Craftsman 13953993DM Owner’s Manual

Owner’s Manual/Manual Del Propietario
1/2 HP
GARAGE DOOR OPENER
ABRIDOR DE PUERTA DE COCHERA DE
For Residential Use Only/Sólo para uso residencial
Model/Modelo 139.53993DM
ENGLISH ESPAÑOL
Read and follow all safety rules and operating instructions before first use of this product.
Fasten the manual near the garage door after installation.
Periodic checks of the opener are required to ensure safe operation.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
Guardar este manual cerca de la puerta de la cochera.
Se deben realizar revisiones periódicas del abridor de puertas para asegurar su operación segura.
TABLE OF CONTENTS
Introduction 2-7
Safety symbol and signal word review . . . . . . . . . . . . . . . . . . . . . 2
Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hardware inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly 8-11
Assemble the rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Fasten the rail to the motor unit and
install the trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Attach the rail brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation 11-26
Installation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Determine the header bracket location . . . . . . . . . . . . . . . . . . . . 12
Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Attach the rail to the header bracket . . . . . . . . . . . . . . . . . . . . . . 14
Install the Protector System
Position the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hang the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Complete safety reversing sensor installation. . . . . . . . . . . . . . . 21
Install the lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Attach the emergency release rope and handle. . . . . . . . . . . . . . 22
Fasten the door bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-24
Connect the door arm to the trolley . . . . . . . . . . . . . . . . . . . .25-26
®
. . . . . . . . . . . . . . . . . . . . . . . . .15-17
Adjustment 27-29
Adjust the travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Adjust the force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Test the safety reversal system. . . . . . . . . . . . . . . . . . . . . . . . . . 29
Test the Protector System
®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operation 30-34
Operation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Using your garage door opener . . . . . . . . . . . . . . . . . . . . . . . . . 30
Using the wall-mounted door control . . . . . . . . . . . . . . . . . . . . . 31
To open the door manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Having a problem? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Diagnostic chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Programming 35-36
To add or reprogram a hand-held remote control 35
To erase all codes from motor unit memory. . . . . . . . . . . . . . . . 35
3-Function remote controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
To add, reprogram or change a Keyless Entry PIN 36
Repair Parts 37-38
Rail assembly parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Accessories 39
Warranty 39
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious
Mechanical
Electrical
injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
2
Preparing your garage door
Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
Complete the following test to make sure your garage door is
balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
To prevent possible SERIOUS INJURY or DEATH:
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may NOT reverse when required.
• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
Sectional Door
One-Piece Door
Carpenter's Level (Optional)
Drill
2
1
Tape Measure
3/16", 5/16" and 5/32" Drill Bits
Tools needed
During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
Pencil
Hack Saw
Wire Cutters
Claw Hammer
Pliers
Stepladder
1/2" and 3/8" Sockets and Wrench
Screwdriver
3
Adjustable End Wrench
Planning
Header Bracket
Rail Bracket
Trolley
Straight Door Arm
Emergency Release Rope & Handle
Door Bracket
Garage Door
Curved Door Arm
Garage Door Spring
Header Wall
Rail Assembly
CLOSED POSITION
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may fi nd it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.
• Installation Step 1 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
• Installation Step 4 – Depending upon garage construction, extension brackets or wood blocks may be needed to install sensors.
• Installation Step 4 – Alternate fl oor mounting of the safety reversing sensor will require hardware not provided.
• Installation Step 6 – Do you have a fi nished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.
• Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is required. See Accessories page.
• Look at the garage door where it meets the fl oor. Any gap between the fl oor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.
SECTIONAL DOOR INSTALLATIONS
• Do you have a steel, aluminum, fi berglass or glass panel door? If so, horizontal and vertical reinforce ment is required (Installation Step 12).
• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.2 m) to the left or right of the door center. See Installation Steps 1 and 12.
• If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors (fi berglass, steel, aluminum, door with glass panels, etc.). See page 23 for details.
Header Wall
Vertical Centerline of Garage Door
Torsion Spring
Rail
OR
Wall­Mounted Door Control
Extension Spring
Access Door
FINISHED CEILING Support bracket &
fastening hardware is required. See page 19.
