Craftsman 247.38824 User Manual

Owner’s Manual
19” Mulching/Rear Discharge
PUSH LAWN MOWER
A S S E M
B L
Y
O P
E R A T I
O N
S A F E T Y
Model No.
247.388240
read this manual and follow all Safety Rules and Operating Instructions.
ES
M A
I
N T
E N A N C E
A D J
U S T
M E
N T
S
STORAGE
P
A R T
S L
I
S T
E S P
A N Ó L
Sears, Roebuck & Co., Hoffman Estates, IL 60179, U.S.A.
Printed in U.S.A. 770-10185A
(1/99)
TABLE OF CONTENTS
Content Page
Warranty Information ................................... 2
Safe Operation Practices.............................3
Slope Gauge...................... ........... ......... ......6
Assembly ..................................................... 7
Operation..................................................... 9
Maintenance..................................................12
Content Page
Service & Adjustment..................................... 15
Storage..........................................................17
Trouble-Shooting...........................................19
Parts List........................................................20
Espanól.......................................................... 26
WARRANTY INFORMATION
Two-Year Warranty on Craftsman Lawn Mower
For two years from the date of purchase, when this Craftsman lawn mower is maintained, lubricated , and tuned up according to the instructions in the owners manual, Sears will repair, free of charge, any defect s in material or workmanship. If this lawn mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty does not cover:
1. Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
2. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure t o maintain equipment according to the instructions contained in the owners manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN LAWN MOWER TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary from state t o state.
Sears, Roebuck And Co., D/817WA, Hoffman Estates, IL 60179
ACCESSORIES
These accessorie s were available when the lawn mower was purchased. They are also availab le at most Sears retail outl ets, an d service centers. Most Sears stores can order repair parts for you when you pr ovide the model number of your l awn mower.
PRODUCT SPECIFICATIONS
Horsepower: 4.0 Engine Oil 21 oz. SAE 30 oil Fuel Capacity: 1.5 quarts Spark Plug J19LM
Spark Plug
Engine Oil
Stabilizer
Gap .030 inches
Muffler
Gas Can
Safety Glasses
Please record model number, serial number, and date of purchase here for future reference. You will find this information on the model plate located on the cutting deck of your mower.
Model Number .........................................................
Serial Number...........................................................
Date of Purchase ......................................................
Wheels
Blade
Grass Catcher
2
SAFE OPERATION PRACTICES
This symbol points out important safety instructions which, if not followed, could endanger the per-
sonal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate your lawn mower. Failure to comply with these instructions may result in personal injury. When you see this symbolheed its warning.
Your lawn mower was built to be operated according to the rules for safe operation in this
DANGER:
This unit is equi pped with a n internal combusti on engine a nd shoul d not be used o n or near an y unimpr oved forest-cove red, bru sh-cov ered or gr ass-co vered l and unle ss the eng ines exha ust syst em is equi pped wit h a spark arreste r meetin g applica ble lo cal or sta te law s (if any) . If a sp ark arre ster i s used, it should be maintained in ef fective w orking ord er by the operator .
In the State of Ca liforni a the ab ove is requ ired by la w (Sectio n 4442 of t he Calif ornia Publ ic Reso urces Code). Other stat es may have s imilar laws. Federa l laws ap ply on fede ral lands . A spark arrester f or the muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manual. )
WARNING: The engine exhaust fr om this pro duct con tains ch emicals known to the State of C alifor nia to
cause cancer, bi rth defect s or oth er reprod uctive ha rm.
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in se rious injury. If you violate any of these rules, you ma y ca use seri ous injury t o
yourself or others.
S A F E T Y
GENERAL OPERATION
Read this owners guide carefully in its entirety before attemptin g to asse mble this machine . Read, understan d, and fo llow all instru ctions o n the machine and in t he manual(s ) before operation. Be completely familiar with the controls and the proper use o f this machi ne befor e operating it. K eep this ma nual in a sa fe plac e for future and regul ar refer ence, and fo r orderi ng replacement par ts.
Your rotary mower is a precisi on piece of power equipment, not a playthi ng. There fore, exer cise extreme caution at all ti mes. Your un it has bee n designed to perform on e job: to mow gras s. Do not use it for any othe r purpose.
Never allow chi ldren u nder 14 yea rs ol d to operat e a power mower. Child ren 14 year s old and ov er should only opera te mower u nder close parental supervision. O nly resp onsibl e indivi duals wh o are familiar with these rules of safe operation should be allowed to use your mower.
