Craftsman 137.218040 User Manual

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Page 1

Operator's Manual

3.0 HP (Max. Developed) 10" Inch Blade

5000 R.P.M.

TABLE SAW

Model No.

137.218040

• Safety Instructions

CAUTION:

Before using this Table Saw, read this manual and

follow all its Safety Rules and Operating

Instructions. Failure to heed the warnings in this manual can result in serious injury to the user.

• Installation

• Operation

• Maintenance

• Parts List

Customer Help Line 1-800-843-1682

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Visit our Craftsman website: www.sears.com/craftsman Part No. 137218040001

Page 2

SECTION PAGE

Warranty ........................................ 2

Product Specifications ....................... 2

Power Tool Safety ............................ 3

Table Saw Safety .............................. 4

Electrical Requirements and Safety ...... 5

Accessories and Attachments .............. 6

Tools Needed For Assembly ................ 6

Carton Contents .............................. 6

SECTION PAGE

Know Your Table Saw ....................... 8

Assembly and Adjustments ................. 9

Operation ....................................... 16

Maintenance ................................... 20

Troubleshooting Guide ....................... 21

Parts List......................................... 22

Push Stick Plan ................................. 30

FULL ONE YEAR WARRANTY

If this Table Saw fails due to a defect in material or workmanship within one year of date of purchase, Sears will at its option repair or replace it free of charge.

Return this Table Saw to a Sears Service Center for repair, or to place of purchase for replacement. This warranty gives you specific legal rights, and you may also have other rights which may vary from

state to state.

Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains

chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipmentsuch as dust

masks that are specially designed to filter out microscopic particles.

MOTOR

HP(Maximum developed) ...... 3.0

Type .................................. Universal

Amps ................................. 15

Voltage .............................. 120

Hz ...................................... 60

RPM (no load) ...................... 5000

Overload Protection ............. YES

To avoid electrical hazards, fire hazards or damage to the table saw, use proper circuit protection.

• Arsenic and chromium from chemically treated lumber

SAW

Table Size ........................ 26-7/64" x 17-5/8"

Table Extensions ............... Yes - Three

Extension Fence Capacity... 24" Right & Left

Blade Size ........................ 10"

Rip Fence ........................ YES

Miter Gauge ...................... YES

Maximum Cut Depth @ 90°.. 3" Maximum Cut Depth @ 45°.. 2-1/2"

Maximum Diameter Dado 6" Maximum Dado Cut Width... 1/2"

Net Weight ........................ 52 LBS

This table saw is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

Before using your table saw, it is critical that you read and understand these safety rules. Failure to follow these

Page 3

Before using your table saw, it is critical that you read and understand these safety

rules. Failure to follow these rules could result in serious injury or damage to the table saw.

Good safety practices are a combination of common sense, staying alert and understanding how to use your power tool. To avoid mistakes that could cause serious injury, do not plug in your power tool until you have read and understood the following safety rules:

accessories. The use of improper accessories may cause injury to you or damage to the tool.

15.

REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.

1. READ and become familiar with this entire

16.

Operator's Manual. LEARN the tool's applications, limitations and possible hazards.

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER "OFF". Do not leave the tool

before it comes to a complete stop.

Look for this symbol that identifies important safety precautions. It indicates a potentially hazardous situation where your safety is involved. You must adhere to the safety instructions to avoid serious injury or possible death.

Look for this symbol that identifies important safety precautions. It indicates an imminently hazardous situation where your safety is involved. You must adhere to the safety instructions to avoid serious injury or possible death.

NEVER OPERATE THIS MACHINE WITHOUT THE

SAFETY GUARD IN PLACE FOR ALL THROUGH- SAWING OPERATIONS.

DO NOT USE IN DANGEROUS ENVIRONMENTS

such as damp or wet locations or exposure to rain.

Keep work area well lighted.

DO NOT use power tools in the presence of

flammable liquids or gases.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

KEEP CHILDREN AWAY. All visitors should be kept

at a safe distance from the work area.

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was

designed.

10.

USE THE RIGHT TOOL. Don't force the tool or

attachment to do a job for which it is not designed.

11.

WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets or other

jewelry which may get caught in moving parts. Non- slip footwear is recommended. Wear protective hair covering to contain long hair.

12.

WEAR A FACE MASK OR DUST MASK. Sawing, cutting and sanding operations produce dust.

17.

NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

18.

DO NOT OVERREACH. Keep proper footing and balance at all times.

19.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for most efficient and safest performance.

Follow instructions for lubricating and changing accessories.

20.

CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged

should be carefully checked to ensure it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, mounting and any other conditions that may affect its safe operation. A guard or other part that is damaged should be properly repaired or replaced.

21.

MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.

22.

DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could impair your ability to use the tool safely.

23.

USE A DUST COLLECTION SYSTEM wherever possible. Dust generated from certain materials can

be hazardous to your health and in some cases, a fire hazard. Always operate the power tool in a well- ventilated area with adequate dust removal.

24.

ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into your eyes which could cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.

NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they

break.

13. DISCONNECT TOOLS before servicing and when changing accessories such as blades, cutters, etc.

14. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the OFF

position before plugging into the power supply. USE ONLY RECOMMENDED ACCESSORIES.

Consult the Operator's Manual for recommended

ili!iii_iiiiUiii

25. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or

cutter only.

26. DO NOT AUTHORZE ADDITIONAL USERS to operate this power tool without the accompanying

operators manual for which the user must read & understand.

Page 4

ALWAYS USE SAW BLADE GUARD, splitter and 12. anti-kickback pawls for every operation for which they can be used, including through-sawing. Through- sawing operations are those in which the blade cuts completely through the workpiece when ripping or 13. cross-cutting.

ALWAYS HOLD WORK FIRMLY against the miter gauge or rip fence.

USE A PUSH STICK when required. Always use a

push stick when ripping narrow stock. Refer to ripping instructions in this Operator's Manual where

the push stick is covered in detail. A pattern for making your own push stick is included on page 30.

NEVER PERFORM ANY OPERATION "FREE HAND", which means using only your hands to

support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the

work.

DANGER: FREEHAND CUTTING IS THE MAJOR

CAUSE OF KICK-BACK & FINGER/HAND AMPUTATIONS.

NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands out of the saw blade path.

NEVER REACH behind or over the cutting tool for any reason.

7. NEVER use a rip fence when cross cutting.

PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide

workpieces. AVOID KICKBACKS (work thrown back towards

you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the splitter,

anti-kickback pawls and guards in place and functioning. Do not release work before it has

passed all the way past the saw blade & is off the table. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence.

14.

AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand

to move into the saw blade.

15.

NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise

damage the material. Only a soft damp cloth should be used to clean plastic parts.

16.

MOUNT your table saw on a bench or stand before performing any cutting operations. Refer to

ASSEMBLY AND ADJUSTMENTS on page 9.

17.

NEVER CUT METALS or materials which may make hazardous dust.

18.

