Craftsman 137.219001 User Manual

Operator's Manual
10 in. DRILL PRESS
With Laser Trac ®
Model No. 137.219001
®
CAUTION:
Before using this Drill Press, read this manual and follow
Operating Instructions
e Safety Instructions e Installation
e Operation e Maintenance
e Parts List
Customer Help Line
1-800-843-1682
Sears Brands Management Corporation Hoffman Estates, IL 60179 USA See the full line of Craftsman ® products at craftsman.com
Click on the Craftsman Club ®link and join today!
Part No. 137.219001001 Printed in China
SECTION PAGE
Warranty ................................................... 2
Product Specifications .............................. 2
Safety Guidelines - Definition ................... 3
Power Tool Safety ..................................... 4
Drill Press Safety ...................................... 6
Electrical Requirements And Safety .......... 8
Accessories And Attachments ................... 9
Tools Needed For Assembly ..................... 9
Carton Contents ........................................ 9
SECTION PAGE
Know Your Drill Press ................................ 11
Glossary Of Terms .................................... 12
Assembly And Adjustments ....................... 13
Operation .................................................. 19
Maintenaince ............................................. 23
Troubleshooting Guide .............................. 24
Parts List ................................................... 25
Repair Protection Agreements .................. 27
CRAFTSMAN FULL WARRANTY
If this Craftsman product fails due to a manufacturer's defect in material or workmanship with one year from the date of purchase, return it to any Sears store, Sears Parts & Repair Service Center, or other Craftsman outlet in the United States for free free repair (or replacement if repair proves impossible). This warranty does not include expendable parts such as saw blades which can wear out from normal use within the warranty period. This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes. This warranty gives you special legal rights, and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
,_kWARNING
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
- Lead from lead-based paints,
- Crystalline silica from bricks and cement and other masonry products, and
- Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Avoid prolonged contact
with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective
clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
Chuck size ..........................................................................
Speed ..................................................................................
Motor ...................................................................................
Horsepower .........................................................................
Table Size ............................................................................
Table tilt ...............................................................................
Spindle travel .......................................................................
Throat ..................................................................................
Laser guide ..........................................................................
1/2 in.
5 (620-3100 RPM)
6.0 A, 120 V, 60 Hz 2/3 HP (Max. Developed)
7-5/8 in. x 6-1/2 in. 45 ° Right or Left
2 in. 5 in.
YES
, WARNING
To avoid electrical hazards, fire hazards or damages to the tool, use proper circuit protection.This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 6 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately. If it is worn, cut or damaged in any way.Before using your tool, it is critical that you read and understand these safety rules. Failure
to follow these rules could result inserious injury to you or damage to the tool.
2
2010/10
WARNING iCONS
Your power tool and its Operator's Manual may contain "WARNING iCONS" (a picture symbol intended to alert you to and/or instruct you how to avoid a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see.
A
®
O
I,A DANGER J
SAFETY ALERT: Precautions that involve your safety.
PROHIBITION
WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields,
WEAR RESPIRATORY AND HEARING PROTECTION: Always wear respiratory and hearing protection.
READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce the risk of injury, user and all bystanders must read and understand operator's manual before using this product,
KEEP HANDS AWAY FROM THE MOVING PART AND CUTTING SURFACE: Failure to keep your hands away from the moving part and cutting surface will result in serious personal injury,
SUPPORT AND CLAMP WORK
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
I,A WARNING J
l_ CAUTION i
i CAUTION i
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
CAUTION: Used without the safety alert symbol indicates potentially hazardous situation
which, if not avoided, may result in property damage.
GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying alert and knowing how to use your power tool.
WARNING i
To avoid mistakes that could cause serious injury,
do not plug the tool in until you have read and understood the following.
Read all instructions before operating product. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury.
. READ and become familiar with the entire
Instruction Manual. LEARN the tool's
application, limitations and possible hazards.
2. KEEP GUARDS IN PLACE and inworking order.
. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before
turning ON.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
10. USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. The table on page 8 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier
the cord.
11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other
jewelry which may get caught in moving parts.
Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12. O LWAYS WEAR EYE PROTECTION.
Any power tool can throw foreign objects
into the eyes and could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1. Everyday eyeglasses have only impact- resistant lenses. They ARE NOT safety glasses. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they
break.
5. DO NOT USE IN DANGEROUS ENVIRONMENTS. 13. Do not use power tools in damp locations, or expose
them to rain or snow. Keep work area well lit.
14.
.
KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area.
.
MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.
.
DO NOT FORCE THE TOOL. It will do the job better
15.
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force the tool or an 16. attachment to do a job for which it was not designed.
WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust.
SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than using your hand and it frees both hands to
operate the tool.
DISCONNECT TOOLS FROM POWER SOURCE before servicing, and when changing accessories
such as blades, bits and cutters.
REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position
before plugging the tool in.
