ARRESTER
Part No. 34479A
DESCRIPTION
590671 Rewind Starter Note: This engine could have been built with 590704 starter. Refer to the design of the air intake louvers for part identification. Individual starter parts do not interchange.
36454
*(lncl. Part Nos. 27272A, 27896A, 27915A,
29673, 33263, 33629, 34698A, 35262 & 36448)
Parts List)
1 632243
632244 Throttle Return Spring
2
631184
4
631183
5
032517
6
7 650506
10
632249
11 632043 12
631184 Dust Seal Washer
13
831183 Dust Seal (Choke)
Throttle Shaft & Lever Assembly
Dust Seal Washer
Dust Seal (Throttle) Throttle Shutter Shutter Screw Choke Shaft & Lever Assembly Choke Return Spring
14 032248 Choke Shutter
15
16
17
630735 632164 Fuel Fitting 650417 Throttle Crack Screw/ldle Speed
Choke Positioning Spring
Screw
18
20
21
630766 632281 630766 Tension Spring
Tension Spring
idle Mixture Screw
22 630739 Idle Mixture Screw Washer 23 25
630740 Idle Mixture Screw “0”-Ring
631867 Float Bowl 27 631024 Float Shaft 28 29 30
632019 Float
631028 Float Bowl “0”-Ring
631021 Inlet Needle, Seat & Clip
(Incl. 31)
31
631022 Spring Clip 40 632239 Main Adj. Screw Ass’y. (Incl. 41
thru 44)
41 630740
High Speed Mixture Screw
“0”-Bing
42 630739
High Speed Mixture Screw
Washer
43 630738
High Speed Mixture Screw
Tension Spring 44 27110 47 630748 48 60
631027 Welch Plug, Atmospheric Vent 632347 Repair Kit* (Inci. Items Marked
Bowl Nut Washer
Welch Plug, Idle Mixture Well
PK in Notes)
Instruction Decai
Throttle Decal
Carburetor (inci, 184)
Gasket Set
28
Page 29
SEARS CRAFTSMAN 9 H.P. ENGINE MODEL NO. 143.959003
riCF'|h<fClll I Cll
PARTS LIST FOR RECOIL STARTER
KEY
NO.
2 590600 Washer 3 4 5 590678 6 590680 7 590412 8 590681
11
12
13
PART
NO.
590671
1 59G699A Spring Pin (Inei. 4)
Recoil Starter
DESCRIPTION
590679 Retainer 590601 Washer
Brake Spring Starter Dog Dog Spring
Pulley & Rewind Spring Ass’y. 590683 590456 590387
Starter Housing Ass’y-
Starter Rope (114" x 11/64” Dia.)
Starter Handle
PARTS LIST FOR RECOIL STARTER (OPTIONAL)
KEY
NO.
2
3 590696 4 5 590697
6
7
8 11 12
PART
NO.
DESCRIPTION
590704 Recoil Starter
1 590599A Spring Pin (Incl. 4)
590600 Washer
Retainer
590601 Washer
Brake Spring 590698 Starter Dog 590699 Dog Spring 590700
Pulley & Rewind Spring Ass’y. 590705 Starter Housing Ass’y. 590535 Starter Rope (98" x 9/64” Dia.)
13 590701 Starter Handle
29
O
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---
2
1
Page 30
Seal kits for the new cylinders are the same as for the old cylinders, as all the internal components are the same.
bore dram
4.0"
4.5"
To:
Re;
old cylinder
718-0307 718-0306
new c>1inder
718-0773
718-0769
seal kit
753-0490 753-0563
DISTRIBUTORS & AUTHORIZED SERVICE DEALERS
LOG SPLITTER SEAL KITS
As of February 1, 1999, log splitter cylinders under warranty capable of being repaired with a seal
kit must be repaired. Any cylinders replaced under warranty will be called back for inspection. Any cylinder found to be repairable will be returned to the dealer and the dealer will be charged back the amount paid on the claim for the cylinder. Labor already paid will not be charged back. If replacement is determined to have been the only solution to the problem, no action will be taken. If you have any
questions regarding this policy or how to handle a situation please contact MTD service.
If you need a pressure test kit {part # 759-3742), contact your central distnbiitor. This kit includes an instructiona! video and is available for loan or purchase. You will bs reimbursed for the cost of shipping and handling on a warranty job if you used a test kit on loan and include the amount on the claim
form.
Seal kits are as follows.
CYLINDER NUMBER
^¿4 jgi 718-0306
sib 718-0307
718-0312 718-0313
CYLINDER Í.D.
4.5"
4.0"
4.25"
5.0"
SEAL KIT
753-0563 753-0490
753-0637
753-0564
Best Metal cylinders (thread on end cap):
CYLINDER NUMBER
718-0307
718-0313
CYLINDER LD.
4.0"
5.0"
SEAL KIT
753-0689
753-0691
Procedure for ReseaUng Hydraulic Cylinders
(On Machine - Fisher Cylinders - Snap-Ring Type)
1.
Clean cylinder, wedge and beam area.
2.
Fully retract cylinder rod into cylinder - stop engine.
3.
With engine off, move control valve back and forth several times to be sure there is no pressure in system.