ALWAYS USE IN WELL-VENTILATED AREA. Remove sawdust frequently. Clean out sawdust from

the interior of the saw to prevent a potential fire hazard. Attach a vacuum to the dust port for

additional sawdust removal.

8. DO NOT USE a molding head with this saw.

9. FEED WORK INTO THE BLADE against the direction of rotation only.

10.

NEVER use the rip fence as a cut-off gauge when

cross-cutting.

11.

NEVER ATTEMPT TO FREE A STALLED SAW

BLADE without first turning the saw OFF. Turn power switch OFF and disconnect the plug from the power source immediately to prevent motor damage & before removing material

19.

NEVER LEAVE THE SAW running unattended. Do not leave the saw until it comes to a complete stop.

20.

FOR proper operation follow the instructions in this Operator's Manual. Failure to provide sawdust fall- through and removal hole will allow sawdust to build up in the motor area resulting in a fire hazard and potential motor damage (see page 10 for details).

21.

DO NOT AUTHORIZE ADDITIONAL USERS to operate this power tool without the accompanying

operators manual for which the user must read and understand.

22.

THE REAR OF THE TABLE INSERT MUST BE FLUSH TO THE TABLE during all sawing

operations. Two different inserts are provided for regular through-sawing operations and dado cutting where a rubber adjusting spacer is provided under the rear of the insert for this purpose.

23.

DO NOT USE A DADO BLADE LARGER THAN 6" in diameter and ½" in width.

Page 5

POWER SUPPLY REQUIREMENTS GROUNDING INSTRUCTIONS

IN THE EVENT OF A MALFUNCTION OR

To avoid electrical hazards, fire hazards or damage to the table saw, use proper circuit protection. Always

use a separate electrical circuit for your tools. This power tool is wired at the factory for 120V operation.

Connect it to a 120V, 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid

shock or fire, replace the cord immediately if it is worn, cut or damaged in any way.

BREAKDOWN, grounding provides a path of least

resistance for electric current and reduces the risk of electric shock. This saw is equipped with an electric cord that has an equipment grounding conductor and a

grounding plug. The plug MUST be plugged into a

matching receptacle that is properly installed and grounded in accordance with ALL local codes and

ordinances.

EXTENSION CORD REQUIREMENTS

Any extension cord must be GROUNDED for safe operation.

MINIMUM GAUGE FOR EXTENSION CORDS

(AWG type / 120 Volt only)

Ampere Rating

More Than

0 6

Not

More Than 25' 50' 100' 150'

6 18 16 16 14 10 18 16 14 12 12 16 16 14 12

Total length in feet

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GUIDELINES FOR EXTENSION CORDS

Any extension cord used for power tools MUST be grounded (3 wire with two flat prongs and one round

ground prong).

Make sure the extension cord is in good condition. When

using an extension cord, make sure you use one heavy enough to carry the current the tool will draw. An

undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table above shows

the correct size to use according to extension cord length and nameplate ampere rating. If in doubt, use the next

heavier gauge cord. The smaller the gauge number the heavier the cord.

NOTE: THE 12 TO 16AMP RATING IS CORRECT FOR

THIS TOOL. IT IS HIGHLIGHTED IN THE TABLE ABOVE.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit

the receptacle, have the proper receptacle installed by a qualified electrician.

IMPROPER CONNECTION of the equipment grounding

conductor can result in risk of electric shock. The conductor (wire) with the green insulation (with or without

yellow stripes) is the equipment grounding conductor, tf

repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding

conductor to a live terminal.

CHECK with a qualified electrician or service personnel if

you do not completely understand the grounding

instructions, or if you are not sure the saw is properly

grounded.

USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE

GROUNDING RECEPTACLES THAT ACCEPT THE SAW'S PLUG. REPAIR OR REPLACE DAMAGED OR

WORN CORDS IMMEDIATELY.

3-Prong Plug

Properly Grounded

3*Prong Receptacle

Be sure your extension cord is properly wired and in good

condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects,

excessive heat and damp or wet areas.

Before connecting the saw to the extension cord, make

sure the saw switch is turned OFF.

Make Sure This is Connected to a

Known Ground

"" 2-Prong

Receptacle

Page 6

RECOMMENDED ACCESSORIES

Visit your Sears Hardware Department or see the

Craftsman Power and Hand Tools Catalog to purchase recommended accessories for this power tool.

To avoid the risk of personal injury:

• Do not use adjustable (wobble) type dadoes or carbide tipped dado blades.

• Maximum dado width is 1/2".

• Do not use a dado with a diameter larger than 6".

• Do not use molding head set with this saw.

• Do not modify this power tool or use accessories not recommended by Sears.

TOOLS NEEDED

Adiust_ble wrench

Phitlips screwdrwer

.............................................................. q

Straight edge

Combination square

UNPACKING AND CHECKING CONTENTS

• For missing or damaged parts on initial

purchase, call 800-843-1682

• To order parts, call 800-366-7278

Separate all parts from packing materials. Check each part with the illustration on the next page and the "Table of Loose Parts" to make certain all items are accounted

for, before discarding any packing material.

If any part is missing or damaged, do not attempt to assemble the table saw, plug in the power cord, or turn the switch ON until the missing or damaged part is obtained and is installed correctly.

TABLE OF LOOSE PARTS

ITEM DESCRIPTION QUANTITY

A. Table saw assembly 1

B. Blade guard and splitter 1 C. Bolt, flat washer, toothed washer, 1each

Oval washer, spring washer

D. Rip fence, handle & nut 1 E. Hand wheels 2

F. Dome nuts 2 G. Hand wheel handle 2

H. Dado table insert 1 I. Miter gauge 1

J. Hex keys 2 K. Blade wrenches 2

L. Table extension fences 2 M. Locking Knobs 4

N. Blade 1

O. Dust chute 1 P. Dust bag 1

STAND

Q. Short Upper Support 2

R. Long Upper Support 2 S. Short Bottom Support 2

T. Long Bottom Support 2

U. Leg 4

V. Stand mounting hardware bag 1

NOTE: To make assembly easier, keep contents of box together. Apply a coat of automobile wax to the table.

Wipe all parts thoroughly with a clean dry cloth. This will reduce friction when pushing the workpeice.

Page 7

UNPACKING YOUR TABLE SAW:

ii ii

Q R S

i ....

Page 8

Left Extension Fence

Rip Fence

Blade Guard

Table Insert

Miter Gauge SideTable

Table

Extension

Right Extension Fence

Table lock handles

TABL_ SAW ...........

Blade tilt pointer

Blade tilt scale

ON/OFF switch with safety key

Overload reset switch

Front Stand Dust Collection Mounting Holes Bag

Blade bevel lock knob

handwheel

Stand

Blade Tilting Handwheel

Blade elevation

ip Fence Storage

Hooks

Anti-Kickback pawls

Blade

Splitter

Splitter bracket

Rear Mounting Holes

Page 9

Assemble stand (Fig. A)

1. Unpack all parts and group by type and size (Fig. A). Refer to parts list for quantities.

2. Attach one long upper support (12) to top of leg (1) using one square neck bolt (2) and nut (8).

NOTE: Snug bolts until stand is properly aligned (see step #9 before tightening).

