Owner's Manual/Manual Del Propietario
1/2 HP
315MN=GARAGE DOOR OPENER
ABRIDOR DE PUERTA DE COCHERA DE 315Mx=
For Residential Use Only/Solo para uso residencial
Models/Modelos 139.53992D
Read and follow all safety rules
and operating instructions before
first use of this product.
Fasten the manual near the garage
door after installation.
Periodic checks of the opener are
required to ensure safe operation.
II'1
I'I'1
Leer y seguir todas las reglas de
seguridad y las instrucciones de Z_
operacion antes de usar este O
producto por primera vez. r--
Guardar este manual cerca de la
puerta de la cochera.
Se deben realizar revisiones
periodicas del abridor de puertas
para asegurar su operacion
segura.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
TABLE OF CONTENTS
Introduction 2.7
Safety symbol and signal word review ........................ 2
Preparing your garage door ........................................ 3
Tools needed ............................................................... 3
Planning .................................................................. 4-5
Carton inventory .......................................................... 6
Hardware inventory ..................................................... 7
Assembly 8.11
Assemble the rail ..................................................... 8-9
Fasten rail to motor unit and install trolley ................ 10
Attach rail brackets .................................................... 11
Installation 11-26
Installation safety instructions .................................... 11
Determine the header bracket location ..................... 12
Install the header bracket .......................................... 13
Attach the rail to the header bracket ......................... 14
Install the Protector System ®................................ 15-17
Position the opener ................................................... 18
Hang the opener ....................................................... 19
Install the door control and connect wiring ............... 20
Electrical requirements .............................................. 21
Complete the sensor installation ............................... 21
Install the lights and lens ........................................... 22
Attach the emergency release rope and handle .......22
Fasten the door bracket ....................................... 23-24
Connect door arm to trolley ................................. 25-26
Adjustment Section 27.29
Adjust the travel limits ............................................... 27
Adjust the force ......................................................... 28
Test the safety reversing sensor ............................... 29
Test the Protector System ®........................................ 29
Operation 30-34
Operation safety instructions ..................................... 30
Using your garage door opener ................................ 30
Using the wall-mounted Door Control ....................... 31
To open the door manually ........................................ 31
Care of your garage door opener .............................. 32
Having a problem? .................................................... 33
Diagnostic Chart ........................................................ 34
Programming 35-36
To add or reprogram a hand-held remote control .....35
To erase all codes ..................................................... 35
3-Function Remote Control ....................................... 35
To add or change a Keyless Entry PIN ..................... 36
Repair Parts 37-38
Rail assembly parts ................................................... 37
Installation parts ........................................................ 37
Motor unit assembly parts ......................................... 38
Accessories 39
Warranty 39
Service Numbers Back cover
INTRODUCTION
Safety Symbol
and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal
Words on the following pages, they will alert you to
Mechanical
Electrical
the possibility of serious injury or death if you do
not comply with the warnings that accompany them.
The hazard may come from something mechanical
or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following
pages, it will alert you to the possibility of damage to
your garage door and/or the garage door opener if
you do not comply with the cautionary statements
that accompany it. Read them carefully.
Preparing your garage door
Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
• Complete the following test to make sure your
garage door is balanced and is not sticking or
binding:
1. Lift the door about halfway as shown. Release
the door. If balanced, it should stay in place,
supported entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a
trained door systems technician.
To prevent possible SERIOUSINJURYor DEATH:
• ALWAYScall atrained door systems technician if
garage door binds, sticks, or is out of balance An
unbalancedgarage door may not reversewhen
required
• NEVERtry to loosen, move or adjust garagedoor, door
springs, cables, pulleys, brackets or their hardware, all
of which are under EXTREMEtension
• DisableALL locks and removeALL ropesconnected to
garage door BEFOREinstalling and operatinggarage
door opener to avoid entanglement
To prevent damageto garage door and opener:
• ALWAYSdisablelocks BEFOREinstalling and operating
the opener.
• ONLYoperate garagedoor opener at 120V, 60 Hzto
avoid malfunction and damage.
Sectional Door
One-Piece Door
Level(optional)
Drill
Tape Measure
3/16", 5/16"
and 5/32"
Tools needed
During assembly, installation and adjustment of the
opener, instructions will call for hand tools as
illustrated below.
Pencil
Hack Saw
Wire Cutters
Screwdriver
Stepladder
and 1/4"
Adjustable End Wrench
Planning
Identify the type and height of your garage door.
Survey your garage area to see if any of the
conditions below apply to your installation. Additional
materials may be required. You may find it helpful to
refer back to this page and the accompanying
illustrations as you proceed with the installation of
your opener.
Depending on your requirements, there are several
installation steps which may call for materials or
hardware not included in the carton.
• Installation Step 1 - Look at the wall or ceiling
above the garage door. The header bracket must
be securely fastened to structural supports.
• Installation Step 4 - Depending upon garage
construction, extension brackets or wood blocks
may be needed to install sensors.
• Installation Step 4 - Alternate floor mounting of the
safety reversing sensor will require hardware not
provided.
• Installation Step 6 - Do you have a finished ceiling
in your garage? If so, a support bracket and
additional fastening hardware may be required.