Motor Unit
Safety Reversing Sensor
Gap between fl oor and bottom of door must not exceed 1/4" (6 mm).
Safety Reversing Sensor
4
Safety Reversing Sensor
Safety Reversing Sensor
Access Door
Gap between floor and bottom of door must not exceed 1/4" (6 mm).
Header Bracket
Door Bracket
Straight Door Arm
Curved Door Arm
Trolley
Emergency Release Rope & Handle
Rail Assembly
Garage Door
Header Wall
CLOSED POSITION
Rail Bracket
Planning (Continued)
Garage Door
Header Wall
Rail Assembly
Door Arm
Emergency Release Rope & Handle
Rail Bracket
Trolley
CLOSED POSITION
Header Bracket
Straight Door Arm
Door Bracket
Curved Door Arm
ONE-PIECE DOOR INSTALLATIONS
• Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 12.
• Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 12).
ONE-PIECE DOOR WITHOUT TRACK
Rail
Header Wall
Wall-Mounted Door Control
Access Door
Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
• The gap between the bottom of the garage door and the fl oor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may NOT work properly.
• The fl oor or the garage door MUST be repaired to eliminate the gap.
FINISHED CEILING
Support bracket & fastening hardware is required. See page 19.
Motor Unit
Gap between fl oor and
bottom of door must not Safety Reversing Sensor
exceed 1/4" (6 mm).
ONE-PIECE DOOR WITH TRACK
Safety Reversing Sensor
5
CLOSED POSITION
Carton Inventory
Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material.
Premium Control Console
Motor Unit with 2 Light Lenses
SECURITY 3-Function Remote Control (2)
®
PARTS MAY BE STUCK IN THE FOAM. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.
Rail Support Braces (4)
Remote Control Visor Clip
Sprocket Coupling
Hanging Brackets
The Protector System (2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with attached 2-Conductor White & White/Black Bell Wire
2-Conductor Bell Wire
Rail Assembly
Header/Rail Brackets
Header Bracket
Door Bracket
®
Safety Reversing Sensor Bracket (2)
White & White/Red
Straight Door Arm Section
Trolley
Curved Door Arm Section
Safety Labels
and
Literature
6
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
Carriage Bolt 1/4"-20x1/2" (2)
Lag Screw 5/16"-9x1-5/8" (2)
Metal Sleeve (2)
Wing Nut 1/4"-20 (2)
C-Clip (2)
Hex Bolt 1/4"-20x7/16" (14)
INSTALLATION HARDWARE
Ring Fastener (3)
Hex Bolt 5/16"-18x7/8" (4)
Sprocket Coupling Sleeve
Nut 5/16"-18 (6)
Lock Washer 5/16" (6)
Wire Clips (6)
Handle
Insulated Staples (30)
Lag Screw 5/16"-18x1-7/8" (2)
Carriage Bolt 5/16"-18x2-1/2" (2)
Clevis Pin 5/16"x2-3/4" (1)
Screw 6ABx1-1/4" (2)
Drywall Anchors (2)
Clevis Pin 5/16"x1" (1)
7
Screw 6-32x1" (2)
Rope
Spacer
Clevis Pin 5/16"x1-1/4" (1)
Hex Bolt 1/4"-20x7/16"
ASSEMBLY STEP 1
Assemble the Rail
To avoid installation diffi culties, do not run the garage door opener until instructed to do so.
1. Open the rail carton and remove the contents onto a level work surface. Keep it clean and free of debris while you are working.
2. Identify the rail sections and orient the sections on a fl at surface as shown. The back rail has a black gear on one end. The header rail has a black plastic rack inside the rail on the screw. The remaining section is the center rail.
NOTE: Use caution when handling the center rail section. The screw can slip out if the section is tipped up too far.
Remove Cardboard Packing
Hanging Brackets
Rail Support Braces
To prevent INJURY from pinching, keep hands and fi ngers away from the joints while assembling the rail.