3. Attach other end of long upper support to top of another leg using one square neck bolt and nut.

4. Attach one long bottom support (3) to center of each leg using square neck bolts and nuts. This completes the

front frame section.

5. Assemble rear frame section in exactly the same way.

6. Join front and rear frame assemblies using two short upper supports (9) and two short bottom supports (13),

square neck bolts and nuts.

7. Insert large hex head bolt (4) into rubber foot (5) and insert into bottom of leg. Fasten with washer (6) and nut

(7). Repeat for each leg.

8. Attach one hook (14) to the left of the stand. Attach two hooks to the right of the stand for the rip fence storage.

9. Place stand on level surface and adjust so all legs are contacting the floor and are at similar angles to the floor.

Tighten all bolts. NOTE: Stand should not rock after all bolts are tightened.

Fig. A

Assemble table saw to stand (Fig. A, B)

1. Place protective corrugated cardboard or old blanket on floor to protect the saw table surface.

2. Place the saw up-side down on the protective material (Fig. B).

3. Position the dust chute between the stand and saw.

4. Position the stand up-side down on the saw base.

NOTE: Make sure front of stand and front of saw

are facing the same direction.

5. Line up the four holes in saw base, dust chute and stand.

6. Fasten saw to dust chute to stand using four bolts (10), washers (11) and nuts (8).

NOTE: Place washer on each bolt before inserting

into saw base and through the support. Nut must be flush against the bracket (see Fig. A).

7. Tighten all four nuts.

NOTE: DO NOT OVER TIGHTEN NUTS HOLDING

SAW TO STAND. THIS MAY DAMAGE THE SAW

BASE.

8. Carefully set the saw in its upright position on a clean level surface.

Fig. B

Page 10

SAW MOUNTED TO WORK SURFACE (FIG. C)

1. If the leg set will not be used, the saw must be properly secured to a sturdy workbench using the

four mounting holes at the base of the saw.

2. The surface of the table where the saw is to be mounted must have a hole large enough to facilitate

sawdust fall-through and removal.

3. Square the saw on the mounting surface and mark the location of the four 3/8" mounting holes (1).

4. Drill 3/8" hole into the mounting surface.

5. Mark an 11" square (2) centered between the four mounting holes (1).

6. Cut out and remove the square.

7. This opening will allow sawdust to fall through the saw base.

8. Place the saw on the work surface, and align the mounting holes of the saw with those drilled through

the surface.

9. Fasten the saw to the work surface.

Do not operate this machine on the floor. This is very

dangerous and may cause serious injury.

Fig. C

Fig. D

/ / /

BLADE RAISING HANDWHEEL (FIG. E, F)

1. Attach the up ~ down handwheel (1) to the elevation rod (2) at the front of the saw.

Make sure the slots (3) in the hub of the handwheel engage with the pins (4).

2. Attach and tighten the dome nut (5 - Fig. F).

Fig. E

Failure to provide the sawdust fall-through hole for use

of the saw when mounted to a work surface and not the stand will cause sawdust to build up in the motor area,

which may result in fire or cause motor damage.

Always keep your work area clean, uncluttered and well lit.

1. If the dust bag is not used, do not work on floor surfaces that are slippery from sawdust or wax.

2. When using the dust bag some dust will not fall into the bag but come out through openings in the

housing. Do not cover the motor cooling vents.

INSTALLING THE DUST BAG (FIG. D)

Do not use this saw to cut and/or sand metals. The hot

chips or sparks may ignite sawdust or the bag material.

Place the dust bag around the neck of the dust chute

and tie the dust bag pulling the string tight and secure with the spring-loaded tie clip.

3 2 4

BLADE TILTING HANDWHEEL (FIG. F)

1. Attach the bevel 0° ~ 45 ° handwheel (6) to the blade tilting rod on the right side of the saw in the same

manner as above.

2. Attach and tighten the handwheel dome nut (5).

Fig. F

Page 11

RIP FENCE (FIG.G) I.Thread thefencehandle(I)intothecam hole(2)

until tight. Secure by tightening the nut (5) against

the fence head.

2. Lift upward on the rip fence handle (1) so that the rear holding clamp (3) is fully extended.

3. Place the rip fence on the saw table engaging the rear holding clamp (3) to the table rear of the

table first, then lower the front end onto the table (4).

4. Push down on the fence handle (1) to lock.

2. Raise the blade arbor (4) (Fig. 1)to the maximum height by turning the blade raising handwheel

counterclockwise.

3. Place the open-end wrench jaws on the flats of the saw arbor to keep the arbor from turning. (Fig. J)

and place the box-end wrench (8) on the arbor nut (5), and turn counterclockwise.

4. Remove the arbor nut (5) and outer flange (6).

5. Install the saw blade onto the arbor with the blade teeth pointing toward the front of the saw.

6. Install the flange (6) against the blade and thread the arbor nut (5) as far as possible by hand. Ensure

that the blade is flush against the inner side of the blade flange.

To avoid possible injury and damage to the workpiece be sure to install the blade with the teeth pointing

toward the front of table in the direction of the rotation arrow on the blade guard.

Fig. I

INSTALLING AND CHANGING THE BLADE (FIG. H, I,J)

To avoid injury from an accidental start, make sure the switch is in the OFF position and the

plug is not connected to the power source outlet.

To avoid serious injury, table insert must be level with the table. If the table insert is not level with

the table, adjust the screw (3) until it is level with the table. To raise the insert, turn the screw

counterclockwise, to lower the insert, turn the

screw clockwise. Note: A rubber adjusting spacer is provided under rear of insert for this

purpose.

1. Remove the table insert (1) by removing the two screws (2, 3). Be careful not to lose the rubber

washer that is on the back screw (3) beneath the

table insert. (Fig. H)

Fig. H

To tighten the arbor nut (5) place the open-end

wrench jaws on the flats of the saw arbor to keep

the arbor from turning. (Fig. J)

Place the box-end wrench (9) on the arbor nut (5), and turn clockwise (to the rear of the saw table).

Replace the blade insert in the table recess, insert the screws through the front and rear holes and

tighten remembering the rubber washer under the rear of the insert..

Fig. J

To avoid injury from a thrown workpiece, blade parts, or blade contact, never operate saw without the proper

insert in place. Use the original installed insert for all sawing operations except dado cuts. Use the dado

head insert when using a dado.

Page 12

BLADE GUARD ASSEMBLY & ALIGNMENT (FIG. K, L, M)

1. Set the blade to maximum height and the tilt to zero degrees on the bevel scale with the hand wheels.

Lock the blade lock knob.