Do you have an access door in addition to the
garage door? If not, Model 53702 Emergency Key
Release is required. See Accessories page.
Look at the garage door where it meets the floor.
Any gap between the floor and the bottom of the
door must not exceed 1/4" (6 mm). Otherwise, the
safety reversal system may not work properly. See
Adjustment Step 3. Floor or door should be
repaired.
SECTIONAL DOOR INSTALLATIONS
• Do you have a steel, aluminum, fiberglass or glass
panel door? If so, horiFontal and vertical
reinforcement is required (Installation Step 12).
• The opener should be installed above the center of
the door. If there is a torsion spring or center
bearing plate in the way of the header bracket, it
may be installed within 4 feet (1.22 m) to the left or
right of the door center. See Installation Steps 1
and 12.
• If your door is more than 7 feet (2.13 m) high, see
rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with
glass panels, etc.). See page 23 for details.
k
' Header Wall
Centerline
[
of Garage
Door ......
Rail
Extension
Torsion OR Spring
Spring
Wall-
mounted
Door
Control
FINISHED CEILING
Access Dool
O
Support bracket &
fastening hardware
is required.
See page 19.
Header Rail Rail Assembly
Bracket Bracket
Motor unit
CLOSED POSITION
Safety Reversing
Gap between floor
"Safety Reversing Sensor must not exceed 1/4" (6 mm).
and bottom of door
Sensor
eader
/all
_rage
)or
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
• Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer to
the information relating to sectional doors in
Installation Step 12.
• Depending on your door's construction, you may
need additional mounting hardware for the door
bracket (Step 12).
ONE-PIECE DOOR WITHOUT TRACK
Support bracket
& fastening
hardware is required.
See page 19.
Header Wall
Rail
Access _qDoor
o
Wall-mounted
Door Control
Without a properly working safety reversalsystem,
persons (particularly small children) could be
SERIOUSLYINJUREDor KILLEDby a closing garage
door.
• Thegap betweenthe bottom of the garage doorand
the floor MUST NOTexceed1/4" (6 mm). Otherwise,
the safety reversalsystem may not work properly.
• Thefloor or the garage door MUSTbe repairedto
eliminate the gap.
Motor unit
Rail
Bracket
CLOSED POSmON
Rail Assembly
Gap between floor
---_Safety Reversing Sensor
and bottom of door must not exceed 1/4" (6 mm).
ONE-PIECE DOOR WITH TRACK
J_
afety
Reversing Sensor
Gap between floor Reversing
and bottom of door Sensor
must not exceed 1/4" (6 mm).
Safet
Sensor
\ Safety
Access I
Door
ol
Garage
Door
" Header
Bracket
Door
Bracket
Garage
Door
CLOSED POSmON
Rail Trolley
Bracket
Header Curved _ I
Bracket Door Arm _-fl_ Rail Assembly
Trolley
l
Straight Curved
Door Door
Arm Arm
....... I.... jj I
Dr°aOrket Stlraight J
Door
Arm Emergency Release
Rope & Handle
Emergency
Release
Rope & Handle
Carton Inventory
Your garage door opener is packaged in one carton
which contains the motor unit and all parts illustrated
below. Accessories will depend on the model
purchased. If anything is missing, carefully check the
packing material. Parts may be stuck in the foam.
KEEP THE FOAM INTACT (see page 10). Hardware
for assembly and installation is shown on the next
page. Save the carton and packing material until
installation and adjustment is complete.
d>
Premium Control Console
2-Conductor Bell Wire
White & White/Red
Motor Unit with a Light Lens
SECURITY+ _
Three-Function Remote Control
with Visor Clip (2)
Rail Support /_
araces_
Header/Rail
Brackets
SECURITY+" Coupling
Keyless Entry
Rail
Assembly
Sprocket
Straight Door
Arm Section
Hanging Brackets
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with attached 2-Conductor
White & White/Black Bell Wire
Header Bracket
Door Bracket
Safety Reversing Sensor
Mounting Bracket (2)
Curved Door
Arm Section
Safety Labels
and
Literature
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
©
Carriage Bolt
1/4"-20xl/2" (2)
Lag Screw
5/16'Lgx1-5/8" (2)
Bolt
1/4-20xl-3/4" (8)
Wing Nut
1/4"-20 (2)
Hex Bolt Lock Nut
1/4"-20x5/8" (4) 1/4"-20x7/16 (12)
INSTALLATION HARDWARE
©
Ring
Fastener (3)
Hex Bolt
5/16"-18x7/8" (4)
Nut 5/16"-18 (6)
LockWasher 5/16" (6)
Sprocket Coupling Sleeve
Handle
©
Insulated
Staples (30)
Lag Screw
5/16"-18xl -7/8" (2)
Carriage Bolt
5/16"-18x2-1/2" (2)
Clevis Pin
5/16"x2-3/4"(1)
Screw
6ABxl-1/4 '_(2)
Drywall Anchors (2)
o; o;
Clevis Pin
5/16"x1" (1)
Screw 6-32xl" (2)
Rope
ol
Clevis Pin
5/16"x1-1/4" (1)
ASSEMBLY STEP 1
Assemble the Rail
To avoid installation difficulties, do not run the
garage door opener until instructed to do so.