HARDWARE SHOWN ACTUAL SIZE
Back Rail
Straight Door Arm
Hex Bolts 1/4"-20x7/16"
Rail Assembly
Header Rail Brackets
Carton
Center Rail
Rail Assembly
Rail Assembly
Remove Cardboard Packing
Sprocket Coupling
Remove Cardboard Packing
Hex Bolts 1/4"-20x7/16"
Hex Bolts 1/4"-20x7/16"
Hex Bolts 1/4"-20x7/16"
Header Rail
8
Assemble the Rail (continued)
Metal Sleeve C-Clip
Hex Bolt 1/4"-20x7/16"
3. Attach rail support braces to the back rail. Loosely insert 1/4"-20x7/16" hex bolts into the aligned holes of the end rail and rail support brace (Figure 1). Do not fi nger tighten.
4. Extend the drive screw a few inches from the center rail, and slide the sleeve onto the long journal (Figure 2).
5. Interlock the long and short journal of the center and back rails. Slide the sleeve over the journal connection (Figure 3).
6. Place the c-clip onto the long journal shaft (center rail) to ensure that the sleeve does not slide (Figure 4).
7. Slide the center rail so that the center rail and rail brace holes are aligned (Figure 5). Secure with bolts.
8. Tighten all hex bolts.
9. Repeat steps 3-8 for header section.
HARDWARE SHOWN ACTUAL SIZE
Figure 1
Figure 2
Rail Support Brace
Rail Support Brace
Drive Screw
Long Journal
Rail
Metal Sleeve
Figure 4
Center Rail
Figure 5
Center Rail
Metal Sleeve
C-Clip
Rail Support Brace
Center Rail
Figure 3
Metal Sleeve
Rail Support Brace
Short Journal
Long Journal
9
ASSEMBLY STEP 2
Hex Bolt 1/4"-20x7/16"
Fasten the Rail to the Motor Unit and Install the Trolley
NOTE: To aid in assembly and installation, replace the foam
packing around the motor unit. Remove it after Installation Step 4.
1. Working on a level surface, align the rail assembly with the motor unit, as shown.
2. Slip the coupling over the rail sprocket.
3. Slide the rail through the motor unit bracket until the coupling fi ts securely over the motor unit sprocket.
4. Align the four bolt holes in the rail with those in the motor unit bracket. Insert four 1/4"-20x7/16" hex bolts. Tighten securely with a 3/8" socket wrench.
5. Disengage trolley by turning the release arm down. Slide trolley onto and along the bottom of the rail until it aligns with the rack. Turn release arm up. This will join the rack and the trolley.
Hex Bolts 1/4"-20x7/16"
HARDWARE SHOWN ACTUAL SIZE
Motor Unit Bracket
Motor Unit Sprocket
Release Arm
Rail Assembly
Rail Sprocket
Coupling
Foam Packaging
Trolley
Hex Bolts 1/4"-20x7/16"
Rack
To the motor unit
10
WARNING
WARNING
WARNING WARNING
ASSEMBLY STEP 3
Hex Bolt 1/4"-20x7/16"
Hex Bolt 1/4"-20x7/16"
Rail Brackets
Rail
Hex Bolt 1/4"-20x7/16"
Attach the Rail Brackets
• Align rail brackets to end of rail assembly, as shown.
• Insert two 1/4"-20x7/16" hex bolts. Tighten securely with a 3/8" socket.
You have now fi nished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.
HARDWARE SHOWN ACTUAL SIZE
INSTALLATION
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may NOT reverse when required and could result in SEVERE INJURY or DEATH.
3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above fl oor.
6. Mount the emergency release within reach, but at least 6 feet (1.83 m) above the fl oor and avoiding contact with vehicles to avoid accidental release.
7. NEVER connect garage door opener to power source until instructed to do so.
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door.
• out of reach of children at minimum height of
5 feet (1.5 m).
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safety reverse test label in plain view on inside of garage door.
12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid fl at) on the fl oor.
