Craftsman 247.388240 User Manual

Page 1
Owner’s Manual
CRAFTSMAN
19" Mulching/Rear Discharge
PUSH LAWN MOWER
Model No.
247.388240
CAUTION: Before using this product, read this manual and follow all Safety
Sears, Roebuck & Co., Hoffman Estates, IL 60179, U.S.A.
Printed in U.S.A.
770-10185A
(1/99)
Page 2
TABLE OF CONTENTS
Content Page
Warranty Information Safe Operation Practices
Siope Gauge
Assembly...............................................7
Operation............................................... 9
Maintenance
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2
3
6
12
Content Page
Service & Adjustment
Storage.................................................... 17
T rouble-Shooting
Parts List..............................................................20
Espandl................................................... 26
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...................................
15
19
WARRANTY INFORMATION
Two-Year Warranty on Craftsman Lawn Mower
For two years from the date of purchase, when this Craftsman lawn mower is maintained, lubricated, and tuned up according to the instructions in the owner’s manual, Sears will repair, free of charge, any defects in material or workmanship. If this lawn mower is used for commercial or rental purposes, this warranty applies for only 90 days
from the date of purchase. This warranty does not cover:
1. Expendable items which become worn during norma! use. such as rotary mower blades, blade adapters,
belts, air cleaners and spark plug.
2. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to
maintain equipment according to the instructions contained in the owner’s manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN LAWN MOWER TO THE
NEAREST SEARS SERVICE CENTER IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck And Co., D/817WA, Hoffman Estates, IL 60179
ACCESSORIES
These accessories were
available when the lawn mower was purchased. They are also available at most Sears retail outlets, and service centers. Most Sears stores can order repair parts for you when you provide the
model number of your lawn mower.
PRODUCT SPECIFICATIONS
Horsepower: Engine Oil
Fuel Capacity: Spark Plug
Spark Plug
Engine Oii Stabilizer Gas Can
4.0 21 oz. SAE 30 oil
1.5 quarts
J19LM Gap .030 inches
Biade
Please record model number, serial number, and date of purchase here for future reference. You will find this information on the model plate located on the cutting deck of your mower.
Model Number. Serial Number Date of Purchase.
...
Grass Catcher
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SAFE OPERATION PRACTICES
This symbol points out Important safety Instructions which, if not followed, could endanger the per sonal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate your lawn mower. Failure to comply with these instructions may result in personal
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injury. When you see this symbol—heed its warning.
Your lawn mower was built to be operated according to the rules for safe operation in this
DANPER- power equipment, carelessness or error on the part of the operator
' can result in serious injury. If you violate any of these rules, you may cause serious injury to
yourself or others.
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), if a spark arrester is used, it should be
maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources
Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manual.)
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
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GENERAL OPERATION
Read this owner’s guide carefully in its entirety
before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference, and for ordering
replacement parts. Your rotary mower is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been
designed to perform one job: to mow grass. Do not
use it for any other purpose. Never allow children under 14 years old to operate a power mower. Children 14 years old and over should only operate mower under close parental supervision. Only responsible individuals who are familiar with these rules of sate operation should be allowed to use your mower.
Keep the area of operation clear of all persons, particularly small children and pets. Stop engine
when they are in the vicinity of your mower to help
prevent blade contact or thrown object injury.
Although the area of operation should be
completely cleared of foreign objects, an object may have been overlooked and could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator or any others allowed in the area.
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Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be picked up and thrown by the mower in any direction and cause serious personal injury to the operator or any others allowed in the area. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. To help avoid a thrown object's injury, keep children, bystanders and helpers at least 75 feet from the mower while it is in operation. Always wear safety glasses or safety goggles during operation or while performing an adjustment
or repair, to protect eyes from foreign objects that may be thrown from the machine in any direction. Wear sturdy, rough-soled work shoes and close fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed shoes are recommended. Do not wear loose fitting clothes or
jewelry. They can be caught in moving parts. Never
operate a unit in bare feet, sandals, slippery or light weight (e.g. canvas) shoes.
Do not put hands or feet near or under rotating
parts. Keep clear of discharge opening at all times as the rotating blade can cause injury.
Many injuries occur as a result of the mower being pulled over the foot during a fall. Do not hang on to the mower if you are falling; release the handle
immediately.
Never pull the mower toward you while you are walking. If you must back the mower away from a
Page 4
wall or obstruction first look down and behind, and then follow these steps:
a. Step back from the mower to fully extend your
arms.
b. Be sure you are well balanced with sure
as shown on the slope gauge (page 6), do not operate this unit on that area or serious injury could result.
DO:
Mow across the face of slopes; never up and
footing.
c. Pull the mower back slowly, no more than half
way toward you.
d. Repeat these steps as needed.
Do not operate the mower while under the
Watch for holes, ruts, hidden objects, or bumps.
Always be sure of your footing. A slip and fall can
influence of alcohol or drugs.
Do not engage the self-propelled mechanism on
units so equipped while starting engine.
The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes
ON MODELS WITH CASTER WHEELS: Lock
the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control handle must operate easily in both directions and automatically return to the disengaged position when released.
Never operate the mower in wet grass. Always be
DO NOT:
Do not mow near drop-offs, ditches or
sure of your footing. A slip and fall can cause
serious personal injury. Keep a firm hold on the handle and walk, never run. If you feel you are
Do not mow slopes greater than 15 degrees as
losing your footing, RELEASE THE BLADE CONTROL HANDLE IMMEDIATLEY and the
Do not mow on wet grass. Reduced footing could
blade will stop rotating within three seconds.
Mow only in daylight or good artificial light.
ON MOWERS WITH CASTER WHEELS: Do Not
Stop the blade when crossing gravel drives, walks
or roads.
If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
Shut the engi ne off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute. The cutting