1.Turn the opened rail carton upside down and empty
its contents onto a level work surface.
2. Unfold the rails, taking care to avoid kinking the
screw rod joints.
3. Rotate the rail sections so that the flat side is down
and the screw side is up for all three lengths. Keep
it clean and free of debris while you are working.
Straight
Door Arm
Rail
Support
Braces
To prevent INJURYfrom pinching,keep hands and
fingers awayfrom the joints while assembling the rail.
Extend Remove
End Rails _-.,_,,. Cardboard Packing
Outward -- )
Center
Rail
Rail Assembly
Carton
Remove
Cardboard I I Extend
Packing _ Outward
End Rails
NOTE: During assembly, avoid pulling the rail section
housing the trolley rack away from the screw rod.
The rack is factory set about 9" (23 cm) from the end
of the screw rod to the center of the rack.
If the plastic liner slides part way out during
assembly, simply push it back in.
Center Rail
Rail Assembly
Hardware Bag
Trolley Rack
Chassis Assembly
Hardware Bag
Sprocket End Rail
Rail
Sprocket
Trolley Rack
Door End Rail
Assemble the Rail (Continued)
4. Beginning with the sprocket end, straighten the
three rail sections so that the screw rod is in a
straight line at the joints. (Avoid handling the joints,
which may have sharp edges.)
5. Carefully slide the pins at the top edge of the rail
into the openings on the adjacent rail. It is
essential that the rail assembly be on a level
surface to achieve proper alignment and to
avoid damage to the pins.
6. Insert two 1/4"-20xl-3/4" bolts through the center
holes of a brace, and place its open length against
the rail at the joint, aligning the holes as shown.
Position another brace on the opposite side of the
rail over the bolts, add 1/4"-20 lock nuts, and hand
tighten. Insert two additional bolts and hand
tighten.
7. Keeping the rail straight and on a level surface,
grasp the screw rods on each side of the
remaining joint and pivot into a straight line.
Repeat steps 5 and 6.
8. With a 7/16" wrench, tighten bolts until snug,
beginning with the center holes. Do NOT
overtighten.
E
HARDWARE SHOWN ACTUAL SIZE
I l lllllllllllllll}@
Bolt Lock Nut
1/4"-20xl-3/4" (8) 1/4"-20
Door End
(Front)
Lock
Nuts
Rail
Support
Brace
Alignment /
Hole /
Slide end rail
toward center rail
Lock
Nuts
Rail Pin
Rail
Support
Brace
Rail Pin
Alignment
Hole
Sprocket End
(Back)
Slide end rail
,_ toward center rail
ASSEMBLY STEP 2
Fasten the Rail To the Motor Unit
and Install the Trolley
NOTE: Toaid in assembly and installation, replace
the foam packing around the motor unit. Remove it
after Installation Step 4.
• Working on a level surface, align the rail assembly
with the motor unit, as shown.
• Slip the coupling over the rail sprocket.
• Slide the rail through the motor unit bracket until
the coupling fits securely over the motor unit
sprocket.
• Align the two bolt holes in the rail with those in the
motor unit bracket. Insert two 1/4"-20x5/8" hex
bolts and lock nuts. Tighten securely with a 7/16"
socket wrench.
• Slide the trolley onto and along the bottom of the
rail until it snaps firmly in place. Be certain to
install it facing correctly: the trolley release
arm must be horizontal (lock position), with its
arrow pointed away from the motor unit.
Lock Nuts
1/4"-20
HARDWARE SHOWN ACTUAL SIZE
Lock Nut
Hex Bolt 1/4"-20
1/4"-20x5/8"
©
Motor Unit
Sprocket
Motor Unit
Bracket
Trolley
ReJease arm
Rail
Assembly
Coupling
Rail
Sprocket
Arrow must point
toward garage door
Foam Packaging
Hex Bolts
1/4"-20x5/8"
10
ASSEMBLY STEP 3
Attach the Rail Brackets
• Align rail brackets to end of rail assembly, as
shown.
• Insert two 1/4"-20 x 5/8" hex bolts and lock nuts.
Tighten securely with a 7/16" socket.
You have now finished assembling your garage
door opener. Please read the following warnings
before proceeding to the installation section.
Hex Bolts
1/4"-20x5/8
Lock Nuts
1/4"-20
Rail
Brackets
Rail
HARDWARE SHOWN ACTUAL SIZE
Hex Bolt 1/4"-20
1/4"-20x5/8"
Lock Nut
©
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READAND FOLLOWALL INSTALLATIONWARNINGS
AND INSTRUCTIONS.
2. Install garage door opener only on properly balanced
and lubricatedgarage door. An improperly balanced
door may not reversewhen required andcould result in
SEVEREINJURYor DEATH.
3. All repairsto cables,spring assembliesand other
hardware MUSTbe made by a trained door systems
technician BEFOREinstalling opener.
4. Disableall locks and removeall ropesconnectedto
garagedoor BEFOREinstalling opener to avoid
entanglement.
