Craftsman 13953990D Owner’s Manual

Owner's Manual/Manual Del Propietario
ICRRFTSMRN°I
3/4 HP
315MNz GARAGE DOOR OPENER
ABRIDOR DE PUERTA DE COCHERA DE 31BMNz
For Residential Use Only/Solo para uso residencial
Model/Modelo 139.53990D
Read and follow all safety rules and operating instructions before first use of this product.
Fasten the manual near the garage door after installation.
Periodic checks of the opener are required to ensure safe operation.
Leer y seguir todas las reglas de seguridad y las instrucciones de operacion antes de usar este producto por primera vez.
Guardar este manual cerca de la puerta de la cochera.
Se deben realizar revisiones periodicas del abridor de puertas
para asegurar su operacion segura.
m
6o
m
Z_ 0
00°s
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/c raftsman
TABLE OF CONTENTS
Introduction 2. 7
Safety symbol and signal word review ........................ 2
Preparing your garage door ........................................ 3
Tools needed ............................................................... 3
Planning .................................................................. 4-5
Carton inventory .......................................................... 6
Hardware inventory ..................................................... 7
Assembly 8.11
Assemble the rail and install the trolley ...................... 8
Fasten the rail to the motor unit and
install the idler pulley ................................................... 9
Install the chain/cable ................................................ 10
-lighten the chain ....................................................... 11
Installation 11-26
Installation safety instructions .................................... 11
Determine the header bracket location ..................... 12
Install the header bracket .......................................... 13
Attach the rail to the header bracket ......................... 14
Position the opener ................................................... 15
Hang the opener ....................................................... 16
Install the door control ............................................... 17
Install the lights ......................................................... 18
Attach the emergency release rope and handle ....... 18
Electrical requirements .............................................. 19
Install The Protector System ®.............................. 20-22
Fasten the door bracket ....................................... 23-24
Connect the door arm to the trolley ..................... 25-26
Adjustment 27-29
Adjust the travel limits ............................................... 27
Adjust the force ......................................................... 28
Test the safety reversal system ................................. 29
Test The Protector System ®...................................... 29
Operation 30-34
Operation safety instructions ..................................... 30
Using your garage door opener ................................ 30
Using the wall-mounted Door Control ....................... 31
To open the door manually ........................................ 31
Care of your garage door opener .............................. 32
Having a problem? .................................................... 33
Diagnostic chart ......................................................... 34
Programming 35-36
To add or reprogram a hand-held remote control .....35
To erase all codes ..................................................... 35
3-Function Remotes .................................................. 35
To add, reprogram or change
a Keyless Entry PIN .................................................. 36
Repair Parts 37.38
Rail assembly parts ................................................... 37
Installation parts ........................................................ 37
Motor unit assembly parts ......................................... 38
Accessories 39
Warranty 39
Repair Parts and Service Back Cover
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to
Mechanical
Electrical
the possibility of serious injury or death if you do not comply with the warnings that accompany them.
The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to
your garage door and/or the garage door opener if you do not comply with the cautionary statements
that accompany it. Read them carefully.
Preparing your garage door
Before you begin:
Disable locks.
Remove any ropes connected to garage door.
Complete the following test to make sure your garage door is balanced and is not sticking or
binding:
1. Lift the door about halfway as shown. Release
the door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
To prevent possible SERIOUSINJURYor DEATH:
ALWAYScall atrained door systems technician if garage door binds, sticks, or is out of balance.An unbalancedgarage door may not reverse when required.
NEVERtry to loosen,moveor adjust garage door,door springs, cables, pulleys, brackets ortheir hardware,all
of which are under EXTREMEtension.
Disable ALLlocksand removeALL ropes connected to garage door BEFOREinstalling and operating garage door opener to avoid entanglement.
To prevent damageto garage door and opener:
ALWAYSdisable locks BEFOREinstalling and operating the opener.
ONLYoperategaragedoor opener at 120V,60 Hzto avoid malfunction and damage.
Sectional Door
One-Piece Door
Level(optional)
Drill 3/16", 5/16"
N and 5/32"
Tape Measure
Tools needed
During assembly, installation and adjustment of the
opener, instructions will call for hand tools as
illustrated below.
Pencil
Hack Saw
Wire Cutters
Screwdriver
Stepladder
0U
_A Sockets and Wrench
--U 1/2", 5/8", 7/16", 9/16"
and 1/4"
Adjustable End Wrench
Planning
Identify the type and height of your garage door.
Survey your garage area to see if any of the conditions below apply to your installation. Additional
materials may be required. You may find it helpful to
refer back to this page and the accompanying
illustrations as you proceed with the installation of your opener.
Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.
Installation Step 1 - Look at the wall or ceiling
above the garage door. The header bracket must be securely fastened to structural supports.