11
INSTALLATION STEP 1
Header Wall
Sectional door with curved track
Highest Point of Travel
Door
Track
3" (7.5 cm)
One-piece door with horizontal track
Door
Track
Header Wall
Highest Point of Travel
3" (7.5 cm)
Header Wall
Vertical Centerline of Garage Door
Level (optional)
2x4
2x4
Structural Supports
OPTIONAL CEILING MOUNT FOR HEADER BRACKET
Unfinished Ceiling
Door
Jamb Hardware
One-piece door without track: jamb hardware
8" (20 cm)
Highest Point of Travel
Door
Pivot
8" (20 cm)
One-piece door without track: pivot hardware
Highest Point of Travel
Header Wall
Header Wall
Determine the Header Bracket Location
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might NOT reverse when required. DO NOT install header bracket over drywall.
• Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might NOT reverse when required.
Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet (1.22 m) of
the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 13) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm).)
If you need to install the header bracket on a 2x4 (on wall or
ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an inter secting horizontal line on the header wall above the high point:
• 3" (7.5 cm) above the high point for sectional door and
one-piece door with track.
• 8" (20 cm) above the high point for one-piece door without
track.
This height will provide travel clearance for the top edge of the
door.
NOTE: If the total number of inches exceeds the height available
in your garage, use the maximum height possible, or refer to page 13 for ceiling installation.
12
INSTALLATION STEP 2
Lag Screw 5/16"-9x1-5/8"
Lag Screws 5/16"-9x1-5/8"
UP
Optional
Door Spring
Header
Bracket
2x4 Structural Support
Vertical Centerline of Garage Door
Vertical Centerline of Garage Door
Horizontal Line
Wall Mounting Holes
Highest Point of Garage Door Travel
Wall Mounting Holes
CEILING MOUNT ONLY
The nail hole is for positioning only. You must use lag screws mount the header bracket.
Header Wall
Garage Door
UP
Ceiling Mounting Holes
CEILING MOUNT ONLY
Lag Screws 5/16"-9x1-5/8"
Garage Door
– Finished Ceiling –
– Header Wall –
Header
Bracket
6" (15 cm) Maximum
Door Spring
Vertical Centerline of Garage Door
Vertical Centerline of Garage Door
The nail hole is for positioning only. You must use lag screws to mount the header bracket.
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the
header bracket over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
• Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted fl ush against the ceiling when clearance is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
13
Header Wall
Header Bracket
Header/Rail Bracket
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
• Position the opener on the garage fl oor below the header bracket. Use packing material as a protective base.
NOTE: If the door spring is in the way you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
• Position the header/rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin 5/16"x2-3/4" as shown. Spacer can be installed on either side of rail.
• Insert a ring fastener to secure.
Ring Fastener
Header Bracket
Rail
Garage Door
Clevis Pin 5/16"x2-3/4"
HARDWARE SHOWN ACTUAL SIZE
Clevis Pin 5/16"x2-3/4"
Ring Fastener Spacer
Spacer
Header/Rail Bracket
Opener Carton or Temporary Support
Rail
14
Invisible Light Beam Protection Area
Safety Reversing Sensor 6" (15 cm) max. above floor
Safety Reversing Sensor 6" (15 cm) max. above floor
INSTALLATION STEP 4
Install The Protector System
The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.
IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR
When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will fl ash 10 times.
The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the fl oor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.
®
Be sure power is NOT connected to the garage door opener BEFORE installing the safety reversing sensor.
To prevent SERIOUS INJURY or DEATH from a closing garage door:
• Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.
• Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage fl oor.
If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see Accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.
The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.
Facing the door from inside the garage
15
INSTALLING THE BRACKETS
Wing Nut 1/4"-20
Staples
Carriage Bolt 1/4"-20x1/2"
Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" (15 cm) above the fl oor. They may be installed in one of three ways, as follows.
Garage door track installation (preferred):
• Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door. Snap into place against the side of the track. It should lie fl ush, with the lip hugging the back edge of the track, as shown in Figure 1.
If your door track will not support the bracket securely, wall installation is recommended.
Wall installation (Figures 2 & 3):
• Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.
• If additional depth is needed, an extension bracket (see Accessories) or wood blocks can be used.
• Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the wall at each side of the door, no higher than 6" (15 cm) above the fl oor.
• Attach brackets to wall with lag screws (not provided).
• If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared.