5. Install garage door opener 7 feet (2.13 m) or more
abovefloor.
6. Mount emergency releasehandle6 feet (1.83 m) above
floor.
7. NEVERconnect garage door openerto power source
until instructed to doso.
8. NEVERwearwatches, rings or looseclothing while
installing or servicing opener.Theycould becaught in
garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door.
• out of reach of children at minimum height of 5 feet
(1.5m).
• awayfrom all moving parts of the door.
10. Placeentrapmentwarning label on wall next to garage
door control.
11. Placemanual release/safetyreversetest label in plain
view on inside of garagedoor.
12. Upon completion of installation, test safety reversal
system. Door MUST reverseon contact with a
1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on
the floor.
11
INSTALLATION STEP 1
Determine the Header Bracket
Location
Toprevent possible SERIOUSINJURYor DEATH:
• HeaderbracketMUST be RIGIDLYfastenedto
structural support on headerwall or ceiling, otherwise
garage door might not reversewhen required. DONOT
install headerbracket over drywall.
• Concreteanchors MUSTbe usedif mounting header
bracket or 2x4 into masonry.
• NEVERtry to loosen,move or adjust garagedoor,
springs, cables, pulleys, brackets, or their hardware,
all of which are under EXTREMEtension.
• ALWAYScall atrained door systems technician if
garage door binds, sticks, or is out of balance.An
unbalancedgarage door might not reversewhen
required.
Installation procedures vary according to garage door
types. Follow the instructions which apply to your
door.
1.Close the door and mark the inside vertical
centerline of the garage door.
2. Extend the line onto the header wall above the
door.
You can fasten the header bracket within 4 feet
(1,22 m) of the left or right of the door center
only if a torsion spring or center bearing plate
is in the way; or you can attach it to the ceiling
(see page 13) when clearance is minimal, (It
may be mounted on the wall upside down if
necessary, to gain approximately 1/2" (1 cm),
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports as
shown here and on page 13.
3. Open your door to the highest point of travel as
shown. Draw an intersecting horizontal line on the
header wall above the high point:
• 2" (5 cm) above the high point for sectional door
and one-piece door with track.
• 8" (20 cm) above the high point for one-piece
door without track.
This height will provide travel clearance for the top
edge of the door.
NOTE: If the total number of inches exceeds the
height available in your garage, use the maximum
height possible, or refer to page 13 for ceiling
installation.
Un[iini_h_ 2x_
Header Wall
Vertical Centerline
of Garage Door
F
_'_, 2" (5 crn) Track
Header Wall
_he!t Point
of Travel
Door
Sectional door with curved track
_Wall
: 8" (20 cm)
Door _1_ Highest
_ P°iTntavel
OPTIONAL
CEILING
MOUNT
FOR
HEADER
BRACKET
2x4
/
Structural
Supports
Header Wall Track€'_ 2" (5 cm)
Ste, Oint
One-piece door with horizontal track
-leader Wall
', 8" (20 cm)
.$, ',1 Highest
,, Point
',: of Travel
',,,
',,,
-w-ii
One-piece door without track:
jamb hardware
12
One-piece door without track:
pivot hardware
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall
above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular
requirements. Do not install the header bracket
over drywall, If installing into masonry, use
concrete anchors (not provided),
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with
the bottom edge of the bracket on the horizontal
line as shown (with the arrow pointing toward the
ceiling).
• Mark the vertical set of bracket holes (do not use
the holes designated for ceiling mount). Drill 3/16"
pilot holes and fasten the bracket securely to a
structural support with the hardware provided.
2x4
Structural
Support
Wall Mounting Holes
Optional
Wall Mounting Holes
Header
= Wall
The nail hole is for
positioning only.
You must use lag screws
to mount the header bracket.
Vertical
Centerline of
Garage Door
Lag Screws
5/16"x9x1-5/8"
Spring
HARDWARE SHOWN ACTUAL SIZE
I I I I I I I
Lag Screw
5/16"-9xl -5/8"
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as
shown.
• Center the bracket on the vertical mark, no more
than 6" (15 cm) from the wall. Make sure the arrow
is pointing away from the wall. The bracket can be
mounted flush against the ceiling when clearance
is minimal.
• Mark the side holes. Drill 3/16" pilot holes and
fasten bracket securely to a structural support with
the hardware provided.
Ceiling Mounting Holes
/ /
I
Horizontal
Line / /
Door
/
Highest Point of
Garage Door Travel
/
/ _ _/Header Centerline
_ Bracket of Garage Door
6" (15 cm)
Maximum
Finished
Garage
= Door =
Vertical
Centerline of
Garage Door
Ceiling
Vertical
Lag Screws
5/16"-9xl -5/8"
The nail hole is for
positioning only.
You must use lag screws
Header Wall
of Garage Door
13
Header Wall
Header Bracket
.... Rail Bracket
INSTALLATION STEP 3
Attach the Rail to the Header
Bracket
• Position the opener on the garage floor below the
header bracket. Use packing material as a
protective base. NOTE: If the door spring is in the
way you'll need help. Have someone hold the
opener securely on a temporary support to allow
the rail to clear the spring.