Installation Step 5 - Do you have a finished ceiling
in your garage? If so, a support bracket and additional fastening hardware may be required.
Installation Step 10- Depending upon garage
construction, extension brackets or wood blocks may be needed to install sensors.
Installation Step 10 -Alternate floor mounting of
the safety reversing sensor will require hardware not provided.
Do you have an access door in addition to the
garage door? If not, Model 53702 Emergency Key
Release is required. See Accessories page. Look at the garage door where it meets the floor.
Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the
safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be
repaired.
SECTIONAL DOOR INSTALLATIONS
Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical
reinforcement is required (Installation Step 11).
The opener should be installed above the center of the door. If there is a torsion spring or center
bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or
right of the door center. See Installation Steps 1
and 11.
If your door is more than 7 feet (2.13 m) high, see
rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with
glass panels, etc.). See page 23 for details.
Header Wall
........E
Gap between floor Sensor
Safety Reversing Sensor
and bottom of door must not exceed 1/4" (6 ram).
Slack in chain tension is normal when
garage door is closed.
._ Torsion Spring
Wall-
Door
Control
Safety Reversing
Extension Spring
OR
Door
fastening hardware
0
eader 'all
arage 9or
FINISHED CEILING
Support bracket
is required. See page 16.
Header Bracket
Trolley Stop Bolt Trolley
Door
Spring
Garage
__ Door
_J
Arm
Curved Door
Arm
CLOSED POSITION
Chain
Emergency Release
Rope & Handle
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer to the information relating to sectional doors in
Installation Step 11.
Depending on your door's construction, you may need additional mounting hardware for the door
bracket (Step 11).
ONE-PIECE DOOR WITHOUT TRACK
Header Wall
Rail
FINISHED CEILING
Suppo_ bracket & fastening
hardware is required. See page 16.
Slack in chain tension is normal when garage
door is closed.
Wall-mounted
Door Control
Without a properly working safety reversal system, persons (particularly small children) could be
SERIOUSLYINJUREDor KILLEDby a closing garage door.
Thegap betweenthe bottom of the garagedoor and the floor MUSTNOTexceed 1/4"(6 mm). Otherwise,
the safety reversal system maynot work properly.
Thefloor or the garage door MUST be repairedto eliminate the gap.
Motor Unit
Gap between floor
Safety Reversing Sensor
and bottom of door must not exceed 1/4" (6 mm).
ONE-PIECE DOOR WITH TRACK
Safety Reversing Sensor
CLOSED POSITION
Trolley Stop Bolt
I Cable Trolley
n
Emergency
Straight Curved
Door Door
bader Vail
Trolley Stop Bolt Cable
--HeaderBracket DoorArm_Z / L_
Arm Arm
Garage Door
CLOSED POSITION
Curved _
Release Rope & Handle
Chain
Rail
J and bottom of door
Safety must not exceed 1/4" (6 mm).
Reversing Sensor
Gap between floor Sensor
Reversing
Door°°°°°°° .... )j
/_ Bracket StraightDoor /_/i_ Garage Arm
///I Door
Emergency Release
- Rope & Handle
Carton Inventory
Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model
purchased. If anything is missing, carefully check the
SECURITY,I. ®
3-Function Remote Control (2)
Motion Detecting Control Console
packing material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material
until installation and adjustment is complete.
Chain Spreader
SECURITY÷ ®
Trolley
Keyless Entry
Motor Unit with 2 Light Lenses
Idler Pulley
Rail Fron! (header) /_ ¢-,)
y
Rail Center/Back Sections
Hanging Brackets
Curved Door
Arm Section
Header Bracket Door Bracket
2-Conductor Bell Wire
White & White/Red
Safety Sensor Bracket (2)
The Protector System _ (2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye)
with 2-Conductor White & White/Black Bell Wire attached
Safety Labels
and
Literature
Straight Door Arm Section
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
!_!;,??jj,,ijj:_.......
Bolt 1/4"-20xl-3/4 (1) Lock Washer Nut
3/8" (1) 3/8" (1)
Carriage Bolt 1/4"-20xl/2" (2)
Lag Screw 5/16"-9xl -5/8" (2)
Bolt ]/4"-20x2-t/2 (1) Lock Nut
1/4"-20 (2) (_
Trolley Threaded Shaft (1)
INSTALLATION HARDWARE
x- pO ©
Wing Nut Ring Spacer (2) Nut 5/16"-18 (8)
1/4"-20 (2) Fastener (3)
©
Hex Bolt
©
5/16"-18x7/8" (4)
LockWasher 5/16" (7)
Master Link (2)
Idler Bolt (1)
Handle
Insulated Staples (30)
1 I I I J I EI J EI I_
Lag Screw 5/16"-18xl -7/8" (2)
Carriage Bolt 5/16"- 18x2-1/2" (2)
Clevis Pin Clevis Pin 5/16"x1-1/2" (1) 5/16"x1" (1)
_ IIIIIIIIIIIIIIIIIIIII
Screw 6ABx1-1/4" (2)
Drywall Anchors (2) Washer 5/8" (2)
Clevis Pin 5/16"x1-1/4" (1)
Screw 6-32x1" (2) Rope
°!