2. Place the spring washer (2), flat washer (3), external tooth lock washer (4) onto the blade guard mounting

bolt (1). (Fig. K)

Fig. K

Blade Guard

Splitter

4 321

3. Place the oval washer (5) on the pivot rod (6). (Fig. L)

4. Install the blade guard splitter & bracket assembly (4) into the rear of the saw table. Thread the bolt (3) into

the internally threaded pivot rod until snug.

NOTE: The blade guard & splitter is removed from the illustration for clarity.

Fig. L

6 5

Fig. M

Kickback pawl

8 9

INSTALLING THE TABLE EXTENSION FENCE (FIG.

N, N-l) NOTE:

A. For right ripping a 10" ~ 14" wide workpiece, the

right extension fence has to be installed in the IN- RIPposition (Fig. N). For left ripping a 11" ~ 16" wide

workpiece, the left extension fence has to also be

installed in the IN-RIP position. Raise the fence to a position that just clears the table surface and secure in place using lock handles (1) for

IN-RIP position.

B. For right ripping a 14" ~ 24" wide workpiece, the

right extension fence has to be installed in the OUT-

RIP position (Fig. N-l). For left ripping a 16" ~ 24" wide workpiece, the left extension fence has to be

installed in the OUT-RIP position.

1. Install the locking knobs (1) on the aluminum extension table.

2. Place the table extension fence (2) on the aluminum extension table.

3. Raise the fence to the desired location & height and tighten the lock knobs (1).

5. Lift blade guard arm (7) up and using a straight edge, align the blade guard splitter (8) with the saw blade

(9).

6. Shift the splitter assembly to right or left until parallel alignment to the blade is achieved.

7. When the splitter is properly aligned with the saw blade, tighten the bolt securely.

NOTE: The splitter must always be correctly aligned

so that the cut workpiece will pass on either side without binding or twisting to the side.

Improper splitter alignment can cause "kickback" and Serious injury.

Fig_ ).

Fig. N-1

IN-RIP

Position

OUT-RIP I

Position

Page 13

ADJUSTMENT INSTRUCTIONS

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source, before making any adjustments.

USING THE TABLE EXTENSION FENCE (FIG. N-2) NOTE: The table extension may be used as side support

when cutting large workpieces..

To adjust the table extension position

1. Loosen the two lock knobs (4) on the two extension tube brackets.

2. Slide the extension tubes in or out to the desired distance and tighten the two lock knobs (4).

3. Loosen lock knobs (5) and lower the table extension fence level to the table and tighten the lock knobs

making sure the table extensions are in the out-rip position.

Fig. N-2

RIP FENCE ADJUSTMENT (FIG. P)

1. The fence (1) is moved by lifting up on the locking handle (2) and sliding the fence to the desired location.

Pushing down on the handle locks the fence in position.

2. Position the fence on the table and along one edge of the miter gauge grooves.

3. Lock the fence handle. The fence should be parallel with the miter gauge groove.

4. If adjustment is needed to make the fence parallel to the groove, do the following:

• Loosen the two screws (3) and lift up on the handle (2).

• Hold the fence bracket (4) firmly against the front of

the saw table. Move the far end of the fence until it

is parallel with the miter gauge groove.

• Tighten both screws and push the handle to lock.

5. If fence is loose when the handle is in the locked (downward) position, do the following:

• Move the handle (2) upward and turn the adjusting screw (5) clockwise until the rear clamp is snug. Do

not turn the adjusting screw more than 1/4 turn at a

time.

Over-tightening the adjusting screw will cause the fence

to come out of alignment.

MITER GAUGE ADJUSTMENT (FIG. O)

1. Make sure that the miter gauge will slide freely through both table grooves.

2. Loosen the lock knob (1). Set the miter head (3) to 90 °

3. Adjust the pointer to 90° on the miter gauge scale.

Note: This miter gauge is designed with positive detents

every 15° for accuracy.

Fig. O

- 0o

Failure to properly align fence can cause "kickback"

and serious injury.

NOTE: The rip fence and blade are aligned parallel to

the miter gauge groove of the table.

Fig. P

8675

RIP FENCE INDICATOR ADJUSTMENT (FIG. P)

1. The rip fence indicator (6) points to the measurement scale (8). The scale shows the distance between the

fence and the blade.

2. Measure the actual distance with a rule. If there is a difference between the measurement and the

indicator, adjust the indicator (6).

3. Loosen the screw (7) and slide the indicator to the correct measurement on the scale. Tighten the screw

and re-measure with the rule.

Page 14

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not

connected to the power source outlet.

ADJUSTING THE 90 ° AND 45° POSITIVE STOPS (FIG.Q, Q-l, R)

Your saw has positive stops that will quickly position the saw blade at 90° to the table. Make adjustments only if

necessary.

90° Stop

1. Disconnect the saw from the power source.

2. Turn the blade elevation handwheel and raise the blade to the maximum elevation.

3. Loosen the blade bevel lock knob (2) and move the blade to the maximum vertical position, then tighten the lock knob (2).

4. Place a combination square on the table and against the blade (1) to determine if the blade is 90° to the table. (Fig. Q-l)

5. If the blade is not 90° to the table, loosen the two set screws (4), located on the collar (5) underneath the table saw, (Fig. R) with the hex key, and back off the

collar..

6. Loosen the bevel lock knob. Turn the blade tilting handwheel to move the blade until it is 90° to the

table.

7. Adjust the collar (5) so it contacts the bracket (3)

when the blade is 90° to the table. Tighten the two set

screws (4) (FigR).

Fig. Q

Fig. Q-1

90 °

45° Stop

1. With the blade in the upright 90° position, loosen the

bevel lock knob and move the blade to the 45° position as far as it will go.

2. Place the combination square on the table as shown in (Fig.Q-1) to check if the blade is 45° to the table.

3. Ifthe blade is not 45° to the table, loosen the two set screws (4), located on the collar (5) underneath the

table saw, (Fig. R) with the hex key, and back off the collar.

4. Tighten the bevel lock knob & secure the screw (4) unti r#s stance s fe t Do not #yertigbten

45 °

BLADE TILT POINTER

1. When the blade is positioned at 90°, adjust the blade tilt pointer to read 0° on the scale.

2. Loosen the mounting screw, position pointer over 0° and tighten the screw.

NOTE: Make a trial cut on scrap wood before making

critical cuts. Measure for exactness.

Fig. R

345

BLADE PARALLEL TO THE MITER GAUGE GROOVE

(FIG. S, T)

This adjustment was made at the factory, but it should be

rechecked and adjusted if necessary.

To prevent personal injury:

• Always disconnect plug from the power source when

making any adjustments.

• This adjustment must be correct or kickback could

result in a serious injury and accurate cuts can not

be made.

1. Remove the safety switch key and unplug the saw.

2. Remove the blade guard for this procedure byt reinstall and realign after adjustment.

3. Raise the blade to the highest position and set at the 0° angle (90° straight up).

4. Select and mark, with a felt tip maker, a blade tooth having a "right set" and rotate the blade so the marked tooth is ½" above the table.