• Position the rail bracket against the header
bracket.
• Align the bracket holes and join with a clevis pin
5/16"x2-3/4" as shown.
• Insert a ring fastener to secure.
Garage
Door
Header Bracket 0
Clevis Pin
5/16"x2-3/4" \ -
Rail ...........
Bracket
Temporary
Support
Opener Carton or
Ring Fastener
Rail
i
_x
J
HARDWARE SHOWN ACTUAL SIZE
o}
Clevis Pin
5/16"x2-3/4"
14
O
Ring Fastener
INSTALLATION STEP 4
Install The Protector System ®
The safety reversing sensor must be connected
and aligned correctly before the garage door
opener will move in the down direction.
IMPORTANT INFORMATION ABOUT
THE SAFETY REVERSING SENSOR
When properly connected and aligned, the sensor
will detect an obstacle in the path of its electronic
beam. The sending eye (with an amber indicator
light) transmits an invisible light beam to the
receiving eye (with a green indicator light). If an
obstruction breaks the light beam while the door is
closing, the door will stop and reverse to full open
position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that
the sending and receiving eyes face each other
across the door, no more than 6" (15 cm) above the
floor. Either can be installed on the left or right of the
door as long as the sun never shines directly into the
receiving eye lens.
The mounting brackets are designed to clip onto the
track of sectional garage doors without additional
hardware.
Be sure power is not connectedto the garage door
opener BEFOREinstalling the safety reversingsensor.
To prevent SERIOUSINJURYor DEATHfrom a closing
garagedoor:
• Correctly connect andalign the safety reversing
sensor.This required safety device MUST NOTbe
disabled.
• Install the safety reversing sensor so beam is NO
HIGHERthan 6" (15 cm) above garagefloor.
If it is necessary to mount the units on the wall, the
brackets must be securely fastened to a solid
surface such as the wall framing. Extension brackets
(see accessories) are available if needed, tf
installing in masonry construction, add a piece of
wood at each location to avoid drilling extra holes in
masonry if repositioning is necessary.
The invisible light beam path must be unobstructed.
No part of the garage door (or door tracks, springs,
hinges, rollers or other hardware) may interrupt the
beam while the door is closing.
6" (15 cm) max, Protection Area
above floor
Facing the door from inside the garage
15
Sensor Beam
6" (15 cm) max,
above floor
INSTALLING THE BRACKETS
Be sure power to the opener is disconnected,
Install and align the brackets so the sensors will face
each other across the garage door, with the beam no
higher than 6" (15 cm) above the floor. They may be
installed in one of three ways, as follows.
Garage door track installation (preferred):
• Slip the curved arms over the rounded edge of
each door track, with the curved arms facing the
door. Snap into place against the side of the track.
It should lie flush, with the lip hugging the back
edge of the track, as shown in Figure 1.
If your door track will not support the bracket
securely, wall installation is recommended.
Wall installation (Figure 2 & 3):
• Place the bracket against the wall with curved
arms facing the door. Be sure there is enough
clearance for the sensor beam to be unobstructed.
• If additional depth is needed, an extension bracket
(See Accessories) or wood blocks can be used.
• Use bracket mounting holes as a template to
locate and drill (2) 3/16" diameter pilot holes on
the wall at each side of the door, no higher than 6"
(15 cm) above the floor.
• Attach brackets to wall with lag screws
(Not provided).
• If using extension brackets or wood blocks, adjust
right and left assemblies to the same distance out
from the mounting surface. Make sure all door
hardware obstructions are cleared.
Floor installation (Figure 4):
• Use wood blocks or extension brackets (See
Accessories) to elevate sensor brackets so the
lenses will be no higher than 6" (15 cm) above the
floor.
• Carefully measure and place right and left
assemblies at the same distance out from the wall.
Be sure all door hardware obstructions are
cleared.
• Fasten to the floor with concrete anchors as
shown.
Figure
_ Sensor
_ Bracket
Figure 2
DOOR TRACK MOUNT (RIGHT SIDE)
Door
Track
• \
] Lip
WALL MOUNT (RIGHT SIDE)
Fasten Wood Block to Wall with
Lag Screws (Not Provided)
_ _ Bracket
Indicator
Light
Indicator
LPht Sensor
t ..... (Not Provided)
Lens ......
Figure 3 WALL MOUNT (RIGHT SIDE)
Extension
Bracket
(See Accessories)
(Provided with
Extension Bracket)
Indicator
Light
Sensor
Bracket
(Provided with
Extension
Bracket) _"
Lens
HARDWARE SHOWN ACTUAL SIZE
Carriage Bolt Wing Nut
1/4"-20xl/2" 1/4"-20
Staples
Figure 4 FLOOR MOUNT (RIGHT SIDE)
i _ Attach with
_ _ Concrete Anchors
16
(Not Provided)
Indicator
Light
Bracket
MOUNTING AND WIRING THE SAFETY SENSORS
• Slide a 1/4"-20xl/2" carriage bolt head into the slot
on each sensor. Use wing nuts to fasten sensors
to brackets, with lenses pointing toward each other
across the door. Be sure the lens is not obstructed
by a bracket extension (see Figure 5).