17.USERECOMMENDEDACCESSORIES. ConsultthisInstructionManualforrecommended
accessories.Theuseofimproperaccessoriesmay causeriskofinjurytoyourselforothers,
18.NEVERSTANDONTHETOOL.Seriousinjury couldoccurifthetoolistippedorifthecuttingtoolis unintentionallycontacted,
19.CHECKFORDAMAGEDPARTS.Beforefurther useofthetool,a guardorotherpartthatisdamaged
shouldbecarefullycheckedtodeterminethatitwill operateproperlyandperformitsintendedfunction
- checkforalignmentofmovingparts,bindingof movingparts,breakageofparts,mountingand
anyotherconditionsthatmayaffectitsoperation.
Aguardorotherpartthatisdamagedshouldbe
properlyrepairedorreplaced.
21.DONOTOVERREACH.Keepproperfootingand balanceatalltimes.
22.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
23.
DO NOT use power tool in presence of flammable liquids or gases.
24.
DO NOT operate the tool if you are under the influence of any drugs, alcohol or medicationn that
could affect your ability to use the tool properly.
25.
Dust generated from certain materials can be hazardous to your health. Always operate saw in
well-ventilated area and provide for proper dust
removal.
20.NEVERLEAVETHETOOLRUNNING UNATTENDED.TURNTHEPOWER"OFF".Donot
walkawayfromarunningtooluntilthebladecomes
toacompletestopandthetoolisunpluggedfrom thepowersource,
26. WEAR HEARING PROTECTION to reduce the risk of induced hearing loss.
l,&WAR.I.G]
For your own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions, and until you have read and
understood this instruction manual: 13.
.
,_ YOUR DRILL PRESS MUST BE BOLTED
during certain operations, bolt the workbench to the
floor.
securely to aworkbench. In addition, if there is any tendency for your drill press to move
14.
CLAMP THE WORKPIECE OR BRACE IT against the left side of the column to prevent rotation. If it is too short or the table is tilted, clamp it solidly to the table and use the fence provided.
IF THE WORKPIECE overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.
SECURE THE WORK. Use clamps or a vise to hold the work when practical. It's safer than using your hand and it frees both hands to operate tool.
2. THIS DRILL PRESS is intended for use in dry conditions, indoor use only.
. WEAR EYE PROTECTION. USE a face or dust mask 16.
along with safety goggles if drilling operation is dusty. USE ear protectors, especially during extended
periods of operation. 17.
4. DO NOT wear gloves, neckties, or loose clothing.
5. DO NOT try to drill material too small to be securely held.
6. ALWAYS keep hands out of the path of a drill bit.
Avoid awkward hand positions where a sudden slip
could cause your hand to move into the drill bit.
.
DO NOT install or use any drill bit that exceeds 175 mm (7 in.) in length or extends 150 mm (6 in.) below the chuck jaws. They can suddenly bend
outward or break.
.
Q DO NOT USE wire wheels, router bits, shaper
cutters, circle (fly) cutters, or rotary planers on this drill press.
15. WHEN using a drill press vise, always fasten to the table.
MAKE SURE all clamps and locks are firmly tightened before drilling.
SECURELY LOCK THE HEAD and table support to the column, and the table to the table support before operating the drill press.
18. NEVER turn your drill press on before clearing the table of all objects (tools, scraps of wood, etc.)
19. BEFORE STARTING the operation, jog the motor switch to make sure the drill bit does not wobble or
vibrate.
20.
LET THE SPINDLE REACH FULL SPEED before
starting to drill. If your drill press makes an unfamiliar noise or if it vibrates excessively, stop immediately, turn the drill press off and unplug. If do not restart the unit until the problem is corrected.
21.
DO NOT perform layout assembly or set up work on
the table while the drill press is in operation.
9. WHEN cutting a large piece of material, make sure it is fully supported at the table height.
10. DO NOT perform any operation freehand. ALWAYS hold the workpiece firmly against the table so it will not rock or twist. Use clamps or a vise for unstable
workpieces.
11. MAKE SURE there are no nails or foreign objects in the part of the workpiece to be drilled.
22.
USE THE RECOMMENDED SPEED for any drill
press accessory and for different workpiece
material. READ THE INSTRUCTIONS that come with
the accessory.
23.WHENDRILLINGlargediameterholes,clampthe workpiecefirmlytothetable.Otherwise,thebitmay
grapandspintheworkpieceathighspeeds.DO NOTUSEflycuttersormultiple-partholecutters,as theycancomeapartorbecomeunbalancedinuse.
24.MAKE SURE the spindle has come to a complete
stop before touching the workpiece.
29. Drum sanders must never be operated on this drill press at a speed greater than the speed rating of the
drum sander.
30.
IA wAR.I.Gl
Feed workpiece into a sanding drum or other
approved accessory, against the direction of rotation.
25. TO AVOID INJURY from accidental starting, always turn the switch "OFF" and unplug the drill press be-
fore installing or removing any accessory or attach- ment or making any adjustment.
26. KEEP GUARDS IN PLACE and in working order.
27. USE ONLY THE SELF-EJECTING TYPE CHUCK KEY as provided with the drill press.
WARNINGI
TO AVOID BEING PULLED INTO THE SPINNING TOOL - Tie back long hair and roll long sleeves
above elbows.
31.