5. Place the combination square base (1) into the right side miter gauge groove (2). (Fig. Q-l)

6. Adjust the rule so it touches the front marked tooth and lock ruler so it holds its position in the square assembly.

7. Rotate the blade bringing the marked tooth to the rear and about 1/2 inch above the blade.

8. Carefully slide the combination square to the rear until the ruler touches the marked tooth.

9. If the ruler touches the marked tooth at the front and rear position, no adjustment is needed at this time. If

not or the base of the rule is no longer parallel with the edge of the miter gauge groove, perform adjustment

procedure described in next section.

Fig. S

Page 15

Additional blade adjustments (Fig. T)

TOOLS REQUIRED

• 10mm open end or 10mm combination wrench

• 4mm hex key

• Framing square

• Medium size flat blade screw driver

ADJUSTMENT PROCEDURE

1. Turn saw switch OFF and remove plug from the power source.

2. Remove blade guard and splitter assembly, miter gauge and rip fence.

3. Using the 10mm hex wrench, slightly loosen the two middle blade alignment rod strap bolts (1) and two-

rear blade alignment rod strap bolts (2) (see Fig. T).

I-- \

! \ I \

and rear of the blade to an edge of a miter slot. When the distances are with in 1/64"or closer,

tighten both front blade alignment rod strap bolts (3) while holding the rod firmly in place.

NOTE: The blade alignment rod will only move

slightly to the right.

Tighten both middle blade alignment rod strap bolts (1). NOTE: Re-check to make sure all six bolts are

properly tightened and that the distance from the front and rear of the blade to the miter gauge groove

are within 1/64thof an inch from one another.

Re-install blade guard and splitter assembly and

adjust the alignment with the blade as outlined earlier in the owner's manual.

I I

3 "3

FRONT

Fig. T

While standing at the rear of the saw, use a medium size flat blade screwdriver and gently pry the rear of

the blade alignment rod to the LEFT or RIGHT. Using the framing square, simultaneously measure

the distance at the front and rear of the blade to an edge of a miter slot. When the distances are within

1/64 or closer, tighten both rear blade alignment rod

strap bolts (2) while holding the rod firmly in place. NOTE: The blade alignment rod will only move

slightly.

5. If alignment is not achieved by rear adjustment, loosen the two front blade alignment rod strap bolts

(3).

While standing at the front of the saw, use a medium size flat blade screw driver and gently pry the front of

the blade alignment rod to the RIGHT or LEFT. Simultaneously measure the distance at the front

Page 16

BASIC SAW OPERATIONS

RAISE THE BLADE (FIG. U)

To raise or lower the blade, turn the blade elevation

handwheel (1) to the desired blade height.

Fig. U

OVERLOAD PROTECTION (FIG. V) This saw has a reset overload relay button (3) that

will restart the motor after it shuts off due to overloading or low voltage, tf the motor stops during

operation, turn the ON / OFF switch to the OFF position. Wait for the motor to cool. Push in on the

reset button (3) and turn the switch to the ON position.

To avoid injury, the ON / OFF switch must be in the OFF position and the plug removed from the power

source while the cool down takes place, to prevent accidental starting when the reset button is pushed.

Overheating may be caused by misaligned parts or a dull blade. Inspect your saw for proper setup before

using it again.

J "% ....

TILTING THE BLADE (FIG. U)

1. To tilt the saw blade for bevel cutting, loosen the lock knob (2) and turn the tilting handwheel (3) to

the desired angle.

2. Tighten the bevel lock knob (2) to secure the angle.

ON/OFF SWITCH (FIG. V) The ON / OFF switch has a removable safety key.

With the key removed from the switch, unauthorized and hazardous use by children and others is

minimized.

1. To turn the saw ON, insert key (1) into the slot in the switch (2). Move the switch upward to the ON

position.

2. To turn the saw OFF, move the switch downward.

3. To lock the switch in the OFF position, grasp the end of the toggle switch (1) and pull out the safety

switch key.

4. With the switch key removed, the switch will not operate.

5. If the switch key is removed while the saw is running, it can be turned OFF but cannot be restarted

without inserting the switch key (1).

Fig. V

USING THE TABLE EXTENSION FENCE (FIG. W)

A. NOTE: Forright ripping a 10"~ 14"wide

workpiece, the right extension fence has to be

installed in the IN-RIPposition (Fig. N). For left ripping a 11" ~ 16" wide workpiece, the left

extension fence has to also be installed in the IN-

RIP position. Raise the fence to a position that just

clears the table surface and secure in place using

lock handles (1) for IN-RIP position.

B. For right ripping a 14" ~ 24" wide workpiece, the

right extension fence has to be installed in the OUT-RIP position (Fig. N-1). For left ripping a 16" ~ 24" wide workpiece, the left extension fence has

to be installed in the OUT-RIP position.

1. Adjust the fence to the desired distance from the blade by reading the rip scale located on the front

tube of the extension fence assembly.

2. Raise the fence so the top is approximately ½" above the table of the saw and secure in position

by tightening the two lock knobs (1).

NOTE: NEVER USEA RIPFENCE AND THE MITER

GAUGE AT THE SAME TIME. KICKBACK CAN OCCUR.

IN-RIP

Position

Fig. N-1

OUT-RIP

Position

Page 17

CUTTING OPERATIONS

There are two basic types of cuts: ripping and

crosscutting. Ripping is cutting along the length and with

the grain of the workpiece. Crosscutting is cutting either across the width or across the grain of the workpiece.

Neither ripping nor crosscutting may be done safely freehand. Ripping requires the use of the rip fence, and crosscutting requires the miter gauge. Never use a rip

fence and miter gauge at the same time.

Before using the saw each and every time, check

the following:

1. Blade is tight on the arbor.

2. Bevel angle lock knob is tight.

3. If ripping, fence lock handle is tight and fence is parallel to the blade.

4. Blade guard is in place and working properly.

5. Safety glasses are being worn.

The failure to adhere to these common safety rules, and those printed in the front of this manual, can

greatly increase the likelihood of injury.

AVOID KICKBACK by pushing forward that section of the workpiece that will pass between the blade and the

fence. Use a push stick at all times.

Fig. X

RIPPING (FIG. X, Y)

To prevent serious injury:

• Never use the miter gauge when ripping.

• Never use more than one rip fence during a single cut.

• Do not allow familiarity or frequent use of your table saw to cause careless mistakes. Remember that even

a careless fraction of a second is enough to cause a severe injury.

• Keep both hands away from the blade and path of the blade.

• The workpiece must have a straight edge against the fence and must not be warped, twisted, or bowed.

• DANGER - Never attempt to pull the workpiece backwards during a cutting operation. This will cause

kickback and serious injury to the user can occur.

1. Remove the miter gauge. Secure the rip fence to the table or if using the extension fence, set the position

and remove all other rip fences from the table..

2. Raise the blade so it is about 1/8" higher than the top of the workpiece.

3. Place the workpiece flat on the table and against the fence. Keep the workpiece about 1" away from the

blade.

