Craftsman 247.388250 User Manual

Page 1

Owner’s Manual

19” Mulching/Rear Discharge

PUSH LAWN MOWER

Model No.

247.388250

CAUTION: Before
using this product,
read this manual and follow all safety rules and operating
instructions.
Safety Assembly Operation Service
Maintenance Español

Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.

Visit our Sears website: www.sears.com/craftsman
Printed in U.S.A.
770-10186B
(3/99)
Page 2

TABLE OF CONTENTS

Content
Warranty Information SafeOperptibn Practices.. Slope Gauge Assembly Operation
Maintenance
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2 3 Storage 6 Trouble-Shooting
7 Parts List.................................
9 Español 12
Content
Service & Adjustment
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15

WARRANTY INFORMATION

Two-Year Warranty on Craftsman Lawn Mower
For two years from the date of purchase, when this Craftsman lawn mower is maintained, lubricated, and tuned up according to the instructions in the owner’s manual. Sears will repair, free of charge, any defects in material or workmanship. If this lawn mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty does not cover:
1. Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
2. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain equipment according to the instructions contained in the owner’s manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN LAWN MOWER TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES, THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., D/817WA, Hoffman Estates, IL 60179
PRODUCT SPECIFICATIONS
Horsepower: 4.0
Engine Oil
21 oz. SAESOoil
Please record model number, serial number, and date of purchase of the lawn mower here for future reference. You will find this information on the model plate located on the mower cutting deck.
Model Number......................................................
Fuel Capacity: 1.5 quarts
Serial Number.......................................................
Spark Plug
J19LM Gap .030 inches
Date of Purchase..................................................
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SAFE OPERATION PRACTICES

This symbol points out important safety instructions which, if not followed, could endanger the per
sonal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate your lawn mower. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.
Your lawn mower was built to be operated according to the rules for safe operation in this
DANGER' power equipment, carelessness or error on the part of the operator
‘ can result in serious injury. If you violate any of these rules, you may cause serious injury to
yourself or others.
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manual.)
WARNING: The engine exhaust from this product contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm.

GENERAL OPERATION

Read this owner’s guide carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference, and for ordering replacement parts.
Your rotary mower is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job; to mow grass. Do not use it for any other purpose.
Never allow children under 14 years old to operate a power mower. Children 14 years old and over should only operate mower under close parental supervision. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use your mower.
Keep the area of operation clear of all persons, particularly small children and pets. Stop engine when they are in the vicinity of your mower to help prevent blade contact or thrown object injury. Although the area of operation should be completely cleared of foreign objects, an object may have been overlooked and could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator or any others allowed in the area.
Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be picked up and thrown by the mower in any direction and cause serious personal injury to the operator or any others allowed in the area. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. To help avoid a thrown object’s injury, keep children, bystanders and helpers at least 75 feet from the mower while it is in operation. Always wear safety glasses or safety goggles during operation or while performing an adjustment or repair, to protect eyes from foreign objects that
may be thrown from the machine in any direction. Wear sturdy, rough-soled work shoes and close fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed shoes are
recommended. Do not wear loose fitting clothes or jewelry. They can be caught in moving parts. Never
operate a unit in bare feet, sandals, slippery or light weight (e.g. canvas) shoes.
Do not put hands or feet near or under rotating
parts. Keep dear of discharge opening at ail times
as the rotating blade can cause injury.
Many injuries occur as a result of the mower being
pulled over the foot during a fall. Do not hang on to
the mower if you are falling; release the handle
immediately.
Never pull the mower toward you while you are
walking. If you must back the mower away from a
Page 4
wall or obstruction first look down and behind, and then follow these steps:
a. Step back from the mower to fully extend your
arms.
b. Be sure you are well balanced with sure
footing.
c. Pull the mower back slowly, no more than half
way toward you.
d. Repeat these steps as needed.
Do not operate the mower while under the
influence of alcohol or drugs.
Do not engage the self-propelled mechanism on
units so equipped while starting engine.
The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control handle must operate
easily in both directions and automatically return
to the disengaged position when released.
Never operate the mower in wet grass. Always be
sure of your footing. A slip and fall can cause serious personal injury. Keep a firm hold on the
handle and walk, never run. If you feel you are losing your footing, RELEASE THE BLADE
CONTROL HANDLE IMMEDIATLEY and the blade will stop rotating within three seconds.
Mow only in daylight or good artificial light.
Stop the blade when crossing gravel drives, walks
or roads.
If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute. The cutting
blade continues to rotate for a few seconds after
the engine is shut off. Never place any part of the
body in the blade area until you are sure the blade has stopped rotating.
Never operate mower without proper guards, grass catcher, plates or other safety protective
devices in place.
Muffler and engine become hot and can cause a
burn. Do not touch.
Do not adjust the throttle control with the engine
running.
Only use accessories approved for this machine
by the manufacturer. Read, understand, and follow all instructions provided with the approved accessory.
If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer for assistance.

Slope Operation

For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this unit on
a slope or hilly area. If the slope is greater than 15 degrees
as shown on the slope gauge (page 6), do not operate this unit on that area or serious injury could result.
DO;
Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.
Watch for holes, ruts, hidden objects, or bumps. Tall grass can hide obstacles.
Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are
losing your balance release the blade control handle immediately and the blade will stop in less
than 3 seconds.
ON MODELS WITH CASTER WHEELS: Lock both front wheels so they do not pivot while mowing on the face of slopes. To turn the mower, depress the handle and raise the front wheels slightly.
DO NOT:
Do not mow near drop-offs, ditches or embankments. The operator could lose footing or balance.
Do not mow slopes greater than 15 degrees as shown on the slope gauge,
Do not mow on wet grass. Reduced footing could cause slipping.
ON MOWERS WITH CASTER WHEELS: Do Not
mow on slopes with casters unlocked since the mower has a tendency to drift down hill.

Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.
Be alert and turn mower off if a child enters the
area.
Before and while moving backwards, look behind
and down for small children or other objects.
Never allow children under age 14 to operate the mower. Children 14 years of age and above should read and understand the operation instructions and safety rules in this manual.
Use extreme care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision of a child or hazard.

Service

Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive.
Use only an approved gasoline container.
Never remove gas cap or add fuel while the engine is running. Allow engine to cool at least two minutes before refueling.
Page 5
Replace gasoline cap securely and wipe off any
spilled gasoline before starting the engine as it may cause a fire or explosion.
Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
Never refuel machine indoors because flammable
vapors will accumulate in the area.
Never store the machine or fuel container inside where there is an open flame or spark such as a gas water heater, space heater, or furnace. Never run an engine inside a closed area. To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up, Clean up oil or fuel spillage. Allow mower to cool at least 5 minutes before storing.
Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and
keep the wire away from the spark plug to prevent accidental starting.
Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also,
visually inspect blade for damage (e.g., bent,
cracked or worn). Replace with blade which
meets original equipment specifications listed in
this manual.
Keep all nuts, bolts, and screws tight to be sure
the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
After striking a foreign object, stop the engine, remove the wire from the spark plug, and thoroughly inspect the mower for any damage. Repair the damage before starting and operating the mower.
Never attempt to make a wheel or cutting height adjustment while the engine is running.
Grass catcher components are subject to wear, damage and deterioration, which could expose
moving parts or allow objects to be thrown. For safety protection, frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Do not change the engine governor setting or overspeed the engine. Excessive engine speeds are dangerous.

YOUR RESPONSIBILITY

Restrict the use of this power machine to persons who read, understand and follow the
A
warnings and instructions in this manual and on the machine.
Following are representations of two of the safety labels on your lawn mower. Maintain safety while operating the mower. Over prolonged use of the mower, these labels may become hard to read and should be replaced.
TO REDUCE THE RISK OF INJURY. DO NOT OPERATE MOWER UNLESS REARTRAILING SHIELD AND THIS GUARD OR ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE,
READ OPERATOR'S MANUAL. KEEP SAFETY DEVICES (BLADE CONTROL,
JRAjUNGSmELODISCHARGECOVER^ET^JNPW^

A DANGER

AVOID SERIOUS INJURY OR DEATH
• KEEP HANDS AND FEET AWAY FROM ROTATING PARTS.
•REMOVE OBJECTS THAT CAN BE THROWN | BY THE BLAOE IN ANY DIRECTION. ’ WEAR SAFETY GLASSES.
• DO NOT MOW WHEN CHILDREN OR OTHERS AREARDUHD.
■ USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES GREATER THAN 15°. MOW ACROSS, NEVER UP AND DOWN. NEVER PULL MOWER CLOSE TO YOUR EEET. LOOK
DOWN AND BEHIND BEFORE AND WHILE MOVING BACKWARDS.
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MAX 15

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

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WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet).
A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
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Page 7

ASSEMBLY

Removing Unit From Carton

Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton. '
Remove owner’s manual from the carton.
Remove any loose parts, if included with unit.
See Figure 1.
1. Remove manual & loose parts
2. Roll unit out
ground it against the post on the engine. See Figure 2.
Remove carriage bolt and wing nut from the lower handle. See Figure 3. Repeat on the other side.
Figure 1
Cut along dotted lines and lay carton down flat.
Remove packing material.
Roll or slide unit out of carton. See Figure 1. Check carton thoroughly for loose parts.
Note: Make sure not to crimp the cable while
removing unit or parts from the carton.
IMPORTANT: This unit is shipped without gasoline
or oil in the engine. Be certain to service engine with
gasoline and oil before operating your mower.
NOTE: Reference to right or left hand side of the
mower and/or front or behind the mower is observed from the operating position.

Loose Parts

a. Owner’s Manual b. A Bottle of Engine Oil c. Grass Catcher

Disconnecting Spark Plug

Before setting up your lawn mower, disconnect the spark plug wire from the spark plug, and
• Raise the lower handle in the direction A shown in Figure 4. The lower handle should snap into place.
Note: Make sure to route the cable inside the tower
handle. Also do not crimp the cable while lifting the handle up.
B Upper Handle
A
LowerTlandle
Figure 4
Reinsert carriage bolt in the upper hole of the handle bracket and the lower handle as shown in Figure 3.
Page 8
Secure with wing nut. Repeat on other side.
Raise the upper handle in the direction B shown in Figure 4. Tighten the wing nuts which are already on the handle. Route the control cable to the inside of the lower handle. Attach control cable to the lower handle with the two cable ties provided on the lower handle.
Place posts on cable ties into the holes on the
lower handle as shown below. Pull the cable ties tight and cut off extra. See Figure 5.
Cable Tie
Insert post in hole here
Lift the chute door on the mower. Remove the mulching plug as shown in Figure 6.