• Finger tighten the wing nuts.
Recommended Wire Routing
1.Using insulated staples, run the wires from both
sensors to the rail at the door header
(see Figure 6).
2. Cross and twist the two wires where they meet
the rail (see Figure 6, lllustration A). Run the wires
inside the channels at the top of the rail, along
each side, to the motor unit. Do not use the lower
(trolley) channels. Use a screwdriver tip to tuck
the wires snugly into the channels.
NOTE: If your access door is near the garage
door, you may choose to install the door control at
this time and run the door control wire along the
rail with the sensor wires. Use one rail channel for
the door control wire and the other channel for
both sensor wires. If you choose this option, follow
instructions 1-3 on page 20 now.
3. Pull wires taut across the top of the chassis and
insert into the opening above the terminal block
(see Figure 6, Illustration B). You will complete the
wiring in Installation Step 7.
Figure 6
Figure 5
CarriageBolt-'"_ _)
1/4"-20xl/2"
HARDWARE SHOWN ACTUAL SIZE
Carriage Bolt Wing Nut
1/4"-20xl/2" 1/4"-20
Sensor
Wire
Twist
Wires
A
Header
-- Wall --
Wing Nut
%
Sensor
Wire
Header
Bracket
Staples
1. Run wires from sensors to end of rail
at the door header. Cross & twist here to
help contain wires in channels on top of rail,
2. Run wires along channels
to motor unit. Use screwdrive blade "_....
to tuck snugly into channels.
3. Pull wires taut across to[
and insert into opening above
terminal block.
Sensor
Rail
Channel
Bell Wire
Invisible Light Beam
Protection Area Sensor
17
INSTALLATION STEP 5
Position the Opener
Follow instructions which apply to your door type as
illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH
TRACK
A 2x4 laid flat is convenient for setting an ideal
door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need
help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flat
on the top section beneath the rail.
• If the top section or panel hits the trolley when you
raise the door, pull down on the trolley release arm
to disconnect inner and outer sections. Slide the
outer trolley toward the motor unit. The trolley can
remain disconnected until Installation Step 13
is completed.
To prevent damageto garage door, rest garagedoor
opener rail on 2x4 placed ontop section of door.
ENGAGED
ONE-PIECE DOOR WITHOUT TRACK
A 2x4 on its side is convenient for setting an ideal
door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need
help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 on its
side on the top section of the door beneath the rail.
• The top of the door should be level with the top of
the motor unit. Do not position the opener more
than 3" (7.5 cm) above this point.
.eoder
I
the correct mounting height
from ceiling.
2x4 is used to determine
18
INSTALLATION STEP 6
Hang the Opener
Three representative installations are shown. Yours
may be different. Hanging brackets should be angled
(Figure 1) to provide rigid support. On finished
ceilings (Figure 2), attach a sturdy metal bracket to
structural supports before installing the opener. This
bracket and fastening hardware are not provided
(see accessories).
Existing brackets from a previous installation may be
fastened to the sides of the motor unit as in
Figures 1 and 2, or to the mounting tabs as shown in
Figure 3. Then continue with step 5 below.
1. Measure the distance from each side of the motor
unit to the structural support.
2. Cut both pieces of the hanging bracket to required
lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with
5/16"-18xl -7/8" lag screws.
5. Fasten the opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
If you wish to utilize the two center mounting tabs,
you must triangulate the vertical brackets for
additional stability. See Figure 3.
6. Check to make sure the rail is centered over the
door (or in line with the header bracket if the
bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If
the door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this
time.
To avoid possible SERIOUSINJURYfrom a falling
garagedoor opener,fasten it SECURELYto structural
supports of the garage.Concreteanchors MUSTbe used
if installing any brackets into masonry.
Figure 1
Measure ",
Distance
Hex Bolt
5/16"-18x7/8"
Lock Washers 5/16"
Nuts 5/16"-18
Bracket
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"\
Nut 5/16"-18
Preferred range of
bracket placement
Supports
Lag Screws
5/16"- 18xl -7/8"
Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
HARDWARE SHOWN ACTUAL SIZE
Lag Screw 5/16"-18xl -7/8"
© ©
Hex Bolt
5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
19
Figure 3
Preferred range of
bracket placement
Existing Braekets
Utilizing existing installation
Top Mounting Tabs
INSTALLATION STEP 7
Install the Door Control
Locate door control within sight of door, at a minimum
height of 5 feet (1.52 m) where small children cannot
reach, away from moving parts of door and door
hardware. If installing into drywall, drill 5/32" holes and
use the anchors provided. For pre-wired installations
(as in new home construction), it may be mounted to
a single gang box (Figure 2).
1.Strip 7/16" (11 mm) of insulation from one end of
bell wire and connect to the two screw terminals on
back of door control by color: white wire to 2 and
white/red wire to the 1.
2. Remove cover by gently prying at slot in side of the
cover with a small flat head screwdriver. Fasten with
6ABx1-1/4" self-tapping screws (drywall installation)
or 6-32x1" machine screws (into gang box) as
follows:
• Drill and install bottom screw, allowing 1/8" (3 mm)
to protrude above wall surface.