Children

Tragic accidents can occur if tiie operator is not alert to the presence of children. Children are often attracted to the
mower and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under
blade continues to rotate for a few seconds after the engine is shut off. Never place any part of the body in the blade area until you are sure the blade
Be alert and turn mower off if a child enters the
has stopped rotating.
Never operate mower without proper guards,
Before and while moving backwards, look behind
grass catcher, plates or other safety protective devices in place.
Never allow children under age 14 to operate the
Muffler and engine become hot and can cause a
bum. Do not touch.
Do not adjust the throttle control with the engine
running.
Use extreme care when approaching blind
Only use accessories approved for this machine by the manufacturer. Read, understand, and
follow all instructions provided with the approved
accessory.
If situations occur which are not covered in this

Service

< Use extreme care in handling gasoline and other
manual, use care and good judgment. Contact your dealer for assistance.

Slope Operation

Use only an approved gasoline container.
Never remove gas cap or add fuel while the
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a slope or hilly area, if the slope is greater than 15 degrees
down. Exercise extreme caution when changing direction on slopes.
Tail grass can hide obstacles. '
cause serious personal injury. If you feel you are
losing your balance release the blade control handle immediately and the blade will stop in less
than 3 seconds.
both front wheels so they do not pivot while mowing on the face of slopes. To turn the mower, depress the handle and raise the front wheels slightly.
embankments. The operator could lose footing or
balance.
shown on the slope gauge.
cause slipping.
mow on slopes with casters unlocked since the mower has a tendency to drift down hill.
the watchful care of a responsible adult other than the operator.
area.
and down for small children or other objects. mower. Children 14 years of age and above
should read and understand the operation instmctions and safety rules in this manual.
corners, shrubs, trees, or other objects that may obscure your vision of a child or hazard.
fuels. They are extremely flammable and the vapors are explosive.
engine is running. Allow engine to cool at least
two minutes before refueling.
Page 5
Replace gasoline cap securely and wipe off any
spilled gasoline before starting №e engine as It
may cause a fire or explosion. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
Never refuel machine indoors because flammable
vapors will accumulate in the area.
Never store the machine or fuel container inside
where there is an open fiame or spark such as a
gas water heater, space heater, or furnace. Never run an engine inside a closed area. To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spi llage. Allow mower to cool at least 5
minutes before storing.
Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and
keep the wire away from the spark plug to prevent accidental starting.
Check the blade and engine mounting bolts at
frequent inten/als for proper tightness. Also, visually inspect blade for damage (e.g., bent,
cracked or worn). Replace with blade which
meets original equipment specifications listed in
this manual.
Keep ail nuts, bolts, and screws tight to be sure
the equipment is in safe working condition.
Never tamper with safety devices. Check their
proper operation regularly.
After striking a foreign oblect, stop the engine, remove №e wire from the spark plug, and thoroughly inspect the mower for any damage. Repair the damage before starting and operating the mower.
N ever attempt to make a wheel or cutti ng height adjustment while the engine is running.
Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace with manufacturer’s recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution
when servicing them.
Do not change the engine governor setting or overspeed the engine. Excessive engine speeds
are dangerous.

YOUR RESPONSIBILITY

Restrict the use of this power machine to persons who read, u nderstand and follow the
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warnings and instructions in this manual and on the machine.
Following are representations of the safety labels on your lawn mower. Maintain safety while operating the mower.
Please have the part number ready when re-ordering safety labels.
TO REDUCE THE RISK OF INJURY, DO NOT OPERATE MOWER UNLESS REAR TRAILING SHIELD AND THIS GUARD OR ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE.
READ OPERATOR'S MANUAL KEEP SA^TY DEVICES (BLADE CONITTOL, I
TRAILING SHIELD, DISCHARGE COVER, ETC.) IN PLACE AND WORKING. |
A DANGER
AVOID SERIOUS INJURY OR DEATH
• KEEP HANDS AND FEET AWAY FROM ROTATING PARTS.
■ REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION. ' WEAR SAFETY GLASSES,
■ DO HOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
■ USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES GREATER THAN 15“. MOW ACROSS, NEVER UP AND DOWN. NEVER PULL MOWER CLOSE TO YOUR FEET. LOOK DOVJN AND BEHIND BEFORE AND WHILE MOVING BACKWARDS.
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MAX 15
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Page 6
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Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet).
A riding mower could overturn and cause serious injury. If operating a waik-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
WARNING
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Page 7
ASSEMBLY

Removing Unit From Carton

Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to
open carton.
Remove loose parts if included with unit (i.e.,
owner’s manual, etc.).
Cut along dotted lines and lay carton down flat.
Remove packing material. Roll unit out of
carton. Check carton thoroughly for loose parts.
Note: Make sure not to crimp the cable while
removing loose parts or the unit from the carton.
IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with
gasoline and oil before operating your mower.
NOTE: Reference to right or teft hand side of the
mower and/or front or behind the mower is observed from the operating position.

Loose Parts

a. Owner’s Manual b. A Bottle of Engine Oil c. Parts for Grass Bag: Frame, Bag
d. Discharge Chute
Upper Handle
Lowerl
Figure 2
For shipping purposes, the hairpin clip is placed in the outer hole of the weld pin on the lower handle.
• Remove the hairpin clip from the outer hole of
the weld pin. See Figure 3.