Mulching Plug

Attaching Grass Catcher to Mower

Holding the grass bag firmly, place the bag on the mower as shown in Figure 7.
Figure 5
Mulching Plug
Your lawn mower was shipped with the mulching plug already installed on the unit. If you want to mulch
the lawn, leave it in place. For bagging purposes,
remove the mulching plug and attach the grass catcher to the mower. Follow directions to remove the mulching plug.
Chute Door
Pivot Rod
Figure 7
Place hooks, located on two sides of the grass catcher frame, over the chute door pivot rod on the back of the unit. See Figure 7. Release the chute door.
Warning: Never operate the mower unless
A
the grass catcher frame is firmly seated on the chute door pivot rod, rear discharge door
rests firmly on top of the grass catcher or the mulch plug is securely installed.
Page 9

OPERATION

Know Your Lawn Mower

Read this owner’s manual and safety rules before operating your lawn mower. Compare the illustrations in Figure 8 with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
WARNING: The operation of any lawn mower can result in foreign objects being thrown into the
operator’s eyes and causing severe eye damage. Always wear safety glasses while operating the
A
mower, or while performing any adjustments or repairs on it.
Recoil Starter
The recoil starter is attached to the handle. Stand behind the unit and pull the recoil starter to start the unit.
Primer
The primer is used to pump gas into the carburetor.
Use it to start a cold engine, but do not use it to
restart a warm engine after short shutdown.
Blade Control Handle
The blade control handle is located on the upper
handle of the mower. The blade control handle must be depressed in order to operate the unit. Release blade control handle to stop engine and blade.
A
Height Adjustment Lever
These levers are located on each wheel and are used to adjust the cutting height. All four levers have to be at the same relative position to ensure uniform cut.
Engine Speed
Your mower’s engine speed has been set at the factory. Do not attempt to increase engine speed or it
may result in personal injury. If you think that the engine is running too fast or too slow, take your unit to a Sears service center near you
WARNING: This blade control mechanism
is a safety device. Never attempt to bypass its operations.

Meets CPSC Blade Safety Standards

Craftsman Walk-Behind Lawn Mowers conform to the safety standards of the American National Standards Institute
and the U.S. Consumer Product Safety Commission.
Page 10

stopping Engine

Release blade control handle to stop the engine and the blade.
Disconnect and ground the spark plug wire to prevent accidental starting.
WARNING: Before using your lawn mower,
again refer to the safety rules on pages 3-5 of this manual. Always be careful.
Gas And Oii Fill-Up
Starting Engine
(Referto Figure9.)
WARNING: Be sure no one other than
A
the operator is standing near the lawn
mower while starting or operating.
Attach spark plug wire and ground to post on engine. Make certain the metal cap on the end of the spark plug wire is fastened securely over the metal tip on the spark plug. See Figure 2.
Engine Oil
Only use high quality detergent oil rated with API
service classification SF, SG or SH. Select the oil’s viscosity grade according to your expected operating temperature. Follow the chart below.
Colder
5W30 SAE 30
Oil Viscosity Grade Chart
Use SAE30 oil; do not use 10W40 oil.
Fill oil sump and check the oil level as follows: a. Position the mower on level ground. b.
Clean area around oil fill plug.
c.
Remove oil fill plug and dipstick.
d.
Wipe dipstick clean, insert it into oil fill hole
and tighten securely.
e. Remove dipstick and check oil level. If the
oil is not up to FULL mark on the dipstick, pour recommended oil through the oil fill and check the level again.
• Install oil fill plug and dipstick, tighten securely.
NOTE: Although multi-viscosity oils (5W30, 10W30,
etc.) improve starting in cold weather, these
multiviscosity oils will result in increased oil
consumption when used above 32PF. Check the oil
level more frequently to avoid possible engine
damage from running low on oil.
Gasoline
32°F
Warmer
WARNING: Never run engine indoors or in enclosed, poorly ventilated areas. Engine
A
exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING: Keep hands, feet, hair and loose clothing away from any moving parts
on engine and lawn mower.
Push primer five times. Wait about two seconds between each push.Do not prime to restart a
warm engine after a short shutdown.
Hold blade control handle against the upper handle. Grasp recoil starter and pull rope out slowly until engine reaches the start of compression cycle (rope will pull slightly harder at this point). See Figure 9 inset. Let the rope rewind slowly.
Pull rope with a rapid, continuous, full arm stroke. Keeping a firm grip on the recoil starter, let the rope return to the starter slowly.
WARNING: Never fill fuel tank indoors, or
A
IMPORTANT; Never mix engine oil with gasoline.
Clean area around gas tank cap. For location
Use a funnel to prevent spillage.
Pour approximately 1.5 quarts of fresh, regular
Fill tank to 1/2” below the bottom of the filler
when engine is running or hot. Do not smoke when filling fuel tank.
of gas tank cap, see Figure 9. Remove cap.
grade, unleaded gasoline slowly to the fuel tank.
neck. Wipe any fuel spillage. Do not fill fuel tank completely. Provide space for fuel expansion.
10
Page 11

Using Your Lawn Mower

Your mower is designed to operate as a mulching or a rear bagger unit.
For converting from a mulcher to a rear bagger unit, refer to instructions on page 8 of this manual.
mulching cover or the grass catcher properly installed and tightly secured.
Be sure that lawn is clear of stones, sticks, wire, or other objects which could damage lawn mower or engine. Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others.
For best results, do not cut wef grass because it tends to stick to the underside of the mower, preventing proper discharge of grass clippings, and could cause you to slip and fall. New grass, thick grass or wet grass may require a
narrower cut.
The best mowing pattern is one that allows the clippings to discharge towards the uncut part of the lawn. This permits recutting of the clippings to further pulverize them. When cutting high weeds, discharge towards cut portion, then
recut at right angles to first direction,
Fora healthy lawn, always cut off one-th i rd or
less of the total length of the grass. Lawn should be cut in the fall as long as there is growth.
A
Do not operate mower without the
WARNING: If the mower strikes a foreign
object, stop the engine. Disconnect spark plug wire and ground against post. Thoroughly inspect the mower for any damage. Repair the damage before
restarting the mower. Extensive vibration during operation is an indication of equipment damage.