Spacer (2)
ASSEMBLY STEP 1
Assemble the Rail & Install the Trolley
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
The front rail has a cut out "window" at the door end (see illustration). The hole above this window is
larger on the top of the rail than on the bottom. A smaller hole 3-1/2" (8.9 cm) away is close to the rail
edge. Rotate the back rail so it has a similar hole close to the opposite edge, about 4-3/4" (12 cm)
from the far end.
1. Remove the straight door arm and hanging bracket packaged inside the front rail and set
aside for Installation Step 5 and 12. NOTE: To
prevent INJURY while unpacking the rail carefully remove the straight door arm stored within the rail
section.
2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones.
Tabs along the side will lock into place.
To prevent INJURYfrom pinching, keephandsand
fingers awayfrom the joints while assemblingthe rail.
3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top.
For convenience, put a support under the front
end of the rail.
4. As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of
the rail, as shown.
5.Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose
during shipping, check all packing material. Snap them back into position as shown.
6. Slide the trolley assembly along the rail from the back end to the screwdriver.
Idler
Window Cut-Out
Screwdriver
Tabs
Front Rail (TO DOOR)
\
HOLE ON TOP
FRONT RAIL
/
)ered
End
End
_ered
End
Inner Trolley
\
_Wear Pads
_ered
Outer Trolle
\
_ered
End
lack Rails
(TO MOTOR UNIT)
Trolley
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
Insert a 1/4'-20x2-1/2 bolt, washer and spacer into the cover protection bolt hole on the back end of
the rail as shown Install lower spacer and washer then tighten securely with a 1/4"-20 lock nut Do
NOT overtighten.
Remove the bolt and lock nut from the top of the motor unit.
Attach spreader to the motor unit with two screws.
Place the "U" bracket, flat side down onto the bolt _L mounted on the motor unit and align the bracket
hole with the bolt holes. Fasten with the previously removed bolt and lock nut.
Align the rail assembly with the top of the motor unit. Slide the rail end onto the "U" bracket, all the
way to the stops that protrude on the top and sides spacer_
of the brackeL Protection
HARDWARE SHOWN ACTUAL SIZE
©
To avoid SERIOUSdamageto garagedoor opener,
use ONLYthose bolts/fasteners mounted in the top of
the opener.
Washer
cover
Bolt Hole\
Spacer _ Washer
Bolt
"U" Bracket
i
_j Lock Nut
Hex Screws _
8-32x7/16" _ "
Lock Nut_
SLIDE RAILTO STOPS ON TOP AND SIDES
OF BRACKET
Chain Spreader
Motor Unit
arocket
_ Washer 5/8" Lock Nut 1/4"-20 Spacer
Bolt 1/4"-20x2-1/2
ASSEMBLY STEP 3
Install the Idler Pulley
Lay the chain/cable beside the rail, as shown. Grasp the end of the cable and pass approximately 12" (30 cm) of cable through the
window. Allow it to hang until Assembly Step 5.
Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to
ensure proper operation.
Place the idler pulley into the window as shown.
Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is compressed.
Rotate the pulley to be sure it spins freely.
Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a 1/4"-20 lock nut.
HARDWARE SHOWN ACTUAL SIZE
Chain and Cable
Idler_ Trolley Bolt_ Screwdriver\,\ \
I
I
I I I
Lock I "_ Idler , _'_ Washer _ Pulley ",
3/8" t
-"- _ Inside Pulley ", _1
Nut 3/8"
Cable Link
Bolt
Washer
Trolley Stop Hole
Grease ', 1
Bolt
Idler _ Nut Pulley
_Lock
Idler Bolt
Bolt 1/4"-20x1-3/4" Lock Nut 1/4"-20 Nut 3/8" Lock Washer 3/8"
ASSEMBLY STEP 4
Install the Chain/Cable
1. Pull the cable around the idler pulley and toward the trolley.
2. Connect the cable to the retaining slot on the trolley, as shown (Figure 1):
From below, push pins of master link bar up
through cable link and trolley slot.
Push master link cap over pins and past pin
notches.
Slide clip-on spring over cap and onto pin
notches until both pins are securely locked in place.