4. Turn the saw ON and wait for the blade to come up to speed.

5. Slowly feed the workpiece into the blade by pushing forward only on the workpiece section (1) that will

pass between the blade and the fence. (Fig. X)

6. Keep your thumbs off the blade top. When both of your thumbs touch the front edge of the table (2), finish the

cut with a push stick. You can make a push stick using the pattern on page 30.

7. The push stick (3) should always be used for any

ripping operation.

8. Continue pushing the workpiece with the push stick (3)

until it passes the blade guard and clears the rear of the table.

9. DANGER - Never attempt to pull the workpiece

backwards during a cutting operation. This will cause kickback and serious injury to the user can occur.

When the blade completely stops raise the anti- kickback pawls on each side of the splitter and slide the

workpiece out.

Fig. Y

Page 18

BEVEL RIPPING

This cut is the same as ripped except the blade bevel angle is set to an angle other than "0".

Cut only with the workpiece and the fence on the right

side of the blade.

Never attempt to pull the workpiece backwards during a cutting operation. This will cause kickback and serious injury to the user can occur.

RIPPING SMALL PIECES

Avoid injury from the blade contact. Never make through-saw cuts narrower than 3/4" wide.

Always position the larger surface of the workpiece on the table when crosscutting and/or bevel crosscutting to avoid

unstability.

Fig. Z

3 2

1. It is unsafe to rip small pieces. Instead, rip a larger piece to obtain the size of the desired piece.

2. When a small width is to be ripped, your hand cannot be safely put between the blade and the rip fence,

therefore, use one or more push sticks to pass the workpiece completely through and past the blade.

CROSSCUTTING 90 ° MITER ANGLE (FIG. Z)

To prevent serious injury:

• Do not allow familiarity or frequent use of your table saw to cause careless mistakes. Remember that even

a careless fraction of a second is enough to cause a severe injury.

• Keep both hands away from the blade and the path of the blade.

• DANGER - Never attempt to pull the workpiece

backwards during a cutting operation. This will cause kickback and serious injury to the user can occur.

1. Remove the rip fence lower all table extension fences flush to the table and place the miter gauge a miter

gauge groove on the table.

2. Adjust the blade height so it is 1/8" higher than the top of the workpiece.

3. Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut location.

Move the workpiece to one inch distance from the blade.

4. Start the saw and wait for the blade (1) to come up to full speed. Never stand directly inline of the saw blade path, always stand to the side of the blade that you are cutting

on.

5. Keep the workpiece (2) against the face of the miter gauge (3) and flat against the table. Then slowly push the

workpiece through the blade. (Fig. Y)

6. Do not try to pull the workpiece back with the blade turning. Turn the switch OFF, and carefully slide the

workpiece out when the blade is completely stopped.

BEVEL CROSSCUTTING (FIG. AA)

0°-45 ° BLADE BEVEL & 90° MITER ANGLE This cutting operation is the same as crosscutting

except the blade is at bevel angle other than 0°.

1. Adjust the blade (1) to the desired angle, and tighten the blade bevel lock knob.

2. Tighten miter lock handle at 90.

Fig. AA

COMPOUND MITER CROSSCUTTING (FIG. BB) 0°-45 ° BLADE BEVEL & 00-45 ° MITER ANGLE

This sawing operation is combining a miter angle with a bevel angle.

WARNING - Always work to the left side of the blade during this type of cut. The miter gauge (3) must be in

the left side miter gauge groove. It cannot be used in the right side groove unless the miter angle is very sharp, as

it will interfere with the blade guard.

1. Set the miter gauge (3) to the desired angle. Use only the left side groove (2).

2. Set the blade (1) bevel to the desired angle.

3. Carefully push the miter gauge to begin the cutting operation.

Page 19

Fig. BB Fig. DD

MITERING (FIG. CC) 00-45 ° MITER ANGLE

This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other

than 90 °. WARNING - Always work to the left side of the blade

during this type of cut. The miter gauge (3) must be in the left side miter gauge groove. It cannot be used in the

right side groove unless the miter angle is very sharp, as it will interfere with the blade guard.

1. Hold the workpiece (2) firmly against the miter gauge (3).

2. Feed the workpiece slowly into the blade (1) to prevent the workpiece from moving.

Fig. CC

2 1

DADO CUTS (FIG. EE)

1. The dado table insert is included with this saw. Remove saw blade and blade guard for dado cuts

only. Reinstall and realign blade guard for all through sawing operations. Install a dado not exceeding 6"

diameter and ½" width and the dado table insert.

2. Instruction for operating the dado is packed with the separately purchased dado set.

3. The arbor (1) on this saw restricts the maximum width of the cut to 1/2".

4. It is not necessary to install the outside flange (2) before threading on the arbor nut (3) for maximum ½"

dado cuts. Make sure that the arbor nut (3) is tight, and that at least one thread of the arbor sticks out

past the nut.

5. Use only the 6" diameter dado set and keep the width

1/2" or less. It will be necessary to remove the blade

guard and splitter when using a dado blade only. Always use caution when operating a dado blade.

6. Use only the correct number of round outside blades and inside chippers as shown in the dado set's

instruction manual. Blades/chippers must not exceed

1/2" total in width.

7. Check saw to ensure that the dado will not strike

the housing, insert, or motor when in operation.

USING WOOD FACING ON THE RIP FENCE (FIG. DD)

When performing some special cutting operations, You can add a wood facing (1) to either side of the rip

fence (2).

NOTE: Before using wood facing on the rip fence, make sure the auxiliary fences are lowered flush to the

table top.

1. Use a smooth straight 3/4" thick wood board (1) that is as long as the rip fence.

2. Attach the wood facing to the fence with wood screws (3) through the hole in the fence. A wood

fence should be used when ripping material such as thin paneling to prevent the material from

catching between the bottom of the fence and the table.

For your own safety, always replace the blade, blade guard assembly, and blade insert when you are finished

with the dado operation. You must also realign the blade guard assembly.

Fig. EE

Page 20

MAINTAINING YOUR TABLE SAW

GENERAL MAINTENANCE

For your own safety, turn the switch OFF and remove

the switch key. Remove the plug from the power source outlet before maintaining or lubricating your saw.

1. Clean out all sawdust that has accumulated inside the saw cabinet and the motor.

2. Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece.

3. Clean cutting blades with pitch and gum remover.

4. A worn, cut, or damaged power cord should be replaced immediately.

Fig. FF

All electrical or mechanical repairs should be attempted only by a trained repair technician. Contact the nearest

Sears Service Center for service. Use only identical replacement parts. Any other parts may create a hazard.

5. Use liquid dish washing detergent and water to clean all plastic parts.

NOTE: Certain cleaning chemicals can damage

plastic parts.

6. Avoid use of the following cleaning chemicals or solvents; ammonia and household detergents

containing ammonia.