Using Grass Catcher

You can use the grass catcher bag to collect clippings while operating the mower.
Attach the grass catcher to the mower following instructions on page 8 of this manual.
Operate the mower till the grass catcher bag is full, or the job has been completed whichever is earlier.
Stop the engine completely by releasing the blade control handle. Make sure that the unit has come to a complete stop and the blade has stopped rotating. Empty the grass catcher bag as follows.
Lift the discharge door and pul! the grass bag away from the mower. See Figure 10,
Holding the bag firmly, carry the bag away from
the mower. Dispose off the clippings
appropriately.
Chute Door
Bag Handle
Figure 10

Height Adjustment

Refer to height adjustments section of this manual on page 16 for instruction on how to adjust the cutting height and the handle height. For best results in mowing, keep the cutting height position high until it is determined which height is best
for your lawn.
11
Page 12

MAINTENANCE

General Recommendations

Always observe safety rules when performing any maintenance.
The warranty on this lawn mower does not cover
items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the lawn mower as instructed in this manual.
Changing of engine governed speed will void engine warranty.
All adjustments in the Service and Adjustmfents section of this manual should be checked at
least once each season.
Follow the maintenance schedule given below.
Periodically check all fasteners and make sure these are tight.
WARNING; Always stop the engine, disconnect the spark plug wire and
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ground it to post before performing any
maintenance or adjustments on the mower.

Cleaning

The underside of the mower deck should be cleaned after each use to prevent any buildup of grass clippings, leaves, dirt, or other debris. If this debris is allowed to accumulate, it will result in rust and corrosion.
Disconnect spark plug wire and ground to post on engine.
Drain the gasoline from the lawn mower, or place a piece of plastic under the gas cap. Tip the mower so that it rests on the housing. Keep the side with the air cleaner facing up. Hold it firmly. Scrape clean the underside of the deck with a suitable tool.
Put the mower back on its wheels on the ground. If you had put plastic under the gas cap, make sure to remove it now.
WARNING: Never tip the mower more
A
NOTE: We do not recommend using a garden hose to
clean mower unless the muffler, air fitter and carburetor are covered to keep water out. Water in engine can shorten engine life.
than 90 degrees and do not leave the
mower tipped for any length of time. Oil
can drain into the upper part of the engine causing a starting problem,
Engine Maintenance
WARNING: Always stop engine,
A
disconnect spark plug wire, and ground it
to post before performing any adjustments or repairs on the engine.
Customer Responsibilities
/ / / / / / /
MAINTENANCE
SCHEDULE
Lubricate wheels
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Lubricate biade control
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Ciean deck Blade care
Change oil Replace air filter cartridge
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Check spark plug
Check spark arrester (if any)
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SERVICE
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Page 13
Engine Oil
Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil’s viscosity grade according to your expected operating temperature. Refer to page
10 of this manual for viscosity chart.
Stop engine and wait several minutes before checking oil level. With engine on level ground, the oil must be to FULL mark on dipstick.
To Change Engine Oil
Change oil every 25 hours of mower operation. Drain oil while engine is warm. Follow the instructions given below to change the oil.
Tip the mower with the spark plug facing up.
Place a container under the dipstick. Pull the
dipstick out of oil fill.
Drain the oil sump empty, collecting oil in an
approved container.
Fill oil sump with 21 ounces of fresh SAE 30 oil.
Refer to page 10 of this manual for oil fill-up instructions.
Air Cleaner
The air cleaner prevents damaging dirt, dust, etc., from entering the carburetor and being forced into the engine and is important to engine life and performance. Replace filter once a year or every 100 operating hours, more often if used in extremely dusty conditions.
To Service Air Cleaner
Turn air filter cover counterclockwise and
remove the cover and filter from the flange. See Figure 11. Discard filter.
Clean cover and flange thoroughly. Insert the new filter into the cover.
Place the cover and the filter against flange with tab on the cover inserted into lower left corner of slot in flange. See Figure 11.
Push cover firmly against flange and turn it clockwise as far as it will go. Make sure that the
retainers are locked around the flange. See
Figure 11.
WARNING: Never run the engine without
A
To Clean Engine
air cleaner completely assembled.
Clean engine periodically. Remove dirt and debris with a cloth or brush.
Frequently remove grass clippings, dirt and debris from cooling fins, air intake screen and levers and linkage. This will help ensure adequate cooling and correct engine speed.
NOTE: Do not clean with a forceful spray of water as
water could contaminate the fuel system.
Spark Plug
Clean spark plug and reset gap to .030" at least once a season or every 50 hours of operation. See Figure 12. Spark plug replacement is recommended at the start of each season. Refer to engine parts list for correct spark plug type.
NOTE: Do not sandblast spark plug. Spark plug
should be cleaned by scraping or wire brushing and washing with a commercial solvent.
Feeler gap .030”
Figure 11
13
Muffler
A
Figure 12
WARNING: Do not operate the lawn
mower without a muffler, or tamper with the exhaust system. Damaged mufflers or spark arresters could create a fire hazard. Temperature of muffler and nearby areas
may exceed 150° F(65°C).
Page 14
Blade Care
Lubrication
Periodically inspect the blade adapter for cracks, especially if you strike a foreign object. Repiace when necessary.
WARNING: When inspecting the cutting
blade, protect hands by using heavy
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gloves or a rag to grasp the cutting blade.
Disconnect spark plug wire and ground it to post on engine. Turn mower on its side, making sure that the air filter and the carburetor are up, to check the blade. If the blade needs to be serviced, refer to the instructions on “Servicing Blade” on page
15 of this manual.
Wheels
Lubricate the wheels at least once a season with light oil or engine oii. Aiso, if the wheels are
removed for any reason, lubricate the surface
of the axle bolt and the inner surface of the
wheel with light oil.
Blade Control Handle
Lubricate the pivot points on the blade control
handle and the brake cable at least once a season with light oil. The blade control handle
must operate freely in both directions. For
complete lubrication chart, see Figure 13.
Chute Deflector
Lubricate the torsion spring and the pivot point on each end of the chute deflector using a light oil. This wiil prevent rusting and ensure that the deflector, which is a safety device, can always work properly.
NOTE: For sake of clarity, the pictures in the insets represent view from another perspective rather than from the operating position.
Figure 13: Lubrication Chart
14
Page 15