3. With the trolley against the screwdriver, dispense the remainder of the cable/chain along the rail
toward the motor unit into the slot on the chain spreader, around the sprocket onto the chain spreader and continuing to the trolley assembly.
The sprocket teeth must engage the chain (Figure 2).
4. Check to make sure the chain is not twisted, then connect it to the threaded shaft with the remaining
master link.
5. Thread the inner nut and lock washer onto the trolley threaded shaft (Figure 3).
6. Insert the trolley threaded shaft through the hole in the trolley. Be sure the chain is not twisted
(Figure 4).
7. Loosely thread the outer nut onto the trolley threaded shaft.
8. Remove the screwdriver.
To avoid possible SERIOUSINJURYto fingers from
moving garage door opener:
ALWAYSkeephand clear of sprocket while operating opener.
Securelyattach chain spreader BEFOREoperating.
Dispensing Carton
_nea_eCih_inrandgCable
to Prevent Kinking.
Keep Chain and Cable Taut When Dispensing
Figure 2 Chain
"U" Bracket /'
Nut
Spreader
Figure 4
Round Hole
Trolley Threaded
Shaft
Motor Unit Sprocket
Figure 3
_ Trolley
/'_ Inner Nut
._" Lock 5/16"
Washer
5/16"
j"
Threaded
Shaft
10
ASSEMBLY STEP 5
Tighten the Chain
Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley.
To tighten the chain, turn outer nut in the direction shown (Figure 1).
When the chain is approximately 1/4" (6 mm) above the base of the rail at its midpoint, re-tighten
the inner nut to secure the adjustment.
Sprocket noise can result if chain is too loose. When installation is complete, you may notice some
chain droop with the door closed. This is normal. If the chain returns to the position shown in Figure 2
when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley
before adjusting chain. NOTE: You may notice loosening of chain after
Adjustment Step 3 (Test the Safety Reversal System). Check for proper tension and readjust
chain if necessary, Then repeat Adjustment Step 3.
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.
Figure 1 Trolley
To Tighten Outer Nut ,,,,,,,,,,,,_ _ /
Figure 2
Outer Lock Threaded Nut Washer Shaft
Inner Nut
l
Chain i
---- - 6mm--7-
Base of Rail Mid'length of Rail
I I
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READAND FOLLOWALL INSTALLATIONWARNINGS AND INSTRUCTIONS.
2. Install garage door openeronly on properly balanced and lubricated garage door. An improperly balanced
door may not reversewhen required and could result in SEVEREINJURYor DEATH.
3. All repairs to cables,spring assembliesand other hardwareMUST be madeby atrained door systems
technician BEFOREinstalling opener.
4. Disableall locks and removeall ropesconnectedto
garage door BEFOREinstalling opener to avoid entanglement.
5. Install garage door opener7 feet (2.13 m) or more
above floor.
6. Mount emergency releasehandle 6 feet (1.83 m) above
floor.
7. NEVERconnect garage door openerto power source until instructed to do so.
8. NEVERwearwatches, rings or looseclothing while installing or servicing opener.They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
within sight of the garage door.
out of reach of children at minimum height of 5 feet
(1.5 m).
awayfrom all moving parts of the door.
10. Placeentrapment warning label on wall next to garage door control.
11. Placemanual release/safetyreversetest label in plain view on inside of garage door.
12. Uponcompletion of installation, test safety reversal system. Door MUST reverseon contact with a
1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on
the floor.
11
INSTALLATION STEP 1
Determine the Header Bracket Location
Toprevent possible SERIOUSINJURYor DEATH:
Headerbracket MUSTbe RIGIDLYfastenedto structural support on headerwall or ceiling, otherwise
garagedoor might not reversewhen required. DONOT install headerbracket over drywall.
Concreteanchors MUSTbe usedif mounting header bracket or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs, cables, pulleys, brackets,or their hardware,
all of which are under EXTREMEtension.
ALWAYScall a trained door systems technician if garagedoor binds, sticks, or is out of balance.An unbalancedgarage door might not reversewhen required.
Installation procedures vary according to garage door types. Follow the instructions which apply to your
door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center
only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling
(see page 13) when clearance is minimal. (It may be mounted on the wall upside down if
necessary, to gain approximately 1/2" [1 cm].) If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as
shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the
header wall above the high point:
2" (5 cm) above the high point for sectional door and one-piece door with track.
8" (20 cm) above the high point for one-piece door without track.
This height will provide travel clearance for the top edge of the door.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum
height possible, or refer to page 13 for ceiling installation.