Tools Required

a. Pair of Pliers b. Funnel

Disconnecting Spark Piug

Before setting up your lawn mower, disconnect the spark piug wire from the spark plug, and ground it against the engine. See Figure 1.
Attach rubber boot to a bolt on the engine to
ground as shown below.
'Spark Plug

Assembiing Handle

• Raise lower handle in direction A shown in
Figure 2. It should snap into place.
Note: Make sure to route the cable inside the iower
handle. Also do not crimp the cable while lifting the
handle up
Figure 3
Using a pair of pliers, insert the hairpin clip into
the inner hole in the weld pin. See Figure 3.
Repeat on other side.
Raise the upper handle in the direction B shown
in Figure 2. Tighten the wing nuts which are already on the handle.
Attach control cable to the lower handle with the cable tie already on the lower handle. Pull tight the cable tie and cut off extra. See Figure 4.
Cable Tie
Page 8

Attaching Starter Rope

The rope guide is aiready attached to the right side of
the upper handle of your mower. See Rgure 5.
With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull starter rope out of the engine.
Slip the rope through the rope guide as shown in Figure 5. Tighten the wing nut holding the rope guide to the upper handle.

Attaching Discharge Chute

There is a groove 2" from the left end of the rod. Bend and Snap off approximately 2" of the rod
with a pair of vise grips. See Figure 6.
Insert push cap, provided with №ie chute rod, onto the end of the rod which you just snapped off. Tap on with a hammer. See Figure 6.
Place bag over frame (black plastic side is frie bottom of bag). Siip the openings in the side of the plastic channel on bag over the hooks on the grass catcher frame.
Secure bag to frame by working the plastic
channels on bag over frame as shown in Figure
7. All of the plastic channels except center top of
bag attach from the outside of bag. Center top of
bag attaches from the inside of bag.
Plastic
Channels
Figure 7

Attaching Grass Catcher to Mower

Lift the chute door on the mower. Remove the
mulching plug or the discharge chute. See Figure 8.
To attach discharge chute: Lift the discharge door and place the ends of the chute rod into the slot on each handle bracket assembly.
Release the rear discharge door.
To remove discharge chute: Lift the rear discharge door of the mower. Lift the discharge chute up and outwards and pull it out of the slots on the handle bracket assemblies.
Release the rear discharge door.

Assembling Grass Catcher

NOTE: Make certain bag is turned right side out before assembling (warning label will be on the outside).
Mulching Plug
Holding the grass bag firmly, place the bag on the mower as shown in Figure 9.
Figure 9
Place hooks, located on two sides of the grass catcher frame, in the slots on the handle brackets. See Figure 9. Release the -chute door.
Warning: Never operate the mower unless
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the grass catcher frame is firmly seated on the chute door pivot rod, and the rear discharge door rests firmiy on top of the
grass catcher.
Page 9
OPERATION

Know Your Lawn Mower

Read this owner’s manual and safety rules before operating your lawn mower. Compare the illustrations in Figure
10 with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this
manual for future reference. . . .u
WARNING: The operation of any lawn mower can result in foreign objects being thrown into the
operator’s eyes and causing severe eye damage. Always wear safety glasses while operating the
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mower, or while performing any adjustments or repairs on it.
Recoil Starter The recoil starter is attached to the handle. Stand
behind the unit and pull the recoil starter to start the unit. :
Primer
The primer is used to pump gas into the carburetor.
Use it to start a cold engine, but do not use it to restart a warm engine after short shutdown.
Blade Control Handle
The blade control handle is located on the upper
handle of the mower. The blade control handle must be depressed in order to operate the unit. Release blade control handle to stop engine and blade.

Meets CPSC Blade Safety Standards

Craftsman Walk-Behind Lawn Mowers conform to the safety standards of the American National Standards Institute
and the U.S. Consumer Product Safety Commission.
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Height Adjustment Lever These levers are located on each wheel and are used
to adjust the cutting height. All four levers have to be at the same relative position to ensure uniform cut.
WARNING: This blade control mechanism
is a safety device. Never attempt to bypass its operations.
Page 10
stopping Engine
Release blade control handle to stop the
engine and the blade.
Disconnect spark plug wire and move away
from spark plug to prevent accidental starting.
WARNING: Before using your lawn mower, again refer to the safety rules on pages 3-5
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Gas And ON Fill-Up

Engine Oil .
Only use high quality detergent oil rated with API
service classification SF, SG or SH. Select the oil’s viscosity grade according to your expected operating temperature. Follow the chart below.
Use SAE30 oil; do not use 10W40 oil.
Fill oil sump and check the oil level as follows:
Install oil fill plug and dipstick, tighten securely. NOTE: Although multi-viscosity oils (5W30, 10W30,
etc.) improve starting in cold weather, these multiviscosity oils will result in increased oil
consumption when used above 329F. Check the oil level more frequently to avoid possible engine
damage from running low on oil.
Gasoline
of this manual. Always be careful.
32°F
------
^
5W30
Oil Viscosity Grade Chart
a. Position the mower on level ground. b. Clean area around oil fill plug. c. Remove oil fill plug and dipstick. d. Wipe dipstick clean, insert it into oil fill hole
and tighten securely.
e. Remove dipstick and check oil level. If the
oil is not upto FULL mark on the dipstick,
pour recommended oil through the oil fill
and check the level again.
SAE 30
starting Engine
(RefertoRgure 11.)
WARNING: Be sure no one other than the
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operator is standing near the lawn mower while starling or operating.
Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark
plug wire is fastened securely over the metal tip on the spark plug.
WARNING: Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING: Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower.
Push primer three times. Wait about two
seconds between each push. In cold weather
around 55° F or below, prime five times. Do not prime to restart a warm engine after a short shutdown.
Hold control handle against the upper handle.
Grasp recoil starter and pull rope out slowly
until engine reaches the start of compression
cycle (rope will pull slightly harder at this point).
See Figure 11 inset. Let the rope rewind slowly.
WARNING: Never fill fuel tank indoors, or when engine is running or hot. Do not
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Clean area around gas tank cap. For location,
Use a funnel to prevent spillage.
Pour approximately 1.5 quarts of fresh, regular
IMPORTANT: Never mix engine oil with gasoline,
Fill tank to 1/2" below the bottom of the filler
smoke when filling fuel tank.
see Figure 10. Remove cap.
grade, unleaded gasoline slowly to the fuel tank.
neck. Wipe any fuel spillage. Do not fill fuel tank completely. Provide space for fuel expansion.
10
Page 11
Pull горе with a rapid, continuous, full arm stroke. Keeping a firm grip on the recoil starter, let the rope return to the starter slowly.