SERVICE & ADJUSTMENTS

Servicing Blade

To Remove Blade
Remove the bolt, and the blade bell support which holds the blade and adapter to the engine crankshaft. See Figure 14.
Remove the blade and the adapter from the
crankshaft.
To Replace Blade:
Before reinstalling the blade and the blade
adapter to the unit, lubricate the engine crankshaft and the inner surface of the blade adapter with light oil,
Install the blade adapter on the crankshaft with
the “star” away from the engine. See Figure 14.
To Sharpen Blade:
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen white on the mower.
Follow the original angle of grind as a guide. Make sure that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade.
NOTE: An unbalanced blade will cause excessive
vibration when rotating at high speeds, may cause damage to the mower and could break, causing
personal injury.
Test the blade by balancing it on a round shaft screwdriver or a blade balancer. See Figure 15.
If the blade is not balanced, remove metal from the heavy side until it balances evenly.
1. Insert screw driver thro
2. Blade should be paralle
Driver
__________
___\________
O (J) 0
ugh hole
1 to ground
Blade
Ground
Place the new blade with the side marked bottom (or with part number) facing away from
the adapter.
Place the bell support next. Make sure to align the tabs in the holes of the blade with the hole in the bell support.
Insert the hex bolt through the blade assembly.
Figure 14 shows the correct order of assembly.
Use block of wood to hold blade while you
tighten the bolt clockwise. Follow the recommended torque for the bolt which is 450 600 in.-lbs.
IMPORTANT: The bolt, used to secure the blade to
the engine, is specially heat-treated. Do not
substitute. To order replacement bolt, refer to the
Repair Parts section of this manual.
WARNING: To ensure safe operation of
your unit, all nuts and bolts must be
A
checked periodically for correct tightness.
Figure 15

Engine Adjustments

WARNING; Do not make unnecessary
adjustments on the engine. Factory settings
A
Carburetor
The carburetor has been pre-set at the factory and should not require adjustment.
• If the engine on your mower does not operate
• Engine performance may be affected in altitudes
NOTE: A dirty air cleaner will cause an engine to run
rough. Be certain air cleaner is clean and attached to
the carburetor.
are satisfactory for most conditions.
If any adjustments are made to the engine
while the engine is running, keep clear of all
moving parts. Be careful of heated surfaces and muffler. Keep your hands
away from these parts.
properly due to suspected carburetor problems, take your lawn mower to your nearest Sears service center.
above 4000 feet. To improve engine performance, install a high altitude adjustment kit, available at the Sears service center,
15
Page 16
Engine Speed
WARNING: Overspeeding engine above
A
if you believe the engine is running too fast or
the factory setting can be dangerous. Do not attempt to increase engine speed or it may
result in personal injury. Changing of engine
governed speed will void engine warranty.
too slow, take your lawn mower to the nearest Sears service center.

Adjusting Handle Height

Your mower is shipped with the handle in the higher
height position. To lower the handle height, proceed as follows.
Remove the starter rope from the rope guide.
Remove the upper handle by removing the hand knobs and carriage bolts. Lay the upper handle out of the way, being careful not to bend or kink the cable.
Remove carriage bolts, wing nuts and hairpin clips from both sides of the lower handle. Press out on the legs of the lower handle. Remove lower handle from the mower.
Turn the lower handle around so the notch on the bottom of the lower handle is facing forward as shown in Figure 16. Reassemble, placing the
bottom hole on the handle over the weld pin in
the handle mounting bracket. Reinsert hairpin
clip in the hole on weld pin. Repeat on other side.
Reinstall carriage bolts, earlier removed, on the lower handle and secure with wing nuts.
There is an adjusting plate and thumb lever at each wheel position to adjust the cutting height. Each
adjusting plate has nine height positions. Height of cut will change if you move the thumb lever from one hole to another.
• Simply depress the lever towards wheel and
move the wheel and lever assembly to the desired position. Figure 17 shows the rear wheel height adjustment lever and Figure 18 shows the front wheel height adjustment lever. All wheels must be placed in the same relative position for uniform cutting height.
Figure 17
For rough or uneven lawns, move the height adjustment levers to positions which will give a higher cutting height. Both front and rear levers must be placed in the same relative position.

Adjusting Cutting Height

IMPORTANT: All wheels must be placed in the same
relative position. Raise the mower wheels for low cut
and lower the wheels for high cut For rough or uneven
lawns, move the height adjustment lever to a higher position. This will help stop scalping of the grass,
Figure 18
16
Page 17

STORAGE

Prepare your lawn mower for storage at the end of the
season or if the unit wiii not be used for 30 days or
more. Store the mower in a ciean, dry area.