Header Wall
Vertical Centerline of Garage Door
>_ Header Wall
7/" I
" Highest Point
of Travel
--Door
Sectional door with curved track
_Wall
0 c/)
Door
Hardware
UnfinishedCeiling _ ICEILINGOPTIONALHEADERFORMOUNTBRACKET
2x4
Structural Supports
ck
H HeaderWall Track
f//" Highest Point
_" of Travel
y
" 7
One-piece door with horizontal track
Header Wall
8" (20 cm)
Highest Point
: Highest , Point I: of Travel
I:
One-piece door without track: jamb hardware
12
1
One-piece door without track: pivot hardware
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular requirements. Do not install the header bracket
over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
Center the bracket on the vertical centerline with the bottom edge of the bracket on the horimontal
line as shown (with the arrow pointing toward the ceiling).
Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16"
pilot holes and fasten the bracket securely to a structural support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
Lag Screw 5/16"-9xl -5/8"
Optional Mounting Holes
Header
- Wall -
2x4 Structural
Support
1
Horizontal Line
Highest Point of Garage Door Travel
Wall Mount
/" j
Vertical Centerline
Door Spring
.J
//
Garage
- Door-
Vertical Centerline
of Garage Door
÷ Door
Lag Screws 5/16"x9x1-5/8"
CEILING HEADER BRACKET INSTALLATION
Extend the vertical centerline onto the ceiling as shown.
Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall. Make sure the arrow
is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with
the hardware provided.
Ceiling Mounting Holes
6" (15 cm) Maximum
Door
Spring
Garage Do0r I
- Finished Ceiling -
Vertical Centerline
of Garage Door
-- Lag Screws
- 5/16"x9x1-5/8"
-- Header Wall --
I
Denterline
of Garage Door
13
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
NOTE: (Optional) With some existing installations, you may re-use the old header bracket with the two
plastic spacers included in the hardware bag. Place
the spacers inside the bracket on each side of the
rail, as illustrated.
Position the opener on the garage floor below the header bracket. Use packing material as a
protective base. NOTE: If the door spring is in the
way you'll need help. Have someone hold the
opener securely on a temporary support to allow
the rail to clear the spring.
Position the rail bracket against the header bracket.
// //
// // //
Header Bracket
[dter PutIey
Align the bracket holes and join with a clevis pin 5/16"xl-1/2" as shown.
Insert a ring fastener to secure.
// // //
//
Mounting Hob
0
Existing Header Bracket
0
/
Moun Hob
)PTION WITH SOME EXISTING INSTALLATIONS
Door
Opener Carton or
Support
HARDWARE SHOWN ACTUAL SIZE
ojO
Cbvis Pin 5/16"xl -1/2" Ring Fastener
14
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH
TRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.
Remove foam packaging.
Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
Open the door all the way and place a 2x4 laid flat
on the top section beneath the rail.
If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm
to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can
remain disconnected until Installation Step 12 is completed.
olley _]
elease Arm _ I
ENGAGED RELEASED
To prevent damageto garage door, rest garagedoor
opener rail on 2x4 placed on top section of door.
Rai, 1
" i
Door t!l_riiiii_!Oo u e_ergl_neght
/
ONE-PIECE DOOR WITHOUT TRACK A 2x4 on its side is convenient for setting an ideal
door-to-rail distance.
Remove foam packaging.
Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.
The top of the door should be level with the top of the motor unit. Do not position the opener more
than 4" (10 cm) above this point.
_'_ 2x4 is used to determine
the correct mounting height from ceiling.
15
INSTALLATION STEP 5
Hang the Opener
Three representative installations are shown. Yours may be different. Hanging brackets should be angled
(Figure 1) to provide rigid support. On finished ceilings (Figure 2 and Figure 3), attach a sturdy
metal bracket to structural supports before installing the opener. This bracket and fastening hardware are
not provided.
1. Measure the distance from each side of the motor unit to the structural support.
2. Cut both pieces of the hanging bracket to required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with 5/16"-18xl -7/8" lag screws.
5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the door (or in line with the header bracket if the
bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at
this time.
Toavoid possible SERIOUSINJURYfrom a falling garage door opener,fasten it SECURELYto structural supports of the garage.Concrete anchors MUSTbe used if installing any brackets into masonry.
Figure 1
//Supports
Measure ", Distance
Bolt 5/16"-18x7/8" ",
Lock Washer 5/16"
Nut 5/16"-18
Lag Screws 5/16"-18xl -7/8"
Figure 2
FINISHED CEILING
HARDWARE SHOWN ACTUAL SIZE
Lag Screw 5/16"-18xl -7/8"
©
Hex Bolt 5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Figure 3
Lag Screws _ _ _ _ _ _._._5/16"-18xl -7/8" _ _ I _
Bolt 5/16"-18x7/8" X_\ /j_/ Nut 5/16"-18
_ _ _ - _ _ _ _ _ FINISHED CEILING
- __)X2 ..... /_ \ Bolt 5/16"-18x7/8"
cOO - _\ /_// Lock Washer 5/16"
Loe r sJ16""%°
Nut 5/16"-18@
(Not Provided) Bolt 5/16"-18x7/8"
Lock Washer 5/16" Nut 5/16"-18
16
INSTALLATION STEP 6
Install the Door Control
Locate door control within sight of door, at a minimum height of 5 feet (1.5 m) where small
children cannot reach, away from moving parts of door and door hardware. If installing into drywall, drill
5/32" holes and use the anchors provided. For pre-wired installations (as in new home
construction), it may be mounted to a single gang box (Figure 2).
1. Strip 7/16" (11 mm) of insulation from one end of bell wire and connect to the two screw terminals
on back of door control by color: white wire to 2 and white/red wire to the 1.
2. Remove cover by gently prying at slot in top of the cover with a small flat head screwdriver. Fasten
with 6ABx1-1/4" self-tapping screws (drywall installation) or 6-32xl" machine screws (into gang
box) as follows:
Install bottom screw, allowing 1/8" (3 mm) to
protrude above wall surface.
Position bottom of door control on screw head
and slide down to secure. Adjust screw for snug fit.
Drill and install top screw with care to avoid
cracking plastic housing. Do not overtighten.
Insert top tabs and snap on cover.
3. (For standard installation only) Run bell wire up wall and across ceiling to motor unit. Use
insulated staples to secure wire in several places. Do not pierce wire with a staple, creating a short or open circuit.
4. Strip 7/16" (11 mm) of insulation from end of bell wire. Connect bell wire to the quick-connect
terminals as follows: white to white and white/red to red.
NOTE: When connecting multiple door controls to
the opener, twist same color wires together. Insert wires into quick-connect holes: white to white and
red/white to red.
5. Position the antenna wire as shown.
6. Use tacks or staples to permanently attach entrapment warning label to wall near door
control, and manual release/safety reverse test label in a prominent location on inside of
garage door.
NOTE: DO NOT connect power and operate opener at this time. The trolley will travel to the
full open position but will not return to the close position until the sensor beam is connected and
properly aligned.
Bell Wire
/
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution:
Besure power is not connected BEFOREinstalling door control.
ConnectONLYto 24 VOLTlow voltagewires.
To prevent possible SERIOUSINJURYor DEATHfrom a
closing garagedoor:
Install door control within sight of garage door, out of
reachof children at a minimum height of 5 feet (1.5 m), and away from all moving parts of door.
NEVERpermit children to operateor play with door control push buttons or remote control transmitters.
Activate door ONLYwhen it can be seenclearly, is properly adjusted,and there are no obstructions to door
travel.
ALWAYSkeepgarage door in sight until completely closed. NEVERpermit anyone to cross path of closing garage door.
Outside Keylock Accessory Connections
To opener quick-connect terminals: white to white; white/red to red.
HARDWARE SHOWN ACTUAL SIZE
Control Panel (std installation) _r _
Control Panel (pre-wired) Drywall Anchors
Figure 1
REMOVE & REPLACE COVER
To Replace,
Insert Top
Tabs First
Push Bar
Bell Wire
Figure 2
PRE-WIRED INSTALLATION
Quick-Connect
)
®
Top Mounting
Hole
To release wire, push in tab Door Control with screwdriver tip _iL Connections
Strip wire 7/16"
11 mm
_ 7/_6,,<.mm),_
Red
J/" White Grey
BACK VIEW'
17
Terminal
> Screws
Bottom Mounting
Hole
Insulated Staples
24 Volt 2-Conductor
Bell Wire in Gang Box
Antenna
INSTALLATION STEP 7
Install the Lights
Press the release tabs on both sides of lens. Gently rotate lens back and downward until the
lens hinge is in the fully open position. Do not remove the lens.
Install a 100 watt maximum light bulb in each socket. Light bulb size should be A19, standard
neck only. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is
connected. Then the lights will turn OFF.
Reverse the procedure to close the lens.
Use A19, standard neck garage door opener bulbs for replacement.
NOTE: Use only standard light bulbs. The use of short neck or speciafity light bulbs may overheat the
endpanel or light socket.
Toprevent possible OVERHEATINGof the endpanelor light socket:
DO NOTuseshort neck or specialty light bulbs.
DO NOTuse halogenbulbs. UseONLYincandescent. Toprevent damageto the opener:
DO NOTuse bulbs largerthan IOOW.
ONLYuseA19 size bulbs.
100 Watt (Max)
Standard Light Bulb
Release Tab
/
/
/
z
/
Lens
lOOWatt (Max) _ Hinge
Standard Light Bulb --
©
INSTALLATION STEP 8
Attach the Emergency Release Rope and Handle
Thread one end of the rope through the hole in the top of the red handle so "NOTICE" reads right side
up as shown. Secure with an overhand knot at least 1" (2.5 cm) from the end of the rope to
prevent slipping.