Using Your Lawn Mower

Your mower is designed to operate as a mulching or a side discharge unit.
For converting from a mulcher to a side discharge unit, refer to instructions on page 8.
Do not operate mower without the mulching deflector or the grass catcher properly installed and tightly secured.
Be sure that lawn is clear of stones, sticks,
wire, or other objects which could damage lawn mower or engine. Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others.
For best results, do not cut wet grass because it tends to stick to the underside of the mower, preventing proper discharge of grass clippings, and could cause you to slip and fall. New grass,
thick grass or wet grass may require a
narrower cut. Blade speed should be adjusted to the condition of the lawn.
The best mowing pattern is one that allows the clippings to discharge towards the uncut part of the lawn. This permits recutting of the clippings to further pulverize them. When cutting high weeds, discharge towards cut portion, then
recut at right angles to first direction.
For a healthy lawn, always cut off one-thiid or
less of the total length of the grass. Lawn should be cut in the fall as long as there is growth.
Thlsmoweris designed to be ope rated at full throttle to give you the best cut and do the
most effective job of bagging the clippings.
operate the mower till the grass catcher bag is full, or the job has been completed whichever is earlier. Stop the engine completely by releasing the blade control handle. Make sure that the unit has come to a complete stop and the blade has stopped rotating. Empty the grass catcher bag as foliows. Lift the discharge door and pull the grass bag away from the mower as shown in Figure 12.
Holding the bag firmly, carry the bag away from
the mower. Dispose off the clippings
appropriately.
Chute Door
Bag Handle
Hold bag with
clippings firmly
WARNING: If the mower strikes a foreign
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object, stop the engine. Remove spark plug wire fromepark plug and thoroughly inspect the mower for any damage. Repair the damage before restarting the mower. Extensive vibration during operation is an indication of equipment damage.

Using Grass Catcher

You can use the grass catcher bag to collect clippings while operating the mower.
Attach the grass catcher to the mower fol lowing
instructions on page 8 of this manual.
11
Figure 12

Height Adjustment

Refer to height adjustments section of this manual on page 16 for instruction on how to adjust the cutting height and the handle height. For best results in mowing, keep the cutting height position high until it is determined which height is best for your lawn.
Page 12
MAINTENANCE

General Recommendations

Always observe safety rules when performing
any maintenance.
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from tiie warranty, operator must maintain the lawn mower as instructed in this manual.
Changing of engine governed speed will void
engine warranty.
Some adjustments will have to be made
periodically to maintain your unit properly.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Follow the maintenance schedule given below.
Periodically check all fasteners and make sure these are tight.
WARNING: Always stop the engine and
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disconnect the spark plug wire before
performing any maintenance or adjustments.

