Caution:
Read and Follow
All Safety Rules
and Instructions
Before Operating
This Equipment
SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.
5 HORSEPOWER
AIR SWEEPER
Assembly
Operation
Customer Responsibilities
Service and Adjustment
Repair Parts
rited in U.S.A.
770-8839L 8/95
IMPORTANT
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSON
AL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL
A
A
BEFORE ATTEMPTING TO OPERATE YOUR AIR SWEEPER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL: ^ HEED ITS WARNING.
Your air sweeper was built to be operated according to the rules tor safe operation in this manual. As with
DANGER: any type of power equipment, carelessness or error on the part of the operator can result in serious injury.
This unit is capable of amputating fingers and hands and throwing objects.
SAFE OPERATION PRACTICES
I. GENERAL OPERATION
i 1. Read this owner’s guide carefully in its entirety before
attempting to assemble this machine. Read, understand, and
follow all instructions on the machine and in the manual(s)
before operation. Be completely familiar with the controls and
the proper use of the machine before operating it. Keep this
manual in a safe place for future and regular reference and for
ordering replacement parts.
2. Your air sweeper is a powerful tool, not a plaything. Therefore,
exercise extreme caution at all times. Your unit has been
designed to perform one job; to blow leaves. Do not use it for
any other purpose.
3. Never allow children under 14 to operate the unit. Children 14
years and older should only operate under close parental
supervision. Only responsible individuals who are familiar with
these rules of safe operation should be allowed to use your
unit.
4. Keep the area of operation clear of all persons, particularly
small children and pets. Stop the engine when they are in the
vicinity of the unit.
5. Aiways wear safety glasses or safety goggles during operation
and while performing an adjustment or repair, to protect eyes
from debris or foreign objects that may be thrown from
machine.
6. Wear close fitting slacks and shirt. Shirt and slacks that cover
the arms and legs are recommended. Do not wear loose fitting
clothes or jewelry and secure hair so it is above shoulder
length. They can be caught in moving parts.
7. Do not operate the unit while under the influence of alcohol or
drugs.
8. Never place your hands or any part of your body or clothing
near rotating parts. Keep clear of the discharge opening at all
times. Never insert your hands, fingers, feet, or any other part
of your body or clothing into the discharge or air-intake open
ings as the rotating impeller inside the housing can cause seri
ous injury.
9. Never operate unit without directional discharge chute and
plastic impeller guard properly affixed to unit. These devices
shield the operator from accidental contact with the rotating
impeller.
10. Keep all guards and safety devices in place and operating prop
erly.
II. Exercise caution when operating blower. Do not allow the dis
charge to point in the direction of by-standers or pets.
12. if your machine should start making an unusual noise or vibra
tion, immediately stop the engine, disconnect the spark plug
wire and move the wire away from the spark plug. Allow the
machine to stop and take the following steps:
• Inspect for damage.
• Repair or replace any damaged parts.
• Check for any loose parts and tighten to assure continued
safe operation.
13. Muffler and engine become hot and can cause a burn. Do not
touch.
14. Do not allow leaves or other debris to build-up on engine’s
muffler. The debris could ignite and cause a fire.
15. Do not operate engine if air cleaner or cover over carburetor
air-intake is removed, except for adjustment. Removal of such
parts could create a fire hazard.
16. Only use accessories approved for this machine by the manu
facturer. Read, understand, and follow all instructions provid
ed with the approved accessory.
17. Only operate unit in good daylight. Do not operate unit at night
or in dark areas where your vision may be impaired.
18. If situations occur which are not covered by this manual, use
care and good judgment. Contact your dealer for assistance.
Jl. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence
of small children. Children are often attracted to the blowing activity.
Never assume that children will remain where you last saw them.
1. Keep children out of the work area and under the watchful eye
of a responsible adult other than the operator.
2. Be alert and turn the unit off if a child enters the area.
3. Never allow children under the age of 14 to operate the air
sweeper.
,111. SERVICE
1. Use extreme care in handling gasoline and other fuels. They
are extremely flammable and the vapors are explosive.
a. Store fuel and oil in approved containers, away from heat
and open flame, and out of the reach of children.
b. Check and add fuel before starting the engine. Never
remove gas cap or add fuel while the engine is running.
Allow engine to cool at least two minutes before refueling.
c. Replace gasoline cap securely and wipe off any spilled
gasoline before starting the engine as it may cause a fire or
explosion.
d. Extinguish all cigarettes, cigars, pipes and other sources of
ignition.
e. Never refuel unit indoors because flammable vapors will
accumulate in the area.
f. Never store the machine or fuel container inside where
there is an open flame or spark such as a gas hot water
heater, clothes dryer or furnace.