Thread the other end of the rope through the hole in the release arm of the outer trolley.
Adjust rope length so the handle is 6 feet (1.83 m) above the floor. Ensure that the rope and handle
clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal
the cut end with a match or lighter to prevent unraveling.
To prevent possible SERIOUSINJURYor DEATHfrom a falling garage door:
If possible, useemergency releasehandleto disengage trolley ONLYwhen garage door is CLOSED.Weakor
brokensprings or unbalanceddoor could result in an open door falling rapidly and/or unexpectedly.
NEVERuse emergency releasehandle unless garage
doorway is clear of persons and obstructions.
NEVERuse handleto pull door open or closed. If rope
knot becomes untied, you could fall.
Trolley
I
Trolley
Release
Emergency Release Handle
d'
Overhand
not
18
INSTALLATION STEP 9
Electrical Requirements
To avoid installation difficulties, do not run the opener at this time.
To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third
grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn't fit into the outlet you
have, contact a qualified electrician to install the proper outlet.
RIGHT_ WRON_
If permanent wiring is required by your local code, refer to the following procedure.
To make a permanent connection through the 7/8" hole in the top of the motor unit:
Remove the motor unit cover screws and set the cover aside.
Remove the attached 3-prong cord.
Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the
screw on the silver terminal; and the ground wire to the green ground screw. The opener must be
grounded.
Reinstall the cover.
To avoid installation difficulties, do not run the opener at this time.
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution or fire:
Besure power is not connected to the opener,and disconnect power to circuit BEFOREremoving coverto establish permanentwiring connection.
Garagedoor installation and wiring MUSTbe in compliance with all localelectrical and building codes.
NEVERuse an extensioncord, 2-wire adapter,or changeplug in any way to makeit fit outlet. Besure
the opener is grounded.
PERMANENT WERING CONNECTION
Ground Tab
Green
Ground Wire .Wire
White Wire Black Wire
Black
19
INSTALLATION STEP 10
Install The Protector System ®
The safety reversing sensor must be connected and aligned correctly before the garage door
opener will move in the down direction. IMPORTANT INFORMATION ABOUT
THE SAFETY REVERSING SENSOR
When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic
beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the
receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is
closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that the sending and receiving eyes face each other
across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the
door as long as the sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track of sectional garage doors without additional
hardware.
Be sure power is not connectedto the garage door opener BEFOREinstalling the safety reversingsensor.
To prevent SERIOUSINJURYor DEATHfrom a closing
garage door:
Correctly connect andalign the safety reversing
sensor.This required safety device MUSTNOTbe disabled.
Install the safety reversingsensor so beam is NO
HIGHERthan 6" (15 cm) abovegarage floor.
If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface
such as the wall framing. Extension brackets (see accessories) are available if needed. If installing in
masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if
repositioning is necessary. The invisible light beam path must be unobstructed.
No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the
beam while the door is closing.
Facing the door from inside the garage
2O
INSTALLING THE BRACKETS Be sure power to the opener is disconnected.
Install and align the brackets so the sensors will face each other across the garage door, with the beam no
higher than 6" (15 cm) above the floor. They may be installed in one of three ways, as follows.
Garage door track installation (preferred):
Slip the curved arms over the rounded edge of each door track, with the curved arms facing the
door. Snap into place against the side of the track.
It should lie flush, with the lip hugging the back edge of the track, as shown in Figure 1.
If your door track will not support the bracket securely, wall installation is recommended.
Wall installation (Figure 2 & 3):
Place the bracket against the wall with curved
arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.
If additional depth is needed, an extension bracket (See Accessories) or wood blocks can be used.
Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the
wall at each side of the door, no higher than 6" (15 cm) above the floor.
Attach brackets to wall with lag screws (Not provided).
If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out
from the mounting surface. Make sure all door
hardware obstructions are cleared.
Floor installation (Figure 4):
Use wood blocks or extension brackets (See
Accessories) to elevate sensor brackets so the
lenses will be no higher than 6" (15 cm) above the
floor.
Carefully measure and place right and left
assemblies at the same distance out from the wall.
Be sure all door hardware obstructions are
cleared.
Fasten to the floor with concrete anchors as shown.