Keep the area of operation clear of all persons, particularly small ch ildren an d pets. St op engin e when they are in the vicini ty of your mower to h elp prevent blade cont act or thr own obje ct injury . Although the area of operat ion shoul d be completely cl eared of f oreign obj ects, an object may have been overlo oked and coul d be accidentally thrown by the mower in any direction and cause serio us personal injury to the ope rator or any others al lowed in t he area.
Thoroughly inspect the area w here the e quipment is to be used. Remove all stones, sticks, wire, bones, toys and ot her forei gn obje cts which could be picked up and thr own by th e mower in any direction and ca use serio us perso nal inju ry to th e operator or any ot hers allow ed in the ar ea. Plan your mowing patt ern to avoid di scharge o f materi al toward roads, side walks, b ystanders and the li ke. To help avoid a thrown objects injury, keep children, byst anders and helpers at least 75 feet from the mower while it is in operation.
Always wear safe ty glas ses or sa fety go ggles during operati on or while performing a n adjustment or repair, to pr otect eye s from fo reign ob jects th at may be thrown from the machine i n any direc tion.
Wear sturdy, rough -soled wo rk shoes and close ­fitting slac ks and shirt s. Shirts and pants that cover the arms and legs and steel-t oed shoes are recommended. Do no t wear loos e fitti ng clo thes or jewelry. They ca n be caught in moving pa rts. Never operate a unit in bar e feet, sandals , slippery or li ght weight (e.g. canvas) shoes.
Do not put hands or fee t near or under rotat ing parts. Keep cle ar of disc harge open ing at all times as the rotatin g blade can cause inj ury.
Many injuries occu r as a res ult of the mower being pulled over the f oot during a fall. D o not hang on to the mower if you are falling; release t he handl e immediately.
Never pull the mower toward you while you are walking. If you mu st back the mower away from a
3
wall or obstr uction fir st look down and behind, and then follow these s teps: a. Step back from the mower to fully extend your
arms.
b. Be sure you are wel l balanc ed with su re
footing.
c. Pull the mower back slowly, n o more than half
way toward yo u.
d. Repeat these step s as neede d.
Do not operate the mo wer while un der the influence of a lcohol o r drugs.
Do not engage the se lf-pro pelled mec hanism on units so equipped while st arting en gine.
The blade control handle is a safety devi ce. Never attempt to bypas s its ope ration . Doing so makes the safety devic e inope rative and may result in personal injury through contac t with th e rotatin g blade. The blade con trol handl e must oper ate easily in both dir ections and automati cally re turn to the disengaged po siti on when rel eased.
Never operate t he mower in w et grass. Al ways be sure of your footing. A slip and fall can cause serious person al injur y. Keep a f irm hold on the handle and walk, n ever run. I f you feel you are losing your foot ing, RELEASE THE BLADE CONTROL HANDLE IMMEDIATLE Y and the blade will stop rotating within three seconds.
Mow only in dayli ght or good ar tific ial li ght.
Stop the blade when crossing gravel dri ves, walks
or roads.
If the equipme nt should s tart to vibrate abnormally, sto p the engine and chec k immediately fo r the cause. Vibration is generally a warning of troubl e.
Shut the engine of f and wait until t he blade comes to a complete stop b efore remo ving t he grass catcher or unclog ging the chute. The cutti ng blade continues to rotate for a few seconds after the engine is shut off. Nev er place any part of the body in the blade ar ea until you are sure the blade has stopped rota ting.
Never operate mowe r without pr oper guard s, grass catcher, pl ates or other safe ty prot ective devices in pl ace.
Muffler and eng ine become h ot and can cau se a burn. Do not touch.
Do not adjust the throttle control with the engine running.
Only use access ories app roved fo r this machine by the manufactu rer. Rea d, underst and, and follow all instructions provided with the approved accessory.
If situations occur which are not covered in this manual, use care and g ood judg ment. Cont act your dealer for assistance.
Slope Operation
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a slope or hilly area. If the slope is greater than 15 degrees
as shown on the slope gauge (page 6), do not operate this unit on that area or serious injury could result.
DO:
Mow across the face of slopes ; never u p and down. Exercise ex treme ca ution when changi ng direction on slop es.
Watch for holes, ruts, hi dden object s, or bu mps. Tall grass can hide obstacle s.