BLADE RAISING AND TILTING MECHANISM

After each five full hours of operation, the blade raising mechanism and tilting mechanism should be checked

for looseness, binding, or other abnormalities. With the saw disconnected from the power source, turn the saw

upside down and alternately pull upward and downward on the motor unit. Observe any movement of the motor

mounting mechanism. Looseness or play in the blade raising screw (1) (Fig. FF) should be adjusted as follows:

1. Using a 14mm wrench, loosen the check-nut (2).

2. Adjust nut (3) until it is finger-tight against the

bracket (4), then back off the nut (3) 1/6 turn.

3. Tighten nut (2) with the wrench, while holding nut (3)

in place. Maximum allowable play in and out of the screw rod (1) is 1/8".

You can place a small amount of dry lubricant on bevel andgle adjustment rod also. This rod (1) must be kept

clean and free of sawdust, gum, pitch, and other contaminants for smooth operation.

If excessive looseness is observed in any parts of the blade raising mechanism or tilting mechanism, take the

complete unit to a Sears Service Center.

LUBRICATION All motor bearings are permanently lubricated at the factory and require no additional lubrication.

On all mechanical parts of your table saw where a pivot or threaded rod are present, lubricate using graphite or

silicone. These dry lubricants will not hold sawdust as would oil or grease.

Page 21

To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments.

• Consult your local Sears Service Center if for any reason the motor will not run.

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION

Saw will not start 1. Saw not plugged in 1. Plug in saw

2. Fuse blown or circuit breaker tripped 2. Replace fuse or reset circuit breaker

3. Cord damaged 3. Have cord replaced by a Sears Service Center

Does not make accurate 45 ° 1. Positive stop not adjusted correctly 1. Check blade with square and adjust and 90° rip cuts positive stop

2. Tilt angle pointer not set accurately 2. Check blade with square and adjust to zero

Material pinched blade when 1. Rip fence not aligned with blade 1. Check and adjust rip fence ripping 2. Warped wood, edge against fence is 2. Select another piece of wood

not straight

Material binds on splitter 1. Splitter not aligned correctly with 1. Check and align splitter with blade

blade

Saw makes unsatisfactory cuts

Material kicked back from blade

Blade does not raise or tilt

freely

Blade does not come up to speed

Machine vibrates excessively

Does not make accurate 45 ° and 90° cross cuts

1.Dull blade

2. Blade mounted backwards

3.Gum or pitch on blade

4. Incorrect blade for work being done

5.Gum or pitch on blade causing erratic

feed

1. Rip fence out of adjustment

2. Splitter not aligned with blade

3. Feeding stock without rip fence

4. Splitter not in place

5. Dull blade

6. The operator letting go of material

before it is past saw blade

1. Sawdust and dirt in raising and tilting mechanisms

1. Extension cord too light or too long

2. Low house voltage

1. Saw not mounted securely to workbench

2. Bench on uneven floor

3. Damaged saw blade

1. Miter gauge out of adjustment

1. Replace blade

2. Blade teeth must face forward

3. Remove blade and clean with turpentine and coarse steel wool

4. Change the blade

5. Clean table with turpentine and steel wool

1. Align rip fence with miter gauge slot

2. Align splitter with blade

3. Install and use rip fence

4. Install and use splitter (with guard)

5. Replace blade

6. Push material all the way past saw blade and off the table before releasing work

1. Brush or blow out loose dust and dirt

1. Replace with adequate size gauge cord

2. Contact your electric company

1. Tighten all mounting hardware

2. Reposition on flat level surface Fasten to

floor if necessary

3. Replace blade

1. Replace miter gauge or check blade

alignment

Page 22

10" TABLE SAW PARTS LIST MODEL: 137.218040

WARNING]

When servicing use only CRAFTSMAN replacement parts. Use of any other parts many create a HAZARD or cause product damage.

WARNINGI

Any attempt to repair or replace electrical parts on this Table Saw may create a HAZARD unless repair is done by a

qualified service technician. Repair service is available at your nearest Sears Service Center.

Always order by I.D.NO.

Schematic A

I.D. No. Descrintion Size

09JK HEX WRENCH

0AV9 BODY SHELL

0B]N WHEEL

0B22 HEIGHT REGULATING BOLT 0B23 SADDLE

0B24 SPRING

0B25 POINTER BRACKET 0B2A NEEDLE POINTER 0B2C SWITCH BOX

0B3K INSERT #23 color

0B3R WRENCH 0B3V PLATE COVER

0B3Y RETAINING CLIP

0B48 WARNING LABEL

0B97 MOTOR BRACKET

0B99 SPACER 0B9C PLUNGER HOUSING 0B9H ANGLE ROD

0B9M STRAP

0B9S BRACKET

0B9W BRACKET 0KMS HEX. NUT M6x1.0 T=5 1

0BA4 SPACER

0BAC SETNUT

0BAE ARBOR COLLAR 0BAJ BLADE

0BAT NUT 0BAU SUPPORTING PLATE 0BAY SCREW BAR

0BB3 CAUTION LABEL

0BB4 WHEEL 0BPA LOCK KNOB

0G1U DUSTSHIELD

0J3P HEX. WRENCH 4-64

0J3U HEX. WRENCH 3-90

0J4F FLAT WASHER q_8xl 6-2.5

0J4H FLAT WASHER q_10x30-0.2

0J70 FLAT WASHER 1/4x3/4-7/64

0J76 FLAT WASHER 1/4x3/4-1/16

....... ....................................................................................3/Sx3!4:S/{H................................................OSTF...........E6.Rt_L:.L:.EL:...E!.b_.G..6S_.'_( 2..........

0J9H SPRING WASHER cpl/4" 0JAE EXTERNAL TOOTH LOCK WASHER q_4

0JAE EXTERNAL TOOTH LOCK WASHER q_4 0JC9 SPRING PIN 3-18

0JCA SPRING PIN 3-24 0JCA SPRING PIN 3-24

0JCR SPRING PIN 8-90

0JE7 C-RING A-9

Qtv I.D. No.