Mower

Clean the mower thorougly.
Inspect and replace/sharpen blade, if required.
Lubricate mower following the lubrication chart on page 14 of this manual.
You can fold your mower’s handle for convenient storage as shown in Figure 19. Follow the steps
below to fold the handle.
Remove the starter rope from the rope guide.
Loosen the two hand knobs on the sides of the handle, and let the upper handle fold down to the rear.
Remove carriage bolt and wing nut from each handle bracket,
Spread the sides of the lower handle, and push it fonA/ard and down.
Drain the fuel tank. Start the engine and let it run until the fuel lines and carburetor are empty.
Loosen the bowl drain screw a few turns. The bowl drain screw is located below the carburetor. See Figure 20. Do not remove the screw completely. Drain the carburetor
Note: Do not drain carburetor if using fuel stabilizer.
WARNING: Never use engine or carburetor
A
cleaner products in the fuel tank or
permanent damage may occur.
Figure 19
NOTE: When folding the handle, be careful not to
bend or kink the cable.

Engine

IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol
blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
Drain fuel system & carburetor
WARNING: Drain fuel into approved
A
container outdoors away from open flame.
Be sure engine is cool. Do not smoke.
Figure 20 Use fuel stabilizer NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during
storage.
Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on
stabilizer container.
Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor.
Do not drain the gas tank and carburetor if
using fuel stabilizer. Drain all the oil from the crankcase (This should be done after the engine has been operated and is still warm) and refill the crankcase with fresh oil.
Oil cylinder bore
After you have drained the fuel tank, protect the inside of the engine as follows:
Remove spark plug, pour approximately one
ounce (30 ml) of engine oil into spark plug hole, and crank slowly to distribute oil.
WARNING: Avoid spray from spark plug
hole when cranking the engine slowly.
A
17
Page 18
Replace spark plug; do not connect spark plug wire. Change oil
Change oil if it has not been changed in the last three months.
Clean engine
Clean engine and remove all grass clippings, dirt, and chaff from the exterior of the engine,
Remove any dirt or debris that may have accumulated on the cooling fins, intake screen levers, and linkages.

OTHER

* Do not store gasoline from one season to
another. Replace your gasoline can if it starts to rust. Rust and/or dirt in the gasoline will cause
problems.
Store unit in a clean, dry area. Do not store next to corrosive materials, such as fertilizer.
NOTE: If storing in an unventilated or metal storage
shed, be certain to rustproof the equipment by coating
with a light oil or silicone.
18
Page 19

TROUBLE-SHOOTING

PROBLEM POSSIBLE CAUSE
Engine fails to start
Engine runs erratic 1. Spark plug wire loose
Engine overheats 1. Engine oil level low
Occasional skip
(hesitates) at high speed
Idles poorly 1. Spark plug fouled, faulty, or gap too wide
Excessive vibration 1. Cutting blade loose or unbalanced
Mower will not mulch grass 2. Excessively high grass
Uneven cut
1. Blade control handle disengaged
2. Spark plug wire disconnected
3. Fuel tank empty, or stale fuel
4. Blocked fuel line
5. Faulty spark plug
2. Blocked fuel line or stale fuel
3. Vent in gas cap plugged
4. Water or dirt in fuel system
5. Dirty air cleaner
2. Air flow restricted
1. Spark plug gap too close
2. Dirty air cleaner
2. Bent cutting blade
3. Bent engine crankshaft
1. Wet grass 1. Wait until later to cut.
S.DutI blade
1. Wheels not in same height position
2. Dull blade
CORRECTIVE ACTION
1. Engage blade control handle.
2. Connect wire to spark plug.
3. Fill tank with fresh, clean fuel.
4. Clean fuel line.
5. Clean, adjust gap or replace.
1. Connect and tighten spark plug wire.
2. Clean fuel line, fill tank with clean, fresh gasoline.
3. Clear vent.
4. Drain fuel tank. Refill with fresh fuel.
5. Clean air cleaner. Refer to Maintenance section of this manual.
1. Fill crankcase with proper oil.
2. Clean lawn mower engine.
1. Adjust gap to .030 inches.
1. Reset gap to .030 inches or replace spark plug.
2. Clean air cleaner following instructions on page 13.
1. Tighten blade and adapter, balance blade.
2. Replace blade.
3. Contact your SEARS Service Center.
2. Mow once at a high cutting height, then mow again at desired height. Make a
narrower cutting swath (1/2) width. Do not cut off more than 1/3 of the total length.
3. Sharpen or replace blade.
1. Place all four wheels in same relative height position.
2. Sharpen or replace blade.
For repairs beyond the minor adjustments listed above, please contact your nearest Sears Service Center or call 1-800-4-MY-HOME.
19
Page 20