Always be sure of yo ur footi ng. A sl ip and fal l can cause serious per sonal in jury. If you feel you are losing your balanc e relea se the blad e contro l handle immediately and the blade will stop in less than 3 seconds.
ON MODELS WITH CASTER WHEELS: Lock both front wheel s so they do not pi vot whil e mowing on the face of slopes. To turn t he mower, depress the handle and raise t he front wheels slightly.
DO NOT:
Do not mow near drop-of fs, dit ches or embankments. The oper ator cou ld lose foot ing or balance.
Do not mow slopes gr eater th an 15 degre es as shown on the slope g auge.
Do not mow on wet grass. Reduced foo ting coul d cause slipping.
ON MOWERS WITH CASTER WHEELS: Do Not mow on slopes with c asters unlo cked sinc e the mower has a tendency to drift down hill.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and und er the watchful care of a responsible adult ot her than the operator.
Be alert and turn mow er off if a child en ters th e area.
Before and while mov ing back wards, l ook behind and down for small children or other objects.
Never allow childr en under ag e 14 to oper ate the mower. Children 14 years of ag e and abov e should read and under stand t he operat ion instructions and safety rules in this manual.
Use extreme care when ap proachi ng blind corners, shrub s, tree s, or ot her object s that ma y obscure your vis ion of a child or h azard.
Service
Use extreme care in han dling gas oline and other fuels. They are ex tremely f lammabl e and the vapors are explosi ve.
Use only an approve d gasolin e contain er.
Never remove gas cap or add fuel while t he
engine is runnin g. Allow e ngine to cool at l east two minutes befor e refueli ng.
4
Replace gasoline cap secure ly and wi pe off any spilled gasoline before starting the engine as it may cause a fire or explos ion.
Extinguish all c igaret tes, cigar s, pip es and other sources of ignit ion.
Never refuel machine indoors because flammabl e vapors will accumulate in the area.
Never store the mac hine or fue l cont ainer ins ide where there is an open fla me or sp ark such as a gas water heater, space he ater, or furnace.
Never run an engine inside a c losed area .
To reduce fire ha zard, k eep mower fre e of gras s,
leaves, or othe r debris bui ld-up. Clean up oi l or fuel spillage. Allow mower to cool at least 5 minutes before s toring.
Before cleaning, repair ing, or in spectin g, make certain the bl ade and all moving pa rts have stopped. Disconn ect the spark plug wire, and keep the wire away fr om the spark plug to prevent accidental st arting.
Check the blade an d engine moun ting bolt s at frequent int ervals f or proper tightn ess. Al so, visually ins pect blad e for damag e (e.g., bent, cracked or worn). Replace with bl ade which meets original equipme nt specif icati ons liste d in this manual.
Keep all nuts, bolts, an d screws t ight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
After striking a foreig n object, stop th e engine, remove the wire fr om the spar k plug, an d thoroughly insp ect the mower for any damage. Repair the damage bef ore sta rting and o perati ng the mower.
Never attempt to make a wheel or cutting height adjustment while the engi ne is runni ng.
Grass catcher comp onents ar e subje ct to wear , damage and deteriora tion, which coul d expose moving parts or al low object s to be thro wn. For safety protec tion, fr equen tly chec k compone nts and replace with manufactur ers reco mmended parts, when necessary.
Mower blades are shar p and can c ut. Wrap t he blade(s) or wear gloves, and use extr a caution when servicing th em.
Do not change the en gine gover nor sett ing or overspeed the eng ine. Exc essive engine spee ds are dangerous.
YOUR RESPONSIBILITY
Restrict the use of this power machine to persons who read , understand and follow the warnings and instructions in this manual and on the machine.
Following are representations of the safety labels on your lawn mower. Maintain safety wh ile operating the mower. Please have the part number ready when re-ordering safety labels.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
5
SLOPE GUAGE
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY:
Operate R
Operate WALK-BEHIND
IDING mowers up and down slopes, never across the face of slopes.
mowers across the face of slopes, never up and down slopes.
is extremely difficult to maintain your footing and you could slip, resulting in serious in
jury.
Do not mow on i nclines with a s lope in e xcess of 15 deg
A riding mower could ov erturn and cause serious injury. If operating a
rees (a rise of approximately 2-1/2 feet e very 10 feet).
walk-behind mow er on such a slope, it
WARNING
F
O
L
D
O
N
D
O
T
N
T
E
D
L
I
N
E
,
R
E
P
R
E
S
E
A CORNER OF A BUILDING
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
15°
T
I
N
G
A
1
5
°
S
L
O
P
E
OR A FENCE POST
6
ASSEMBLY
Removing Unit From Carton
Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton.