IA wAR.I.Gl
A kickback occurs when workpiece suddenly binds on the cutting edge of the tool and the workpiece is
thrown by the cutter in the direction of the cutter's
rotation. This can cause serious injury.
32.
IA wAR.I.Gl
Do not allow familiarity (gained from frequent use of
your drill press) to become commonplace. Always
remember that a careless fraction of a second is sufficient to inflict severe injury.
33. See page 18 for additional warnings on laser safety.
GROUNDINGINSTRUCTIONS
INTHE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of
shock. This tool is equipped with an electric cord that
has an equipment grounding conductor and grounding plug. The plug MUST be plugged into a matching
receptacle that is properly installed and grounded in
accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not
fit the receptacle, have the proper receptacle installed
by a qualified electrician.
iMPROPER CONNECTION of the equipment grounding
conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor.
If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding
conductor to a live terminal.
(When using 120 volts only)
Ampere Rating
more than not more than 0 6
10 12 12 16
Total Length of Cord
25ft. 50ft. 100ft. 150ft.
18 16 16 14
16 16 14 12 14 12 not recommended
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table above shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
CHECK with a quail ed electrician or service personnel
if you do not completely understand the grounding instructions, or if you are not sure the tool is properly
grounded.
USE ONLY 3=WIRE EXTENSION CORDS THAT HAVE 3=PRONG GROUNDING PLUGS AND 3=POLE
RECEPTACLE THAT ACCEPT THE TOOL'S PLUG. REPAIR OR REPLACE DAMAGED OR WORN CORD
IMMEDIATELY.
3-Prong Plug
FIGURE A
g Prong Properly Grounded 3-Prong Receptacle
FIGURE B
Grounding Lug
/ I(_ Make Sure This is
¢_t _, l_4J,<_-Connected to a
__. I! Known Ground
S _')_-Ad_a_Pt_r_ I_-:cr°pgacle
GUIDELINES FOR EXTENSION CORDS
[a,WARNINGI
This tool must be grounded while in use to protect the operator from electrical shock.
Use a separate electrical circuit for your tools. This circuit must not be less than #12 wire and should
be protected with a 15 Amp time lag fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the
motor.
This tool is intended for use on a circuit that has a receptacle like the one illustrated in FIGURE A.
FIGURE A shows a 3-prong electrical plug and receptacle that has agrounding conductor. If a properly grounded receptacle is not available, an adapter (FIGURE B) can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter (FIGURE B) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. THE TEMPORARY
ADAPTER SHOULD BE USED ONLY UNTIL A PROPER GROUNDED OUTLET CAN BE INSTALLED
BY A QUALIFIED ELECTRICIAN.
CAUTION: In all cases, make certain the receptacle in question is properly grounded, If you are not sure, have a certified electrician check the receptacle,
{,_WARNING 1
This drill press is for indoor use only, Do not expose to rain or use in damp locations,
8
RECOMMENDED ACCESSORIES
UNPACKING AND CHECKING CONTENTS
[,_WARNING J
Use only accessories recommend for this drill press. Follow instructions that accompany accessories, Use of
improper accessories may cause hazards,
Visit your Sears Hardware Department or see the Sears
Power and Hand Tool Catalog for the follow accessories:
Drill bits
Hold-Down Clamps
Drill press Vises
[ WAR"I"GI
Use only acessories designed for this drill press to
avoid injury from thrown broken parts or workpieces. Sears may recommend other accessories not listed in
this manual. See your nearest Sears store or Power and
Hand Tool Catalog for other accessories. Do not use any accessory unless you have completely
read the instruction or operator's manual for that
accessory.
SUPPLIED NOT SUPPLIED
Slotted screwdriver
3 mm hex key
,, 12 mm wrench
4 mm hex key _ (O_
Adjustable wrenches
Combination square
¢ ¢
,&WARNING I
Ifany partismissingor damaged, do notplugthedrill
pressinuntilthemissingor damaged partisreplaced, and assembly iscomplete.ContacttheCustomer Help
Lineat1-800-843-16828:30AM-5:00 PM EST Monday-Fridayformissingparts.
Carefully unpack the drill press and all its parts, and compare against the list below.
To protect the drill press from moisture, a protective coating has been applied to the machined surfaces.
Remove this coating with a soft cloth moistened with kerosene or WD-40.
,_WARNING
To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly
volatile solvents to clean the drill press.
Apply a coat of paste wax to the table, column and
machined surfaces of base to prevent rust. Wipe
all parts thoroughly with a clean dry cloth.
ITEM DESCRIPTION QUANTITY
A. Head assembly 1
B. Base 1 C. Table 1
D. Column assembly 1 E. Rack ring 1 F. Rack 1
G. Feed handles 3 H. Worm gear 1
I. Table crank handle 1
J. Table lock handle 1
K. Hex bolts 3 L. Fence assembly 1
M. Fence locking knobs 2 N. Wing nuts 2
O. Washers 4 P. 3 mm & 4 mm hex keys 2
Q. Chuck key 1 R. Chuck 1
S. AAA batteries 2
T. Operator's manual 1
Block of wood
Hammer or rubber mallet
9
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