PARTS LIST

SEARS CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388250
20
Page 21
SEARS CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388250
Key
Part No.
No.
1 747-0824
2
710-1205
3
720-0279
4
710-1174 5 710-0654A 6 720-0276 7
710-1270 8 712-0397 9 712-0324
10 710-0703 11
749-0538C-
0637
13 749-0928-0637 14
726-0240
15 710-0435 16 746-0737 18 747-0995A 19
664-0092
20 714-0104 21 22 23 26 30 31 32 33 710-1044 34 36 39 40 41 42 43 44 45 736-0105
— 732-0809 Door Spring 782-7599A 746-0883 732-0957 731-1261 Rear Flap 748-0376C Blade Adapter
736-0524A 742-0739 736-0356 712-0798 15261A
15262B 14832
738-0507B
Control Handle Assembly - Standard Rope Guide Handle Knob . Curved Hd. Bolt 5/16-18 X 2" Lg. Scr. TT. 3/8-16 X 1.00” Lg. Hx Indwash. Hand Knob Oval C-sunkScr. 1/4-20 X 1.310 Lg. Wing Nut Hex Lock Nut 1/4-20 Thd. Carriage Bolt 1/4-20 x 0.75” Upper Handle
Lower Handle Cable Tie Weld Screw 3/8-16 x 1.0” Control Cable — 51” Grass Catcher Frame Grass Catcher Bag Hairpin Clip Engine, Tecumseh Model 143.994002
Grass Bag Door Control Cable Housing Wire Rod
Hex Bolt 3/8-24 XI.5 Lg. Blade Bell Support
19" Blade (Mulching) Bell Washer .39 l.d. X 1.38 l.d. Hex Nut 3/8-16 Thd. Height Adj. Plate Pivot Bar Spring Lever, Front Wheel Shoulder Bolt, .5" Dia. X .357” Bell Wash. .38” l.d. X .88”0.d.
Description
Key
Part No.
No.
46
738-0102
49
14578 14579
50
17488A 17489A
51
782-5025
53
782-5026 54 710-1017 55
710-0599 56 682-3036 57
682-3037 58
782-0054A-0689 59 734-1864
60
734-1841 61
747-1169 63 682-3038 64
682-3039 65
710-0514 66 782-5007B 67
782-5004 70 736-0504 71
736-0105 Spring Washer 73 738-3056 76
750-0535 Spacer 78
736-0356 Bell Washer 80
732-0866 Spring Lever, Rear 81 720-0312
83 710-0896
84
782-7611
87 736-0247
88 712-0431
89
748-0423
90
712-0798
Front Axle Bolt ^ Height Adjuster Ass’y Comp. - R.H. Height Adjuster Ass’y Comp. - L.H.
(not shown) Pivot Bar - R.H. Pivot Bar - L.H. (not shown) Front Baffle Rear Baffle • L.H.
Torx Mach.Ab-Tap Scr. 1/4-14 x .625. Scr. TT. 1/4-20 X .500 HxIndWash. Handle Bracket Assembly - R.H.
Handle Bracket Assembly - L.H.
Deck
Rear Wheel Ass’y. 14 x 1.8 Bar Grey
(Inc. 741-0484 Brg. not illustrated)
Fr. Wheel Ass’y. 8 x 1.7 Aero Grey
Chute Door Pivot Rod
Handle Bracket Assembly. - R.H. Handle Bracket Assembly. - L.H. Hex Hd Cap Scr. 3/8-16 x 1.0” Lg. Rear Mulch Plug Rear Mulch Baffle
Wave Washer
Rear Axle Bolt
Foam Grip
Scr. AB 1/4-14 X .625 HxIndWash.
Handle Bracket Support Plate Flat Washer 3/8 x 1.25 Flange Lock Nut
Shoulder Spacer 3/8”
Hex Nut 3/8-16 Thd.
Description
21
Page 22
CRAFTSMAN ENGINE NO. 143.994002 FOR CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388250
— 370K
182
216^/
238
250
22
Page 23
CRAFTSMAN ENGINE NO. 143.994002 FOR CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388250
Key No. Part No. Description Qty.
1
2
37280 26727
Cylinder (Incl. 2,20 & 150) Dowel Pin 2 135
Key No.
130 6021A
6 33734 Breather Element 1 150 31672 7 36557 Breather Ass'y. (Incl. 6 & 12A) 1 151 31673
12 36775 Breather Tube 1 151A 40017 12A 36558 Breather Cover & Tube (Incl. 12B) 1 169 36783 Valve Cover Gasket 12B
36694
Breather Tube Elbow 1 172 36784 14 28277 Washer 1 174 15 30589 Governor Rod (Incl. 14) 1 16 34839A Governor Lever 17 31335 Governor Lever Clamp 18 651018
Screw, Torx T-15, 8-32x19/64" 1 185 36785 19 36281 Extension Spring
20 32600
30 36797 40 35544A 40 35545A 40 35546 41 35541 41 35542
Oil Seal
Crankshaft 1 191 36559A
Piston, Pin & Ring Set (Std.) Piston, Pin S Ring Set (.010" OS) Piston, Pin & Ring Set (.020" OS) 1 Piston & Pin Ass'y. (Std.) (Incl. 43) 1 Piston & Pin Ass'y. (.010" OS)
(Incl. 43) •
41
35543
Piston & Pin Ass'y. (.020" OS) 1
(Inci. 43) 42 35547A 42 42 43
35548A Ring Set (.010" OS)
35549 Ring Set (.020 OS) 1
20381 Piston Pin Retaining Ring 45 36777 46
3261OA Connecting Rod Bolt
48 27241
Ring Set (Std.) 1
Connecting Rod Ass'y. (Incl. 46)
Valve Lifter 50 37032 Camshaft (NCR) 52 29914
Oil Pump Ass’y. 1 69 35261 Mounting Flange Gasket 70 34311 E Mounting Flange (Incl. 72 thru
83,306) 72 75 27897
36083 Oil Drain Plug
Oil Seal 1 80 30574A Governor Shaft 81 30590A Washer 82 30591
Governor Gear Ass'y. (Incl. 81) 1 83 30588A Governor Spool 86
650488 Screw, 1/4-20 X 1-1/4" 89 611004 Flywheel Key 90 611112 92