• Position bottom of door control on screw head and
slide down to secure. Adjust screw for snug fit.
• Drill and install top screw with care to avoid
cracking plastic housing. Do not over tighten.
• Insert top tabs and snap on cover.
3. (Standard installation only) Run bell wire up wall
and across ceiling to motor unit. Use insulated
staples to secure wire in several places. Do not
pierce wire with a staple, creating a short or open
circuit. If your access door is near the garage door,
you may run this wire with the Safety Reversing
Sensor wires along the top of the rail. See page 17.
4. Insert all wires through the opening on top of motor
unit above the terminal block on the back panel
(Figure 3).
5. Strip 7/16" (11 mm) of insulation from each set of
wires. Insert door control wire into quick-connect
terminals by color: white wire to white, white/red
wire to red.
Separate white and white/black wires sufficiently to
connect to the opener quick-connect terminals.
Twist like colored wires together. Insert wires into
quick-connect holes: white to white and white/black
to grey.
NOTE: When connecting multiple door controls to the
opener, twist same color wires together. Insert wires
into quick-connect holes: white to white and red/white
to red.
6. Use tacks or staples to permanently attach
entrapment warning label to wall near door control,
and manual release/safety reverse test label in a
prominent location on inside of garage door.
NOTE: DO NOT connect the power and operate the connections
opener at this time. The trolley will travel
to the full open position but will not return ___
to the close position until the sensor stripwire7/16"(11mm)
beam is connected and properly aligned.
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution:
• Be sure power is not connected BEFOREinstalling door
control.
• Connect ONLYto 24 VOLTlow voltagewires.
To prevent possible SERIOUSINJURYor DEATHfrom a
closing garagedoor:
• Install door control within sight of garage door, out of
reachof children at a minimum height of 5 feet
(1.52 m), and awayfrom all moving parts of door.
• NEVERpermit children to operateor play with door
control push buttons or remote control transmitters.
•Activatedoor ONLYwhen it canbeseenclearly,is properly
adjusted,andthereare no obstructionsto doortravel.
• ALWAYSkeepgaragedoor in sight until completely
closed. NEVERpermit anyoneto cross path of closing
garagedoor.
Outside Keylock Accessory Connections
To opener quick-connect terminals: white to white;
wh te/red to red.
CONTROL
CONSOLE Top
PREMIUM_ ht_
Figure 1 Figure 2
REMOVE & REPLACE COVER PRE-WIRED
To Replace,
Insert Top Twist
Tabs First .- _' Here
Figure 3 Wiring to Terminal Block
Strip 7/16" (11 mm) of insulation from each wire.
Insert wires through opening on top of motor
unit above terminal block, then into quick-
connect terminals.
Door Control
HARDWARE SHOWN ACTUAL SIZE
Control Panel (std installation)
Control Panel (pre-wired)
Lighted Screws
Push
Button Lig Bottom
Lock BACK VIEW Mounting Hole
To release wire, push in tab
with screwdriver tip
Drywall Anchors
Mounting Hole
Terminal
INSTALLATION
Insulated
Staples
24 Volt
2-Conductor
Bell Wire
_i s _,
20
qed White Grey
INSTALLATION STEP 8
Electrical Requirements
To avoid installation difficulties, do not run the
opener at this time.
To reduce the risk of electric shock, your garage door
opener has a grounding type plug with a third
grounding pin. This plug will only fit into a grounding
type outlet. If the plug doesn't fit into the outlet you
have, contact a qualified electrician to install the
proper outlet.
If permanent wiring is required by your local
code, refer to the following procedure.
To make a permanent connection through the 7/8"
hole in the top of the motor unit:
• Remove the motor unit cover screws and set the
cover aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the
brass terminal; the white (neutral) wire to the
screw on the silver terminal; and the ground wire
to the green ground screw. The opener must be
grounded.
• Reinstall the cover.
To avoid installation difficulties, do not run the
opener at this time.
To prevent possibleSERIOUSINJURYor DEATHfrom
electrocution or fire:
• Besure power is not connectedto the opener,and
disconnect power to circuit BEFOREremoving coverto
establish permanent wiring connection.
• Garagedoor installation and wiring MUSTbe in
compliance with all local electrical and building codes.
• NEVERusean extension cord, 2-wire adapter,or
changeplug in any way to makeit fit outlet. Besure
the opener is grounded.
PERMANENT WIRING
CONNECTION
Ground Tab
Green
Ground Screw
Ground Wire Wire
\\
Black
White Wire
INSTALLATION STEP 9
Complete the Safety Reversing
Sensor Installation
ALIGNING THE SAFETY SENSORS
• Plug in the opener. The indicator lights in both the
sending and receiving eyes will glow steadily if
wiring connections and alignment are correct.
The sending eye amber indicator light will glow
regardless of alignment or obstruction. If the green
indicator light in the receiving eye is off, dim, or
flickering (and the invisible light beam path is not
obstructed), alignment is required:
• Loosen the sending eye wing nut and readjust,
aiming directly at the receiving eye. Lock in place.
• Loosen the receiving eye wing nut and adjust the
sensor until it receives the sender's beam. When
the green indicator light glows steadily, tighten the
wing nut.