Floor installation (Figure 4):
• Use wood blocks or extension brackets (see Accessories) to elevate sensor brackets so the lenses will be no higher than 6" (15 cm) above the fl oor.
• Carefully measure and place right and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared.
• Fasten to the fl oor with concrete anchors as shown.
Figure 1
Figure 2
Figure 3
DOOR TRACK MOUNT (RIGHT SIDE)
Door Track
Lip
Safety Reversing Sensor Bracket
WALL MOUNT (RIGHT SIDE)
Inside Garage Wall
WALL MOUNT (RIGHT SIDE)
Inside Garage Wall
Fasten Wood Block to Wall with Lag Screws (not provided)
Extension Bracket (See Accessories)
Indicator Light
Lens
Indicator Light
Lag Screws (not provided)
Lens
(Provided with Extension Bracket)
Safety Reversing Sensor Bracket
HARDWARE SHOWN ACTUAL SIZE
Figure 4
16
(Provided with Extension Bracket)
Lens
FLOOR MOUNT (RIGHT SIDE)
Inside Garage
Wall
Lens
Safety Reversing Sensor Bracket
Indicator Light
Attach with Concrete Anchors (not provided)
Indicator Light
Safety Reversing Sensor Bracket
MOUNTING AND WIRING THE SAFETY REVERSING SENSORS
Invisible Light Beam Protection Area
Safety Reversing Sensor
Safety Reversing Sensor
Bell Wire
Sensor Wire
Wire Clip
Rail
Carriage Bolt 1/4"-20x1/2"
Lens
Wing Nut 1/4"-20
• Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension (Figure 5).
• Finger tighten the wing nuts.
Recommended Wire Routing
1. Using insulated staples, run the wires from both sensors to the rail at the door header (Figure 6).
2. Run the wires through wire clip at the top of the rails.
NOTE: If your access door is near the garage door, you may
choose to install the door control at this time and run the door control wire along the rail with the sensor wires. If you choose this option, follow instructions 1-3 on page 20.
Figure 5
HARDWARE SHOWN ACTUAL SIZE
Figure 6
Carriage Bolt 1/4"-20x1/2"
Wing Nut 1/4"-20
Staples
Wire Clip
17
INSTALLATION STEP 5
Trolley
Release Arm
ENGAGED
RELEASED
Position the Opener
Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK
A 2x4 laid fl at is convenient for setting an ideal door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid fl at on the top section beneath the rail.
• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation Step 13 is completed.
To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.
Top of Door
Door
2x4 is used to determine the correct mounting height from ceiling.
ONE-PIECE DOOR WITHOUT TRACK
A 2x4 on its side is convenient for setting an ideal door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.
• The top of the door should be level with the top of the motor unit. Do not position the opener more than 4" (10 cm) above this point.
Top of Door
2x4 is used to determine the correct mounting height from ceiling.
18
Measure Distance
Lag Screws 5/16"-18x1-7/8"
Structural Supports
Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Bracket (Not Provided)
Lag Screws 5/16"-18x1-7/8"
(Not Provided) Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Hidden Support
Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Lag Screws 5/16"-18x1-7/8"
(Not Provided) Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
FINISHED CEILING
FINISHED CEILING
INSTALLATION STEP 6
Hang the Opener
Three representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On fi nished ceilings (Figure 2 and Figure 3), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided.
1. Measure the distance from each side of the motor unit to the structural support.
2. Cut both pieces of the hanging bracket to required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with 5/16"-18x1-7/8" lag screws.
5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this time.
To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing ANY brackets into masonry.