2. Never run your machine in an enclosed area as the exhaust
from the engine contains carbon monoxide, which is an odor
less, tasteless and deadly poisonous gas.
3. To reduce fire hazard, keep engine and muffler free of leaves,
grass, and other debris build-up. Clean up fuel and oil spillage.
Allow unit to cool at least 5 minutes before storing.
4. Before cleaning, repairing, or inspecting, make certain the
impeller and all moving parts have stopped. Disconnect the
spark plug wire and keep wire away from spark plug to prevent
accidental starting. Do not use flammable solutions to clean
air filter.
5. Keep all nuts, bolts, and screws tight to be sure the equipment
is in safe working condition.
6. Never tamper with safety devices. Check their proper opera
tion regularly.
7. Do not alter or tamper with the engine’s governor setting. The
governor controls the maximum safe operating speed of the
engine. Over-speeding the engine is dangerous and will cause
damage to the engine and to other moving parts of the
machine.
OWNER’S MANUAL
A
WARNING — YOUR RESPONSIBILITY
Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
CONGRATULATIONS on your purchase of a Sears
Craftsman Air Sweeper. It has been designed, engineered
and manufactured to give you the best possible dependabil
ity and performance.
Should you experience any problem you cannot easily rem
edy, please contact your nearest Sears Service Center/
Department in the United States. We have competent, welltrained technicians and the proper tools to service or repair
this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your air sweeper
properly. Always observe the “SAFETY RULES.”
MODEL
NUMBER,
SERIAL
NUMBER,
DATE OF
PURCHASE.
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A LABEL ATTACHED TO THE FRAME OF THE AIR
SWEEPER.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
247.797900
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your air sweeper.
Follow the instructions under “Customer Respons
ibilities” and “Storage” sections of this Owner’s
Manual.
PRODUCT SPECIFICATIONS
Horsepower:
Displacement:12.57 cu. in.
Fuel Capacity:
(Unleaded)
Engine Oil
API Classification SF, SG or SH
Spark Plug (Gap .030 in.):
Magnetron® Ignition Air Gap:
(20 ounces)
Champion
Equivalent)
5.0
1 Gallon
SAE 30
J19LM (or
.0125 in.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this
product. Contact your nearest Sears store for details.
WARNING: This unit is equipped with an internal combus
tion engine and should not be used on or near any unim
proved forest-covered, brush-covered or grass-covered land
unless the engine’s exhaust system is equipped with a
spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effec
tive working order by the operator.
In the State of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center (See
the REPAIR PARTS section of this manual.)
WARRANTY
FULL ONE YEAR WARRANTY ON CRAFTSMAN POWER BLOWER
For one year from the date of purchase, when this Craftsman power blower is maintained, lubricated, and tuned
up according to the operating and maintenance instructions in the operator’s manual. Sears will repair, free of
charge, any defect in material or workmanship.
This warranty excludes the spark plug and air cleaner, which are expendable parts and become worn during
normal use.
if this power blower is used for commercial or rental purposes, this warranty applies for only 30 days from the
date of purchase.
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER IN THE
UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED
STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179
PARTS ORDERING/SERVICE
REPAIR PARTS—AIR SWEEPER
REPAIR PARTS—ENGINE
INDEX
Maintenance:
Air Sweeper
Schedule
Engine
Oil.........................................
Repair/Replacement Parts
Responsibilities, Customer
Safety Rules
Service Recommendations...........................
Spark Plug..........................
Specifications
Storage
Table of Contents..............
Trouble Shooting
Unpacking
Warranty
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M
0
R
............................
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S
T
u
w
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.......................2
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.......................4
....................
.......................5
.......................3
12
13
14
14
15, 16
17-21
10
10
10, 11
8, 10
15-21
3, 9, 10
10
11
12
14
3
3
AIR SWEEPER ACCESSORIES
These accessories were available when the air sweeper was
purchased. They are also available at most Sears retail outlets, catalog
and service centers. Most Sears stores can order repair parts for you,
when you provide the model number of your air sweeper.
ENGINE
AIR SWEEPER
ASSEMBLY INSTRUCTIONS
IMPORTANT: This unit is shipped WITHOUT GASO
LINE or OIL. After assembly, see operation section of
this manual for proper fuel and engine oil recommen
dations.