Cleaning

The underside of tiie mower deck should be cleaned
after each use to prevent any buildup of grass clippings, leaves, dirt, or other debris. If this debris is allowed to accumulate, it will result in rust and corrosion.
Disconnect spark plug wi re. Drain the gasoline from the lawn mower, or place a piece of plastic under the gas cap. Tip the mower so that it rests on the housing. Keep the side with the air cleaner facing up. Hold it firmly.
Scrape clean the underside of the deck with a suitable tool. Put the mower back on its wheels on the ground. If you had put plastic under the gas cap, make sure to remove it now.
WARNING: Never tip the mower more
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NOTE: We do not recommend using a garden hose to
clean mower unless the muffler, air filter and carburetor are covered to keep water out. Water in engine can shorten engine life.
than 90 degrees and do not leave the mower tipped for any iength of time. Oil can drain into the upper part of the engine causing a starting problem.
Engine Maintenance
WARNING: Always stop engine, disconnect spark plug wire, and move it
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away from spark plug before performing any
adjustments or repairs.
Customer Responsibilities
MAINTENANCE
SCHEDULE
Lubricate wheels
H o
Lubricate casters
3
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Lubricate blade control
cc
D.
Clean deck Blade care
Change oil
Replace air filter
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Clean engine
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Check spark plug
Check spark arrester (if any)
/ / / / / /
/ / / / / / /
SERVICE
DATES
T
4
~T
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Page 13
Engine Oil
Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's viscosity grade according to your expected operating temperature. Refer to page
10 of this manual for viscosity chart.
Stop engine and wait several minutes before checking oil level. With engine on level ground, the oil must be to FULL mark on dipstick.
Change engine oil after the first five hours of
operation, and every twenty-five hours
thereafter.
To Change Engine Oil Change oil after first two operating hours and every
25 operating hours thereafter. Drain oil while engine is warm. Follow the instructions given below.
Tip the mower with the spark plug facing up.
Place a container under the dipstick. Pull the
dipstick out of oil fill.
Drain the oil sump empty, collecting oil in an
approved container.
Fill oil sump with 21 ounces of fresh SAE 30 oil. Refer to page 10 of this manual for oil fill-up instructions.
Air Cleaner The air cleaner prevents damaging dirt, dust, etc.,
from entering the carburetor and being forced into the engine and is important to engine life and performance. Replace filter once a year or every 100
operating hours, more often if used in extremely dusty
conditions.
To Service Air Cleaner:
Turn air filter cover counterclockwise and
remove the cover and filter from the flange. See Figure 13. Discard filter.
Clean cover and flange thoroughly. Insert the new filter into the cover.
Place the cover and the filter against flange
with tab on the cover inserted into lower left
corner of slot in flange. See Figure 13.
Push cover firmly against flange and turn it clockwise as far as it will go. Make sure that the retainers are locked around the flange. See
Figure 13.
WARNING: Never run the engine without air cleaner completely assembled.
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Clean Engine
Clean engine periodically. Remove dirt and
debris with a cloth or brush.
Frequently remove grass clippings, dirt and debris from cooling fins, air intake screen and levers and linkage. This wilt help ensure adequate cooling and correct engine speed.
NOTE: Do not dean with a forceful spray of water as
water could contaminate the fuel system.
Spark Plug
Clean spark plug and reset gap to .030” at least once a season or every 50 hours of operation.
See Figure 14. Sparkplug replacement is recommended at the start of each season. Refer
to engine parts list for correct spark plug type.
NOTE: Do not sandblast spark plug. Sparkplug
should be cleaned by scraping or wire brushing and washing with a commercial solvent.
Feeler gap .030”
^Flange
Figure 13
Air Cleaner
Filter Retainer
13
Muffler
A
Figure 14
WARNING: Do not operate the lawn
mower without a muffler, or tamper with the exhaust system. Damaged mufflers or spark arresters could create afire hazard. Temperature of muffler and nearby areas
may exceed 150® F(65®C).
Page 14
Blade Care
Lubrication
Periodically inspect the blade adapter for cracks, especially if you strike a foreign object. Replace when
necessary.
WARNING: When Inspecting the cutting blade, protect hands by using heavy
A
gloves or a rag to grasp the cutting blade.
Disconnect spark plug wire from spark plug. Turn mower on its side making sure that the air filter and the carburetor are up to check the
blade. If the blade needs to be serviced, refer
to the instructions on blade care in the “Service
& Adjustments" section of this manual.
Wheels
Lubricate the wheels at least once a season with light oil or engine oil. Also, if the wheels are removed for any reason, lubricate frie surface of the axle bolt and the inner surface of the wheel with light oil.
Blade Control Handle
Lubricate the pivot points on the blade control handle and the brake cable at least once a season with light oil. The blade control handle must operate freely in both directions. For complete lubrication chart, see Figure 15.
Chute Deflector
Lubricate the torsion spring and the pivot point on each end of the chute deflector using a light oil. This will prevent rusting and ensure that the deflector, which is a safety device, can always work properly.
NOTE: For sake of clarity, illustrations in the insets represent view from another perspective rather than from the operating position.
Figure 15; Lubrication Chart
14
Page 15
SERVICE & ADJUSTMENTS

Servicing Biade

To Remove Blade
Remove the bolt and blade bel! support which hold the blade and adapter to the engine ‘ crankshaft. See Figure 16.
Remove the blade and adapter from the
crankshaft.
To Replace Blade;
Before reinstalling the blade and the blade
adapter to the unit, lubricate the engine crankshaft and the inner surface of the blade adapter with light oil. _
Install the blade adapter on the crankshaft with
the “star” away from the engine. See Figure 16.
To Sharpen Blade: The blade can be sharp>ened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
Follow the original angle of grind as a guide. Make sure that each cutting edge receives an
equal amount of grinding to prevent an
unbalanced blade.
NOTE: An unbalanced blade will cause excessive
vibration when rotating at high speeds, may cause damage to the mower and couid break, causing personal injury.
Test the blade by balancing it on a round shaft
screwdriver or a blade balancer. See Figure 17.
If the blade is not balanced, remove metal from
the heavy side until it balances evenly.
1. Insert screw driver through hole
2. Blade should be parallel to ground
Screw ■
Driver -- ^
------------
V Blade
Ground
Place the new blade with the side marked bottom (or with part number) facing away from
the adapter.
Place the bell support next. Make sure to align the tabs in the holes of the blade with the hole in
the bell support.
Insert the hex bolt through the biade assembly.
Figure 16 shows the correct order of assembly.
Use block of wood to hold blade again while you tighten the bolt clockwise. Follow the
recommended torque for the bolt which is 450 600 in.-lbs.
IMPORTANT: The bolt, used to secure the blade to
the engine, is specially heat-treated. Do not
substitute. To order replacement bolt, refer to the
Repair Parts section of this manual.
WARNING: To ensure safe operation of
your unit, all nuts and bolts must be
àk
checked periodically for correct tightness.
Figure 17

Engine Adjustments

A WARNING: Do not make unnecessary
adjustments on the engine. Factory settings
•• are satisfactory for most conditions.
If any adjustments are made to the engine while the engine is running, keep clear of all moving parts. Be careful of heated surfaces and muffler. Keep your hands
away from these parts. -
Carburetor The carburetor has been pre-set at the factory and should not require adjustment.
If the engine on your mower does not operate properly due to suspected carburetor problems, take your lawn mower to your nearest SEARS service center.
Engine performance may be affected in altitudes
above 4000 feet. To improve engine
. performance, install a high altitude adjustment
kit, available at the SEARS service center.
NOTE; A dirty air cleaner will cause an engine to run
rough. Be certain air cleaner is clean and attached to
the carburetor.
15
Page 16
Engine Speed
WARNING: Overspeeding engine above
A
If you believe the engine is running too fast or
the factory setting can be dangerous. Do not attempt to increase engine speed or it may
result in personal injury. Changing of engine governed speed will void engine warranty.
too slow, take your lawn mower to the nearest
SEARS service center.