TROUBLESHOOTING THE SAFETY SENSORS
1. If the sending eye indicator light does not glow
steadily after installation, check for:
• Electric power to the opener.
• A short in the white or white/black wires. These
can occur at staples, or at opener connections.
• Incorrect wiring between sensors and opener.
• A broken wire.
2. If the sending eye indicator light glows steadily but
the receiving eye indicator light doesn't:
• Check alignment.
• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign
either sensor.
NOTE: When the invisible beam path is obstructed
or misaligned while the door is closing, the door will
reverse. If the door is already open, it will not close.
The opener lights will flash 10 times. (See page 15.)
21
INSTALLATION STEP 10
Install the Lights and Lens
• Install a 100 watt maximum light bulb in each
socket. The lights will turn ON and remain lit for
approximately 4-1/2 minutes when power is
connected. Then the lights will turn OFR
• Insert bottom lens tabs into slots on chassis. Tilt
towards chassis to engage top tabs, then drop
down gently into place. (See illustration.)
• To remove, depress both top lens tabs. Tilt lens
slightly outward and down, then pull out to clear
bulbs. Use care to avoid snapping off bottom lens
tabs.
NOTE: Use only standard light bulbs. The use of
short neck or speciafity light bulbs may overheat the
endpanel or light socket.
Toprevent possible OVERHEATINGof the endpanelor
light socket,
• DONOTuseshort neck or specialty light bulbs.
• DONOTusehalogen bulbs. Use ONLYincandescent.
Bottom
Chassis Slots
Top Lens Tab
Bottom
Lens Tab
Lens
INSTALLATION STEP 11
Attach the Emergency Release
Rope and Handle
• Thread one end of the rope through the hole in the
top of the red handle so "NOTICE" reads right side
up as shown. Secure with an overhand knot at
least 1" (2.5 cm) from the end of the rope to
prevent slipping.
• Thread the other end of the rope through the hole
in the release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet (1.83 m)
above the floor. Ensure that the rope and handle
clear the tops of all vehicles to avoid
entanglement. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal
the cut end with a match or lighter to prevent
unraveling.
___ ................. Top
Lens Tab
tt .........
k_-_ _ _,,_, Lens
\\ Chassis Slot J
Bottom Insert Bottom
Chassis Slot Lens Tabs First
To prevent possibleSERIOUSINJURYor DEATHfrom a
falling garage door:
• If possible, useemergency releasehandleto disengage
trolley ONLYwhen garagedoor is CLOSED.Weakor
broken springs or unbalanceddoor could result in an
open door falling rapidly and/or unexpectedly.
• NEVERuseemergencyreleasehandleunless garage
doorway is clear of persons and obstructions.
• NEVERusehandleto pull door open or closed. If rope
knot becomes untied,you could fall.
Trolley
22
Release Handle
INSTALLATION STEP 12
Fasten the Door Bracket
Follow instructions which apply to your door type
as illustrated below or on the following page,
A horizontal reinforcement brace should be long
enough to be secured to two vertical supports, A
vertical reinforcement brace should cover the
height of the top panel,
The illustration shows one piece of angle iron as the
horizontal brace. For the vertical brace, two pieces of
angle iron are used to create a U-shaped support
(Figure 1). The best solution is to check with your
garage door manufacturer for an opener installation
door reinforcement kit.
NOTE: Many vertical brace installations provide for
direct attachment of the clevis pin and door arm. In
this case you will not need the door bracket; proceed
to Installation Step 12,
SECTIONAL DOORS
• Center the door bracket on the previously marked
vertical centerline used for the header bracket
installation. Note correct UP placement, as
stamped inside the bracket (Figure 2).
• Position the bracket on the face of the door within
the following limits:
A) The top edge of the bracket 2"-4" (5-10 cm)
below the top edge of the door.
B) The top edge of the bracket directly below any
structural support across the top of the door.
Fiberglass,aluminum or lightweight steel garagedoors
WILL REQUIREreinforcement BEFOREinstallation of
door bracket. Contactyour door manufacturerfor
reinforcement kit.
HARDWARE SHOWN ACTUAL SIZE
© ©
Nut 5/16"-18 LockWasher 5/16"
Carriage Bolt
5/16"-18x2-1/2"
• Mark and drill 5/16" left and right fastening holes.
Secure the bracket as shown in Figure 1 if there is
vertical reinforcement.
If your installation doesn't require vertical
reinforcement but does need top and bottom
fastening holes for the door bracket, fasten as shown
in Figure 2.
Door
Bracket
Location
Vertical
of Garage
Door
Header Bracket
/
Nodzontal and vertical reinforcement
is needed for lightweight garage doors
lass, aluminum, steel, doors with
glass panel, etc=). (Not Provided)
Inside Edge
of Door or
Reinforcement Board
Door Bracket Figure 2
Darriage Bolt
5/16"-18x2-1/2'
23
Vertical
Reinforcement
i
Door
Bracket
Lock Washer i
5/16"
;,,"of Garage
,' Door
Nut
5/16"- 18 z-"
Vertical
UP
Figure