NOTE: To determine right and left hand side of your
air sweeper, stand behind the handle in the operating
position.
UNPACKING
Your air sweeper, has been completely assembled at
the factory except for the upper handle and directional
discharge. See figure 1. The hardware pack is also
-included in the carton. The hardware pack contains
parts shown in figure 2.
• Remove staples or break glue on the top flaps of
the carton.
• Cut carton down along each corner and lay carton
down flat. Roll air sweeper out of the carton.
• Make certain all parts and literature have been
removed before the carton is discarded.
TOOLS REQUIRED FOR ASSEMBLY
(1 ) 1/2" or Adjustable Wrench
FIGURE 2.
FIGURE 3.
Upper Handle
HOW TO SET-UP YOUR AIR SWEEPER
ATTACHING THE UPPER HANDLE
Place the upper handle over the lower handle, lining
up the holes in the upper handle with the middle
holes In lower handle. Secure with curved head bolts,
■saddle washers and hand knobs. See figure 3.
FIGURE 4.
ATTACHING THE DIRECTIONAL DISCHARGE
Slip end of directional discharge over chute opening.
- Secure in position with hex sems bolts. See figure 4.
Directional
Discharge
OPERATION
KNOW YOUR AIR SWEEPER
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR AIR SWEEPER.
Compare the illustrations with your air sweeper to familiarize yourself with the location of various controls and
adjustments. Save this manual for future reference.
Directional
Discharge
FIGURE 5.
Handle
OPERATING CONTROLS (See figure 5)
DIRECTIONAL DISCHARGE HANDLE—Used to
change the direction in which air is discharged to the
front or to the side.
CHOKE LEVER—Used to enrich the fuel mixture in
the carburetor when starting a cold engine.
STARTER HANDLE—Used to manually start the
engine.
Fuel
Shut-Off
Fuel
Tank*
Choke/
Lever
Throttle
Control
Starter
Handle
ENGINE SHUT-OFF SWITCH—Used to stop the
engine.
FUEL SHUT-OFF VALVE—Used to stop the flow of
fuel into the carburetor.
THROTTLE CONTROL—Permits selection of fast or
slow engine speed.
Valve
Spark Plug,
Wire and Boot
(Under Cover)
Oil Fill
Dipstick
Engine
Shut-Off
Switch
BEFORE USING YOUR AIR SWEEPER AGAIN REFER TO THE
OF THIS MANUAL. ALWAYS BE CAREFUL.
The operation of any air sweeper can result in foreign objects being thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses before
starting power tool operation or while performing any adjustments or repairs. We rec
ommend Wide Vision Safety Mask for over spectacles or standard glasses available
at Sears Retail or Catalog Stores.
TO STOP ENGINE
• Move throttle control lever to SLOW position.
• Move engine shut-off switch to OFF position. See
figure 5.
Disconnect spark plug wire and move away from
spark plug to prevent accidental starting while
equipment is unattended.
Close fuel shut-off valve when equipment is not in
use to prevent fuel leakage.
‘SAFETY RULES” AS SHOWN ON PAGE 2
HOW TO USE YOUR AIR SWEEPER
WARNING: DO NOT AT ANY TIME MAKE
ANY ADJUSTMENT TO THE UNIT WITH
A
TWO-WAY DISCHARGE
The air sweeper can be adjusted to discharge toward
the front of the unit or to the side. Simply push down
on the handle and swing door toward the front to dis
charge out the side, or to the side to discharge out the
front. See figure 6.
FIGURE 6.
HEIGHT ADJUSTMENT
The height adjustment crank is located on the right
hand side of the air sweeper. See figure 7. Turn the
crank clockwise to raise the discharge chute. Turn the
crank counterclockwise to lower.
Adjustment
FIGURE 7.
OUT FIRST STOPPING ENGINE AND DIS
CONNECTING SPARK PLUG WIRE.
Directional
Discharge
Height
Crank
Oil
Drain
GAS AND OIL FILL-UP
OIL
Only use high quality detergent oil rated with API ser
vice classification SF, SG or SH. Select the oil’s vis
cosity grade according to your expected operating
temperature.
Colder
------------------------
5W30
32°F
-----------------
SAE 30
► Warmer
NOTE: Although multi-viscosity oils (5W30, 10W30,
etc.) improve starting in cold weather, these multi
viscosity oils will result in increased oil consumption
when used above 32°F. Check your oil level more fre
quently to avoid possible engine damage from run
ning low on oil.