Figure 1
Figure 2
Hex Bolt 5/16"-18x7/8"
HARDWARE SHOWN ACTUAL SIZE
Lag Screw 5/16"-18x1-7/8"
Nut 5/16"-18
Figure 3
Lock Washer 5/16"
19
Drywall Anchors
Insulated Staples
Screw 6ABx1-1/4" (std installation)
Screw 6-32x1" (pre-wired)
To Replace, Insert Top Tabs First
To Remove, Twist Here
PRE-WIRED INSTALLATIONREMOVE & REPLACE COVER
LOCK
LIGHT
24 Volt 2-Conductor Bell Wire
INSTALLATION STEP 7
To release or insert wire, push in tab with screwdriver tip
Door Control Connections
Red
Grey
White
Strip wire 7/16" (11 mm)
7/16" (11 mm)
To Door Control
To Sensors
Quick­Connect Terminal
Lock
Light
Lighted Push Button
LOCK
LIGHT
Terminal Screws
Top Mounting Hole
Bottom Mounting Hole
PREMIUM CONTROL CONSOLE
BACK VIEW
WHITE
2
RED
1
Install the Door Control
Locate door control within sight of door, at a minimum height of 5 feet (1.52 m) where small children cannot reach, away from moving parts of door and door hardware. If installing into drywall, drill 5/32" holes and use the anchors provided. For pre-wired installations (as in new home construction), it may be mounted to a single gang box (Figure 2).
1. Strip 7/16" (11 mm) of insulation from one end of bell wire and connect to the two screw terminals on back of door control by color: white wire to 2 and white/red wire to the 1.
2. Remove cover by gently prying at slot in side of the cover with a small fl at head screwdriver. Fasten with 6ABx1-1/4" self-tapping screws (drywall installation) or 6-32x1" machine screws (into gang box) as follows:
• Drill and install bottom screw, allowing 1/8" (3 mm) to
protrude above wall surface.
• Position bottom of door control on screw head and slide
down to secure. Adjust screw for snug fi t.
• Drill and install top screw with care to avoid cracking plastic
housing. Do not overtighten.
• Insert top tabs and snap on cover.
3. (Standard installation only) Run bell wire up wall and across ceiling to motor unit. Use insulated staples to secure wire in several places. Do not pierce wire with a staple, creating a short or open circuit. If your access door is near the garage door, you may run this wire with the Safety Reversing Sensor wires along the top of the rail. See page 17.
4. Insert all wires through the opening on top of motor unit above the terminal block on the back panel (Figure 3).
5. Strip 7/16" (11 mm) of insulation from each set of wires. Insert door control wire into quick-connect terminals by color: white wire to white, white/red wire to red.
Separate white and white/black wires suffi ciently to connect to
the opener quick-connect terminals. Twist like colored wires together. Insert wires into quick-connect holes: white to white and white/black to grey.
NOTE: When connecting multiple door controls to the opener, twist same color wires together. Insert wires into quick-connect holes: white to white and red/white to red.
6. Use tacks or staples to permanently attach entrapment warning label to wall near door control, and manual release/safety reverse test label in a prominent location on inside of garage door.
NOTE: DO NOT connect the power and operate the opener at this time. The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned.
To prevent possible SERIOUS INJURY or DEATH from electrocution:
• Be sure power is NOT connected BEFORE installing door control.
• Connect ONLY to 24 VOLT low voltage wires.
To prevent possible SERIOUS INJURY or DEATH from a closing garage door:
• Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from ALL moving parts of door.
• NEVER permit children to operate or play with door control push buttons or remote control transmitters.
• Activate door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel.
• ALWAYS keep garage door in sight until completely closed. NEVER permit anyone to cross path of closing garage door.
Outside Keylock Accessory Connections
To opener quick-connect terminals: white to white; white/red to red.
HARDWARE SHOWN ACTUAL SIZE
Screw 6ABx1-1/4" Control Panel (std installation)
Screw 6-32x1" Control Panel (pre-wired)
Figure 1 Figure 2
Figure 3
Strip 7/16" (11 mm) of insulation from each wire. Insert wires through opening on top of motor unit above terminal block, then into quick-connect terminals.
20
INSTALLATION STEP 8
RIGHT WRONG
Ground Tab
Green Ground Screw
Ground Wire
Black Wire
PERMANENT WIRING CONNECTION
White Wire
Black Wire
Electrical Requirements
To avoid installation diffi culties, do not run the opener until Step 9 below.
To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fi t into a grounding type outlet. If the plug doesn’t fi t into the outlet you have, contact a qualifi ed electrician to install the proper outlet.
If permanent wiring is required by your local code, refer to the following procedure.