Remove loose parts if included with unit (i.e., owner's manual, etc.).
Cut along dotted lines and lay carton down flat.
Remove packing material. Roll unit out of
carton. Check carton thoroughly for loose parts.
Note: Make sure not to crimp the cable while removing loose parts or the unit from the carton.
IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with
gasoline and oil before operating your mower.
NOTE: Reference to right or left hand side of the mower and/or front or behind the mower is observed from the operating position.
Loose Parts
a. Owners Manual b. A Bottle of Engine Oil c. Parts for Grass Bag: Frame, Bag d. Discharge Chute
Tools Required
a. Pair of Pliers b. Funnel
Disconnecting Spark Plug
Before setting up your lawn mower, disconnect the spark plug wire from the spark plug, and ground it against the engine. See Figure 1.
Attach rubber boot to a bolt on the engine to ground as shown below.
Spark Plug Wire
Rubber Boot
Spark Plug
B
For shipping purposes, the hairpin clip is placed in the outer hole of the weld pin on the lower handle.
Remove the hairpin clip from the outer hole of the weld pin. See Figure 3.
Hairpin Clip
Weld Pin
Using a pair of pliers, insert the hairpin clip into the inner hole in the weld pin. See Figure 3. Repeat on other side.
Raise the upper handle in the direction B shown in Figure 2. Tighten the wing nuts which are already on the handle.
Attach control cable to the lower handle with the cable tie already on the lower handle. Pull tight the cable tie and cut off extra. See Figure 4.
Upper Handle
A
Lower Handle
Figure 2
Lower Handle
Outer Hole on
Weld Pin
Figure 3
Cable Tie
A S S E M
B L
Y
Figure 1
Assembling Handle
Raise lower handle in direction A shown in Figure 2. It should snap into place.
Note: Make sure to route the cable inside the lower handle. Also do not crimp the cable while lifting the handle up
Figure 4
7
Attaching Starter Rope
The rope guide is already attached to the right si de of the upper handle of your mower. See Figure 5.
With the spark plug wire disconnected and
grounded, hold the blade control handle against the upper handle, and pull starter rope out of the engine.
Slip the rope through the rope guide as shown in
Figure 5. Tighten the wing nut holding the rope guide to the upper handle.
Recoil Starter
Rope Guide
Wing Nut
Place bag over frame (black plastic side is the bottom of bag). Slip the openings in the side of the plastic channel on bag over the hooks on the grass catcher frame.
Secure bag to frame by working the plastic channels on bag over frame as shown in Figure
7. All of the plastic channels except center top of bag attach from the outside of bag. Center top of bag attaches from the inside of bag.
Hook
Figure 5
Attaching Discharge Chute
There is a groove 2 from the left end of the r od. Bend and snap off approximately 2 of the rod with a pair of vise grips. See Figure 6.
Insert push cap, provided with the chute ro d, onto the end of the rod which you just snapped off. Tap on with a hammer. See Figure 6.
Groove
Rear Discharge Door
Chute Rod
Push Cap
Discharge Chute
Figure 6
To attach discharge chute: Lift the discharge door and place the ends of the chute rod into the slot on each handle bracket assembly. Release the rear discharge door.
To remove discharge chute: Lift the rear discharge door of the mower. Lift the discharge chute up and outwards and pull it out of the slots on the handle b racket assemblies. Release the rear discharge door.
Assembling Grass Catcher
NOTE: Make certain bag is turned right side out
before assembling (warning label will be on the outside).
Frame
Grass
Bag
Channels
Figure 7
Attaching Grass Catcher to Mower
Lift the chute door on the mower. Remove the mulching plug or the discharge chute. See
Figure 8.
Mulching Plug
Figure 8
Holding the grass bag firmly, place the bag on the mower as shown in Figure 9.
Hook
Grass Catcher
Slot
Figure 9
Place hooks, located on two sides of the grass catcher frame, in the slots on the handle brackets. See Figure 9. Release the chute door.
Warning: Never operate the mower unless the grass catcher frame is firmly seated on the chute door pivot rod, and the rear discharge door rests firmly on top of the grass catcher.
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Plastic
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