• Fill engine with oil as follows. Remove oil fill dip
stick. See figure 8. With air sweeper level, use a
funnel to fill engine with oil to FULL mark on dip
stick. Capacity is approximately 1-1/4 pints. Be
careful not to overfill. Tilt air sweeper toward the
left, then re-level. Check oil level. Refill to FULL
mark on dipstick if necessary. Replace dipstick and
tighten.
Oil
Fill
Dipstick
FIGURE 8.
GAS
• Remove fuel cap and fill fuel tank with about 1 gal
lon of clean, fresh, lead-free grade automotive
gasoline. DO NOT use Ethyl or high octane gaso
line. Be certain container is clean and free from
rust or foreign particles. Never use gasoline that
may be stale from long periods of storage in the
container. Replace fuel cap.
WARNING: DO NOT FILL CLOSER THAN
1/2 INCH OF TOP OF FUEL TANK TO
A
WARNING: EXPERIENCE INDICATES THAT ALCO
HOL BLENDED FUELS (CALLED GASOHOL OR
USING ETHANOL OR METHANOL) CAN ATTRACT
MOISTURE WHICH LEADS TO SEPARATION AND
FORMATION OF ACIDS DURING STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE. TO AVOID
ENGINE PROBLEMS, THE FUEL SYSTEM
SHOULD BE EMPTIED OR TREATED WITH FUEL
STABILIZER BEFORE STORAGE FOR 30 DAYS
OR LONGER. USE FRESH FUEL NEXT SEASON.
SEE “STORAGE ’ SECTION FOR ADDITIONAL
INFORMATION.
PREVENT SPILLS AND TO ALLOW FOR
FUEL EXPANSION. IF GASOLINE IS
ACCIDENTLY SPILLED, MOVE AIR
SWEEPER AWAY FROM AREA OF
SPILL. AVOID CREATING ANY SOURCE
OF IGNITION UNTIL GASOLINE VAPORS
HAVE DISAPPEARED.
NEVER USE ENGINE OR CARBURETOR CLEAN
ER PRODUCTS IN THE FUEL TANK OR PERMA
NENT DAMAGE MAY OCCUR.
Spark Plug,
• Grasp starter handle (see figure 9) and pull rope
out slowly until engine reaches start of compres
sion cycle (rope will pull slightly harder at this
point). Let the rope rewind slowly.
• Pull rope with a rapid, continuous, full arm stroke.
Keep a firm grip on starter handle. Let rope rewind
slowly. Do not let starter handle snap back against
starter.
• Repeat preceding two instructions until engine
fires. When engine starts, move choke lever on
engine halfway between CHOKE and RUN.
NOTE: If engine does not fire after three attempts,
move choke lever halfway between CHOKE and RUN
position and try again. See figure 10.
TO START ENGINE
WARNING: DO NOT OPERATE THIS AIR
SWEEPER UNLESS THE DIRECTIONAL
A
• Open cover (on top of fuel tank) and attach spark
plug wire and rubber boot to spark plug if neces
sary. See figure 9.
• Open fuel shut-off valve by turning in direction of
arrow. See figure 10.
• Place the throttle control lever in FAST position.
NOTE: If the throttle control lever fails to stay in the
desired position or if it is hard to move, refer to the
service and adjustment section.
• Move choke lever down to CHOKE position.
• Place the engine shut-off switch in ON position.
DISCHARGE HAS BEEN PROPERLY
INSTALLED AND IS SECURED. REVOLV
ING BLADES—KEEP HANDS AWAY
FROM ALL OPENINGS.
See figure 10.
See figure 10.
On
Position
Fuei Shut-Off
Vaive
?№ Choke
FÌGURE10.
Fast
Position
Throttie
Position
CHOKE
On
Position'
Engine Shut-Off
Switch
TO STOP ENGINE
• Move throttle control lever to SLOW position.
• Move engine shut-off switch to OFF position. See
figure 10.
• Disconnect spark plug wire and move away from
spark plug to prevent accidental starting while
equipment is unattended.
• Close fuel shut-off valve when equipment is not in
use to prevent fuel leakage.
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
ho
Oil Pivot Points
=)
o
o
cc
Clean Air Sweeper
CL
SERVICE DATES
a/
V
a/
UJ
z
(5
z
lU
V CHECK
Check Engine Oil
Change Engine Oil
Service Air Cleaner
Clean Engine Cylinder
Spark Plug
Muffler
V
GENERAL RECOMMENDATIONS
WARNING: ALWAYS STOP THE ENGINE
AND DISCONNECT THE SPARK PLUG
A
• Periodically check all fasteners and be sure they
are tight.