0JED 0JEY

0JXL 0KOZ 0K16

0K25

0K3G

0K7K

0K8C

0K8X 0K91 CR. RE. TRUSSHD. TAPPING SCREW M4xl 6-12 4

0KA4 CR.RE. PAN HD. TAPPING SCREW M4x16-16 2 0KDU CR. RE. PAN HD. SCREW M6x1.0-12 2

0KF6 CR. RE.PAN HD. SCREW M4x0.7-8 1 0KF7 CR. RE.PAN HD. SCREW M4x0.7-12 2 0KJ0 CAP HD. SQ.NECK BOLT M6x1.0-16 2 0KJ4 CAP HD. SQ.NECK BOLT M6x1.0-35 1

0KJ5 CAP HD. SQ.NECK BOLT M6X1.0-80 1

0KM1 RIVET cp5-11 3

0KMR HEX. NUT M5x0.8 T=4 1

0KMV HEX. NUT M10x1.5 T=8 1

0KMW HEX. NUT M10x1.5 T=4 1

0KMY HEX. NUT M8x1.25, T=6.5 1

0KQJ CROWN NUT M8x1.25 T=12.5 2 0KRQ SERRATEDTOOTHEDHEXAGON FLANGENUTM6x1.0 T=6 6

0KRX HEXAGON NUTAND FLAT WASHER M6x1.0 4 0KRX HEXAGON NUTAND FLAT WASHER M6x1.0 3 0KTA STRAIN RELIEF 2

0L6G POWER CABLE ASS'Y 1

0LMG LOCKING CABLE TIE

0LSL CIRCUIT BREAKER SWITCH 0LVH SWITCH KEY

0LVW ROCKER SWITCH 0QEF MOTOR

0QQ0 CORD CLAMP

0SGC HANDLE BAR

0SRX STIFFENERASS'Y

0STQ HAND WHEEL ASS'Y

0STR HAND WHEEL ASS'Y 202U LABEL

20Q9 BAG-DUST 212M LEAD WIRE ASS'Y

21CH CR.RE. PAN HD. SCREW & WASHER

26HR DUST COLLECTOR

27QV PARTS BOX CARTON

Descrintion

C-RING E-RING

HEX. SOC. SETSCREW HEX. HD. SCREW AND WASHER HEX. HD. SCREW AND WASHER

HEX.SOCKET HD.CAP SCREWS CR.RE. PAN HD. SCREW & WASHER CR. RE. ROUND WASHER HD. SCREW CR. RE.COUNT HD. TAPPING SCREW CR. RE. TRUSSHD. TAPPING SCREW

Size Ql'v A-16 1 E-9 1

M10xt .5-12 1 M8x1.25-16 4 M8x1.25-16 1

M5x0.8-20 1 M5x0.8- ] 2 ] M6x1.0-12 2 M4x]8-]0 4 M5x12-12 2

M5x0.8-10

1 1

1 1 1

1 1 1 1

1 1

1 1 1

Page 23

I'O

,t,,o

-_. r"

OBV

025

}K,J5

Page 24

10" TABLE SAW PARTS LIST Schematic B

MODEL: 137.218040

I.D. No. Description Size

0806 KNOB 2009 TABLE #AW color

0B3B SCALE 0B3H INSERT #23 color

0B6S CLAMP HANDLE 0B84 WASHER 0B8A WARNING STICK LABEL

0B8F CAUTION LABEL

0BCD GUIDE HOLDER

0BCT SCALE 1 26FM PARALLEL BRACKET ASS'Y 1

0BEF WARNING LABEL 1

0H8H CLAMP BOLT 4

0J76 FLAT WASHER 1/4x3/4-1/16 1

0J95 SPRING WASHER q_6 1

0JAA WASHER q_8 1

0JYN HEX. SOC. COUNTERSUNK HD. SCREW M6x1.0-25 6 0K3R CR.RE. PAN HD. SCREW & WASHER M5X0.8-12 2 0K5P CR. RE. COUNT HD. SCREW M6x1.0-50 3

Qly I.D. No.

4 0KMY

1 0KSW

1 20L1 1 20LW

1 20WQ 1 22KU

1 25MG

1 263H

3 267K

27X4 EXTENTION WING(LEFT) 27X5 EXTENTION WING(RIGHT)

27X6 ASSIST-FENCE(LEFT) 27X7 ASSIST-FENCE(RIGHT)

27X8 UPPERTUBE

27X9 UPPER TUBE 27XA UPPER TUBE 27XB UPPER TUBE

Description Size Qty

HEX. NUT MSx1.25 , T=6.5 1 STRAIN RELIEF cp6.1 1 SLOTTED PAN HD.SCREW M6x1.0-25 2

CR.RE. PAN HD. SCREW & WASHER M5x0.8-16 6

HEX. HD. BOLT M6x1.0-50 1

WARNING LABEL 1

MITER GAUGE ASS'Y #6 color 1

WARNING STICK LABEL 1 SLIDING BASE 2

1 1 1

1 1

1 1 1

0K5S CR. RE. COUNT HD. SCREW M6x1.0-55 1 0KCY CR. RE.PAN HDPLAINWASHERTAPPINGSCREW M5x0.8-12 4 0KDR CR. RE. PAN HD. SCREW M5x0.8-10 2

0KDS CR. RE. PAN HD. SCREW M5x0.8-40 4 0KDU CR. RE. PAN HD. SCREW M6xl.0-12 2

0KMS HEX. NUT M6x1.0 T=5 1

27XL END CAP

Page 25

-_. r"

202N

_o ol

27X4

2?X8

.Jb

Page 26

10" TABLE SAW MODEL: 137.218040 Part list for MOTOR

I.D. No. Description Size Qty

1502 FIELDASS'Y 1

0HX9 NEEDLE BEARING HK-1010 1

0JAL EXT.TOOTH LOCK WASHER @4 4 0JX3 HEX. SOC. SETSCREW M5x0.8-8 2

0K3A CR.RE. PAN HD. SCREW & WASHER M5x0.8-30 4 0K5V CR.-RE. COUND.HD.SCREW M4x0.7-8 4

0KCP CR.RE. PAN HEAD TAPPING & WASHER SCREW M5x12-60 2

0KTH STRAIN RELIEF 1

0©EA BRACKET

0QM2 BRUSHHOLDER ASS'Y

0R1S BEARING BUSHING 0R1Y ARMATURE ASS'Y 0R20 BAFFLE

#6 color

1 1

1 2 2 2

Page 27

1/"

OKCi _

Page 28

10" TABLE SAW

Part list for STAND

I.D. No. Description Size Qty

09D6 RUBBERFOOT PAD 4 0BBN HOOK 3

0J4F FLATWASHER cp8Xl 6-2.5 4

0JPC HEX.HD. BOLT M6x1.0-12 3

0JPP HEX. HD. BOLT M8x1.25-30 4

0JPX HEX. HD. BOLT M10X1.5-20 4

0KRR SERRATEDTOOTHED HEXAGON FLANGE NUT M8x1.25, T=7.5 20

27WZ LONG UPPERSUPPORT 2

27X0 SHORT UPPERSUPPORT 2

MODEL: 137.218040

27X1 LONG BOTTOM SUPPORT 2 27X2 SHORT BOTTOM SUPPORT 2 27X3 LEG 4

Page 29

10" TABLE SAW MODEL: 137.218040

STAND

i°u,

27X0

OK,J7

OKRI :,

O,Tl'¢

27X 1

Front of 2TX3

Stand

Right Side of Stand

09I)(

O. X

Page 30

PUSH STICK CONSTRUCTION

• This is a full-size drawing (actual size)

• Use good quality plywood or solid wood

• Use ½" or ¾" material

• Push stick MUST be thinner than the width of material being cut

Drill Hole For

Hanging

Notch To Prevent

Hand From Slipping

/ !J

/ /

q Cut Here To

Push ½" Wood

Cut Here To Push 3/4"

Wood

Craftsman 137.218040 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual