Craftsman 1395399011 Owner’s Manual

Owner's Manual/Manual Del Propietario
3/4 HP
GARAGE DOOR OPENER ABRIDOR DE PUERTA DE COCHERA
For Residential Use Only/Sblo para uso residencial
Model/Modelo 139.5399011
m
and operating instructions before first use of this product.
Fasten the manual near the garage
door after installation.
Periodic checks of the opener are required to ensure safe operation.
m
Z_
Leer y seguir todas las reglas de seguridad y las instrucciones de
operacibn antes de usar este producto por primera vez.
Guardar este manual cerca de la puerta de la cochera.
Se deben realizar revisiones peribdicas del abridor de puertas
para asegurar su operacibn segura.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
TABLE OF CONTENTS
Introduction 2.7
Safety symbol and signal word review ........................ 2
Preparing your garage door ........................................ 3
Tools needed ............................................................... 3
Planning .................................................................. 4-5
Carton inventory .......................................................... 6
Hardware inventory ..................................................... 7
Assembly 8-11
Assemble the rail and install the trolley ...................... 8
Fasten the rail to the motor unit and
install the idler pulley ................................................... 9
install the chain/cable ................................................ 10
Tighten the chain ....................................................... 11
Installation 11.26
installation safety instructions .................................... 11
Determine the header bracket location ..................... 12
install the header bracket .......................................... 13
Attach the rail to the header bracket ......................... 14
Position the opener ................................................... 15
Hang the opener ....................................................... 16
install the door control ............................................... 17
install the lights ......................................................... 18
Attach the emergency release rope and handle .......18
Electrical requirements .............................................. 19
install The Protector System ®.............................. 20-22
Fasten the door bracket ....................................... 23-24
Connect the door arm to the trolley ..................... 25-26
Adjustment 27.29
Adjust the travel limits ............................................... 27
Adjust the force ......................................................... 28
Test the safety reversal system ................................. 29
Test The Protector System ®...................................... 29
Operation 30.34
Operation safety instructions ..................................... 30
Using your garage door opener ................................ 30
Using the walt-mounted Door Control ....................... 31
To open the door manually ........................................ 31
Care of your garage door opener .............................. 32
Having a problem? .................................................... 33
Diagnostic chart ......................................................... 34
Programming 35-36
To add or reprogram a hand-held remote control .....35
To erase all codes ..................................................... 35
3-Function Remotes .................................................. 35
To add, reprogram or change
a Keyless Entry PIN .................................................. 36
Repair Parts 37.38
Rail assembly parts ................................................... 37
installation parts ........................................................ 37
Motor unit assembly parts ......................................... 38
Accessories 39
Warranty
39
Repair Parts and Service
Back Cover
INTRODUCTION
Safety Symbol
and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to
Mechanical
Electrical
the possibility of serious injury or death if you do not comply with the warnings that accompany them.
The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to
your garage door and/or the garage door opener if you do not comply with the cautionary statements
that accompany it. Read them carefully.
2
Preparing your garage door
Before you begin:
Disable locks
Remove any ropes connected to garage door
Complete the following test to make sure your garage door is balanced and is not sticking or
binding: 1 Lift the door about halfway as shown. Release
the door. If balanced, it should stay in place, supported entirely by its springs.
2 Raise and lower the door to see if there is any
binding or sticking
If your door binds, sticks, or is out of balance, call a
trained door systems technician.
To preventpossibleSERIOUSINJURYor DEATH:
ALWAYScall atrained door systems technician if garage door binds, sticks, or is out of balance.An
unbalancedgaragedoor may not reversewhen required
NEVERtry to loosen, move or adjustgarage door,door springs, cables, pulleys, bracketsor their hardware, all
of which areunder EXTREMEtension.
DisableALL locksand removeALL ropes connected to garage door BEFOREinstalling and operating garage door openerto avoid entanglement.
To preventdamage to garagedoor and opener:
ALWAYSdisable locks BEFOREinstalling and operating the opener.
ONLYoperategaragedoor openerat 120V,60 Hz to avoid malfunction and damage
Sectional Door
One-Piece Door
Tools needed
During assembly, installation and adjustment of the opener, instructions will call for hand tools as
illustrated below.
Carpenter's _ _1 _ J_ \;_
Level (optional) _ _ Hack Raw °_ _1
Tape Measure _ f_ -- -
_ Wire Cutters / ";""_
Drill Bits
_k_ and 5/32" Pliers Screwdriver
Stepladder U e c _ _ v
O0 o
1/2,6/8,7/16,9/16 Locking pl_ers Adlustable End Wrench and 1/4"
_ Claw Hammer
3
Planning
Identify the type and height of your garage door.
Survey your garage area to see if any of the conditions below apply to your installation. Additional
materials may be required. You may find it helpful to refer back to this page and the accompanying
illustrations as you proceed with the installation of
your opener.
Depending on your requirements, there are several installation steps which may call for materials or
hardware not included in the carton.
Installation Step 1 - Look at the walt or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
Installation Step 5 - Do you have a finished ceiling in your garage? If so, a support bracket and
additional fastening hardware may be required.
Installation Step 10 - Depending upon garage construction, extension brackets or wood blocks
may be needed to install sensors.
Installation Step 10 -Alternate floor mounting of the safety reversing sensor will require hardware
not provided.
Do you have an access door in addition to the
garage door? If not, Model 53702 Emergency Key
Release is required. See Accessories page. Look at the garage door where it meets the floor.
Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the
safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be
repaired.
SECTIONAL DOOR INSTALLATIONS
Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical
reinforcement is required (Installation Step 11).
The opener should be installed above the center of the door. If there is a torsion spring or center
bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or
right of the door center. See Installation Steps 1
and 11.
If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors
(fiberglass, sfeeI, aluminum, door with glass panels, etc.). See page 23 for details.
Header Wall
I
Gap between floor Sensor
Safety Reversing Sensor must not exceed 1/4" (6 mm).
and bottom of door
Slack in chain tension is normal when
garage door is closed.
/- Torsion Spring
Door Control
Safety Reversing
Extension Spring
OR
FINISHED CEILING
fastening hardware is required.
See page 16.
©
Header CLOSED POSITION Bracket
Trolley Stop Bolt Trolley
Garage
OO ®
Spring o Chain
__ °ail e ease
C_'ed
Door
Straig Emergency Door R I
o n,,,, Rope & Handle
Door
Arm
4
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer to
the information relating to sectional doors in
Installation Step 11.
Depending on your door's construction, you may need additional mounting hardware for the door
bracket (Step 11).
ONE-PIECE DOOR WITHOUT TRACK
Header Wall
Support bracket & fastening
hardware is required. See page 16.
Rail
J
Access
Door
FINISHED CEILING
Slack in chain tension is normal when garage
door is closed.
Walt-mounted Door Control
Without a properly working safety reversalsystem,
persons (particularly smallchildren) could be SERIOUSLYINJUREDor KILLEDbya closing garage door.
The gap betweenthe bottom of the garagedoor and
the floor MUSTNOTexceed 1/4" (6 ram). Otherwise, the safety reversalsystem may not work properly.
Thefloor or the garagedoor MUSTbe repairedto
eliminate the gap.
Motor Unit
CLOSED POSITION
Gap between floor Sensor
Safety Reversing Sensor
and bottom of door must not exceed 1/4" (6 ram).
lONE-PIECE DOOR WITH TRACK
Gap between floor Sensor
Safety Reversing Sensor
and bottom of door must not exceed 114" (6 mm).
Safety Reversing
Access I
Door I
()1
Reversing
Trolley Stop Bolt Cable Trolley
leader
Call
CLOSED POSITION
Trolley Stop Bolt Cable
--Header C
Bracket DoorA
Door Bracket Straight
_D °°°
Garage Am
oor
Door
Chain
Rail
Emergency
Release Rope &
Handle
Emergency Release
Rope & Handle
5
Carton Inventory
Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated
below. Accessories wilt depend on the model purchased. If anything is missing, carefully check the
SECURITY_ g-Function Remote Control (2)
Motion Detecting
Control Console
Trolley
packing material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on
the next page. Save the carton and packing material
until installation and adjustment is complete.
Chain Spreader
SECURITY_ Keyless Entry
Rail Center/Back
Sections
Mler Pulley
FR_In!(header)./_
Y
Safety Sensor Bracket (2)
Motor Unit with 2 Light Lenses
Header Bracket Door Bracket
(2) Safety Reversing Sensors (1 Sending Eye and I Receiving Eye)
with 2-Conductor White & White/Black Bell Wire attached
Curved Door
Arm Section
2*Conductor Belt Wire White & White/Red
Safety Labels
and
Literature
Hanging Brackets
Straight Door
Arm Section
6
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
© ©
Carriage Bolt
t/4"-20x1/2" (2)
Bolt 1/4"-20xl-3/4 (t)
Bolt 1/4"-20x2q/2 (1)
Wing Nut 1/4"-20 (2)
Trolley Threaded Shaft (t)
INSTALLATION HARDWARE
©
Ring Fastener (3)
Lock Washer Nut
3/8" (t) 3/8" (t)
i i
©
Lock NUt
1/4"-20 (2)
Master Link (2)
©
Spacer(2)
Nut 5/16"-18 (8)
Idler Bolt (t)
Handle
Lag Screw 5/t6"-9x1-5/8"(2)
Lag Screw
5/16"q8xt-7/8"(2)
Carriage Bolt 5/t6"-18x2*1/2"(2)
Hex Bo_t 5/16"- 18x7/8" (4)
o] G °l
C_evis Pin Clevis Pin 5/t6"xlq/2" (1) 5/16"xt" (1)
©
Lock Washer 5/16" (7)
Screw 6ABxlq/4" (2) Screw 6-32x1"(2)
Drywall Anchors (2) Washer 5/8" (2)
Clevis Pin 5/t 6"x1-1/4" (1)
7
Insulated
Staples (30)
ol
Rope
Spacer(2)
ASSEMBLY STEP 1
Assemble the Rail & Install the l_olley
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
The front rail has a cut out "window" at the door end (see illustration). The hole above this window is larger on the top of the rail than on the bottom. A
smaller hole 3-1/2" (8.9 cm) away is close to the rail edge. Rotate the back rail so it has a similar hole
close to the opposite edge, about 4-3/4" (12 cm) from the far end. NOTE: Using the sequence above
the clips will be facing down.
1. Remove the straight door arm and hanging
bracket packaged inside the front rail and set
aside for Installation Step 5 and 12. NOTE: To
prevent INJURY while unpacking the rail carefully
remove the straight door arm stored within the rail section.
2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones.
Tabs along the side will lock into place.
To preventINJURYfrom pinching, keephands and fingers away from the joints while assembling the rail.
NOTE: Rail sections may be assembled with the clips up or down (down is preferred) disassembly of
rail may damage clips.
3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top.
For convenience, put a support under the front
end of the rail.
4. As a temporary trolley stop, clamp locking pliers onto the rail 8" (20 cm) from the center of the idler
pulley hole, as shown.
5.Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose
during shipping, check all packing material. Snap them back into position as shown.
6.Slide the trolley assembly along the rail from the back end to the locked pliers.
KEEP LARGER HOLE ON TOP
FRONT RAIL (TOP)
8" (20 cm) Distance from
FHole
Tabs
Clip
Tapered
End of Rail
End
End
End
Inner Trolley
Tapered End
(TO MOTOR UNIT)
Trolley
Window
Idleru,t,_u__Pulle _
Cut-Out nt Rail
Idler _._ (TO DOOR) Pulley
Hole __Locking
Pliers
Wear Pads
8
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
Insert a 1/4"-20x2-1/2 bolt, washer and spacer into the cover protection bolt hole on the back end of
the rail as shown. Install lower spacer and washer then tighten securely with a 1/4"-20 lock nut. Do
NOT overtighten.
Remove the bolt and lock nut from the top of the motor unit.
Attach spreader to the motor unit with two screws.
Place the "U" bracket, flat side down onto the bolt
mounted on the motor unit and align the bracket hole with the bolt holes. Fasten with the previously
removed bolt and lock nut.
Align the rail assembly with the top of the motor
unit. Slide the rail end onto the "U" bracket, all the
way to the stops that protrude on the top and sides of the bracket.
HARDWARE SHOWN ACTUAL SIZE
0
Spacer
Toavoid SERIOUSdamageto garagedoor opener,
useONLYthose bolts/fasteners mounted inthe top of
the opener.
8%S:rte s
Bolt
I
"U" Bracket
Washer,
Spacer
Cover O
Protection Bolt Role \
Spa_ Washer
I
_Lock Nut
Bolt Spreader
Lock Nut_, I
\
SLICE RAILTO STOPS ON TOP AND SIDES
OF BRACKET
_ Chain
I i
_ ! Motor Unit
E Washer 5/8" Lock Nut 1/4"-20
Bolt 1/4"-20x2q/2
ASSEMBLY STEP 3
Install the Idler Pulley
Lay the chain/cable beside the rail, as shown. Grasp the end of the cable and pass
approximately 12" (30 cm) of cable through the window. Allow it to hang until Assembly Step 5.
Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to
ensure proper operation.
Place the idler pulley into the window as shown.
Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is
compressed.
Rotate the pulley to be sure it spins freely.
Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole
in the front of the rail as shown. Tighten securely
with a 1/4"-20 lock nut.
Chain and Cable
Bolt Trolley
Idler_
Lock Washer
3/8"
I_l Nut 3/8"
I
Stop Hole
Cable Link
Bolt
I
inside Pulley
Pulley TrolleyStopHe
I
i Lock
Idler Pulley
Idler Bo_t
HARDWARE SHOWN ACTUAL SIZE
Bolt 1/4"-20x1-3/4 Lock Nut 1/4"-20 Nut 3/8" Lock Washer 3/8"
9
ASSEMBLY STEP 4
Install the Chain/Cable
1. Pult the cable around the idler pulley and toward the trolley.
2. Connect the cable to the retaining slot on the trolley, as shown (Figure 1):
From below, push pins of master link bar up
through cable link and trolley slot.
Push master link cap over pins and past pin
notches.
Slide clip-on spring over cap and onto pin
notches until both pins are securely locked in place.
3. With the trolley against the pliers, dispense the remainder of the cable/chain along the rail toward
the motor unit into the stot on the chain spreader, around the sprocket onto the chain spreader and
continuing to the trolley assembly. The sprocket teeth must engage the chain (Figure 2).
4. Check to make sure the chain is not twisted, then connect it to the threaded shaft with the remaining
master link.
5. Thread the inner nut and lock washer onto the trolley threaded shaft (Figure 3).
6. insert the trolley threaded shaft through the hole in the trolley. Be sure the chain is not twisted
(Figure 4).
7. Loosely thread the outer nut onto the trolley threaded shaft.
8. Remove the locking pliers.
Toavoid possible SERIOUSINJURYto fingersfrom
moving garage door opener:
ALWAYSkeep handclear of sprocketwhile operating opener.
Securelyattach chainspreader BEFOREoperating.
Dispensing Carton
Leave Chain and Cable Inside Dispensing
Carton to Prevent Kinking.
J
Keep Chain and Cable Taut When Dispensing
Master Link Clip-On Spring_ Master
Clip_On Spring _ Master
, ' Link Cap , I
Link i i s i
I , Threaded : I Pin
Puiley_-J_J_ f Hole
_l_ac able_F_ _ Mna:t_srr
Trolley : :
Shaft i : Notch
Figure 1
: Link Cap
ed
' Master r
Figure 2
Figure 4
Nut
"U" Bracket
Chain
Spreader
Hole
Motor Unit
Figure 3
Washer 5/16"
Inner Nut
.-" Lock 5/16"
Trolley Threaded
Shaft
lO
ASSEMBLY STEP 5
Tighten the Chain
Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley.
To tighten the chain, turn outer nut in the direction shown (Figure 1).
When the chain is approximately 1/4" (6 mm) above the base of the rail at its midpoint, re-tighten
the inner nut to secure the adjustment.
Sprocket noise can result if chain is too loose. When installation is complete, you may notice some
chain droop with the door closed. This is normal. If the chain returns to the position shown in Figure 2
when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley
before adjusting chain. NOTE: You may notice loosening of chain after
Adjustment Step 3 (Test the Safety Reversal
System). Check for proper tension and readjust chain if necessar_ Then repeat Adjustment Step 3.
You have now finished assembling your garage
door opener. Please read the following warnings before proceeding to the installation section.
Figure I Trolley
Figure 2
Chain
Base of Rail Mid!tength of Rail
Outer Lock Threaded Nut Washer Shaft
I
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severe injury or death:
1. READANDFOLLOWALL INSTALLATIONWARNINGS AND INSTRUCTIONS.
2. Install garage door openeronly on properly balanced and lubricated garagedoor. An improperly balanced door may not reversewhen required andcould result in
SEVEREINJURYor DEATH.
3. All repairs to cables,spring assembliesand other hardware MUSTbe made by atrained door systems technician BEFOREinstalling opener.
4. Disableall locks and remove all ropesconnected to garagedoor BEFOREinstalling openerto avoid
entanglement.
5. Install garage door opener7 feet (2.13 m) or more abovefloor.
6. Mount emergency releasehandle 6 feet (1.83 m) above floor.
7. NEVERconnect garagedoor openerto power source until instructed to do so.
8. NEVERwear watches,rings or loose clothing while installing or servicing opener.Theycould becaught in
garage door or opener mechanisms.
9. Install wall-mounted garagedoor control:
within sight of the garage door.
out of reach of children at minimum height of 5 feet
(1.5m).
away from all moving parts of the door.
10. Placeentrapment warning label on wall next to garage door control.
11. Placemanualrelease/safetyreversetest label in plain view on inside of garage door.
12. Uponcompletion of installation, test safetyreversal
system. Door MUSTreverseon contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on
the floor.
11
INSTALLATION STEP 1
Determine the Header Bracket Location
To preventpossible SERIOUSINJURYor DEATH:
Headerbracket MUSTbe RIGIDLYfastenedto structural support on headerwall or ceiling, otherwise
garage door might not reversewhen required. DONOT install header bracket over drywall.
Concreteanchors MUST be used if mounting header bracket or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs, cables, pulleys, brackets, ortheir hardware,
all of which are under EXTREMEtension.
ALWAYScall a trained door systems technician if garage door binds, sticks, or is out of balance.An unbalancedgaragedoor might not reversewhen required.
Installation procedures vary according to garage door
types. Follow the instructions which apply to your door.
1.Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet
(1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate
is in the way; or you can attach it to the ceiling
(see page 13) when clearance is minimal. (It
may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm).
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports as shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the
header walt above the high point:
2" (5 cm) above the high point for sectional door and one-piece door with track.
8" (20 cm) above the high point for one-piece
door without track.
This height wilt provide travel clearance for the top edge of the door.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum
height possible, or refer to page 13 for ceiling installation.
Header Wall
Vertical Centerline of Garage Door
Header Wall
='_'_2" (5 cm) Track
of Travel
Door
Sectional door with curved track
Header Wall
p;oomj
Doer Highest
Ceilin OPTIONAL
g CEILING
MOUNT FOR
Unfinishe_
HEADER BRACKET
2x4
Structural Suppods
Header Wall Track
Highest Point
0%e2 o,
Y
I7
One-piece door with horizontal track
Pivot
Highest Point
of Travel
One-piece door without track: jamb hardware
12
One=piece door without track:
pivot hardware
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular requirements. Do not install the header bracket
over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal
line as shown (with the arrow pointing toward the
ceiling).
Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16"
pilot holes and fasten the bracket securely to a
structural support with the hardware provided.
Optional
Mounting Holes
Header
Wall Mount
Vertical Centedine
of Garage Door
Lag Screws
5/18"x9xl-5/8"
DoorSp#ng
HARDWARESHOWNACTUALSIZE
Lag Screw
5/16"-9xl-5/8"
CEILING HEADER BRACKET INSTALLATION
Extend the vertical centerline onto the ceiling as shown.
Center the bracket on the vertical mark, no more than 6" (15 cm) from the walt. Make sure the arrow
is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance
is minimal.
Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with
the hardware provided.
.- f:
Horizontal / /
Line
Highest Point of Garage Door Travel
8" (15 cm) Maximum
/
/*
_ -- Finished Ceiling --
f_
/" -- _ Vertical Centerline
Header _
Bracket _
Garage Door
Centerline of Garage Door
of Garage Door
Ceiling Mounting Holes
13
Door
Sprin _ Lag Screws
5/16"xgx1-5/8"
Header Wall
_Header Wall
Hesder Bracket
INSTALLATION STEP 3
Attach the Rail to the Header
Bracket
NOTE: (Optional) With some existing installations, you may re-use the old header bracket with the two plastic spacers included in the hardware bag. Place
the spacers inside the bracket on each side of the
rail, as illustrated.
Position the opener on the garage floor below the
header bracket. Use packing material as a protective base. NOTE: If the door spring is in the
way you'll need help. Have someone hold the opener securely on a temporary support to allow
the rail to clear the spring.
Position the rail bracket against the header
bracket.
Align the bracket holes and join with a clevis pin
5/16"xl-1/2" as shown.
Insert a ring fastener to secure.
0
Door
Mounting Hole
/
0
Hole
_PTION WITH
SOME EXISTING INSTALLATIONS
Opener Carton or
Support
HARDWARE SHOWN ACTUAL SIZE
©
Clevis Pin 5116"x1-1/2" Ring Fastener
14
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.
Remove foam packaging.
Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
Open the door all the way and place a 2x4 laid flat
on the top section beneath the rail.
If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm
to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can
remain disconnected until Installation Step 12 is completed.
Toprevent damageto garagedoor, restgarage door opener rail on 2x4 placedon top section of door.
J
ENGAGED
ONE-PIECE DOOR WITHOUT TRACK
A 2x4 on its side is convenient for setting an ideal door-to-rail distance.
Remove foam packaging.
Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.
The top of the door should be level with the top of the motor unit. Do not position the opener more
than 4" (10 cm) above this point.
]hoencorreCtgllnounting height
2x4 is used to determine
15
INSTALLATION STEP 5
Hang the Opener
Three representative installations are shown. Yours may be different. Hanging brackets should be angled
(Figure 1) to provide rigid support. On finished ceilings (Figure 2 and Figure 3), attach a sturdy
metal bracket to structural supports before installing the opener. This bracket and fastening hardware are
not provided.
1. Measure the distance from each side of the motor unit to the structural support.
2. Cut both pieces of the hanging bracket to required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with
5/16"-18xl -7/8" lag screws.
5. Fasten the opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the
door (or in line with the header bracket if the
bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If the
door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this time.
Toavoid possible SERIOUSINJURYfrom a falling garage door opener,fasten it SECURELYto structural supports of the garage.Concreteanchors MUSTbe used
if installing any brackets into masonry.
Figure 1
'Suppo_s
Measure ", Distance
Bott 5/16"q8xT/8" ' Lock Washer 5/16"
Nut 5/16"-18
Figure 2
HARDWARE SHOWN ACTUAL SIZE
©©
Hex Dolt 5/16"-18x7/8" Nut 5/16"q 8 Lock Washer 5/16"
Bolt 5/16"_18x7/8" Lock Washer 5/16" Nut 5/16"d 8
Bolt 5/16"-18x7/8" Nut 5/16"_18 Lock Washer 5/16"
Nut 5/16"-18
-_- _ _ Lock Washer 5/16"
Lock Washer 5/16" Nut 5/16"-18
16
INSTALLATION STEP 6
Install the Door Control
Locate door control within sight of door, at a minimum height of 5 feet (1.5 m) where small
children cannot reach, away from moving parts of door and door hardware. If installing into drywall, drill
5/32" holes and use the anchors provided. For
pre-wired installations (as in new home
construction), it may be mounted to a single gang
box (Figure 2).
1. Strip 7/16" (11 mm) of insulation from one end of bell wire and connect to the two screw terminals
on back of door control by color: white wire to 2 and white/red wire to the 1.
2. Remove white cover by gently prying at slot in top of the cover with a small flat head screwdriver.
Fasten with 6ABx1-1/4" self-tapping screws (drywall installation) or 6-32x1" machine screws
(into gang box) as follows:
Install bottom screw, allowing 1/8" (3 mm) to
protrude above wall surface.
Position bottom of door control on screw head
and slide down to secure. Adjust screw for snug fit.
Drill and install top screw with care to avoid
cracking plastic housing. Do not overtighten.
Insert top tabs and snap on cover.
3. (For standard installation only) Run bell wire up walt and across ceiling to motor unit. Use
insulated staples to secure wire in several places. Do not pierce wire with a staple, creating a short
or open circuit.
4. Strip 7/16" (11 mm) of insulation from end of bell wire. Connect bell wire to the quick-connect
terminals as follows: white to white and white/red to red.
NOTE: When connecting multiple door controls to the opener, twist same color wires together. Insert
wires into quick-connect holes: white to white and
red/white to red.
5. Position the antenna wire as shown.
6. Use tacks or staples to permanently attach entrapment warning label to wall near door
control, and manual release/safety reverse test label in a prominent location on inside of
garage door.
NOTE: DO NOT connect power and operate opener at this time. The trolley will travel to the
full open position but will not return to the close
position until the sensor beam is connected and properly aligned.
To preventpossible SERIOUSINJURYor DEATHfrom electrocution:
Besure power is not connectedBEFOREinstalling door control.
ConnectONLYto 24 VOLTlow voltagewires.
To preventpossible SERIOUSINJURYor DEATHfrom a closing garage door:
Installdoor control within sight of garage door, out of
reachof children at a minimum height of 5 feet (1.5 m), andawayfrom all moving parts of door.
NEVERpermit children to operateor playwith door control push buttons or remote control transmitters.
Activate door ONLYwhen it can beseenclearly, is properly adjusted, and there are no obstructions to door
travel. ALWAYSkeepgaragedoor in sight until completely
closed. NEVERpermit anyoneto cross path of closing garagedoor.
Outside Keylock Accessory Connections
To opener quick-connect terminals: white to white; white/red to red.
HARDWARE SHOWN ACTUAL SIZE
Control Console (std installation) _jI _
Control Console (pre-wired) Drywall Anchors
Figure 1
REMOVE & REPLACE COVER
Insert Top
Tabs First
/z
TO Replace,
ir_e_ T°p
Bell Bottom R_ J-- Wire Mounting Strip wire 7/16"
(BACK VIEW)
/
Push Bar
Mounting Hole
Terminal TOre_ease wire, push in
Screws with screwdriver tip
Hole (11 mm) 17/_6=mm_oll
Figure 2
PRE*WIRED INSTALLATION
17
Insulated
Staples
24 Volt 2*Conductor
Be{I Wire in Gang Box
Quick-Connect
White Grey
Antenna
INSTALLATION STEP 7
Install the Lights
Press the release tabs on both sides of lens. Gently rotate lens back and downward until the
lens hinge is in the fully open position. Do not remove the lens.
Install up to a 100 watt maximum light bulb in each socket. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is
connected. Then the lights wilt turn OFE
Reverse the procedure to close the lens.
If the bulbs burn out prematurely due to vibration,
replace with a Garage Door Opener bulb.
NOTE: Use only standard light bulbs. The use of short neck or speciality light bulbs may overheat the
endpanel or light socket.
To preventpossible OVERHEATINGof the endpanel or
light socket:
DONOTuse short neck or specialty light bulbs.
DONOTuse halogen bulbs. UseONLYincandescent.
1O0 Watt (Max) Standard Light Bulb
Release Tab
INSTALLATION STEP 8
Attach the Emergency Release
Rope and Handle
Thread one end of the rope through the hole in the top of the red handle so "NOTICE" reads right side
up as shown. Secure with an overhand knot at least 1" (2.5 cm) from the end of the rope to
prevent slipping.
Thread the other end of the rope through the hole
in the release arm of the outer trolley.
Adjust rope length so the handle is 6 feet (1.83 m) above the floor. Ensure that the rope and handle clear the tops of all vehicles to avoid
entanglement. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent
unraveling.
i,
100 Watt (Max)
Ught Bulb
Standard ___
ILenn__
Toprevent possible SERIOUSINJURYor DEATHfrom a
falling garage door:
If possible, useemergency releasehandleto disengagetrolley ONLYwhen garagedoor is CLOSED.Weak or broken springs or unbalanced door could result inan opendoor falling rapidly
and/or unexpectedly.
NEVERuseemergency releasehandle unlessgarage doorway is clear of persons and obstructions.
NEVERusehandle to pull door open or closed. If rope knot becomesuntied, you could fall.
Trolley
18
Enlergency _ _) KOnVe[hand Release Handle _
INSTALLATION STEP 9
Electrical Requirements
To avoid installation difficulties, do not run the opener at this time.
To reduce the risk of electric shock, your garage door
opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding
type outlet. If the plug doesn't fit into the outlet you have, contact a qualified electrician to install the
proper outlet.
RIGHO
To preventpossible SERIOUSINJURYor DEATHfrom electrocution or fire:
Be sure poweris not connectedto the opener,and disconnect power to circuit BEFOREremoving cover to establish permanentwiring connection.
Garagedoor installation andwiring MUST be in compliance with all local electrical and building codes.
NEVERusean extension cord, 2-wire adapter, or change plugin any way to make it fit outlet. Besure the openeris grounded.
PERMANENT WIRING
CONNECTION
If permanent wiring is required by your local
code, refer to the following procedure. To make a permanent connection through the 7/8"
hole in the top of the motor unit:
Remove the motor unit cover screws and set the cover aside.
Remove the attached 3-prong cord.
Connect the black (line) wire to the screw on the
brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be
grounded.
Reinstall the cover.
To avoid installation difficulties, do not run the opener at this time.
Green Ground Screw
Ground Tab
\
Black
. Wire
White Wire
19
INSTALLATION STEP 10
Install The Protector System _
The safety reversing sensor must be connected and aligned correctly before the garage door
opener will move in the down direction.
IMPORTANT INFORMATION ABOUT
THE SAFETY REVERSING SENSOR
When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic
beam. The sending eye (with an orange indicator light) transmits an invisible light beam to the
receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is
closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that the sending and receiving eyes face each other
across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the
door as long as the sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track of sectional garage doors without additional
hardware.
Besure poweris not connectedto the garagedoor opener BEFOREinstalling the safety reversing sensor.
To prevent SERIOUSINJURYor DEATHfrom a closing garagedoor:
- Correctly connect and align the safety reversing
sensor.This required safetydevice MUSTNOTbe disabled.
- Installthe safetyreversing sensor so beam is NO
HIGHERthan 6"(15 cm) above garage floor.
If it is necessary to mount the units on the wall, the
brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets
(see accessories) are available if needed. If installing in masonry construction, add a piece of
wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.
The invisible light beam path must be unobstructed.
No part of the garage door (or door tracks, springs,
hinges, rollers or other hardware) may interrupt the beam while the door is closing.
Sensor Beam Invisible Light Beam 6" (15 cm) max. Protection Area
above floor
Facing the door from inside the garage
2O
Sensor Beam 6" (I 5 cm) max.
above floor
INSTALLING THE BRACKETS Be sure power to the opener is disconnected.
Install and align the brackets so the sensors will face
each other across the garage door, with the beam no higher than 6" (15 cm) above the floor. They may be
installed in one of three ways, as follows.
Garage door track installation (preferred):
Slip the curved arms over the rounded edge of
each door track, with the curved arms facing the
door. Snap into place against the side of the track.
It should lie flush, with the lip hugging the back edge of the track, as shown in Figure 1.
If your door track wilt not support the bracket securely, wall installation is recommended.
Wall installation (Figure 2 & 3):
Place the bracket against the wall with curved arms facing the door. Be sure there is enough
clearance for the sensor beam to be unobstructed.
If additional depth is needed, an extension bracket (See Accessories) or wood blocks can be used.
Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on
the walt at each side of the door, no higher than 6"
(15 cm) above the floor.
Attach brackets to wall with lag screws (Not provided).
if using extension brackets or wood blocks, adjust right and left assemblies to the same distance out
from the mounting surface. Make sure all door
hardware obstructions are cleared.