• Follow the Maintenance Schedule above.
WIRE BEFORE PERFORMING ANY
MAINTENANCE OR ADJUSTMENTS.
AIR SWEEPER
LUBRICATION
• Lubricate the pivot points and the spring on the
directional discharge at least once a season using
a light oil.
CLEANING
• The air sweeper may be cleaned by running water
from a hose through the hopper assembly and
chipper chute with the engine running. Allow the air
sweeper to dry thoroughly.
ENGINE
ENGINE OIL
Only use high quality detergent oil rated with API ser
vice classification SF, SG or SH. Select the oil's vis
cosity grade according to your expected operating
temperature.
V
V
V
V
a/
Colder
NOTE: Although multi-viscosity oils (SAE30, 10W30,
etc.) improve starting in cold weather, these multi- vis
cosity oils will result in increased oil consumption
when used above 32°F. Check your oil level more fre
quently to avoid possible engine damage from run
ning low on oil.
Your four-cycle engine will normally consume some
oil—therefore, check engine oil level regularly approx
imately every five hours of operation and before each
usage. Stop engine and wait several minutes before
checking oil level. With engine level, the oil must be to
FULL mark on dipstick (refer to figure 8). Change
engine oil after the first five hours of operation, and
every twenty-five hours thereafter.
To Drain Oil:
• Drain oil while engine is warm.
a. Remove oil drain plug. Refer to figure 7. Catch
oil in a suitable container.
b. When engine is drained of all oil, replace drain
plug securely.
• Refill with fresh oil. Refer to GAS AND OIL FILL
UP section.
• Replace dipstick.
a/
V
a/
32°FWarmer
5W30
SAE 30
10
AIR CLEANER
The air cleaner prevents damaging dirt, dust, etc.,
from entering the carburetor and being forced into the
engine and is important to engine life and per
formance.
Never run your engine without air cleaner com
pletely assembled.
To Service Air Cleaner:
Service pre-cleaner after every 25 hours of use, or at
least once a season. Service cartridge every 100 hours
of use, or at least once a season. Service pre-cleaner
and cartridge more often under dusty conditions.
• Loosen air cleaner cover screws. Remove cover
and air cleaner assembly from base. See figure 11.
• Remove air cleaner assembly from inside cover
and disassemble.
• To service foam pre-cleaner: Remove pre-cleaner.
Wash in liquid detergent and water. Squeeze dry in
a clean cloth. Saturate in engine oil. Squeeze in a
clean, absorbent cloth to remove all excess oil. If
pre-cleaner is very dirty, replace it.
• To service cartridge: Clean by tapping gently on a
flat surface. If very dirty, replace. Do not oil cartridge.
NOTE: Do not use petroleum solvents (e.g. kerosene)
or pressurized air to clean cartridge. They will cause
cartridge to deteriorate.
• Reassemble retainer on pre-cleaner and cartridge
(screen side of pre-cleaner toward cartridge
pleats). Place assembly into cover.
• Insert tabs on cover into slots in base and tighten
cover screws securely.
CLEAN ENGINE
Clean engine periodically. Remove dirt and debris
with a cloth or brush. Cleaning with a forceful spray of
water is not recommended as water could contami
nate the fuel system.
Yearly or every 25 hours, whichever occurs first,
remove the blower housing and clean the areas
shown in figure 12 to avoid overspeeding, overheating
and engine damage. Clean more often if necessary.
WARNING: PERIODICALLY CLEAN MUF
FLER AREA TO REMOVE ALL GRASS,
A.
FIGURE 12.
SPARK PLUG
The spark plug should be cleaned and the gap reset
to .030" at least once a season or every 50 hours of
operation. See figure 13. Spark plug replacement is
recommended at the start of each season. Refer to
engine parts list for correct spark plug type.
NOTE: Do not sandblast spark plug. Spark plug
should be cleaned by scraping or wire brushing and
washing with a commercial solvent.
DIRT AND COMBUSTIBLE DEBRIS.
FIGURE 11.
MUFFLER
Do not operate the air sweeper without a muffler or
tamper with the exhaust system. Damaged mufflers or
spark arresters could create a fire hazard. Inspect
periodically, and replace if necessary. If your engine
is equipped with a spark arrester screen assembly,
remove every 50 hours for cleaning and inspection.
Replace if damaged.
11
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