4.
With a clean catch container in place, disconnect pump to control valve hose from pump fitting and insert end into container. Plug fitting on pump with plastic cap or tape. This is to prevent dirt from entering fitting.
5.
Remove (4) bolts securing the log disiodger and remove dislodger.
6.
Remove 14 bolt through wedge and cylinder rod. Slide wedge all the way forward on the beam till it meets the
base plate. No need to remove wedge from beam.
7.
Lift rod up and place wood block under cylinder barrel to hold assembly at an angle, This will allow for rod
removal. , Place control valve into detent position '
9.
Using a wood dowel or a hammer handle, tap cylinder rod cap into cylinder just beyond the snap ring. Do not go any farther than necessary as it will make further disassembly very difficutt. Remove snap nng from groove being careful not to scratch groove or bore, [f you do, you must polish scratched area with fine emery so scratch won t damage new seals as they pass the area. It is an easy job if you tap one end of snap ring into the cylinder ■ first, and then get a medium screwdriver under the ring to pry it out.
10,
Reconnect and tighten hose to pump.
Page 31
i 1 InipGrtsntí.!!! You must cicsn any paint or rust in the bore area by sanding it off. The paint will be from
the snap ring groove outward. Atter removing ALL paint and rust leaving a smooth surfacCj coat- exposed area inside cylinder with grease, If youdo not do this, further disassembly will be difficult and damage may result
during reassembly!
USE EXTREME CAUTION DURING NEXT STEP!!!
12. Put control lever in neutral and start engine. Set en.glne at low idle speed, and use control valve lever to extend
rod out of cylinder until cylinder rod cap just starts to move. Put control lever in neutral, shut off engine and disconnect spark plug wire.
13. Have someone hold control lever in extend position and pull engine starter rope to extend rod slowly until the
cylinder rod capean be pulled free of the cylinder. Do not remove end cap from rod.
14. Remove steel tube from fitting at end of cylinder and attach a %" I.D. hose to fitting on the cylinder using ahose clamp. Place other end of hose into catch container.
15. Push rod into cylinder using cylinder rod cap as a guide. This will force oil out of cylinder through hose and into container. Do not push turn down of rod into cylinder rod cap as damage to cap may result. Remove hose from
cylinder
16. You are now ready to pull rod and piston assembly from cylinder barrel. Be sure to have a piece of wood, thick cardboard or pile of rags on the beam so that when you pull the rod out of the cylinder the piston won’t be damaged by dropping down on the beam. Install a suitable bar or large screwdriver through bolt hole in rod and
pull rod, cylinder rod cap and piston out of cylinder.
17. Set rod and piston assembly on clean bench and with a light examine inside of cylinder barrel for gouges and
scratches. If scratches exist you should replace the complete cylinder. Do not attempt to hone cylinder as any reduction of wall thickness can result in a safety problem, If no damage to cylinder is apparent, proceed with
repair.
18. Prop cylinder up as close to vertical as possible with a wood block.
19. Bolt rod to wedge ram placing a wood block under rod to keep piston from hitting beam. Remove nut from piston end of rod and slide piston and cylinder rod cap off threaded end of rod.
20. Examine piston and rod cap for damage. Remove old seals, bearings and o-rings from rod, piston and cylinder
rod cap. Pay attention to alignment of seals as some are directional. Be very careful not to scratch the walls
of the seal grooves. Scratches can render the rod cap or piston unusable.
21. Using a tap and die or thread file, clean threads on rod and nut.
22. Cleanliness is vital throughout reassembly! Clean piston, rod, end cap and cylinder.
23. Lubricate seals and bearings with hydraulic oil and install them in end cap and piston.
24. Lubricate inside of cylinder rod cap and piston with general purpose grease and carefully install them on rod from threaded end being careful to start wiper lip onto rod and then working cylinder rod cap on. Any attempt to install the cap from the rod turn down end will result in seal lip damage.
25. Clean grease from exposed threads on rod and install piston nut on rod using red Loctite. Torque nut to 300 - 325 ft.-lbs. and restake in place to prevent the nut from backing off.
26. Remove rod assembly from wedge and set aside in a clean place being careful not to damage seals. Lower cylinder to angle at which rod may be reinserted.
27. Lubricate inside of cylinder with hydraulic oil and grea.se the end cap and piston.
28. tasen piston into cylinder being careful to not damage seals. Slide assembly in until piston is approximately 12”
into barrel, then slide rod cap into cylinder and tap it in just past snap ring groove. Do not go farther than necessary to install snap ring as damage to seals may occur. Install snap ring.
29. Place control valve in neutral. Reattach tube to cylinder and wedge to rod.
30. Add oil to tank to within 1” from top. Start engine and slowly cycle control valve several times to fill cylinder.
There will be a loud “POP" as cylinder rod cap seats over snap ring. (Cylinder may act jumpy until cylinder self purges of air.) When cylinder is full, retract ram fully and stop engine. Top off oil to within 1.5” to 2” from top
of tank.
31. Remove wedge from rod and prop cylinder up again. Clean and paint area of cylinder bore you originally sanded.
32. Complete reassembly, cycle unit and check for leaks. If possible, test on a few logs.
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