650815 Belleville Washer
93 650816
100 34443B 101 610118 103
651007 110 37047 119 120
37028 Cylinder Head Gasket
36825 Cylinder Head 125 37288 126
37289 Intake Valve (Std.) (Incl. 151)
Flywheel 1
Flywheel Nut 1 Solid State Ignition 1 Spark Plug Cover Screw, Torx T-15, 10-24 x 15/16" Ground Wire
Exhaust Valve (Std.) (Incl. 151) 1
178 29752 1 182 6201 1 184 26756
1 186 32653 Governor Link 1 189 650839
1
195 610973 Terminal 1 1 207 34336
216 33086 R.P.M. Adjusting Lever 1 223 650451 Screw, 1/4-20 X 1"
1 224
238 650932 Screw, 10-32x49/64"
239 34338 Air Cleaner Gasket
241 35797
245 35066 Air Cleaner Filler 1
1
250
260 2
261 30200
1
262 650831 Screw, 1/4-20x1/2"
2
275 36790A 2
277
1
285 35000A Starter Cup
287 650926
1
290 29774
1
292
298 28763
1
300 36916
301 36246 Fuel Cap
1
305 35647 Oil Fill Tube
1
306 36996 "0"-Ring
307
1
309 650562 Screw, 10-32x1/2" 1
6
310 35648 Dipstick 1
1
313 34080 Spacer 1 370A 36261
1
370C 37199 370K 380 640173
1
390 590737 Rewind Starter* 1
2
400 37029A
1
416 36085 Spark Arrestor Kit (Optional) 1
1
417 650821 Screw, 10-32 X 1/2" (Optional) 1 900 0 Replacement Engine NONE, order
1
900 0
' This engine could have been built with 590694 starter
23
Part No.
Description
Screw, 5/16-18 X 1-1/2"
35395
Resistor Spark Plug (RJ19LM) Valve Spring Valve Spring Cap Intake Valve Seal
Valve Cover
30200
Screw, 10-24x9/16" Nut& Lock Washer, 1/4-28 Screw, 1/4-28 X 7/8" 2 Carburetor - Intake Pipe Gasket 1 Intake Pipe 1
Screw, 1 /4-20 X 3/8" 2 S.E. Brake Bracket (Incl. 195) 1
Throttle Link 1
36786 Intake Pipe Gasket 1
Air Cleaner Collar
35065 Air Cleaner Cover 1 36980 Blower Housing 1
Screw, 10-24x9/16" 2
Muffler 1
650988 Screw, 1/4-20x2-5/16"
Screw, 8-32x21/64"
Fuel Line
26460 Fuel Line Clamp 2
Screw, 10-32 X 35/64"
Fuel Tank (Incl. 292 & 301) 1
35499 "0"-Ring 1
Lubrication Decal 2 Primer Decal
36695 Starter Decal 1
Carburetor (Incl. 184)
Gasket Set
from 71 -9990
Replacement Short Block 750836
Qty.
8
1 2 2
1
1
1 2 2
1
2
2
1 1
2
2
1
2
1
3
1
1 1
1
1
1
1
Page 24
CRAFTSMAN ENGINE NO. 143.994002 FOR CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388250
Carburetor No. 640173
Key
Part No. Description
No.
1 631615 2 631767
631184
4 5 631183 Dust Seal (Throttle) 1 6 631616 Throttle Shutter 1 7 650506 Shutter Screw
16 631807
631700 Float Bowl 1
25
631024
27
632019 Float 1
28
631028 Float Bowl "0" Ring 1
29
631021
30
31 631022 Spring Clip 1
632047A
35
631937A
40
631334
44 48 631027 Welch Plug, Atmospheric Vent 1
632760 Repair Kit 1
60
Throttle Shaft & Lever Assembly
Throttle Return Spring Dust Seai Washer (Throttle)
Fuel Fitting
Float Shaft
Inlet Needle, Seat & Clip (Incl.
31)
Primer Bulb/Retaining Ring High Speed Bowl Nut 1 Bowl Nut Washer
Qty.
1
1
1
1
1
1
1
24
Page 25
CRAFTSMAN ENGINE NO. 143.994002 FOR CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388250
Recoil Starter 590694
12
Key No.
-
1 2 590600 3 4 590601 5 6 590698 7 8 690700
11 590695
12 590535
13
Part No. Description
590694 Recoil Starter
590599A Spring Pin
590696
590697
590699
590701
Washer ■ Retainer Washer Brake Spring Starter Dog
Dog Spring Puliey & Rewind Spring Ass'y.
Starter Housing Ass’y.
{40 degree grommet) Starter Rope (98" X 9/64" dia.)
Starter Handie
Recoil Starter 590737
14
11
Key No. Part No. Description
­3 590740 6 590616 Starter Dog 7 590617 8 590618A Pulley & Rewind Spring Ass’y.
11 590687A Starter Housing Ass’y
12 590535
13 590701
14
590737 Rewind Starter
Retainer
Dog Spring
(40 Degree Grommet) Starter Rope ( 98" X 9/64" ) Starter Handle
590760
Spring Clip
25
Page 26
In U.S.A. or Canada
for in-home major brand repair service;
Call 24 hours a day, 7 days a week
1 -800-4-M Y-HOMEs“ (1 -800-469-4663)
Para pedir servicio de reparación a domiciilio —1-800-676-5811
Au Canada pour tout le service ou les pièces —1-800-469-4663
For the repair or replacement parts you need:
Cal! 6 a.m. —11 p.m. CSX, 7 days a week
PartsDirect®''
1-800-366-PART (1 -800-366-7278)
Para ordenar piezas con entrega a domiciilio —1-800-659-7084
For the location of a Sears Service Center in your area;
Call 24 hours a day, 7 days a week
1-800-488-1222
To purchase or inquire about a Sears Maintenance Agreement:
Call 7 a.m. — 5 p.m. CSX, Monday — Saturday
1-800-827-6655
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