Floor installation (Figure 4):
Use wood blocks or extension brackets (See
Accessories) to elevate sensor brackets so the
lenses will be no higher than 6" (15 cm) above the
floor.
Carefully measure and place right and left assemblies at the same distance out from the wall.
Be sure all door hardware obstructions are
cleared.
Fasten to the floor with concrete anchors as shown.
Figure I
Figure 2
Figure 3
DOOR TRACK MOUNT
I
BOOr
Track
Sensor Bracket
RIGHT SIDE)
Indicator Light
WALL MOUNT (RIGHT SIDE)
Fasten Wood Block to Wall with
/Lag Screws (Not Provided)
Indicator Light Sensor
(Not Provided)
Lens
WALL MOUNT (RIGHT SIDE)
Extension Bracket (See Accessories)
Lens Light
Bracket
HARDWARESHOWNACTUALS_E
Carriage Bolt Wing Nut Staples
t/4"-20xt/2" 1/4"-20
21
Figure 4
FLOOR MOUNT (RIGHT SIDE)
i A_ach with
: (Not Provided)
Concrete Anchors
Light
B_c_t
MOUNTING AND WIRING THE SAFETY SENSORS
Slide a 1/4"-20xl/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to
brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed
by a bracket extension (Figure 5).
Finger tighten the wing nuts.
Run the wires from both sensors to the opener. Use
insulated staples to secure wire to wall and ceiling.
Strip 7/16" (11 mm) of insulation from each set of wires. Separate white and white/black wires
sufficiently to connect to the opener quick-connect
terminals. Twist like colored wires together. Insert wires into quick-connect holes: white to white and
white/black to grey (Figure 6).
ALIGNING THE SAFETY SENSORS
Plug in the opener. The indicator lights in both the
sending and receiving eyes will glow steadily if
wiring connections and alignment are correct.
The sending eye orange indicator light will glow
regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or
flickering (and the invisible light beam path is not obstructed), alignment is required.
Loosen the sending eye wing nut and readjust,
aiming directly at the receiving eye. Lock in place.
Loosen the receiving eye wing nut and adjust
sensor until it receives the sender's beam. When
the green indicator light glows steadily, tighten the wing nut.
Figure 5
TROUBLESHOOTING THE SAFETY SENSORS
1. If the sending eye indicator light does not glow steadily after installation, check for:
Electric power to the opener.
A short in the white or white/black wires. These
can occur at staples, or at opener connections.
Incorrect wiring between sensors and opener.
A broken wire.
2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't:
Check alignment.
Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign
either sensor.
NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will
reverse. If the door is already open, it will not close. The opener lights will blink 10 times. See page 20.
Figure 6
Bell Wire Finished
/ Invisible Light Beam
Sensor Protection Area
/
Ceiling
Sensor/
Bell Wire
/
Connect Wire to Quick-Connect Terminals
!
1. Strip wire 7/16"
(tl mm) 17/i6 (l,mr_,}l
2. Twist like colored wires together
3. Insert into appropriate terminals
Red White Grey
Quick*Connect Terminal:
22
INSTALLATION STEP 11
Fasten the Door Bracket
Follow instructions which apply to your door type as illustrated below or on the following page.
A horizontal reinforcement brace should be long
enough to be secured to two vertical supports. A
vertical reinforcement brace should cover the height of the top panel.
The illustration shows one piece of angle iron as the
horizontal brace. For the vertical brace, two pieces of angle iron are used to create a U-shaped support
(Figure 1). The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit.
NOTE: Many vertical brace installations provide for
direct attachment of the clevis pin and door arm. In
this case you will not need the door bracket; proceed to Installation Step 12.
SECTIONAL DOORS
Center the door bracket on the previously marked
vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket (Figure 2).
Position the bracket on the face of the door within the following limits:
A) The top edge of the bracket 2"-4" (5-10 cm)
below the top edge of the door.
B) The top edge of the bracket directly below any
structural support across the top of the door.
Fiberglass,aluminum or lightweight steel garagedoors
Will. REQUIREreinforcement BEFOREinstallation of door bracket. Contactyour door manufacturerfor
reinforcement kit.
HARDWARE SHOWN ACTUAL SIZE
G ©
Nut 5/16"-18 LockWasher 5/16"
Carriage Bolt
5/16"-18x2-1/2"
Mark and drill 5/16" left and right fastening holes. Secure the bracket as shown in Figure 1 if there is
vertical reinforcement.
If your installation doesn't require vertical reinforcement but does need top and bottom
fastening holes for the door bracket, fasten as shown in Figure 2.
Horizontal and vertical reinforcement is needed for lightweight garage doors
(fiberglass, aluminum, steel, doors with
23
Figure 1
ure 2
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