Adjusting Handle Height

Your mower is shipped with the handle in the higher
height position. To lower the handle height, proceed as follows.
Remove the starter rope from the rope guide.
Remove the upper handle by removing the hand knobs and carriage bolts. Lay the upper handle out of the way, being careful not to bend or kink the cable.
Remove the hairpin clip from the weld pin on the handle bracket on each side of the lower handle. See Figure 18 inset. Press out on the legs of the lower handle. Remove lower handle from the mower.
Turn the lower handle around so the notch on the bottom of the lower handle is facing forward as shown in Figure 18. Reassemble, placing the
bottom hole on the handle over the weld pin in the handle mounting bracket.
Reassemble the upper handle to the lower
handle.
Place the hairpin clips in the inner holes in the weld pins and attach the starter rope as
instructed in the Assembly section. See Figure
18 inset.

Adjusting Cutting Height

IMPORTANT; All wheels must be placed In f/ie same
relative position.
Raise the mower wheels for low cut and lower the wheels for high cut. For rough or uneven lawns, move the height adjustment lever to a higher
position. This will help stop scalping of the grass.
There is an adjusting plate and thumb lever at each
wheel position to adjust the cutting height. Each adjusting plate heis nine height positions. Height of cut will change if you move the thumb lever from one hole
to another.
Simply depress the lever towards wheel and move the wheel and lever assembly to the desired position. See Figure 19. All wheels must be placed in the same relative position for unifomn cutting height.
For rough or uneven lawns, move the height adjustment handles to positions which will give a higher cutting height. Both front and rear
handles must be placed in the same relative position.
Height Adjustment Lever
16
Figure 19
Page 17
STORAGE
Prepare your lawn mower for storage at the end of the
season or if the unit will not be used for 30 days or
more. Store the mower in a clean, dry area.

Mower

Clean underside of the mower following instructions in the Maintenance section of this manual.
Inspect and reptace/sharpen blade, if required. Refer to the Maintenance section of this manual for blade care instructions.
Lubricate mower following the lubrication chart on page 14 of this manual.
You can fold your mower’s handle for convenient storage as shown in Figure 20. Follow the steps below to fold the handle.
Remove the starter rope from the rope guide.
Loosen the two hand knobs on the sides of the
handle, and let the upper handle fold down to
the rear.
Move the hairpin clips to the outer hole in the weld pins on the handle mounting brackets.
Spread the sides of the lower handle, and push
it forward and down.
Upper^^ndle
Drain fuel system & carburetor
WARNING: Drain fuel into approved container outdoors away from open flame.
** Be sure engine is cool. Do not smoke.
Drain the fuel tank.
Start the engine and let it run until the fuel lines
and carburetor are empty.
Drain carburetor by removing bowi drain screw which is located below the carburetor. See
Figure 21.
Figure 20
NOTE: When folding the handle for storage or
transportation, be careful not to bend or kink the
cable.

Engine

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine
while in storage.
Note: Do not drain carburetor if using fuel stabilizer.
WARNING: Never use engine or
A
Use fresh fuel next season. Use fuel stabilizer NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage
Always follow the mix ratio found on stabilizer
Run engine at least 10 minutes after adding
Do not drain the gas tank and carburetor if
carburetor cleaner products in the fuel tank or permanent damage may occur.
container. container. stabilizer to allow the stabilizer to reach the
carburetor. using fuel stabilizer. Drain all the oil from the
crankcase (This should be done after the
engine has been operated and is still warm) and refill the crankcase with fresh oil.
17
Page 18
Oil cylinder bore After you have drained the fuel tank, protect the
inside of the engine as follows:
• Remove spark plug, pour approximately one ounce (30 ml) of engine oil into spark plug hole, and crank slowly to distribute oil.
WARNING: Avoid spray from spark plug hole when cranking the engine slowly.
A
Replace speirk plug; do not connect spark plug wire.
Change oil
Change oil if it has not been changed in the last
three months. For instructions on how to change oil refer to the Maintenance section of this manual.
Clean engine
Clean engine and remove any grass clippings,
Remove any dirtordebrisfrom cooli ng fins, ai r