To make a permanent connection through the 7/8" hole in the top of the motor unit:
• Remove the motor unit cover screws and set the cover aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must
be grounded.
• Reinstall the cover.
To avoid installation diffi culties, do not run the opener at this time.
To prevent possible SERIOUS INJURY or DEATH from electrocution or fi re:
• Be sure power is NOT connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection.
• Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fi t outlet. Be sure the opener is grounded.
INSTALLATION STEP 9
Complete the Safety Reversing Sensor Installation
ALIGNING THE SAFETY REVERSING SENSORS
• Plug in the opener. The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct.
The sending eye amber indicator light will glow regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or fl ickering (and the invisible light beam path is not obstructed), alignment is required:
• Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place.
• Loosen the receiving eye wing nut and adjust the sensor until it receives the sender’s beam. When the green indicator light glows steadily, tighten the wing nut.
TROUBLESHOOTING THE SAFETY REVERSING SENSORS
1. If the sending eye indicator light does not glow steadily after installation, check for:
• Electric power to the opener.
• A short in the white or white/black wires. These can occur at
staples, or at opener connections.
• Incorrect wiring between sensors and opener.
• A broken wire.
2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn’t:
• Check alignment.
• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign either sensor.
NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse. If the door is already open, it will not close. The opener lights will fl ash 10 times (see page 15).
21
INSTALLATION STEP 10
Lens Hinge
Release Tab
100 Watt (Max) Standard Light Bulb
Lens Hinge
Release Tab
100 Watt (Max) Standard Light Bulb
Trolley Release Arm
Overhand Knot
Emergency
Release Handle
Trolley
Install the Lights
• Press the release tabs on both sides of lens. Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens.
• Install a 100 watt maximum light bulb in each socket. Light bulb size should be A19, standard neck only. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF.
• Reverse the procedure to close the lens.
• Use A19, standard neck garage door opener bulbs for replacement.
NOTE: Use only standard light bulbs. The use of short neck or speciality light bulbs may overheat the endpanel or light socket.
To prevent possible OVERHEATING of the endpanel or light socket:
• DO NOT use short neck or specialty light bulbs.
• DO NOT use halogen bulbs. Use ONLY incandescent. To prevent damage to the opener:
• DO NOT use bulbs larger than 100W.
• ONLY use A19 size bulbs.
INSTALLATION STEP 11
Attach the Emergency Release Rope and Handle
• Thread one end of the rope through the hole in the top of the red handle so “NOTICE” reads right side up as shown. Secure with an overhand knot at least 1" (2.5 cm) from the end of the rope to prevent slipping.
• Thread the other end of the rope through the hole in the release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet (1.83 m) above the fl oor. Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling.
To prevent possible SERIOUS INJURY or DEATH from a falling garage door:
• If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.
22
INSTALLATION STEP 12
Fasten the Door Bracket
Follow instructions which apply to your door type as illustrated below or on the following page.
A horizontal reinforcement brace should be long enough to be secured to two vertical supports. A vertical reinforcement brace should cover the height of the top panel.
The illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, two pieces of angle iron are used to create a U-shaped support (Figure 1). The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit.
NOTE: Many vertical brace installations provide for direct attachment of the clevis pin and door arm. In this case you will not need the door bracket; proceed to Installation Step 12.
SECTIONAL DOORS
• Center the door bracket on the previously marked vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket (Figure 2).
• Position the bracket on the face of the door within the following limits:
A) The top edge of the bracket 2"-4" (5-10 cm) below the top
edge of the door.
B) The top edge of the bracket directly below any structural
support across the top of the door.
• Mark and drill 5/16" left and right fastening holes. Secure the bracket as shown in Figure 1 if there is vertical reinforcement.
If your installation doesn’t require vertical reinforce ment but does need top and bottom fastening holes for the door bracket, fasten as shown in Figure 2.
Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket. Contact your door manufacturer for reinforcement kit.
HARDWARE SHOWN ACTUAL SIZE
Nut 5/16"-18
Carriage Bolt 5/16"-18x2-1/2"
Lock Washer 5/16"
23
Figure 1
Figure 2
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