Figure 1 DOOR TRACK MOUNT (R_GHT SIDE)
Door
Track
Lip
Indicator Light
Sensor Bracket
WALL MOUNT (RIGHT SIDE)
Figure 2
(Provided with
Extension
Bracket)
Fasten Wood Block to Wall with
WALL MOUNT (RIGHT SIDE)
Extension
Bracket (See Accessories)
Lens
Provided)
Indicator Light Sensor
(Not Provided)
Lens "
(Provided with
Extension Bracket)
Sensor Bracket
Indicator Light
Bracket
Carriage Bolt
1/4"-20xl/2"
HARDWARE SHOWN ACTUAL SIZE
Wing Nut Staples
1/4"-20
Figure 4 FLOOR MOUNT (RIGHT SIDE)
-- ttach with Concrete Anchors
(Not Provided)
Indicator Light
Bracket
21
MOUNTING AND WIRING THE SAFETY
REVERSING SENSORS
Slide a 1/4"-20xl/2" carriage bolt head into the slot
on each sensor. Use wing nuts to fasten sensors to brackets with lenses pointing toward each other
across the door. Be sure the lens is not obstructed by a bracket extension (Figure 5).
Finger tighten the wing nuts.
Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and
ceiling.
Strip 7/16" (11 mm) of insulation from each set of wires. Separate white and white/black wires
sufficiently to connect to the opener quick-connect terminals. Twist like colored wires together. Insert
wires into quick-connect holes: white to white and white/black to grey (Figure 6).
ALIGNING THE SAFETY REVERSING SENSORS
Plug in the opener. The indicator lights in both the sending and receiving eyes will glow steadily if
wiring connections and alignment are correct.
The sending eye amber indicator light will glow
regardless of alignment or obstruction. If the green
indicator light in the receiving eye is off, dim, or flickering (and the invisible light beam path is not
obstructed), alignment is required.
Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place.
Loosen the receiving eye wing nut and adjust sensor until it receives the sender's beam. When
the green indicator light glows steadily, tighten the wing nut.
Figure 5
Wing Nut
CarriageBolt_ 1/4"-20xl/2"
TROUBLESHOOTING THE SAFETY REVERSING SENSORS
1. If the sending eye indicator light does not glow steadily after installation, check for:
Electric power to the opener.
A short in the white or white/black wires. These
can occur at staples, or at opener connections.
Incorrect wiring between sensors and opener.
A broken wire.
2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't:
Check alignment.
Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign either sensor.
NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will
reverse. If the door is already open, it will not close.
The opener lights will blink 10 times. See page 20.
Figure 6 Bell Wire
Safety Reversing Sensor
t
invisible Light Beam
Protection Area
Safety Reversing Sensor
Bell Wire
/
1, Strip wire 7/16"
(11 mm)
2, Twist like colored
wires together
3, insert into
appropriate terminals
Red White Grey
Quick-Connect Terminals
22
INSTALLATION STEP 11
Fasten the Door Bracket
Follow instructions which apply to your door type
as illustrated below or on the following page.
A horizontal reinforcement brace should be long enough to be secured to two vertical supports. A
vertical reinforcement brace should cover the
height of the top panel.
The illustration shows one piece of angle iron as the
horizontal brace. For the vertical brace, two pieces of
angle iron are used to create a U-shaped support
(Figure 1). The best solution is to check with your
garage door manufacturer for an opener installation door reinforcement kit.
NOTE: Many vertical brace installations provide for direct attachment of the clevis pin and door arm. In
this case you will not need the door bracket; proceed to Installation Step 12.
SECTIONAL DOORS
Center the door bracket on the previously marked vertical centerline used for the header bracket
installation. Note correct UP placement, as stamped inside the bracket (Figure 2).
Position the bracket on the face of the door within the following limits:
A) The top edge of the bracket 2"-4" (5-10 cm)
below the top edge of the door.
B) The top edge of the bracket directly below any
structural support across the top of the door.
Fiberglass,aluminum or lightweight steel garage doors WILL REQUIREreinforcement BEFOREinstallation of
door bracket. Contactyour door manufacturer for reinforcement kit.
HARDWARE SHOWN ACTUAL SIZE
© ©
Nut 5/16"-18 Lock Washer 5/16"
Carriage Bolt 5/16"-18x2-1/2"
Mark and drill 5/16" left and right fastening holes. Secure the bracket as shown in Figure 1 if there is
vertical reinforcement.
If your installation doesn't require vertical
reinforcement but does need top and bottom fastening holes for the door bracket, fasten as shown in Figure 2.
Door Bracket
Location
Vertical
of Garage Door
Header Bracket
Horizontal and vertical reinforcement
is needed for lightweight garage doors
lass, aluminum, eteem, doors with
glass panel, etc.). (Not Provided)
Edge
of Door or
(_einforcement Board
,Carriage Bolt 5/16"-18x2-1/2
"@-_.
@-_
Door Bracket Figure 2
23
I
Door Bracket
Lock Washer 5/16"
Vertical Reinforcement
Nut jjJ
5/16"-18
Vertical
,"of Garage
Door
Figure
UP
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