OTHER

Do not store gasoline from one season to
Replace your gasoline can if it starts to rust.
NOTE: If storing in an unventilated or metal storage
shed, be certain to rustproof the equipment by coating
with a light oil or silicone.
dirt, or chaff from the exterior of the engine. Intake screen, levers, and linkage.
another. Rust and/or dirt in the gasoline will cause
problems. Store unit in a clean, dry area. Do not store next to corrosive materials, such as fertilizer.
18
Page 19
TROUBLE-SHOOTING
PROBLEM
Engine fails to start
Engine runs erratic
Engine overheats
Occasional skip
(hesitates) at high speed
Idles poorly
Excessive vibration
Mower will not mulch grass
Uneven cut
POSSIBLE CAUSE
1. Blade control handle disengaged
2. Spark plug wire disconnected
3. Throttle control lever not in starting position
4. Fuel tank empty, or stale fuel
5. Blocked fuel line
6. Faulty sparkplug
1. Spark plug wire loose
2. Blocked fuel line or stale fuel
3. Vent in gas cap plugged
4. Water or dirt in fuel system
5. Dirty air cleaner
1. Engine oil level low
2. Air flow restricted
1. Spark plug gap too close
1. Spark plug fouled, faulty, or gap too wide
2. Dirty air cleaner
1. Cutting blade loose or unbalanced
2. Bent cutting blade
3. Bent engine crankshaft
1. Wet grass
2. Excessively high grass
3. Dull blade
1. Wheels not in same height position
2. Dull blade
CORRECTIVE ACTION
1. Engage blade control handle.
2. Connect wire to spark plug.
3. Move throttle lever to starting position.
4. Fill tank with fresh, clean fuel.
5. Clean fuel line.
6. Clean, adjust gap or replace.
1. Connect and tighten spark plug wire.
2. Cleanfuelline,filltankwith clean,fresh
gasoline.
3. Clear vent.
4. Drain fuel tank. Refill with fresh fuel.
5. Clean air cleaner. Refer to
Maintenance section of this manual.
1. Fill crankcase with proper oil.
2. Clean lawn mower engine.
1. Adjust gap to .030 inches.
1. Reset gap to .030 inches or replace
sparkplug.
2. Clean air cleaner following instructions
on page 13.
1. Tighten blade and adapter, balance
blade.
2. Replace blade.
3. Contact your SEARS Service Center.
1. Wait until later to cut.
2. Mow once at a high cutting height, then mow again at desired height. Make a
narrower cutting swath (1/2) width. Do not cut off more than 1/3 of the total length.
3. Sharpen or replace blade.
1. Place all four wheels in same relative
height position.
2. Sharpen or replace blade.
For repairs beyond the minor adjustments listed above, please contact your nearest SEARS Service Center.
19
Page 20
PARTS LIST
SEARS CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388240
20
Page 21
SEARS CRAFTSMAN 4.0 H.R LAWN MOWER MODEL 247.388240
Key
No.
2.
3.
4.
5.
7.
Part No. Description
747-0824
1. 749-0538D­0637 749-0928 0637 710-1270 Oval C-SunkScr. 1/4-20 x 1.3' 712-0324
746-0883 Cable Housing
6. 710-1205 720-0241
8. 736-0451
9. 710-0450 Carriage Bolt 5/16-18 x 3.0"
10. 720-0279
11. 746-0737 Control Cable: 51"
12. 726-0240 Cable Tie
13. 714-0104 Hairpin Clip
14. 782-7025
15. 764-0447 Grass Catcher
16. 764-0325 Grass Catcher Frame
17.
18.
19.
20.
21.
22.
23.
24.
25.
Engine, Tecumseh model 143.994002 732-0678 732-0677 Torsion Spring, LH 732-0712 Wire: Trail Shield 731-1261 Trail Shield 726-0201 731-1405 782-5007A
Blade Control Handle Upper Handle
Lower Handle
Hex Lock Nut 1/4-20
Eye Bolt: Rope Guide . Wing Nut 5/16-18 Saddle Washer
Handle Knob 1/4-20
Chute Door: RD
Torsion Spring, RH
Speed Nut
SD Chute: Kit
Mulch Plug
Key No.
28.
Part No. Description
782-0054A-
0689
682-0516 Height Adj. Bracket Assy. RH
29. 682-0515
710-1248 Weld Pin
30. 720-0190
31. 732-0404
32. 710-0654A
33. 14765
34. 738-0507B Shoulder Screw
35. 734-1841
36. 738-0102 Shoulder Scr. 3/8-16 x 1.445"
37. 782-5004 Rear Baffle RH
38. 782-5025
39. 736-0356 Bell Washer
40. 712-0798
41.
15261A Height Adj. Piate
42. 736-0105
43.
15262B Pivot Bar: Front Wheel
44. 710-1044
45. 736-0524A
46. 742-0739 Blade: Mulching
47. 748-0376C
48. 711-0996 SD Chute Rod
49. 732-0417A
50.
Cutting Deck
Height Adj. Bracket Assy. LH (not
shown)
Height Adjustment Knob Spring Lever: Front Wheel
Sems Screw TT 3/8-16 x 1,0"
Pivot Bar: 9 Position
Wheel 8 X1.7 Aero Gray
Front Baffle Hex Nut 3/8-16 Spring Washer Hex Bolt 3/8-24 x 1.5’ Gr.8 Special
Blade Bell Support Blade /^apter Spring Lever: Rear Wheel
21
Page 22
CRAFTSMAN ENGINE NO. 143.994002 FOR CRAFTSMAN 4.0 H P. LAWN MOWER MODEL 247.388240
-370K
238
250
22
Page 23
CRAFTSMAN ENGINE NO. 143.994002 FOR
CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388240
Key No.
1
2
6
7
12
12A 36558
12B
14 28277 15 16 17 18 651018 19 20 30 40 35544A 40 35545A 40 41 41
41
42 35547A 42 35548A 42 43 45
46
48
50 52 29914 69 35261 70
72 75 80 30574A 81 82 30591 83 86 650488 Screw, 1 /4-20 x 1 -1 /4" 89 90 92 650815 93
100 101 103
110 119 120 125 126 37289
* This engine could have been built with 590694 starter
Part No.
37280 Cylinder {Inct. 2,20 & 150) 26727 Dowel Pin 33734 Breather Element 36557 36775 Breather Tube
36694 Breather Tube Elbow
30589
34839A
31335
36281 32600 Oil Seal 36797
35546 Piston, Pin & Ring Set (.020" OS) 35541 35542 Piston & Pin Ass'y. (.010" OS)
35543 Piston & Pin Ass'y. (.020* OS)
35549 Ring Set (.020 OS)
20381 Piston Pin Retaining Ring 36777 Connecting Rod Ass'y. (Incl. 46) 3261OA 27241 Valve Lifter 37032
3431 IE
36083 27897 Oil Seal ■
30590A
30588A
611004 Flywheel Key 611112 Flywheel
650816 Flywheel Nut
34443B Solid State Ignition
610118 Spark Plug Cover 651007 37047 37028 36825 37288
Breather Ass'y. (Incl. 6 & 12A)
Breather Cover & Tube (incl. 128)
Washer Governor Rod (Incl. 14) Governor Lever Governor Lever Clamp
Screw, Tone T-15,8-32 x 19/64" Extension Spring
Crankshaft Piston, Pin & Ring Set (Std.) Piston, Pin & Ring Set (.010" OS)
Piston & Pin Ass'y. (Std.) (Incl. 43)
(Incl. 43)
(Incl. 43) Ring Set (Std.) Ring Set (.010" OS)
Connecting Rod Bolt
Camshaft (NCR) Oil Pump Ass'y.
Mounting Flange Gasket Mounting Flange (Incl, 72 thru 83,306) Oil Drain Plug
Governor Shaft Washer •
Governor Gear Ass'y. (Incl. 81)
Governor Spool
Belleville Washer
Screw, Torx T-15,10-24 x 15/16* Ground Wire Cylinder Head Gasket Cylinder Head Exhaust Valve (Std.) (Inci. 151)
Intake Valve (Std.) (incl. 151)
Description
Key No. Part No.
130 6021A Screw, 5/16-18 x 1-1/2" 135 35395 Resistor Spark Plug (RJ19LM) 150 151 31673 151A 169 36783 172 36784 174 30200 Screw. 10-24x9/16" 178 29752 Nut & Lock Washer, 1/4-28
182 6201 Screw. 1/4-28x7/8"
184 26756 Carburetor - Intake Pipe Gasket
185 36785 186 32653 189 650839 Screw, 1/4-20x3/8* 191 36559A S.E. Brake Bracket (incl. 195) 195 610973 Terminal
207 34336
216 , 33086 R.P.M. Adjusting Lever
223 650451
224 36786 238 650932 239 34338 241 35797 Air Cleaner Collar 245 35066 250 35065 260 36980 261 262 650831
275 36790A
277 650988 Screw. 1/4-20x2-5/16"
285 35000A 287 290 29774 292 26460 298 300 36916 301 305
306 36996
307 35499
309 310 35648 313 34080 370A 36261 370C 37199 370K 36695 380 390 590737 400 416 36085 417 650821
900 0
900
31672
40017
30200
650926 Screw, 8-32 x 21/64"
28763
36246
35647 Oil Fill Tube
650562 Screw, 10-32x1/2"
640173 Carburetor (Incl. 184)
37029A
0 Replacement Short Block 750836
23
Description
Valve Spring Valve Spring Cap Intake Valve Seal Valve Cover Gasket Valve Cover
Intake Pipe
Governor Link
Throttle Link
Screw, 1/4-20 x 1*
intake Pipe Gasket Screw, 10-32x49/64" Air Cleaner Gasket
Air Cleaner Filter Air Cleaner Cover Blower Housing
Screw, 10-24x9/16*
Screw, 1/4-20 x 1/2"
Muffler
Starter Cup
Fuel Line Fuel Line Clamp Screw, 10-32 x 35/64" Fuel Tank (Incl. 292 & 301)
Fuel Cap
"0*-Ring
"0"-Ring
Dipstick
Spacer
Lubrication Decal
Primer Decal
Starter Decal
Rewind Starter*
Gasket Set
Spark Arrestor Kit (Optional) Screw, 10-32 X1/2" (Optional) Replacement Engine NONE, order
from 71-9990
Page 24
CRAFTSMAN ENGINE NO. 143.994002 FOR CRAFTSMAN 4.05 H.P. LAWN MOWER MODEL 247.388240
Carburetor No. 640173
Key
Part No.
No.
1
631615 Throttle Shaft & Lever Assembly 2 631767 Throttle Return Spring 4 631184 Dust Seal Washer (Throttle) 5 631183 Dust Seal (Throttle) 6 631616 Throttle Shutter 7
650506
631807
16
25 631700 Float Bowl
631024
27 28 632019 Float 29 631028 Float Bowl “O“ Ring 30 631021 Inlet Needle, Seat & Clip
31 631022 Spring Clip
35 632047A Pnmer Bulh/Retaining Ring
631937A
40 44 631334
48 631027 Welch Plug, Atmospheric Vent 60 632760 Repair kit
Shutter Screw
Fuel Fitting Float Shaft
(Ind. 31)
High Speed Bowl Nut Bowl Nut Washer
Description .
24
Page 25
CRAFTSMAN ENGINE NO. 143.994002 FOR CRAFTSMAN 4.0 H.P. LAWN MOWER MODEL 247.388240
Recoil Starter 590694
12
Key No.
-
Part No. Description
590694
Recoil Starter
1 590599A Spring Pin
2 590600 Washer 3
590696
Retainer 4 590601 Washer 5 6 590698
590697
Brake Spring
Starter Dog 7 590699 Dog Spring 8
11 590695
590700 Pulley & Rewind Spring Ass’y-
Starter Housing Ass’y.
(40 degree grommet)
12 590535
Starter Rope
(98" X 9/64" dia.)
13
590701 Starter Handle
Recoil Starter 590737
14
Key No. Part No. Description
-
3
590737
Rewind Starter
690740 Retainer
6 590616 Starter Dog
11
7 8
590617 590618A
S90687A Starter Housing Ass'y
Dog Spring
Pulley & Rewind Spring Ass’y.
(40 Degree Grommet)
12 590535 Starter Rope
( 98” X 9/64") 13 590701 14 590760
25
Starter Handle Spring Clip
Page 26
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOW1ESM (1 -800-469-4663)
Para pedir servicio de reparación a domicillio —1-800-676-5811
In Canada for all your service and parts needs, call
Au Canada pour tout le service ou les pièces ~
1-800-665-4455
For the repair or replacement parts you need:
Call 7 am — 7 pm, 7 days a week
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domiciliio 1-800-659-7084
For the location of a Sears Parts and Repair Center in your area:
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance Agreement
or to inquire about an existing Agreement:
Call 9 am — 5 pm, Monday — Saturday
1-800-827-6655
The Service Side of Sears^""
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